Automatic Motion Controller AMC 3

Transcription

1 Publication No.: W E 2014 AMC 3 W E 04 Printed in Japan 1407 E Motion Controller AMC 3

2 AMC3 Foreword This service manual focuses on the AMC3 installed on the aerial platform and the bridge inspection vehicle. The following are explained here: Items that are displayed on the panel, display method of /operation histories, replacement method of boards, etc. Concerning the adjustment procedure of AMC, refer to the service manual (circuit diagrams) for your model. Read the separate operation and maintenance manual, parts catalog and service manual for your model to carry out correct repair and maintenance. If part replacement is needed, first consult the parts catalog to know the disassembly level and the part sales unit. Please note that, for product improvement, some changes may have been incorporated in the machine that are not covered in this manual. 1 W E

3 AMC3 Contents Foreword... 1 Contents Structure Structure Connection diagram Function Display and switch on the panel Inside board drawing Relationship between aerial platform models and AMC specifications Contents to display Display and action when the mode Panel display content Display selecting operation Monitor mode table (aerial platform) Adjustment mode table (aerial platform) Monitor mode table (bridge inspection vehicle) Adjustment mode table (bridge inspection vehicle) Display of history Display of history Method of presentation of code and moment ratio/working range load factor etc Method of presentation of Ao Display of operation history Display of operation history Conditions to store the operation history Method of presentation of moment ratio/ working range load factor etc Method of presentation of Ao Erasing history and operation history Erasing history Erasing operation history Replacing method of board (AMC unit and control box) Reading data and storing adjusted values Replacing boards in AMC unit Replacing boards in control box Replacing voice ROM (P-ROM) (applicable only to machines with voice warning system) Writing in data Adjustment after board or detector replacement Adjustment items necessary when a board or detector is replaced Initialization method for adjusted or selected values (in the case of code E008) Checking adjusted values after CPU board replacement Items to be surely readjusted after CPU board replacement Data rewrite when the display board is replaced Replacement of clock batteries and adjustment of clock Replacing the built-in clock battery CPU board with two batteries New CPU board with one battery Adjustment of calendar and clock Attached material: Aerial Platform Error Code Table (AMC3) Attached material: Bridge Inspection Vehicle Error Code Table (AMC3) Attached material: Error Code Table (Outrigger Indicator) 2 W E

4 AMC3 1. Structure 1.1 Structure This figure shows the specification including the expanded board. General view Display board Detail B Power board Expanded board CPU board Section A-A 1. CPU board 2. Power board 3. Display board 4. Expanded board* 1 5. Board box 6. Display panel 7. Bracket for fixing 8. Box cover 9. Connector stay 10. Display frame 11. Display panel nameplate 12. Display panel packing 13. Protective panel 14. Harness (1 A) 15. Harness (1 B) 16. Harness (2 A) * Harness (2 B) * Model nameplate 19. Connector attaching bracket 20. Connector attaching bracket * Hexagon pillar 22. Flat head machine screw 23. Flat head machine screw 24. Machine screw 25. Machine screw 26. Machine screw 27. Machine screw 28. Hexagon nut 29. Protective sheet * 1 : This is not applicable to some models or specifications. 3 W E

5 AMC3 1.2 Connection diagram This connection diagram is common to all AMC specifications regardless of whether optical communication, moment amplifier or the like is installed W E 4

6 AMC3 2. Function 2.1 Display and switch on the panel 1. Limit warning lamp (red) This lamp flashes when the moment ratio or the working range load factor is 100% or more. Moment ratio: the ratio of the current moment to the allowable moment (AML specifications) Working range load factor: the ratio of the current working range to the allowable working range (AWL specifications) 2. Advanced warning lamp (orange) This lamp flashes when the moment ratio or the working range load factor is 90 to 99.9%. 3. Digital display The moment ratio or the working range load factor (%), boom length (m), boom angle ( ), swing angle ( ), outrigger extension width, adjustment value, etc., are displayed corresponding to each switch. 4. Unit indication lamp (%) the moment ratio or the working range load factor is displayed, it lights to indicate that the unit is %. 5. Unit indication lamp (m) the boom length display is selected, it lights to indicate that the unit is meter. 5 W E

7 AMC3 6. Unit indication lamp ( ) the boom angle and swing angle display is selected, it lights to indicate that the unit is degree. 7. Boom length display switch (Increase switch) this switch is pressed, the boom length is displayed on the digital display. In the adjustment mode, this switch works as the increase switch. 8. Boom angle display switch (Select switch) this switch is pressed, the boom angle is displayed on the digital display. the boom angle moves lower than the horizontal (0 ), " " is attached before the boom angle to display. In the adjustment mode, this switch works as the select switch. 9. Swing angle display switch (Decrease switch) this switch is pressed, the boom swing angle is displayed on the digital display. The swing angle is 0 to 360 (clockwise). "0" indicates the vehicle front direction. In the adjustment mode, this switch works as the decrease switch. 10. Outrigger extension width display switch (Write-in switch) Depressing this switch makes the digital display show the present condition of the outrigger extension width. Maximum extension : 3 Medium extension 2 : 2 Medium extension 1 : 1 Minimum extension : 0 In the adjustment mode, this switch works as the write-in switch. 11. AMC switch this switch is pressed, all the display and indication lamps light. 12. (Adjustment mode indication lamp) In a case where this system detects an, this indication lamp flashes or lights and the code is displayed on the digital display. In the case of flashing: an code is displayed on the display (this system detects an ). In the case of lighting: the AMC switch is depressed the AMC3 is set to the adjustment mode (SSW1 is changed over to ON (right side)) code "indeterminate" (CPU ) is displayed In the adjustment mode, this switch works as the adjustment mode indication lamp. 6 W E

8 AMC3 13. Display selecting switch RSW1 The display content to the selecting position is indicated in the "Monitor mode table" and "Adjustment mode table". Normally set to the "0" position. (Refer to the figure below 14. for details of the switch.) 14. Display selecting switch RSW2 The display content to the selecting position is indicated in the "Monitor mode table" and "Adjustment mode table". Normally set to the "0" position. (Refer to the figure below for details of the switch.) 15. Mode selecting switch SSW1 By selecting the switch, select the monitor mode and adjustment mode. Monitor mode: when the switch is OFF (left side) Adjustment mode: when the switch is ON (right side) Normally set it to OFF (monitor mode). 16. Mode selecting switch SSW2 By selecting the switch, select the mode 1 and mode 2. Mode 1: when the switch is OFF (left side) Mode 2: when the switch is ON (right side) Normally set it to OFF (mode 1). SSW1 & SSW2: switch positions and selected mode IW Switch position OFF (left) SSW2 ON (right) OFF (left) Monitor mode 1 Monitor mode 2 SSW1 ON (right) Adjustment mode 1 Adjustment mode 2 7 W E

9 AMC3 2.2 Inside board drawing [NOTICE] The board drawings are examples and they may not correctly represent actual boards. CPU board (type A) Built-in clock battery: BR1225 (Panasonic) The shaded part of the figure below indicates the part coated with the moisture proof coating W E

10 AMC3 CPU board (type B) Built-in clock battery: CR2032 (TOSHIBA) The shaded part of the figure below indicates the part coated with the moisture proof coating W E

11 AMC3 Power board The shaded part of the figure below indicates the part coated with the moisture proof coating W E

12 AMC3 Expanded board The shaded part of the figure below indicates the part coated with the moisture proof coating W E

13 AMC3 2.3 Relationship between aerial platform models and AMC specifications The specification of AMC3 varies depending on if the following are used: Optical communication function Moment amplifier Expanded board (1) Table for relationship between aerial platform models and AMC specifications (as of January 2010) Model AC-160SX-1 AC-210SX-1 AC-215TG-2 AT-100S-2, 100SR-2 AT-100TE-2 * 3 AT-100TG-3 AT-100TT-4, AT-100TTE-4 AT-110TE-1 * 3 AT-110TT-4, AT-110TTE-4 AT-111TE-2 AT-120S-2, 120SR-2, 120SRM-2 AT-121TG-1, 121TT-1 AT-130TG-1 * 3 AT-140CE-2 * 3 AT-146TE-1 * 3 AT-146TE-2 AT-146TE-3 AT-147CE-2 AT-147CE-3 AT-150S-2 AT-157CG-1 AT-170TG-1 * 3 AT-195CG-1 AT-200S-2 AT-220TG-1 * 3 AT-240CG-1 AT-255CG-1 AT-270TG-2 * 3 AT-300CG-2 AW-160SX-1 AW-190S-1 AW-210SX-1 AW-215TG-2 * 3 AW-215TG-3 AW-250TG-2 * 3 AW-250TG-3 AW-370TG-1 * 3 AW-370TG-3 BT * 3 BT BT HT * 3 HT * 3 LS AMC specification * 2 A B C 12 W E

14 AMC3 *2: The details of AMC specification are as follows. A: without optical communication; with moment amplifier; without expanded board B: with optical communication; with moment amplifier; without expanded board C: without optical communication; with moment amplifier; with expanded board *3: "Models containing both specifications with/without AMC3". Refer to the following description for details. (2) Details of models containing both specifications with/without AMC3 In "Models containing both specifications with/without AMC3", specifications with AMC3 as of January 2010 are listed in the table below. Notation of specification number (1) AT, BT series: Last two digits of specification number are noted. (2) AW series: Last five digits of specification number are noted. Models containing both specifications with/without AMC3 Specification number with AMC3 AT-100TE-2 61,63, 64, 81, 82, 99 AT-110TE , 68, 80-84, AT-130TG , 98, 99 AT-140CE AT-146TE-1 36, 40, 41, 43, 45-49, 70-74, 81-83, 86 AT-170TG-1 10, 11, 98, 99 AW-215TG AT-220TG-1 10, 11, 20, 98, 99 AW-250TG AT-270TG-2 10, 11, 15, 99 AW-370TG BT HT HT , W E

