New concept in automation: epac. November 2015

Transcription

1 New concept in automation: epac November 2015

2 21 st century megatrends are significantly changing the industrial world Connectivi ty Safety and Security Agility Scarcity of Resources 2

3 Connectivity 50 Billion of people & devices connected in 2020 Intelligence everywhere Big Data High Processing 3

4 Connectivity Challenges in Automation Challenges in automation are how to Interconnect large volumes of smart devices Converge IT/OT worlds for advanced analytics Manage huge flows of data Process high volumes of information 4

5 How we can help you to get the most of Connectivity Unique epac concept provides seamless connectivity from shop floor to top floor for productivity and efficiency Ethernet integrated everywhere as the system bus Open architecture based on standards High accuracy thanks to determinism Native integration of IT technologies End to end native Transparency at 100 Mbps 5x performances Save up to +30% in design and cabling Save up to +50% in architecture expenses 5

6 Diving inside epac concept Standard Ethernet at the core of the system For an unlimited tranparent and open architecture Clear Benefits Unique concept on the market No more Ethernet co-processor for faster Ethernet processing Increase useful bandwidth thanks to CPU embedded switch No impact on performances even with big amount of communication 6

7 Diving inside epac concept Do you remember when? 7

8 Diving inside epac concept Clear Benefits Simplify cabling Needless power supply Easy configuration Easy troubeshooting Reduce footprint Cost effective X80 Integrated : switches, Wifi access point, optical fiber converter, serial, ASi, CANopen*, and router* 8

9 Pillars of integrated automation Connectivity Interconnected Control devices connected to Operations and to Enterprise With standard Ethernet and IP based protocols Device integration With standard based engineering software, Expert suite, and Web Services based StruxureWare Operations Enterprise Control Software suite StruxureWare for your business: Water, Mining, F&B Energy Operation Connected to Enterprise Resource Advisor Network operation Third Party Plant operation Services Energy and process audit Historical data analysis Connected to Operations Process Expert Asset Management Power Monitoring Expert Energy use and procurement recommendations Web services Security Expert IP network PAC PACController Telecom Local operator Network video Radio Interconnected provider Control client Local devices HMI recorders network Instruments RTU SCADA Expert HMI Power & Motor Control Pumping station Radio IP camera Water / Wastewater network Data logger Data logging station Process, Power management and security Advanced process control Instrumentation Engineered drives Process Management ~ Harmonic Active Filter Power & Motor Control center MV & LV protection UPS Treatment Plant Power monitoring Power Management Video IP cameras, access controllers Security 9

10 Pillars of integrated automation Connectivity Interconnected Control devices connected to Operations and to Enterprise Operations Enterprise Software suite StruxureWare for your business: Water, Mining, F&B Energy Operation Resource Advisor Network operation Plant operation Services Energy and process audit Historical data analysis Asset Management Energy use and procurement recommendations Web services With standard Ethernet and IP based protocols SCADA Expert Third Party Advanced process control Process Expert Power Monitoring Expert Security Expert IP network Device integration With standard based engineering software, Expert suite, and Web Services based StruxureWare Control Radio network Instruments RTU HMI Power & Motor Control Pumping station Radio IP camera Water / Wastewater network Telecom provider Data logger Data logging station Process, Power management and security PAC Instrumentation Local operator client Engineered drives Process Management ~ Harmonic Active Filter Power & Motor Control center PACController Local HMI MV & LV protection UPS Treatment Plant Power monitoring Power Management Network video recorders Video IP cameras, access controllers Security 10

11 Ethernet at Industry 1 Overview Why Ethernet? 2 Implementation status What is offered? 3 TVDA* & STN** summary How to use it? 4 Device Integration How to manage it? *TVDA: Tested Validated Documented Architecture **STN: System Technical Note 11

12 Ethernet at Industry 1 Overview Why Ethernet? 2 Implementation status What is offered? 3 TVDA* & STN** summary How to use it? 4 Device Integration How to manage it? *TVDA: Tested Validated Documented Architecture **STN: System Technical Note 12

13 Your business demands Ethernet & standard protocols offer Scalability Simplicity Operation Enterprise Resource Planning Enterprise Resource Planning DMZ Plant Operation/MES/Historian Asset Operation Network Management Station DMZ Efficiency Maintenance/Engineering Supervision Availability Control Cellular Network PAC Engineered drives Area 1 Area 2 ~ Harmonic Active Filter Machine Machine 1 Machine 2 Protection Remote Site #1 Telemetry Remote Site #3 Instrumentation Power & Motor Control center Plant & Infrastructure Machine Automation 13

14 Dual ring Scalability Flexible topology: Mix Protect your investment with Flexible topology: Mix Star, daisy chain, ring, dual ring, long distance fiber, long haul radio, instrumentation wireless Star Long haul radio Ring Daisy chain Long distance Fiber Instrumentation wireless 14

15 Scalability Expandable architecture Protect your investment with Flexible topology: Mix Star, daisy chain, ring, dual ring, long distance fiber, long haul radio, instrumentation wireless Expandable architecture Add device, add subsystem Add subsystem Add device Telemetry 15

