Joe Bastone 27 September EXPERION PKS ORION The Future of Automation is Here

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1 Joe Bastone 27 September 2017 EXPERION PKS ORION The Future of Automation is Here

2 Experion PKS R500 Overview 1 Lean Project Execution Control & IO Industry Standards & Interoperability SCADA and RTU New ControlEdge PLC Next Generation Premium Virtualization New Microsoft OS Experion PKS - The Complete Automation Platform

3 LEAP FOR PROJECTS WITH AUTOMATED DEVICE COMMISSIONING

4 LEAP Enabling Technologies 3 Universal IO Integrated solutions increase value of individual benefits! Cloud Engineering Virtualization Keep Automation off of the critical path! Eliminate activities that generate rework! Freedom from hardware dependencies Reduce travel costs by 50% Gain 25% flexibility in your schedule Reduce your MAC capital by 30% Lean Project Execution

5 Take Project Execution off the Critical Path 4 Start Finish Physical Functional Define Design Manufacture Configure Test Install Late Binding Cloud Engineering enabled by Controller and IO Simulators in Virtual Machines Universal Channel Technology removes the requirement for marshalling Absorb Late Changes on Projects Easily

6 5 Standard Universal Cabinet Solutions Major Savings For Design, Cabling, Space and HVAC

7 Automated Device Commissioning 6 Virtual Engineering Platform Customer System FT101 SmartLine Transmitter Detect Universal Process Cabinet FT100 FT101 FT102 Test Document Configure Commission Transmitters In 1 Minute Versus 2 Hours

8 CONTROL & IO

9 Universal IO Smaller, More Powerful 8 Superior HART Performance In A Smaller Footprint

10 Maximize Uptime For Application Control Environment 9 Security and Experion updates implemented quickly in ACE ACE1 Easy as 1, 2, 3 1 Setup an updated ACE node ACE Rapid Restart 2 Copy data from running ACE 3 Initiate cutover ACE2 Keep Profit Maximizing Control Online

11 Experion Profit Controller Driving Profit Further 10 Robust Advanced Control in Redundant Embedded Controllers

12 Electrical Control Systems Integration 11 FTE Network C300 Ethernet Interface Module IEC61850 Network I/O I/O IED IED IED IED Bringing Process & Electrical Together

13 Ethernet/IP Network Integration 12 FTE Network C300 Ethernet Interface Module Level 1 Network I/O I/O Ethernet/IP Devices Raising The Bar For 3 rd Party Device Integration

14 Only OneWireless Delivers One Wireless Industry s First Dual Purpose Wireless Network 2016 Industry s First Multiprotocol Wireless I/O & System Most Versatile Network for All Applications

15 HMI ENHANCEMENTS

16 Experion Orion Console 15 Operate closer to the optimum limit Operators can do more Manage abnormal situations better Revolutionary Approach to Console Design

17 Better Manage Abnormal Situations 16 Single Visual Workspace 3 times as fast to detect process upset 20% faster to make process change Minimize Process Trips

18 17 Operating limit integration System status dashboard Safeview for applications

19 Operate at the Optimum Limit for Longer 18 Complies with API 584 Integrity Operating Window Maximize Return on Investment

20 Themes Match Operating Environment 19 Select Best Theme for Situation

21 SCADA ENHANCEMENTS

22 Native Backup Control Center for SCADA 21 Main Control Center Station Server A Server B Station Backup Control Center LAN Station Station Server A Server B Station Station LAN WAN Controllers/RTUs Built-in, High Performance Operations Continuity Solution

23 SCADA Config Concurrent Users & Management of Change 22 Legacy Enhanced No More Manual Audit Trails To Meet Compliance Supports API 1168 Practice For Pipeline Control Room Management

24 HMIWeb Display Builder Display Repository & MoC 23 Check Out, Check In Like SharePoint No Lost Versions Of Displays No More Manual Audit Trails To Meet Compliance API Inbuilt Management of Change of the HMI

25 RTU2020 System Status Built into Experion 24 RTU2020 specific tabs Data direct from RTU2020 First Class Integration Automatic Diagnostics Eliminate the Black Box!

26 RTU2020 Radically Simplified SCADA Configuration 25 No more double configuration of controller then SCADA Converts RTU2020 Project into Experion SCADA Points & Maintains

27 Experion RTU Integration New Control Strategy 26 Before 3 rd party RTU After Integrated ControlEdge RTU HOURS MINS 97% Time Savings Implementing New Control Strategy

28 Experion RTU Integration Updated Control Strategy 27 Before 3 rd party RTU After Integrated ControlEdge RTU MINS 75% Time Savings Implementing Control Strategy Update

29 3 rd Party Package Integration For Allen-Bradley ControlLogix on Ethernet/IP 28 As-Is Workflow PLC Program Create Spreadsheet Create Points Test Points To-Be Workflow PLC Program Create Templates Create Points Test Points Vendor Project Software Reduce Time And Effort For PLC Point Configuration

30 3 rd Party Package Updates Workflow 29 As-Is Workflow Update PLC Program Update Spreadsheet Validate Points Test Points To-Be Workflow Update PLC Program Validate Points Update Points Test Points Vendor Project Software Reduce Time And Effort For Point Update And Validation