15 AMC3 3. Contents to display 3.1 Display and action when the mode 1. In AMC3, when the AMC switch on the front panel is depressed alone in the case of SSW1 = OFF, SSW2 = OFF, RSW1 = "0", RSW2 = "0", this becomes the mode. Layout of SSW and RSW (view with the front panel removed) 2. the valve operation signal is inputted in the case of mode, normal operation is carried out for treatment (valve output), however, the unloading valve output is not turned ON. 3. The action when the mode is shown below. [NOTICE] Indication lamp output depends on model and specification. Lower unloading valve: OFF Front panel indication lamp: all ON Advanced warning lamp Limit warning lamp Unit indication lamp ( ) Unit indication lamp (m) Unit indication lamp (%) AMC switch (on the front panel) IW Digital display: Displays " " by lighting for the first one second. Indication lamp output: all ON (lighting) Example of Indication lamp output: Stop lamp stowing possible indicator lamp Moment indicator lamp Power indicator lamp (platform) Motor unit battery voltage drop indicator lamp Individual operation indicator lamp Vertical/horizontal operation indicator lamp AML external indicator lamp etc. [NOTICE] the AMC switch is depressed, mode is turned on even if some operation to turn ON the unloading valve is being carried out. Therefore, when AMC switch is depressed during operation of the aerial platform, it immediately s. Never depress the AMC switch during operation of the aerial platform. 14 W E

16 AMC3 4. List of operational contents at pre-operational inspection The list below shows switches to be operated at pre-operational inspection and contents of operation. For specific pre-operational inspection methods, refer to the operation and maintenance manual for your model. Switches to be operated Contents of operation Check mode IW Pre-operational inspection of boom length IW IW Pre-operational inspection of boom angle IW IW Pre-operational inspection of boom swing angle IW IW Pre-operational inspection of outrigger extension width IW IW Pre-operational inspection of platform swing angle IW IW IW Pre-operational inspection of folding boom length IW IW IW Pre-operational inspection of folding boom angle IW IW IW W E

17 AMC3 3.2 Panel display content Condition: SSW1=OFF, SSW2=OFF, RSW1=0, RSW2=0 For display content not in the table below, refer to the operation manual of each model. Combination of switches (*1) Contents to display (*2) Display example indicates a blank. Unit Unit after display selecting operation Display content after display selecting operation (*6) IW Boom length (*3) Displays in units of 0.1m 22.6 [m] 0.01 m (Rounded off of the original value for display) IW Boom angle (against the ground) Displays in units of [ ] 0.01 m AMC unit ROM ID code (*7) Boom swing angle Displays in units of [ ] See box at right. Control box ROM ID code (*7) IW IW The outrigger extension widths are digitally displayed. Each figure has the following meaning: 3: maximum extension 2: medium extension 2 1: medium extension 1 0: minimum extension Display of 2301 indicates the following states. Lights up: Jack up Flashes: Non jack up The extension widths are displayed in the order of "rear left", "front left", "front right" and "rear right" m Display example Rear left 1.39 Front left 1.65 Front right 0.84 Rear left 1.14 Rear left Front left Front right Rear right (*1): In a case where switches other than combinations shown in the table are depressed, the moment ratio or working range load factor is displayed. (*2): the boom length, folding boom length or working radius is displayed: "unit indicator lamp (m)" lights up. the boom angle, folding boom angle or swing angle is displayed: "unit indicator lamp ( )" lights up. (*3): The values of the boom length, folding boom length and upper support point working radius are rounded off in the "cm" unit for display. (*4): Upper support point working radius = Horizontal distance from the platform attaching support point pin center to the boom swing center (*5): Upper support point height = Vertical distance from the ground to the platform attaching support point pin (*6): For how to select display, refer to "3.3 Display selecting operation". (*7): ID code is , are displayed. (*8): "Outrigger indicator 1" means "First outrigger indicator". Outrigger indicator 2 and 3 mean "Second outrigger indicator" and "Third outrigger indicator respectively. (Normally one indicator only) 16 W E

18 AMC3 Combination of switches (*1) Contents to display (*2) Display example indicates a blank. Unit Unit after display selecting operation Display content after display selecting operation (*6) IW IW Folding boom length (*3) Displays in units of 0.1m 13.1 [m] 0.01 m (A decimal digit is added to the original value for display) IW IW Folding boom angle (against the ground) Displays in units of [ ] See box at right. Outrigger indicator 1 ROM ID code (*7) Platform swing angle Displays in units of [ ] IW IW IW IW Upper support point working radius (*3) (*4) Displays in units of 0.1m 8.1 [m] 0.01 m 8.13 (A decimal digit is added to the original value for display) IW IW IW Platform power voltage Displays in units of 0.1V 11.7 [V] IW IW IW Arm swing angle Displays in units of [ ] (*1): In a case where switches other than combinations shown in the table are depressed, the moment ratio or working range load factor is displayed. (*2): the boom length, folding boom length or working radius is displayed: "unit indicator lamp (m)" lights up. the boom angle, folding boom angle or swing angle is displayed: "unit indicator lamp ( )" lights up. (*3): The values of the boom length, folding boom length and upper support point working radius are rounded off in the "cm" unit for display. (*4): Upper support point working radius = Horizontal distance from the platform attaching support point pin center to the boom swing center (*5): Upper support point height = Vertical distance from the ground to the platform attaching support point pin (*6): For how to select display, refer to "3.3 Display selecting operation". (*7): ID code is , are displayed. (*8): "Outrigger indicator 1" means "First outrigger indicator". Outrigger indicator 2 and 3 mean "Second outrigger indicator" and "Third outrigger indicator respectively. (Normally one indicator only) 17 W E

19 AMC3 3.3 Display selecting operation 1. Display selecting operation: Boom length display switch Boom angle display switch Swing angle display switch Outrigger extension width display switch Depress the above 4 switches at the same time for 5 seconds or more. And when the specified switch is depressed after that, the display content changes over. 3. Outrigger extension width display after display selecting operation After a display selecting operation, depressing the outrigger extension width display SW makes the digital display show the actual outrigger extension width (for one side) in a unit of "0.01 m". The extension widths are displayed in the order of "rear left", "front left", "front right" and "rear right". After 1.2 seconds since the width for "rear right" is displayed, the widths are repeatedly displayed from "rear left". IW Example: Rear left = medium 2, front left = maximum, front right = minimum and rear right = medium 1 Rear left 1.39 Front left 1.65 Front right 0.84 Rear right 1.14 Extension width Example. After depressing four switches at the same time, depress Boom angle display switch, and Outrigger extension width display switch, at the same time to display "Outrigger indicator 1 ROM ID code". 90% 100% deg m % Outrigger extension width display switch IW E 2. Releasing the display selecting state: The following two methods exist. (1) Depress the following 4 switches at the same time for one second or more. Boom length display switch Boom angle display switch Swing angle display switch Outrigger extension width display switch (2) Depress the AMC switch (following figure) once. IW W E

20 AMC3 3.4 Monitor mode table (aerial platform) Monitor mode table 1 (SSW1 = OFF, SSW2 = OFF), RSW1 position [0] [9], RSW2 position [0] [F] RSW1 RSW A B C D E F Di * 6 /Clock Working posture detector Working posture detector Working condition detector Swing frame lever control amount [%] Platform lever control amount [%] Frame lever control amount [%] Remote control lever control amount [%] Valid lever control amount * 1 [%] Valve flow rate [L/min] Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. In an erroneous condition: codes in order of occurrence are cyclically displayed. With the increase switch or Boom length [m] Total strain gauge Boom telescoping Boom telescoping Boom telescoping Boom telescoping Boom telescoping Boom telescoping the decrease switch, a digital voltage * 3 [microvolt] input terminal number is Boom angle [ ] Boom angle against the Elevating cylinder strain Boom elevation Boom elevation Boom elevation Boom elevation Boom elevation Boom elevation selected and the terminal frame gauge voltage * 3 condition is displayed. [microvolt] Light: switch closed (contact) Di AMC3 or control box Voltmeter IW E16 Flash: Switch open (cut off) Di AMC3 or control box Voltmeter IW E17 Boom swing angle [ ] Platform swing angle [ ] Folding boom length [m] Folding boom angle [ ] Arm elevation angle [ ] Folding boom angle against the machine [ ] Arm elevation angle against the machine [ ] Leveling cylinder strain gauge voltage * 3 [microvolt] Elevating cylinder extension side pressure [MPa] Elevating cylinder retraction side pressure [MPa] Leveling cylinder extension side pressure [MPa] Leveling cylinder retraction side pressure [MPa] Clock: year Arm swing angle [ ] Vehicle front and back direction tilt angle [ ] Clock: month and date Clock: hour and minute Platform tilt angle [ ] Right front outrigger extension length [m] Right rear outrigger extension length [m] Left front outrigger extension length [m] Left rear outrigger extension length [m] Platform tilt angle against the machine [ ] Outrigger extension width Vehicle right and left direction tilt angle [ ] Boom swing Boom swing Boom swing Boom swing Boom swing Boom swing Platform swing Platform swing Platform swing Platform swing Platform swing Platform swing Folding boom telescoping Folding boom elevation Folding boom telescoping Folding boom elevation Folding boom telescoping Folding boom elevation Folding boom telescoping Folding boom elevation Folding boom telescoping Folding boom elevation Folding boom telescoping Folding boom elevation Arm elevation Arm elevation Arm elevation Arm elevation Arm elevation Arm elevation Arm swing Arm swing Arm swing Arm swing Arm swing Arm swing Platform leveling Platform leveling Platform leveling Platform leveling Platform leveling Platform leveling Swing frame front and back direction tilt angle [ ] Platform elevation Platform elevation Platform elevation Platform elevation Platform elevation Platform elevation Swing frame right and left direction tilt angle [ ] Vehicle engine Jib elevation Jib elevation Jib elevation Jib elevation Jib elevation Jib elevation accelerator position [min -1 ] Wind velocity [m/s] Jib swing Jib swing Jib swing Jib swing Jib swing Jib swing Roller jack bearing pressure [MPa] Winch Winch Winch Winch Winch Winch 19 W E 19