16 Simplified upgrades Scalability Application Configuration Application Configuration Firmware Upgrade Protect your investment with Flexible topology: Mix Star, daisy chain, ring, dual ring, long distance fiber, long haul radio, instrumentation wireless Expandable architecture Add device, add subsystem Configuration Configuration Upgrade Simplified upgrades Modify application, configuration, firmware Modify application, configuration, firmware Telemetry 16

17 Smooth migration Scalability Protect your investment with Flexible topology: Mix Star, daisy chain, ring, dual ring, long distance fiber, long haul radio, instrumentation wireless New installation TCP Existing installation Expandable architecture Add device, add subsystem Simplified upgrades Modify application, configuration, firmware Smooth migration From existing to new installation 17

18 Full PAC & RTU range Scalability and complement of devices Protect your investment with Flexible topology: Mix Star, daisy chain, ring, dual ring, long distance fiber, long haul radio, instrumentation wireless Process Machine High Performance Machine Expandable architecture Add device, add subsystem Simplified upgrades Modify application, configuration, firmware TCP Smooth migration TCP Telemetry From existing to new installation Process control Machine control High Performance Machine control Telemetry Full controller & RTU range and complement of devices 18

19 Simplicity One cabling Lower your costs with Lower on-site installation labor One cabling Process Machine TCP High Performance Machine TCP Telemetry 19

20 Simplicity Open network standards Process Machine Standard Internet IT network protocols High Performance Machine Telemetry Lower your costs with Lower on-site installation labor One cabling Faster design time Open network standards Telemetry 20

21 Simplicity Complete solution SCADA Expert Lower your costs with Lower on-site installation labor One cabling Process Machine High Performance Machine Faster design time Open network standards Reduced learning & engineering time Complete solution Telemetry Process Machine Telemetry 21

22 Simplicity Uniform engineering software & transparency Lower your costs with Lower on-site installation labor One cabling Faster design time Open network standards DTM Process High Performance Machine Reduced learning & engineering time Machine DTM Complete solution DTM DTM TCP DTM DTM Telemetry Speedy setup time Uniform engineering software & transparency 22

23 Simplicity 3 rd party innovative solutions Lower your costs with Lower on-site installation labor One cabling Faster design time Open network standards Integrated in Ethernet backplane Reduced learning & engineering time Complete solution Speedy setup time Uniform engineering software Integrated in architecture Quick adoption of innovation 3 rd party innovative solutions 23

24 Efficiency Real Time Performance 100Mbps or 1Gbps, full duplex Boost your operational intelligence with High productivity Real time performance due to 100 or 1000Mbps full duplex connectivity, integrated & embedded switches, traffic prioritization, predefined optimal configuration Integrated switches Embedded switches in devices QoS for traffic prioritization Pre-defined optimal configuration 24

25 Efficiency Mix protocols & scan rates EtherNet/IP scan TCP Boost your operational intelligence with High productivity Real time performance due to 100 or 1000Mbps full duplex connectivity, integrated & embedded switches, traffic prioritization, predefined optimal configuration Optimized process control & energy efficiency Mix protocols & scan rates Power Meter Modbus TCP scan 25

26 Ethernet Embedded websites Efficiency SCADA Expert Network Manager Asset Management Boost your operational intelligence with High productivity Real time performance due to 100 or 1000Mbps full duplex connectivity, integrated & embedded switches, traffic prioritization, predefined optimal configuration Optimized process control & energy efficiency Mix protocols & scan rates Power Meter Remote monitoring View operations from everywhere you need and mobile applications View operations from everywhere 26

27 Efficiency Knowledge in libraries and transparent download Power Meter Application Boost your operational intelligence with High productivity Real time performance due to 100 or 1000Mbps full duplex connectivity, integrated & embedded switches, traffic prioritization, predefined optimal configuration Optimized process control & energy efficiency Mix protocols & scan rates Remote monitoring View operations from everywhere you need Rapid application adaptation Knowledge in libraries & transparent download 27

28 Availability Self-healing Redundant ring Bring your maintenance to the next level with Maximized operation uptime Self Healing: Redundant Ring, IO Ring, IO Ring RSTP RSTP RSTP RSTP Brake in Daisy Chain RSTP Break in Ring 28

29 Availability Self-healing Hot Standby SCADA Bring your maintenance to the next level with Maximized operation uptime Self Healing: Redundant Ring, IO Ring, Hot Standby SCADA, Hot Standby PAC Hot Standby PAC 29

30 Availability FDR: Fast Device Replacement Bring your maintenance to the next level with Maximized operation uptime Self Healing: Redundant Ring, IO Ring, Hot Standby SCADA, Hot Standby PAC Fast Device Replacement Configuration 30

31 Availability Alerts, indicators Network Manager SCADA Expert Bring your maintenance to the next level with Maximized operation uptime Self Healing: Redundant Ring, IO Ring, Hot Standby SCADA, Hot Standby PAC Fast Device Replacement HMI From stationary equipment Preventive monitoring Alert, indicators: from stationary equipment and from mobiles HMI From mobiles 31