31 EFM Protocols With EFM Export Option 30 Experion Station Experion Server SCADA Interface Electronic Flow Meter Monitoring & Control Meter Management EFM Repository Transaction record collection integrated into polling engine R430 R431 R500 Enron Modbus Flow-X EFM Bristol Babcock EFM Omni Emerson ROC ABB TotalFlow Honeywell RTU2020 Support For Liquids: API 21.2 Support For Gas: API 21.1 Export to FlowCal (CFX files) or CSV file Reduce Costs With One System To Collect All Data

32 User Defined Parameters: Scanned 31 Use Case: Motor Status New types: Scanned Analog Scanned Status Use Case: Flag Arrays Config for this parameter Use Case: PLC PID Loop Do more with less: Keep related data together

33 Example Use Case: PLC PID Loops 32 User defined scanned parameters on an Analog point PLC Configuration Options Such As PID Tuning

34 Changing Scope of Responsibility with Asset Profiles 33 Asset Profile Collection of Asset permissions used as Scope of Responsibility for a Station or Operator Why Change Asset Profile? Temporary Operator Absence Busy Periods Operator Handover Secure Workflow for Handing Over Control of Assets

35 Operational Application Suite Enhancements 34 Addition of liquid pipe apps for leak detection, batch racking and linepack. Complies to API 21.2, API 1130 & API 1149 Pipeline Route Segment Node Flow Calc Integrated, Low Up Keep Solution

36 CONTROLEDGE PLC

37 ControlEdge PLC Integrated with Experion 36 M2M Analyzer to PLC, Metering Skid to PLC, Equipment to Equipment communication Reduced Information Silos Design Flexibility Due To Interoperability Multi-vendor Multi-level Multi-platform Software Applications Scalability Field Device To ERP System Integration Over Single Protocol Less Hardware - Gateways, OPC Servers Interfaces Lower Engineering Cost Less Complicated Design Lower TCO Lower Cost Connectivity Optimized Network Traffic Open Protocol Enables Cloud Connectivity, Visualization & Analytics Mobility Investment Risks Project Schedule Risk Obsolescence Reduced Risk Confidentiality Through Message Encryption, Authentication & Authorization Of Applications Security Engineering Efficiency Standard Information Models, Easy Migration, Simplified Interfaces, Plug & Play Configuration Save on Implementation, Run More Effectively Eliminate Black Boxes

38 ControlEdge PLC Integrated with Experion 37 Engineering Station Operator Station (Experion) Experion Server Field Device Manager Common Config Studio Peer to Peer Communication Experion Server Integration Common HMI Platform ControlEdge PLC C300 Peer with C300 Controller Improved Project Schedule and Simplified Maintenance

39 ControlEdge PLC Integration New Control Strategy 38 Before 3 rd party PLC After Integrated ControlEdge PLC HOURS MINS 98% Saving Implementing New Control Strategy

40 ControlEdge PLC Integration Updated Control Strategy 39 Before 3 rd party PLC After Integrated ControlEdge PLC 17 3MINS 82% Saving Implementing Control Strategy Update

41 KEY PLATFORM UPDATES

42 Consolidating with Virtualization 41 Space vs Reliability Space Reliability Next Generation Premium Platform Traditional Essentials Premium Traditional Platform Essentials Platform

43 Next Generation Virtualization Premium Platform 42 Continuous Availability Increased Performance Scalable Storage Network flexibility Chassis Redundancy

44 Next Generation Virtualization Premium Platform 43 VMware vsphere (Hypervisor) Dell FX2 (Hardware) VMware Virtual SAN (Network Storage) Dramatic Performance Improvement

45 Premium Platform Fault Tolerance Support 44 Protect critical applications that have no native software redundancy Zero downtime, zero data loss in the event of a hardware failure Targeted at node such as ACEs, Profit Controllers, etc Further streamlines ACE Rapid Restart capability Instantaneous Fast Checkpointing Failover Sync 4 vcpu 4 vcpu Primary Secondary Primary ESXi ESXi Further Increase System Availability

46 Microsoft Operating Systems 45 Experion PKS R500 supports Windows 10 and Server 2016 Earliest Adoption => Longer Lifecycle Higher security with secure boot and digitally signed software

47 Migration to Experion PKS R Experion PKS R400 Experion PKS R410 Experion PKS R500 Experion PKS R43x One Hop from R4xx

48 Migration to Experion PKS R501 Experion PKS R301 Experion PKS R31x Experion PKS R400 Experion PKS R410 Experion PKS R43x Experion PKS R500 Stretch Experion PKS R One Hop from R3xx and R4xx

49 Experion PKS R500 Summary 48 Eliminate wasted work and schedule risk through powerful LEAP additions with Universal Cabinets and Automated Device Commissioning Integrate operations for DCS, Safety, SCADA and Electrical Control Drive efficiency and safety with the industry leading Experion Orion Console Improve availability for advanced multi-variable control on redundant embedded controller Leverage mission critical SCADA functionality integrated fully into Experion Eliminate black boxes and interfacing cost for RTUs and PLCs and packaged equipment Improve availability and reduce OPEX with Premium Virtualization Solutions Adopt R500 with Windows 10 and Windows Server 2016 for maximum system lifecycle Experion R500 Puts Your Projects on the Fast Track to Success