21 AMC3 Monitor mode table 1 (SSW1 = OFF, SSW2 = OFF), RSW1 position [A] [F], RSW2 position [0] [F] RSW2 RSW1 Valve drive instructed value * 2 [V / ma / mm] Valve spool position * 4 [mm] Power voltage [V] AML / AWL performance information ROM ID code * 5 A B C D E F Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. 0 In an erroneous condition: codes in order of occurrence are cyclically displayed. 1 Boom telescoping Boom telescoping AMC unit power Moment ratio at boom angle 10 [%] display in the order of occurrence AMC unit 2 Boom elevation Boom elevation Detector power in AMC unit Moment ratio boom at angle 50 [%] Latest code Control box 3 Boom swing Boom swing Control box power Upper support working radius [m] 2nd latest code Outrigger indicator 1 4 Platform swing Platform swing Detector power in control box Working floor height from the ground [m] 3rd latest code Outrigger indicator 2 5 Folding boom telescoping Folding boom telescoping Outrigger indicator 1 power Boom bending angle coefficient of 4th latest code Outrigger indicator 3 transformation [%] 6 Folding boom elevation Folding boom elevation Detector power in outrigger Folding boom bending angle coefficient of 5th latest code Remote control box indicator 1 transformation [%] 7 Arm elevation Arm elevation Outrigger indicator 2 power Moment automatic offset value [mv] 6th latest code Signal transmitter 8 9 A B Arm swing Arm swing Detector power in outrigger indicator 2 Platform leveling Platform leveling Outrigger indicator 3 power Boom swing right side strength performance number Platform elevation Platform elevation Detector power in outrigger indicator 3 Remote control box power Actual load [kg] 7th latest code Selecting step-over-type outrigger control Boom swing left side strength performance number Boom swing right side stability performance number Boom swing left side stability performance number 8th latest code 9th latest code 10th latest code Selecting boom swing starting direction for automatic stowing Frame: booster method selection Frame: acceleration selection at booster operation Jib elevation Jib elevation Detector power in remote 11th latest code Boom stowing position interference C control box prevention area selection D Jib swing Jib swing Signal transmitter power 12th latest code Boom operation prohibition function selection when vehicle is tilted. E Winch Winch Detector power in signal transmitter Working range load factor [%] 13th latest code Interference prevention selection between platform and jib beside boom F Moment ratio [%] select display AML/AWL function selection In a case where the monitor item is undefined or there is no monitor item, the display becomes.... ( indicates a blank.) *1) Valid lever control amount: Control amount of lever inputted from one of either control equipment, working speed *5) ROM ID code: in a case of are displayed. restricting treatment, falling prevention treatment, interference prevention treatment, working condition monitoring treatment and regulating treatment by self-diagnosis are carried out. *2) Unit of valve drive instructed value [V / ma / mm]: The used unit is different depending on the type of valve. *6) For the Di signal of this machine there are 2 types of [sink type] and [source type]. The definition of each type is shown below. (The figure is in the switch contact open condition for both [sink type and source type].) Kawasaki Heavy Industries solenoid proportional valve: [ma], Danfoss solenoid proportional valve: [V], Sanwa Seiki high speed valve: [mm]. Sink type: Di signal grounding inside AMC3 Source type: Di grounding outside AMC3 *3) Total / elevating cylinder / leveling cylinder strain gauge voltage: In the model equipped with elevating cylinder strain gauge voltage detector, leveling cylinder strain gauge voltage detector, the strain gauge voltage obtained from the strain gage voltage detector, and in the model equipped with elevating cylinder pressure detector, leveling cylinder pressure detector, the pressure obtained from the pressure detector, is converted to the strain gauge voltage and the value is displayed. *4) Valve spool position: The valve spool position is the value of the valve spool position detector, and the detected value is the one obtained when using the Sanwa Seiki high speed response valve W E 20

22 AMC3 Monitor mode table 2 (SSW1 = OFF, SSW2 = ON), RSW1 position [0] [9], RSW2 position [0] [F] Do/Clock Working posture detector [V] Working posture detector [V] Working condition detector Swing frame lever control amount Platform lever control amount Frame lever control amount Remote control lever control amount Valid lever control amount * 1 Valve flow rate RSW1 RSW A B C D E F Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. In an erroneous condition: codes in order of occurrence are cyclically displayed. Select digital output terminal number and display the terminal condition with the increase switch or decrease switch. Light: Contact ground 24V Do Load Voltmeter Flashing: Ground cut 24V Do Load Voltmeter AMC3 or control box IW E18 AMC3 or control box IW E19 Boom length Total axial force [kn] Horizontal forward and backward [%] Small load priority function selection Boom angle Boom angle against the frame Boom swing angle Boom swing angle 2 1 Platform swing Platform swing angle 2 angle 1 Folding boom length Folding boom angle Arm elevation angle Folding boom angle against the machine Arm elevation angle against the machine Elevating cylinder axial force [kn] Leveling cylinder axial force [kn] Elevating cylinder extension side pressure [V] Elevating cylinder retraction side pressure [V] Leveling cylinder extension side pressure [V] Leveling cylinder retraction side pressure [V] Clock: year Arm swing angle 1 Arm swing angle 2 Vehicle front and back direction tilt angle [V] Clock: month and date Platform tilt angle Platform tilt angle against the machine Clock: hour and minute Selecting period of final tightening of the booster before temporary hold operation Neutral interlock function selection Right front outrigger extension length Right rear outrigger extension length Left front outrigger extension length Left rear outrigger extension length Jack interlock (subject to ground condition confirmation) function Selecting interlock on-rubber cancelling function /roller jack function Selecting semi-automatic stowing Selecting vehicle tilt alarm function and jack off-ground alarm function Vehicle right and left direction tilt angle [V] Swing frame front and back direction tilt angle [V] Swing frame right and left direction tilt angle [V] Vehicle engine accelerator position [V] Bucket down warning function selection Selecting period of temporary hold operation of the booster before final tightening Jib telescoping lock pin regulation Horizontal right and left [%] Vertical up and down [%] Second arm elevation [%] Second arm swing [%] Second jib elevation [%] Second jib swing [%] Second winch [%] Travel right [%] Second arm elevation [L/min] Second arm swing [L/min] Second jib elevation [L/min] Second jib swing [L/min] Second winch [L/min] Travel right [L/min] Wind velocity [V] Travel left [%] Travel left [L/min] Roller jack bearing pressure [V] Accelerator control at idle [V] Accelerator control at low speed [V] Steering [%] Accelerator control at medium speed [V] Accelerator control at high speed [V] Outrigger operation B unit revolution speed selection Steering [L/min] Upper tool operation B unit revolution speed selection 21 W E 21

23 AMC3 Monitor mode table 2 (SSW1 = OFF, SSW2 = ON), RSW1 position [A] [F], RSW2 position [0] [F] Valve drive instructed value * 2 Valve spool position * 3 Power voltage [V] Function selection information Operation history Working posture RSW2 RSW A B C D E F Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. In an erroneous condition: codes in order of occurrence are cyclically displayed. Boom extension slow start table selection [%] Boom retraction slow start table selection [%] Boom raising slow start table selection [%] Boom lowering slow start table selection [%] Boom swing slow start table selection [%] Boom extension slow table selection [%] Boom retraction slow table selection [%] Boom raising slow table selection [%] Boom lowering slow table selection [%] Boom swing slow table selection [%] AMC unit expanded board detector power Control box expanded board detector power AML/AWL performance number Operation history display in order of occurrence Boom angle at boom rest position Interference prevention area number Latest operation history Boom swing angle at boom rest position Foot switch presence or absence 2nd latest operation history Boom right swing automatic stowing position Auxiliary rope regulation presence or absence 3rd latest operation history Boom left swing automatic stowing position Control priority method 4th latest operation history Platform right swing stowing position Control method when turning on power 5th latest operation history Platform left swing stowing position A B C D E F Second arm elevation [V / ma / mm] Second arm swing [V / ma / mm] Second jib elevation [V / ma / mm] Second jib swing [V / ma / mm] Second winch [V / ma / mm] Travel right [V / ma / mm] Travel left [V / ma / mm] Steering [V / ma / mm] Second arm elevation [mm] Platform control method 6th latest operation history Platform right swing interference position Second arm swing [mm] Platform control lever method 7th latest operation history Platform left swing interference position Second jib elevation [mm] Outrigger control method 8th latest operation history Arm right stowing position Second jib swing [mm] Booster method 9th latest operation history Arm left swing stowing position Second winch [mm] Accelerator method 10th latest operation history Boom swing position for loading at ground level Travel right [mm] Travel left [mm] Remote control box expanded board detector power Accelerator position when controlling booster Interference prevention area number of platform and vehicle 11th latest operation history 12th latest operation history Manual setting interference prevention area Selecting -by-detecting-obstacle function Steering [mm] Platform swing condition number 13th latest operation history Selecting accelerator control during emergency SW operation In a case where the monitor item is undefined or there is no monitor item, the display becomes.... ( indicates a blank.) Intermittent memory number of full fuzzy adjustment values Operation history select display Selecting interference prevention delayed reactivation function *1) Valid lever control amount: Control amount of lever inputted from one of either control equipment, working speed restricting treatment, falling prevention treatment, interference prevention treatment, working condition monitoring treatment and regulating treatment by self-diagnosis are carried out. *2) Unit of valve drive instructed value [V / ma / mm] : The used unit is different depending on the type of valve. Kawasaki Heavy Industries solenoid proportional valve: [ma], Danfoss solenoid proportional valve: [V], Sanwa Seiki high speed valve: [mm]. *3) Valve spool position: The valve spool position is the value of the valve spool position detector, and the detected value is the one obtained when using the Sanwa Seiki high speed response valve W E 22