32 Availability From remote single point SCADA Expert Bring your maintenance to the next level with Maximized operation uptime Self Healing: Redundant Ring, IO Ring, Hot Standby SCADA, Hot Standby PAC Fast Device Replacement Preventive monitoring Alert, indicators: from stationary equipment and from mobiles Right at the device From one remote site to another Transparent diagnostics and debug access Right at the device, from remote single point, from one remote site to another 32

33 Protection Secure your people and assets with Defense in depth 2 1. Security Plan Network Separation 3. Perimeter Protection Network Segmentation 5. Device Hardening Functional Security 7. Monitoring & Update 33

34 Protection Operation Monitoring Industrial Ethernet Domain DMZ Secure your people and assets with Defense in depth Monitoring: IP cameras Process Control Machine Telemetry IP cameras 34

35 Operation Protection Perimeter protection Industrial Ethernet Domain Process DMZ Secure your people and assets with Defense in depth Monitoring: IP cameras Perimeter protection: firewalls specialized for Industrial Control systems Control Machine Telemetry Firewalls 35

36 Operation Control Protection Network segmentation Industrial Ethernet Domain Process Machine DMZ Secure your people and assets with Defense in depth Monitoring: IP cameras Perimeter protection: firewalls specialized for Industrial Control systems Network segmentation: switches Telemetry Switches 36

37 Operation Control Industrial Ethernet Domain Protection Device hardening Process Machine DMZ Secure your people and assets with Defense in depth Monitoring: IP cameras Perimeter protection: firewalls specialized for Industrial Control systems Network segmentation: managed switches IEC / ISA99 based Device hardening Telemetry Robustness of TCP/IP protocols 37

38 Operation Control Industrial Ethernet Domain Protection Functional security Process Machine DMZ Secure your people and assets with Defense in depth Monitoring: IP cameras Perimeter protection: firewalls specialized for Industrial Control systems Network segmentation: switches IEC / ISA99 based Device hardening Functional security Telemetry Access control, data integrity, confidentiality 38

39 Operation Control Industrial Ethernet Domain Protection Software development DMZ Process Machine Telemetry Secure coding, testing, quality checks Secure your people and assets with Defense in depth Monitoring: IP cameras Perimeter protection: firewalls specialized for Industrial Control systems Network segmentation: switches IEC / ISA99 based Device hardening Functional security Secured software development 39

40 Protection Operation More to come Industrial Ethernet Domain DMZ Secure your people and assets with Defense in depth Control Machine Process Telemetry Monitoring: IP cameras Perimeter protection: firewalls specialized for Industrial Control systems Network segmentation: switches IEC / ISA99 based Device hardening Functional security Secured software development More to come 40

41 epac M580 Ethernet as DNA System Target Let s transform our architectures! From Ethernet everywhere to Ethernet inside the system the Ethernet Backbone! Sustainable 41

42 epac M580 Controller Overview High Performances Diagnostic Dual Core ARM processor Compact with high performance Native Ethernet Scalable Offer to match Customers needs Rack Status USB 2.0 Port X Bus Extension 4 Memory Levels P5810xx, P5820xx, P5830xx, P5840xx 2 Performances levels 30 & 40 twice faster than 10 & 20 Inherit from 50+ years of Know How M340 Enhanced Architecture CPU, bug free X80 I/O quality & sustainability Ethernet backplane Data storage SD card I/Os Network EtherNet/IP & Modbus/TCP Service Port Controller MTBF : 15+ years 42

43 epac M580 in Depth Powerful MultiCore Controller (ARM - 600MHz dual-core) 4 Tasks: MAST, FAST, AUX 1 & 2 RIO Task Synchronization IEC programming languages FBD, LD, ST, IL, SFC, Object model oriented High execution Performances (theoretical) Kinst/ms Communication - Up to 40 req (1k)/scan Service continuity Change Configuration On The Flight (CCOTF) Add hardware In Operation Electrical protection Change Configuration & Settings without Stop Automatic module reconfiguration on hot swap Modify channel parameters (Scale, Fall back ) Safety Languages Connectivity 43

44 epac M580 Ethernet Backplane Ethernet Everywhere First Native Ethernet architecture Standard & Open Based on Standards Open with FDT/DTM techno Cyber Secure & Transparent Rack Status Standard rack Ethernet rack CPU Yes Yes I/O Yes Yes BME XBP from 4 to 12 Slots BMX CRA Yes Yes Local or Remote (BME CRA ) BME CRA No Yes X80 I/O range BME NOC Yes Yes Open to partnership Weighting Expert module Ethernet only module Yes No Yes Yes High Availability services (CCOTF) BME CRA Drop head 44

45 Modicon M580 epac Controller Innovative Open Ethernet architecture backbone High-tech epac High data Precision As-i Easy & flexible Design your architecture without constraints Modify your process and architecture in run Diagnose remotely As-i Sustainable Secure investments Smooth migration Quality driven Profibus 45