Paul Vellacott, Senthil Balasundaram Introducing Honeywell s New Remote Terminal Unit (RTU)

Transcription

1 2013 Honeywell Users Group Europe, Middle East and Africa Paul Vellacott, Senthil Balasundaram Introducing Honeywell s New Remote Terminal Unit (RTU) 1

2 Technology Innovation Experion s SCADA Soltuions History Minicomputers with Character graphics terminals PC Operator Stations PC and Networking MS Windows Operator Stations Web Technology and DSA DVM HMIWeb Mobile Video Analytics Enterprise Model Unified CMS SoA Mobile Access Virtualization Digital Video Manager SN60 PCDM SCAN 3000 PlantScape Experion PKS Experion HS/LS GCOS on DPS6 Computer HVS6 on DPS6000 Computer UNIX on X-Windows Personal SCO Unix Computer Windows NT Windows 2000 SQL2000 Windows XP Windows 2003 Windows Vista SQL2005 Win 2008 R2 Windows 7 SQL 2008 VMWare 2 Strong DNA in SCADA

3 Today s Agenda onboard Inputs/Outputs HART Built In Harsh Environment Ready Low Power Consumption Modern, Powerful Processor Communications & Data Logs RTU Builder Vdc Power Input 2. RS485 Ports (qty 2) 3. RS232 Ports(qty 2) 6 4. Ethernet Ports (qty 2) 5. Onboard IO (qty 28) 6. SD Card Slot 7. Status LEDs IEC Programming Remote Management Gas Flow Calculations Efficient Hardware Design 3 Perfect, 20/20 Vision with RTU2020

4 28 Onboard Mix of Inputs and Outputs Analog Inputs: 8 HART enabled Analog Outputs: 2 HART enabled Digital Inputs: 10 Digital Outputs: 6 Pulse Inputs: 2 4

5 Why Have HART? Field A x Better Maintenance Decisions Use HART diagnostics in RTU Issue Common Alarm to Experion Use FDM for device specific faults and methods Less, more productive site trips x x Field B Field C Safer Cheaper 5 To Help Manage 1,000 s of Dispersed Assets

6 HART IP HART Onboard FDM R440 Experion AI PID CMD03 SV CMD48 Logic HART AO Common Alarm 6 All Onboard: No Special Modules or Extra Hardware

7 Why Have HART Onboard? Less Expensive: No extra I/O Modules for HART No external HART multiplexers Less Power Consumption No extra I/O Modules for HART No external HART multiplexers Save 1W of power 7 Save Cost, Save Power

8 Harsh Environment Ready C to 75 C -40 to 167 F Conformal Coating (G3) Hazardous Locations FM/CSA Class I Div 2 ATEX Zone 2 Vibration 1.0 g acceleration over Hz; 0.5 g acceleration over Hz 8

9 Low Power Consumption Includes: Smaller Solar Panels = Less infrastructure = $$ Smaller Batteries = $$ Compared to other RTUs: 3.8 W? 4.9 W? with HART 9 Lower Power = Lower Solution Cost

10 Less Component Stress Less Power Consumption = Less Heat Less Heat = Less Component Stress Less Component Stress = Higher Reliability LED example Example Reference: Influence of Temperature on Microelectronics and System Reliability> Pradeep Lall (Author), Michael Pecht (Author), Edward B. Hakim (Author) 10 RTU2020: Lower Power; Broader Temperature Specs; More Reliable

11 Modern Processor Dual Core ARM Cortex -A9 Speed: 667 MHz Ready for Expansion I/O Wireless I/O management +++???? The other popular RTUs with processor speeds of: 32 MHz 256 MHz 33 MHz 150 MHz 11 Future Proof for Advanced Features

12 Communications Is the RTU Difference Hardware Ports: 2 x Ethernet (RJ45) 2 x RS232 (RJ45) 2 x RS485 (terminals) Standard protocols Modus Master, Slave (Serial, Ethernet) DNP3 Slave (Serial, Ethernet) HART IP Honeywell (programming) Communication Mediums Low bandwidth serial links Ethernet connections Radio communications GPS/GPRS VSAT Links Dial up modems Leased line Line modems Fibre Optic PSTN, ISDN 12 Flexibility for Uplinks and to Local Subsystems

13 Cyber Security Like None Other 13 Authentication and Encryption

14 RTU Builder IEC Programming Ladder Program Function block program Structured text Instruction List Sequential Function Chart Simple Bulk Replication Of RTUs RTU Diagnostics Firmware Upgrades In bulk, over slow networks 14

15 Gas Flow Compensation Calculations AGA AGA 3 AGA 5 AGA 7 AGA 9 AGA 8 AGA 11 Description Orifice Meter Volume to Energy Calculation Turbine Meter Ultrasonic Meter Gas Compressibility Coriolis Metering Full support of API 21.1 (gas) and API 21.2 (liquids) Custody Transfer 15 vv

16 Efficient Field Wiring & Cabinet Assembly 16

17 Efficient Hardware Maintenance Remove/Replace the RTU - Simple to remove Processor - Designed with hand grip - Only a screwdriver is needed - No loose parts - Just unplug field terminal strip to replace IOTA (base plate) - No major rewiring 17

18 Efficient Installation & Repair BEFORE AFTER 90 MINS 75 MINS PER CABINET ASSEMBLED 45 MINS 5 MINS PER UNIT REPLACED 18

19 19 Summary: An RTU Solution

20 Wellhead Solution: Block Diagram Business Data Gateway Asset Management Production Management Experion PKS Single Mode Fibre Optic OR a/b/g WiFi IP Camera (Optional) Cat5E Ethernet Switch Cat5E Radio (802.11a/b/g) (Optional) Cat5E Cat5E Local HMI (Optional) RS485 RTU Cat5E RS485 Terminal Strip RC500 Panel Field Devices (4-20ma, HART) TT PT Field Equipment 20 Cabinet Based Solution

21 Honeywell Solution offering RTU Controller & IO Cabinet with solar, battery & radio Transmitters, Camera, Radio Integrated with Experion SCADA 21

22 Honeywell Differentiators! Powerful CPU for roadmap flexibility and long life Inbuilt HART Digital data available in RTU program HART IP support for FDM integration Extensive Ethernet communications 2 Ethernet ports : Dual links to SCADA / Single link to SCADA plus local subsystem connections. Efficient Wiring Low power consumption Also means less heat generated and better reliability Harsh Environment (-40 to 75 degree Celsius) Improved remote diagnostic features Including remote bulk firmware updates for long term support Liquid & Gas calculations in single product 22

23 23 Come talk to us in the Knowledge Centre

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