24 AMC3 3.5 Adjustment mode table (aerial platform) Adjustment mode table 1 (SSW1 = ON, SSW2 = OFF), RSW1 position [0] [9], RSW2 position [0] [F] RSW1 RSW2 0 1 Clock Working posture detector zero point adjustment Operation detector zero point adjustment Swing frame lever control amount Platform lever control amount Frame lever control amount Remote control lever control amount Valve zero point adjustment Valve span point adjustment Only decimal point displayed Boom length [m] Boom telescoping [%] Boom telescoping [%] Boom telescoping [%] Boom telescoping [%] Boom extend [%] Boom extend [%] A B C D E F Boom angle [ ] Boom swing angle [ ] Platform swing angle [ ] Folding boom length [m] Folding boom angle [ ] Arm elevation angle [ ] Boom angle against the frame [ ] Folding boom angle against the machine [ ] Arm elevation angle against the machine [ ] Elevating cylinder strain gauge voltage [microvolt] Leveling cylinder strain gauge voltage [microvolt] Elevating cylinder extension side pressure [MPa] Elevating cylinder retraction side pressure [MPa] Leveling cylinder extension side pressure [MPa] Leveling cylinder retraction side pressure [MPa] Clock: year Arm swing angle [ ] Vehicle front and back direction tilt angle [ ] Clock: month and date Clock: hour and minute Platform tilt angle [ ] Platform tilt angle against the machine [ ] Right front outrigger extension length [m] Right rear outrigger extension length [m] Left front outrigger extension length [m] Left rear outrigger extension length [m] Vehicle right and left direction tilt angle [ ] Swing frame front and back direction tilt angle [ ] Swing frame right and left direction tilt angle [ ] Accelerator at low speed [min -1 ] Roller jack bearing pressure [MPa] Boom elevation [%] Boom elevation [%] Boom elevation [%] Boom elevation [%] Boom raise [%] Boom raise [%] Boom swing [%] Boom swing [%] Boom swing [%] Boom swing [%] Boom right swing [%] Boom right swing [%] Platform swing [%] Platform swing [%] Platform swing [%] Platform swing [%] Platform right swing [%] Folding boom telescoping [%] Folding boom elevation [%] Folding boom telescoping [%] Folding boom elevation [%] The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary. Folding boom telescoping [%] Folding boom elevation [%] Folding boom telescoping [%] Folding boom elevation [%] Folding boom extend [%] Folding boom raise [%] Platform right swing [%] Folding boom extend [%] Folding boom raise [%] Arm elevation [%] Arm elevation [%] Arm elevation [%] Arm elevation [%] Arm raise [%] Arm raise [%] Arm swing [%] Arm swing [%] Arm swing [%] Arm swing [%] Arm right swing [%] Arm right swing [%] Platform leveling [%] Platform leveling [%] Platform leveling [%] Platform leveling [%] Platform leveling raise [%] Platform elevation [%] Platform elevation [%] Platform elevation [%] Platform elevation [%] Platform elevation raise [%] Platform leveling raise [%] Platform elevation raise [%] Jib elevation [%] Jib elevation [%] Jib elevation [%] Jib elevation [%] Jib raise [%] Jib raise [%] Jib swing [%] Jib swing [%] Jib swing [%] Jib swing [%] Jib right swing [%] Jib right swing [%] Winch [%] Winch [%] Winch [%] Winch [%] Winch hoist [%] Winch hoist [%] 23 W E 23

25 AMC3 Adjustment mode table 1 (SSW1 = ON, SSW2 = OFF), RSW1 position [A] [F], RSW2 position [0] [F] RSW2 RSW A B C D E F Valve zero point adjustment Valve span point adjustment Fuzzy adjustment initialization AML/AWL performance information Only decimal point displayed A B C D E F Boom retract [%] Boom retract [%] Boom telescoping Moment ratio at boom angle 10 [%] erasure Boom lower [%] Boom lower [%] Boom elevation Moment ratio at boom angle 50 [%] Boom left swing [%] Boom left swing [%] Boom swing Upper support working radius [m] Platform left swing [%] Platform left swing [%] Platform swing Moment hysteresis adjustment [microvolt] Folding boom retract [%] Folding boom retract [%] Folding boom telescoping Folding boom lower [%] Folding boom lower [%] Folding boom elevation Arm lower [%] Arm lower [%] Arm elevation Moment auto-offset initialization Arm left swing [%] Arm left swing [%] Arm swing Selecting step-over-type outrigger control Platform leveling lower [%] Platform leveling lower [%] Leveling [%] Selecting boom swing starting direction for automatic stowing Platform elevation lower [%] Platform elevation lower [%] Frame: booster method selection Frame: acceleration selection at booster operation Jib lower [%] Jib lower [%] Boom stowing position interference prevention area selection Jib left swing [%] Jib left swing [%] Boom operation prohibition function selection when vehicle is tilted. Winch lower [%] Winch lower [%] Interference prevention selection between platform and jib beside boom Total fuzzy adjustment value AML/AWL function selection The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary W E 24

26 AMC3 Adjustment mode table 2 (SSW1 = ON, SSW2 = ON), RSW1 position [0] [9], RSW2 position [0] [F] Clock Working posture detector span point adjustment Operation detector span point adjustment Turntable lever control amount Platform lever control amount Frame lever control amount Remote control lever control amount Valve zero point adjustment RSW RSW2 0 Only decimal point displayed A B C D E F Boom length [m] Boom angle [ ] Boom swing angle [ ] Platform swing angle [ ] Folding boom length [m] Folding boom angle [ ] Arm elevation angle [ ] Boom angle against the frame [ ] Folding boom angle against the machine [ ] Arm elevation angle against the machine [ ] Elevating cylinder strain gauge voltage [%] Leveling cylinder strain gauge voltage [%] [microvolt] * 1 Elevating cylinder extension side pressure [MPa] Elevating cylinder retraction side pressure [MPa] Leveling cylinder extension side pressure [MPa] Leveling cylinder retraction side pressure [MPa] Clock: year Arm swing angle [ ] Vehicle front and back direction tilt angle [ ] Clock: month and date Clock: hour and minute Platform tilt angle [ ] Platform tilt angle against the machine [ ] Selecting period of final tightening of the booster before temporary hold operation Neutral interlock function selection Right front outrigger extension length [m] Right rear outrigger extension length [m] Left front outrigger extension length [m] Left rear outrigger extension length [m] Jack interlock (subject to ground condition confirmation) function Selecting interlock on-rubber cancelling function /roller jack function Selecting semi-automatic stowing Selecting vehicle tilt alarm function and jack off-ground alarm function Vehicle right and left direction tilt angle [ ] Swing frame front and back direction tilt angle [ ] Swing frame right and left direction tilt angle [ ] Accelerator at high speed [min -1 ] Roller jack bearing pressure [V] Platform horizontal movement (fore / back) [%] Platform horizontal movement (left / right) [%] Platform vertical movement (up / down) [%] Bucket down warning function selection Second arm elevation [%] Second arm swing [%] Second jib elevation [%] Platform horizontal movement (fore / back) [%] Platform horizontal movement (left / right) [%] Platform vertical movement (up / down) [%] Selecting period of temporary hold operation of the booster before final tightening Jib telescoping lock pin regulation Second arm elevation [%] Second arm swing [%] Second jib swing [%] Second jib swing [%] Platform horizontal movement (fore / back) [%] Platform horizontal movement (left / right) [%] Platform vertical movement (up / down) [%] Second arm elevation [%] Second arm swing [%] Second jib elevation [%] Second jib elevation [%] Second jib swing [%] Platform horizontal movement (fore / back) [%] Platform horizontal movement (left / right) [%] Platform vertical movement (up / down) [%] Second arm elevation [%] Second arm swing [%] Second jib elevation [%] Second arm elevation [%] Second arm swing [%] Second jib elevation [%] Second jib swing [%] Second jib swing [%] Valve span point adjustment Small load priority function selection Second arm elevation [%] Second arm swing [%] Second jib elevation [%] Second jib swing [%] Second winch [%] Second winch [%] Second winch [%] Second winch [%] Second winch [%] Second winch [%] Travel right [%] Travel right [%] Travel right [%] Travel right [%] Travel right forward [%] Travel left [%] Travel left [%] Travel left [%] Travel left [%] Travel left forward [%] Travel right forward [%] Travel left forward [%] Steering [%] Steering [%] Steering [%] Steering [%] Steering right [%] Steering right [%] Accelerator control at idle [V] The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary. Accelerator control at low speed [V] *1) [microvolt] is displayed for the super deck type (moment detected with the leveling cylinder on the boom), and [%] of the total moment is displayed for others. Accelerator control at medium speed [V] Accelerator control at high speed [V] Outrigger operation B unit revolution speed selection Upper tool operation B unit revolution speed selection 25 W E 25

27 AMC3 Adjustment mode table 2 (SSW1 = ON, SSW2 = ON), RSW1 position [A] [F], RSW2 position [0] [F] RSW2 0 RSW1 Valve zero point adjustment Valve span point adjustment Adjustment initialization Function select Operation history Working posture Only decimal point displayed A B C D E F A B C D E F Boom extension slow start table selection [%] Boom retraction slow start table selection [%] Boom raising slow start table selection [%] Boom lowering slow start table selection [%] Boom swing slow start table selection [%] Boom extension slow table selection [%] Boom retraction slow table selection [%] Boom raising slow table selection [%] Boom lowering slow table selection [%] Boom swing slow table selection [%] Total adjustment value AML/AWL Performance select Operation history erasure Boom rest position Interference prevention area select Footswitch presence or absence select Auxiliary rope regulation presence or absence select Operation rights method select stowing position (boom right swing) stowing position (boom left swing) Stowing position (platform right swing) Operation method select during power input Stowing position (platform left swing) Second arm elevation [%] Second arm elevation [%] Swing frame operation method select Interference position (platform right swing) Second arm swing [%] Second arm swing [%] Platform operation lever method select Interference position (platform left swing) Second jib elevation [%] Second jib elevation [%] Outrigger operation method select Stowing position (arm right swing) Second jib swing [%] Second jib swing [%] Booster method select Stowing position (arm left swing) Second winch [%] Second winch [%] Accelerator method select Boom swing position for loading at ground level Travel right backward [%] Travel right backward [%] Accelerator method when booster operation Interference prevention area manual setting Travel left backward [%] Travel left backward [%] Interference prevention select of platform and vehicle Selecting -by-detecting-obstacle function Steering left [%] Steering left [%] Platform swing condition selection Selecting accelerator control during emergency SW operation Storing full fuzzy adjustment values The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary. Intermittent memory selection of full fuzzy adjustment values Selecting interference prevention delayed reactivation function W E 26

28 AMC3 3.6 Monitor mode table (bridge inspection vehicle) Monitor mode table 1 (SSW1 = OFF, SSW2 = OFF), RSW1 position [0] [9], RSW2 position [0] [F] RSW1 RSW Di * 6 /Clock Working posture detector Working posture detector Working condition detector Swing frame lever control amount [%] Platform lever control amount [%] Frame lever control amount [%] Remote control lever control amount [%] Valid lever control amount * 1 [%] Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. In an erroneous condition: codes in order of occurrence are cyclically displayed. With the increase switch or the 1st boom length [m] Total strain gauge voltage decrease switch, a digital input * 3 [microvolt] terminal number is selected and 1st boom angle [ ] 1st boom angle against Elevating cylinder strain the terminal condition is the frame gauge voltage * 3 [microvolt] displayed. Light: switch closed (contact) Di AMC3 or control box Voltmeter IW E16 Flash: Switch open (cut off) Di AMC3 or control box Voltmeter 1st boom swing angle [ ] Platform swing angle [ ] 2nd boom length [m] 2nd boom angle [ ] 2nd boom swing angle [ ] 2nd boom angle against the machine [ ] Leveling cylinder strain gauge voltage * 3 [microvolt] Elevating cylinder extension side pressure [MPa] Elevating cylinder retraction side pressure [MPa] Leveling cylinder extension side pressure [MPa] Leveling cylinder retraction side pressure [MPa] Valve flow rate [L/min] 1st boom telescoping 1st boom telescoping 1st boom telescoping 1st boom telescoping 1st boom telescoping 1st boom telescoping 1st boom elevation 1st boom elevation 1st boom elevation 1st boom elevation 1st boom elevation 1st boom elevation 1st boom swing 1st boom swing 1st boom swing 1st boom swing 1st boom swing 1st boom swing Platform swing Platform swing Platform swing Platform swing Platform swing Platform swing 2nd boom telescoping 2nd boom telescoping 2nd boom telescoping 2nd boom telescoping 2nd boom telescoping 2nd boom telescoping 2nd boom elevation 2nd boom elevation 2nd boom elevation 2nd boom elevation 2nd boom elevation 2nd boom elevation 2nd boom swing 2nd boom swing 2nd boom swing 2nd boom swing 2nd boom swing 2nd boom swing IW E17 8 Clock: year Vehicle front and back direction tilt angle [ ] 2nd boom leveling 2nd boom swing frame leveling 2nd boom leveling 2nd boom leveling 2nd boom swing frame leveling 2nd boom swing frame leveling 9 A B C D E F Clock: month and date 3rd boom length [m] Vehicle right and left direction tilt angle [ ] Clock: hour and minute 3rd boom angle [ ] 3rd boom angle against the machine [ ] Outrigger extension width 3rd boom swing angle [ ] Right front outrigger extension length [m] Right rear outrigger extension length [m] Left front outrigger extension length [m] Left rear outrigger extension length [m] 4th boom angle [ ] Platform tilt angle [ ] 4th boom angle against the machine [ ] Platform tilt angle against the machine [ ] 3rd boom length 3rd boom length 3rd boom length 3rd boom length 3rd boom length 3rd boom length Swing frame front and back direction tilt angle [ ] 3rd boom angle 3rd boom angle 3rd boom angle 3rd boom angle 3rd boom angle 3rd boom angle Swing frame right and left 3rd boom swing 3rd boom swing 3rd boom swing 3rd boom swing 3rd boom swing 3rd boom swing direction tilt angle [ ] Vehicle engine accelerator position [min -1 ] Wind velocity [m/s] 4th boom angle 4th boom angle 4th boom angle 4th boom angle 4th boom angle 4th boom angle Roller jack bearing pressure [MPa] Platform leveling Platform leveling Platform leveling Platform leveling Platform leveling Platform leveling Platform lifting Platform lifting Platform lifting Platform lifting Platform lifting Platform lifting 27 W E 27

29 AMC3 Monitor mode table 1 (SSW1 = OFF, SSW2 = OFF), RSW1 position [A] [F], RSW2 position [0] [F] Valve drive instructed value * 2 [V / ma / mm] Valve spool position * 4 [mm] Power voltage [V] AML / AWL performance information ROM ID code * 5 RSW1 RSW2 A B C D E F 0 Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. In an erroneous condition: codes in order of occurrence are cyclically displayed. 1 1st boom telescoping AMC unit power Moment ratio at boom angle 10 [%] display in the order of occurrence AMC unit 2 1st boom elevation Detector power in AMC unit Moment ratio boom at angle 50 [%] Latest code Control box 3 1st boom swing Control box power Upper support working radius [m] 2nd latest code Outrigger indicator 1 4 Platform swing Detector power in control box Working floor height from the ground [m] 3rd latest code Outrigger indicator nd boom telescoping Outrigger indicator 1 power Boom bending angle coefficient of transformation [%] 2nd boom elevation Detector power in outrigger indicator 1 Folding boom bending angle coefficient of transformation [%] 4th latest code Outrigger indicator 3 5th latest code Remote control box 7 2nd boom swing Outrigger indicator 2 power Moment automatic offset value [mv] 6th latest code Signal transmitter 8 9 A B C 2nd boom leveling Detector power in outrigger indicator 2 Actual load [kg] 3rd boom length Outrigger indicator 3 power Boom swing right side strength performance number 3rd boom angle Detector power in outrigger indicator 3 Boom swing left side strength performance number 3rd boom swing Remote control box power Boom swing right side stability performance number Detector power in remote control box Boom swing left side stability performance number 7th latest code 8th latest code 9th latest code 10th latest code 11th latest code D 4th boom angle Signal transmitter power 12th latest code E Platform leveling Detector power in signal transmitter Working range load factor [%] 13th latest code F Platform lifting Moment ratio [%] select display In a case where the monitor item is undefined or there is no monitor item, the display becomes.... ( indicates a blank.) 1. The meaning of the phrases in the table *1) Valid lever control amount: Control amount of lever inputted from one of either control equipment, working speed restricting treatment, falling prevention treatment, interference prevention treatment, working condition monitoring treatment and regulating treatment by self-diagnosis are carried out. *6) For the Di signal of this machine there are 2 types of [sink type] and [source type]. The definition of each type is shown below. (The figure is in the switch contact open condition for both [sink type and source type].) Sink type: Di signal grounding inside AMC3 Source type: Di grounding outside AMC3 *2) Unit of valve drive instructed value [V / ma / mm]: The used unit is different depending on the type of valve. Kawasaki Heavy Industries solenoid proportional valve: [ma], Danfoss solenoid proportional valve: [V], Sanwa Seiki high speed valve: [mm]. *3) Total / elevating cylinder / leveling cylinder strain gauge voltage: In the model equipped with elevating cylinder strain gauge voltage detector, leveling cylinder strain gauge voltage detector, the strain gauge voltage obtained from the strain gage voltage detector, and in the model equipped with elevating cylinder pressure detector, leveling cylinder pressure detector, the pressure obtained from the pressure detector, is converted to the strain gauge voltage and the value is displayed. *4) Valve spool position: The valve spool position is the value of the valve spool position detector, and the detected value is the one obtained when using the Sanwa Seiki high speed response valve. *5) ROM ID code: in a case of are displayed. 2. For BT-200-2, replace the terms "1st boom", "2nd boom", and "3rd boom" in the table as below. 1st boom: Boom, 2nd boom: Post, 3rd boom: Deck boom W E 28

30 AMC3 Monitor mode table 2 (SSW1 = OFF, SSW2 = ON), RSW1 position [0] [9], RSW2 position [0] [F] RSW1 RSW Do/Clock Working posture detector [V] Working posture detector [V] Working condition detector Swing frame lever control amount Platform lever control amount Frame lever control amount Remote control lever control amount Valid lever control amount * Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. In an erroneous condition: codes in order of occurrence are cyclically displayed. Select digital output terminal 1st boom length Total axial force [kn] Horizontal forward and backward [%] number and display the terminal condition with the 1st boom angle 1st boom angle against Elevating cylinder axial Horizontal right and left [%] increase switch or decrease the frame force [kn] switch. Light: Contact ground 24V Load Do 1st boom swing angle 1 Platform swing angle 1 1st boom swing angle 2 Platform swing angle 2 Leveling cylinder axial force [kn] Elevating cylinder extension side pressure [V] Vertical up and down [%] Valve flow rate 5 Voltmeter AMC3 or control box IW E18 2nd boom length Elevating cylinder retraction side pressure [V] 6 7 Flashing: Ground cut 24V Load Voltmeter Do AMC3 or control box IW E19 2nd boom angle 2nd boom swing angle 1 2nd boom angle against the machine Leveling cylinder extension side pressure [V] 2nd boom swing angle 2 Leveling cylinder retraction side pressure [V] 8 9 Clock: year Clock: month and date 3rd boom length Platform tilt angle against the machine Vehicle front and back direction tilt angle [V] Vehicle right and left direction tilt angle [V] A B Clock: hour and minute 3rd boom angle 3rd boom angle against the machine 3rd boom swing angle 1 Swing frame front and back direction tilt angle [V] 3rd boom swing angle 2 Swing frame right and left direction tilt angle [V] C Right front outrigger extension length Neutral interlock function selection Vehicle engine accelerator position [V] D Right rear outrigger extension length 4th boom angle 4th boom angle against the machine Wind velocity [V] E Left front outrigger extension length Platform tilt angle Platform tilt angle against the machine F Left rear outrigger extension length Accelerator control at idle [V] Accelerator control at low speed [V] Accelerator control at medium speed [V] Accelerator control at high speed [V] 29 W E 29

31 AMC3 Monitor mode table 2 (SSW1 = OFF, SSW2 = ON), RSW1 position [A] [F], RSW2 position [0] [F] Valve drive instructed value * 2 Valve spool position * 3 Power voltage [V] Function selection information Operation history Working posture RSW2 RSW1 A B C D E F 0 Normally: moment ratio (AML specifications) / working range load factor (AWL specifications) are displayed. In an erroneous condition: codes in order of occurrence are cyclically displayed. 1 AML/AWL performance number Operation history display in order of Boom angle at boom rest position occurrence 2 Lower operation boom automatic extension, switch position low *4 AMC unit expanded board detector Interference prevention area number Latest operation history Boom swing angle at boom rest position, power 2nd boom left swing angle ( ) A B C D E Lower operation boom automatic extension, switch position low *4, 1st boom raising angle ( ) Lower operation boom automatic extension, switch position low *4, 1st boom extension Lower operation boom automatic extension, switch position high *4, 2nd boom left swing angle ( ) Lower operation boom automatic extension, switch position high *4, 1st boom raising angle ( ) Lower operation boom automatic extension, switch position high *4, 1st boom extension Lower operation boom automatic stowing, switch position low *4, 1st boom lowering angle ( ) Lower operation boom automatic stowing, switch position low *4, 2nd boom right swing angle ( ) Lower operation boom automatic stowing, switch position high *4, 1st boom lowering angle ( ) Lower operation boom automatic stowing, switch position high *4, 2nd boom right swing angle ( ) Upper operation boom automatic extension, 2nd boom left swing angle ( ) Upper operation boom automatic stowing, 2nd boom left swing angle ( ) Control box expanded board detector power Remote control box expanded board detector power Foot switch presence or absence 2nd latest operation history 1st boom right swing automatic stowing position Auxiliary rope regulation presence or absence 3rd latest operation history 1st boom left swing automatic stowing position Control priority method 4th latest operation history Platform right swing stowing position Control method when turning on power 5th latest operation history Platform left swing stowing position Platform control method 6th latest operation history 2nd boom right swing position Platform control lever method 7th latest operation history 2nd boom left swing position Outrigger control method 8th latest operation history 3rd boom right swing position Booster method 9th latest operation history 3rd boom left swing position Accelerator method 10th latest operation history Accelerator position when controlling booster 11th latest operation history Manual setting interference prevention area Interference prevention area number of platform 12th latest operation history and vehicle 13th latest operation history F Operation history select display In a case where the monitor item is undefined or there is no monitor item, the display becomes.... ( indicates a blank.) 1. The meaning of the phrases in the table *1) Valid lever control amount: Control amount of lever inputted from one of either control equipment, working speed restricting treatment, falling prevention treatment, interference prevention treatment, working condition monitoring treatment and regulating treatment by self-diagnosis are carried out. *2) Unit of valve drive instructed value [V / ma / mm] : The used unit is different depending on the type of valve. Kawasaki Heavy Industries solenoid proportional valve: [ma], Danfoss solenoid proportional valve: [V], Sanwa Seiki high speed valve: [mm]. *3) Valve spool position: The valve spool position is the value of the valve spool position detector, and the detected value is the one obtained when using the Sanwa Seiki high speed response valve. *4) Switch position low (high) This is about the switching position of the "Wall clearing height switch". 2. For BT-200-2, replace the terms "1st boom", "2nd boom", and "3rd boom" in the table as below. 1st boom: Boom, 2nd boom: Post, 3rd boom: Deck boom W E 30

32 AMC3 3.7 Adjustment mode table (bridge inspection vehicle) Adjustment mode table 1 (SSW1 = ON, SSW2 = OFF), RSW1 position [0] [9], RSW2 position [0] [F] Clock Working posture detector zero point adjustment Operation detector zero point adjustment Swing frame lever control amount Platform lever control amount Frame lever control amount Remote control lever control amount Valve zero point adjustment Valve span point adjustment RSW2 RSW Only decimal point displayed 1 1st boom length [m] 1st boom telescoping [%] 1st boom telescoping [%] 1st boom telescoping [%] 1st boom telescoping [%] 1st boom extend [%] 1st boom extend [%] 2 1st boom angle [ ] 1st boom angle against the frame [ ] Elevating cylinder strain gauge voltage [microvolt] 1st boom elevation [%] 1st boom elevation [%] 1st boom elevation [%] 1st boom elevation [%] 1st boom raise [%] 1st boom raise [%] 3 1st boom swing angle [ ] Leveling cylinder strain gauge voltage [microvolt] 1st boom swing [%] 1st boom swing [%] 1st boom swing [%] 1st boom swing [%] 1st boom right swing [%] 1st boom right swing [%] 4 Platform swing angle [ ] Elevating cylinder extension side pressure [MPa] Platform swing [%] Platform swing [%] Platform swing [%] Platform swing [%] Platform right swing [%] Platform right swing [%] 5 2nd boom length [m] Elevating cylinder retraction side pressure [MPa] 2nd boom telescoping [%] 2nd boom telescoping [%] 2nd boom telescoping [%] 2nd boom telescoping [%] 2nd boom extend [%] 2nd boom extend [%] 6 2nd boom angle [ ] 2nd boom angle against the machine [ ] Leveling cylinder extension side pressure [MPa] 2nd boom elevation [%] 2nd boom elevation [%] 2nd boom elevation [%] 2nd boom elevation [%] 2nd boom raise [%] 2nd boom raise [%] 7 2nd boom swing angle [ ] Leveling cylinder retraction side pressure [MPa] 2nd boom swing [%] 2nd boom swing [%] 2nd boom swing [%] 2nd boom swing [%] 2nd boom right swing [%] 2nd boom right swing [%] 8 Clock: year Vehicle front and back direction tilt angle [ ] 2nd boom leveling [%] 2nd boom leveling [%] 2nd boom leveling [%] 2nd boom leveling [%] 2nd boom leveling up [%] 2nd boom leveling up [%] 9 Clock: month and date 3rd boom length [m] Vehicle right and left direction tilt angle [ ] 3rd boom telescoping [%] 3rd boom telescoping [%] 3rd boom telescoping [%] 3rd boom telescoping [%] 3rd boom extend [%] 3rd boom extend [%] A Clock: hour and minute 3rd boom angle [ ] 3rd boom angle against the machine [ ] Swing frame front and back direction tilt angle [ ] 3rd boom elevation [%] 3rd boom elevation [%] 3rd boom elevation [%] 3rd boom elevation [%] 3rd boom raise [%] 3rd boom raise [%] B 3rd boom swing angle [ ] Swing frame right and left direction tilt angle [ ] 2nd boom swing [%] 3rd boom swing [%] 3rd boom swing [%] 3rd boom swing [%] 3rd boom right swing [%] 3rd boom right swing [%] C Right front outrigger extension length [m] D Right rear outrigger extension length [m] 4th boom angle [ ] 4th boom angle against the machine [ ] 4th boom elevation [%] 4th boom elevation [%] 4th boom elevation [%] 4th boom elevation [%] 4th boom raise [%] 4th boom raise [%] E Left front outrigger extension length [m] Platform tilt angle [ ] Platform tilt angle against the machine [ ] Platform leveling [%] Platform leveling [%] Platform leveling [%] Platform leveling [%] Platform leveling raise [%] Platform leveling raise [%] F Left rear outrigger extension length [m] Platform lifting [%] Platform lifting [%] Platform lifting [%] Platform lifting [%] Platform lifting raise [%] Platform lifting raise [%] 1. The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary. 2. For BT-200-2, replace the terms "1st boom", "2nd boom", and "3rd boom" in the table as below. 1st boom: Boom, 2nd boom: Post, 3rd boom: Deck boom 31 W E 31

33 AMC3 Adjustment mode table 1 (SSW1 = ON, SSW2 = OFF), RSW1 position [A] [F], RSW2 position [0] [F] Valve zero point adjustment Valve span point adjustment Fuzzy adjustment initialization AML/AWL performance information RSW2 RSW1 A B C D E F 0 Only decimal point displayed A B 1st boom retract [%] 1st boom retract [%] erasure 1st boom lower [%] 1st boom lower [%] 1st boom left swing [%] 1st boom left swing [%] Platform left swing [%] Platform left swing [%] 2nd boom retract [%] 2nd boom retract [%] 2nd boom lower [%] 2nd boom lower [%] 2nd boom left swing [%] 2nd boom left swing [%] 2nd boom leveling down [%] 2nd boom leveling down [%] 3rd boom retract [%] 3rd boom retract [%] 3rd boom lower [%] 3rd boom lower [%] 3rd boom left swing [%] 3rd boom left swing [%] C D E F 4th boom lower [%] 4th boom lower [%] Platform leveling lower [%] Platform leveling lower [%] Platform lifting lower [%] Platform lifting lower [%] 1. The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary. 2. For BT-200-2, replace the terms "1st boom", "2nd boom", and "3rd boom" in the table as below. 1st boom: Boom, 2nd boom: Post, 3rd boom: Deck boom W E 32

34 AMC3 Adjustment mode table 2 (SSW1 = ON, SSW2 = ON), RSW1 position [0] [9], RSW2 position [0] [F] Clock Working posture detector span point adjustment Operation detector span point adjustment Turntable lever control amount Platform lever control amount Frame lever control amount Remote control lever control amount Valve zero point adjustment RSW1 RSW Only decimal point displayed Valve span point adjustment 1 1st boom length [m] Platform horizontal movement (fore / back) [%] Platform horizontal movement (fore / back) [%] Platform horizontal movement (fore / back) [%] Platform horizontal movement (fore / back) [%] 2 1st boom angle [ ] 1st boom angle against the frame [ ] Elevating cylinder strain gauge voltage [%] Platform horizontal movement (left / right) [%] Platform horizontal movement (left / right) [%] Platform horizontal movement (left / right) [%] Platform horizontal movement (left / right) [%] 3 1st boom swing angle [ ] Leveling cylinder strain gauge voltage [%] [microvolt] Platform vertical movement (up / down) [%] Platform vertical movement (up / down) [%] Platform vertical movement (up / down) [%] Platform vertical movement (up / down) [%] 4 Platform swing angle [ ] Elevating cylinder extension side pressure [MPa] 5 2nd boom length [m] Elevating cylinder retraction side pressure [MPa] 6 2nd boom angle [ ] 2nd boom angle against the machine [ ] Leveling cylinder extension side pressure [MPa] 7 2nd boom swing angle [ ] Leveling cylinder retraction side pressure [MPa] 8 Clock: year Vehicle front and back direction tilt angle [ ] 9 Clock: month and date 3rd boom length [m] Vehicle right and left direction tilt angle [ ] A Clock: hour and minute 3rd boom angle [ ] 3rd boom angle against the machine [ ] Swing frame front and back direction tilt angle [ ] B 3rd boom swing angle [ ] Swing frame right and left direction tilt angle [ ] C Right front outrigger extension length [m] Neutral interlock function selection D Right rear outrigger extension length [m] 4th boom angle [ ] 4th boom angle against the machine [ ] E Left front outrigger extension length [m] Platform tilt angle [ ] Platform tilt angle against the machine [ ] F Left rear outrigger extension length [m] Accelerator control at idle [V] Accelerator control at low speed [V] Accelerator control at medium speed [V] Accelerator control at high speed [V] 1. The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary. 2. For BT-200-2, replace the terms "1st boom", "2nd boom", and "3rd boom" in the table as below. 1st boom: Boom, 2nd boom: Post, 3rd boom: Deck boom 33 W E 33

35 AMC3 Adjustment mode table 2 (SSW1 = ON, SSW2 = ON), RSW1 position [A] [F], RSW2 position [0] [F] Valve zero point adjustment Valve span point adjustment Adjustment initialization Function select Operation history Working posture RSW2 RSW1 A B C D E F 0 Only decimal point displayed A B C D E Outrigger exetension width number select Lower operation boom automatic extension, switch position low *1, 2nd boom left swing angle ( ) Lower operation boom automatic extension, switch position low *1, 1st boom raising angle ( ) Lower operation boom automatic extension, switch position low *1, 1st boom extension Lower operation boom automatic extension, switch position high *1, 2nd boom left swing angle ( ) Lower operation boom automatic extension, switch position high *1, 1st boom elevation 1 ( ) Lower operation boom automatic extension, switch position high *1, 1st boom extension Lower operation boom automatic stowing, switch position low *1, 1st boom lowering angle ( ) Lower operation boom automatic stowing, switch position low *1, 2nd boom right swing angle ( ) Lower operation boom automatic stowing, switch position high *1, 1st boom elevation 2 ( ) Lower operation boom automatic stowing, switch position high *1, 2nd boom right swing angle ( ) Upper operation boom automatic extension, 2nd boom left swing angle ( ) Upper operation boom automatic stowing, 2nd boom left swing angle ( ) Total adjustment value AML/AWL Performance select Operation history erasure Boom rest position Interference prevention area select Footswitch presence or absence select Auxiliary rope regulation presence or absence select Operation rights method select Operation method select during power input Swing frame operation method select Platform operation lever method select Outrigger operation method select Booster method select Accelerator method select Accelerator method when booster operation Interference prevention select of platform and vehicle stowing position (1st boom right swing) stowing position (1st boom left swing) Stowing position (platform right swing) Stowing position (platform left swing) stowing position (2nd boom right swing) stowing position (2nd boom left swing) stowing position (3rd boom right swing) stowing position (3rd boom left swing) Interference prevention area manual setting F 1. The standard value is written in the EEPROM at the time of delivery, so settings can be eliminated in a case where no adjustment is necessary. 2. For BT-200-2, replace the terms "1st boom", "2nd boom", and "3rd boom" in the table as below. 1st boom: Boom, 2nd boom: Post, 3rd boom: Deck boom 3. The meaning of the phrases in the table *1) Switch position low (high) This is about the switching position of the "Wall clearing height switch" W E 34

36 AMC3 4. Display of history 4.1 Display of history The AMC3 stores the latest 40 items of history information, and the stored information can be displayed by respectively setting the SSW and RSW. [NOTICE] Some s are not stored in the AMC3 depending on the contents. For details, refer to the " table (AMC3)". more than 40 items of history information exist, the older history information is renewed. The history information which the AMC3 has stored can be seen by respectively setting the SSW and RSW to; SSW1="OFF", SSW2="OFF", RSW1="E", and RSW2="2" - "F". Layout of SSW and RSW (view with the front panel removed) Display of history The following three kinds of displaying procedures for history information which the AMC3 stores exist. The displaying procedure depends on what number the you attempt to display occurred previously from the latest. 1. Display of codes in order of occurrence 2. Display of codes from the latest code to the 13th latest code. 3. Display of codes from the 14th latest to 40th latest code. The displaying procedures in the above 2 and 3 can select any information to be displayed. the display select switch is depressed after any history information is selected, information (state of aerial platform, and states of digital signal and analog signal when the occurred) corresponding to the depressed switch can be seen. [NOTICE] For information to be displayed, refer to "4.2 Method of presentation of code and moment ratio/working range load factor etc." Selecting position of RSW2 and displayed history comparison RSW2 Displayed history Stored codes sequentially 1 displayed 2 Latest 3 2nd latest 4 3rd latest 5 4th latest 6 5th latest 7 6th latest 8 7th latest 9 8th latest A B C D E F 9th latest 10th latest 11th latest 12th latest 13th latest 14th 40th latest s are selected and displayed 35 W E

37 AMC3 1. Display of codes in order of occurrence Displaying procedures Start 2. Display of the latest codes to the 13th latest code: Displaying procedures Start Set the slide switch SSW1, SSW2 to "OFF," the rotary switch RSW1 to "E" and the rotary switch RSW2 to "1." Set the slide switch SSW1, SSW2 to "OFF," the rotary switch RSW1 to "E" and select the rotary switch RSW2. Set the slide switch SSW1, SSW2 to "OFF" and the rotary switch RSW1 and RSW2 to "0." Depress each display select switch when necessary. End IW E42 The latest code 2nd latest code --- the oldest code are cyclically displayed on the digital display. The lighting display time of each code is 0.8 [s] and the light-off time between codes is 0.2 [s]. However, the light-off time from the display of the oldest code to the display of the latest code again is 1.2 [s]. Set the slide switch SSW1, SSW2 to "OFF" and the rotary switch RSW1 and RSW2 to "0." End IW E43 ", moment ratio (or working range load factor), year, month and date and time when an occurs" are repeatedly displayed on the digital display. The lighting display time of each display content is 0.8 [s], and the lighting-off time when changing the display contents is 0.2 [s]. However, the lighting-off time from the display of time to the display of the code again is 1.2 [s]. In the case of ing other information than "moment ratio (or working range load factor), year, month and date and time", match the information to and depress the display select switch. While depressing the display select switch, the display content corresponding to each display select switch is displayed on the digital display. [NOTICE] For displaying procedures other than the above, refer to "4.2 Method of presentation of code and moment ratio/working range load factor etc." 36 W E

38 AMC3 3. Display of codes from the 14th latest code to the 30th latest [NOTICE] For displaying procedures other than the above, refer to "4.2 Method of presentation of code and moment ratio/working range load factor etc." *1: Increase switch, decrease switch the switch is depressed, the 14th latest code to the 40th latest are selected and displayed. If the increase switch is depressed when the 13th latest code is being displayed, the 39th latest code is displayed. If the decrease switch is depressed when the 39th latest code is being displayed, the 13th latest code is displayed. Displaying procedures First "the 14th latest code" and the "moment ratio (or working range load factor), year, month and date and time" when an occurs are repeatedly displayed on the digital display. The lighting display time of each display content is 0.8 [s], and the lighting-off time when changing the display contents is 0.2 [s]. However, the lighting-off time from the display of time to the display of the code again is 1.2 [s]. In the case of ing other information than "moment ratio (or working range load factor), year, month and date and time", match the information to and depress the display select switch. While depressing the display select switch, the display content corresponding to each display select switch is displayed on the digital display. Start Set the slide switch SSW1, SSW2 to "OFF," and the rotary switch RSW1 to "E," RSW2 to "F." No Displays older history information than the current display. Yes Depress the increase switch* 1. The code 1 newer than the current display, moment ratio, working range load factor, year, month and date and time when occurrences are repeatedly displayed on the digital display. Depress the decrease switch* 1. The code 1 older than the current display, moment ratio, working range load factor, year, month and date and time when occurrences are repeatedly displayed on the digital display. Depress each display select switch when necessary. No End the display of history information Yes Set the slide switch SSW1, SSW2 to "OFF," and the rotary switch RSW1 and RSW2 to "0." End IW E01 37 W E

39 AMC3 4.2 Method of presentation of code and moment ratio/working range load factor etc. The following table shows information of a "Working state of aerial platform when an has occurred" which the AMC3 can display. Displayed item *3 Unit*1 Displayed digits *2 Display select switch None Moment ratio [%] Working range load factor Clock year Clock month and date Clock hour and minute [%] Year (however, unit indication lamp does not light.) Month and date (however, unit indication lamp does not light.) Hour and minute (however, unit indication lamp does not light.) Displays code in four digits Up to 0.1% (first decimal place) Up to 0.1% (first decimal place) Displays four digits of Christian year Displays month by left two digits, and day by right two digits Displays hour by left two digits, and minute by right two digits No operation (No switch is depressed) In this case, "" to "Clock hour and minute" are displayed. However, either one of "Moment ratio" or "Working range load factor" is displayed. (See below) AWL specification: Displays working range load factor AML specification: Displays moment ratio display has ended, nothing is displayed for one second, then display is repeated from the start ( code). Example of displaying: If an code of No.10 has occurred with moment ratio or working range load factor of 84.3% at 13 o clock 13 minutes on February 11, 2001, the following display is repeated Nothing is displayed for one second displayed from 010 again. Boom length [m] Up to 0.01m (second decimal place) IW Boom angle [ ] Up to 0.1 (first decimal place) IW Boom swing angle [ ] Up to 0.1 (first decimal place) IW Platform swing angle [ ] Up to 0.1 (first decimal place) IW IW Folding boom length [m] Up to 0.01m (second decimal place) IW IW Folding boom angle [ ] Up to 0.1 (first decimal place) IW IW W E

40 AMC3 Displayed item *3 Unit*1 Displayed digits *2 Display select switch Outrigger extended width number None Outrigger extended width numbers of rear left, front left, front right and rear right are displayed sequentially from left to right. Display example) IW Rear left Front left Front right Rear right Digital input (Di) *4 None Cyclically displays the digital input terminal number whose switch is in the close state (Di: ON). IW IW Digital output (Do) *4 None Cyclically displays the digital output terminal number whose output stage transistor is in the ON state (Do: ON). IW IW Cyclically displays the analog input terminal number. IW IW Analog input (Ai) *4 [V] (however, unit indication lamp does not light.) Lights and displays the input voltage of the analog input terminal number set above. The input voltage is displayed up to 2nd decimal place. IW IW IW *1: Unit In a case of "none", a corresponding unit indication lamp does not exist, so the unit indication lamp remains off. *2: Displayed digits Displays from 999 through However, the decimal point is determined by each displayed item. In a case where the valid digit number of the signal recognized inside the AMC3 system is larger than the displayed digits of the displayed item, 1 smaller digit than the displayed digit is rounded to display. And also in a case of displaying the angle, the top digit is a digit for a negative sign. *3: Display content For the models without boom or platform such as some models of HT series, when the display switch of boom length or boom angle, etc. is pressed, "0.0" is displayed. *4: Digital input / output, analog input the concerned display select switch is depressed, the display value is cyclically displayed. The lighting time of the display value is 0.8 [s] and the lighting-off time between each display value is 0.2 [s]. And the lighting-off time after ending one cycle of display is 1.2 [s]. 39 W E

41 AMC3 4.3 Method of presentation of Ao Displayed item Unit Displayed digits *1 Display select switch In a case of Danfoss solenoid proportional valve: [V] Cyclically displays the analog output terminal number. Analog output (Ao) *2 In a case of Kawasaki Heavy Industries solenoid proportional valve: [ma] In a case of Sanwa Seiki high speed valve : [mm] The valve drive instructed value of the analog output terminal number set above lights and is displayed. The used unit is different depending on the type of valve [V]: Displays up to 2nd decimal place. IW IW IW IW IW (however, unit indication lamp does not light.) [ma]: Displays the integer number. [mm]: Displays up to 2nd decimal place. *1: Displayed digits Displays from 999 through However, the decimal point is determined by each displayed item. In a case where the valid digit number of the signal recognized inside the AMC3 system is larger than the displayed digits of the displayed item, 1 smaller digit than the displayed digit is rounded to display. *2: Analog output the concerned display select switch is depressed, the display value is cyclically displayed. The lighting time of the display value is 0.8 [s] and the lighting-off time between each display value is 0.2 [s]. And the lighting-off time after ending one cycle of display is 1.2 [s]. The following table shows meanings of the analog output terminal numbers and the signs attached to number. (Additionally, "None" is described as "(+)" in an electric circuit diagram.) Analog output terminal number Sign attached to number Description of signal (minus) Boom telescoping (extend) None Boom telescoping (retract) (minus) Boom swing (right) None Boom swing (left) (minus) Boom elevation (lower) None Boom elevation (raise) (minus) Platform swing (right) or folding boom (folding) None Platform swing (left) or folding boom (unfolding) Example of display of "analog output": (Ao output display value is cyclically displayed) [3] is displayed by depressing SW and outrigger extension width display SW at the same time, SW, outrigger extension width display SW and boom angle display SW are depressed at the same time and " 255" is displayed. In the above case, it indicates that "boom elevation (lower) output is 255 ma". the above three switches are depressed in a case of "3" being displayed, "boom elevation" is selected. " " indicates (lower) and "255" indicates the valve drive instructed value [ma]. 40 W E

42 AMC3 5. Display of operation history "Operation history" is a "record of working state of aerial platform" when moment ratio or working range load factor is 110% or more, and moment ratio or working range load factor is highest during aerial working. The AMC3 stores the operation histories of the latest 40 items, and the stored operation history can be displayed by respectively setting the SSW or RSW. The operation history which the AMC3 has stored can be seen by respectively setting the SSW and RSW to; SSW1="OFF", SSW2="ON", RSW1="E", and RSW2="2" - "F". Layout of SSW and RSW (view with the front panel removed) [NOTICE] Stores the operation history information of the latest 40 items. more than 40 items of operation history information exist, the older operation history information is renewed. 5.1 Display of operation history The following three kinds of displaying procedures for the operation histories which the AMC3 stores exist. The displaying procedure depends on what number the operation history you attempt to display is located previously from the latest operation history. 1. Display of the operation histories in order of occurrence 2. Display of the operation histories from the latest operation history to the 13th latest operation history. 3. Display of the operation histories from the 14th latest to 40th latest operation history. The displaying procedures in the above 2 and 3 can select any operation history to be displayed. the display select switch is depressed after any operation history is selected, information (state of aerial platform, and states of digital signal and analog signal when the moment ratio or working range load factor becomes 110% or more) corresponding to the depressed switch can be seen. [NOTICE] For information to be displayed, refer to "5.3 Method of presentation of moment ratio/working range load factor etc." Selecting position of RSW2 and displayed operation history comparison RSW2 Displayed operation history Stored operation histories sequentially 1 displayed 2 Latest operation history 3 2nd latest operation history 4 3rd latest operation history 5 4th latest operation history 6 5th latest operation history 7 6th latest operation history 8 7th latest operation history 9 8th latest operation history A B C D E F 9th latest operation history 10th latest operation history 11th latest operation history 12th latest operation history 13th latest operation history 14th 40th latest operation history are selected and displayed 41 W E

43 AMC3 1. Display of operation histories in order of occurrence Displaying procedures 2. Display from the latest operation histories to the 13th latest operation history Displaying procedures Start Start Set the slide switch SSW1 to "OFF," SSW2 to "ON." Set the rotary switch RSW1 to "E" and RSW2 to "1." Set the slide switch SSW1 to "OFF," SSW2 to "ON." The rotary switch RSW1 to "E" and select the rotary switch RSW2. Depress each display select switch when necessary. Set the slide switch SSW1, SSW2 to "OFF" and the rotary switch RSW1 and RSW2 to "0." Set the slide switch SSW1, SSW2 to "OFF" and the rotary switch RSW1 and RSW2 to "0." End IW E47 End IW E02 The latest moment ratio 2nd latest moment ratio --- the oldest moment ratio are cyclically displayed on the digital display. The lighting display time of each moment ratio is 0.8 [s] and the light-off time between moment ratios is 0.2 [s]. However, the light-off time from the display of the oldest moment ratio to the display of the latest moment ratio again is 1.2 [s]. [NOTICE] In the case of AWL specification, "working range load factor" is displayed instead of "moment ratio". Moment ratio (or working range load factor), year, month and date and time when storing the operation history are repeatedly displayed on the digital display. The lighting display time of each display content is 0.8 [s], and the lighting-off time when changing the display contents is 0.2 [s]. However, the lighting-off time from the display of time to the display of the code again is 1.2 [s]. In the case of ing other information than "moment ratio (or working range load factor), year, month and date and time", match the information to and depress the display select switch. While depressing the display select switch, the display content corresponding to each display select switch is displayed on the digital display. [NOTICE] For displaying information other than the above, refer to "5.3 Method of presentation of moment ratio/working range load factor etc." 42 W E

44 AMC3 3. Display from the 14th latest operation histories to the 30th latest operation history [NOTICE] In the case of AWL specification, "working range load factor" is displayed instead of "moment ratio". For displaying information other than the above, refer to "5.3 Method of presentation of moment ratio/working range load factor etc." *1: Increase switch, decrease switch the switch is depressed, the 14th latest operation history to the 40th latest are selected and displayed. If the increase switch is depressed when the 13th latest operation history is being displayed, the 39th latest operation history is displayed. If the decrease switch is depressed when the 39th latest operation history is being displayed, the 13th latest operation history is displayed. Displaying procedures First the 14th latest operation history (moment ratio or working range load factor, year, month and date, time) are repeatedly displayed on the digital display. The lighting display time of each display content is 0.8 [s], and the lighting-off time when changing the display contents is 0.2 [s]. However, the lighting-off time from the display of time to the display of the moment ratio (or working range load factor), again is 1.2 [s]. In the case of ing other information than "moment ratio (or working range load factor), year, month and date and time", match the information to and depress the display select switch. While depressing the display select switch, the display content corresponding to each display select switch is displayed on the digital display. Start Set the slide switch SSW1 to "OFF," and SSW2 to "ON." Set the rotary switch RSW1 to "E," and RSW2 to "F." No Displays older operation history information than the current display. Yes Depress the increase switch* 1. The moment ratio, working range load factor, year, month and date and time of the operation history 1 newer than the current display are repeatedly displayed on the digital display. Depress the decrease switch* 1. The moment ratio, working range load factor, year, month and date and time of the operation history 1 older than the current display are repeatedly displayed on the digital display. Depress each display select switch when necessary. No End the display of operation history information Yes Set the slide switch SSW1, SSW2 to "OFF," and the rotary switch RSW1 and RSW2 to "0." End IW E03 43 W E

45 AMC3 5.2 Conditions to store the operation history AMC3 stores the operation history in the following procedures. 1. AMC3 temporarily stores the operation history at that time as follows. The moment ratio (or working range load factor) is 110% or more, and also The moment ratio (or working range load factor) is at its peak during operation. 2. AMC3 formally stores the "temporarily stored operation history" as the "operation history" as follows. It has a "temporarily stored operation history" and also A state where the moment ratio (or working range load factor) is less than 100% continues for 5 seconds or more. Therefore, the moment ratio (or working range load factor) stored in the operation history is always 110% or more. [NOTICE] In the case of AWL specification, "working range load factor" is stored instead of "moment ratio". Moment ratio [%] 110 Moment ratio 5 [s] 100 Temporarily stores Stores in the history Time [s] IW E05 44 W E

46 AMC3 5.3 Method of presentation of moment ratio/working range load factor etc. The following table shows information of a "Working state of aerial platform when an operation history has stored" which the AMC3 can display. Displayed item Unit *1 Displayed digits *2 Display select switch Moment ratio [%] Working range load factor Clock year Clock month and date Clock hour and minute [%] Year (however, unit indication lamp does not light.) Month and date (however, unit indication lamp does not light.) Hour and minute (however, unit indication lamp does not light.) Up to 0.1% (first decimal place) Up to 0.1% (first decimal place) Displays four digits of Christian year Displays month by left two digits, and day by right two digits Displays hour by left two digits, and minute by right two digits No operation (No switch is depressed) In this case, "Moment ratio" to "Clock hour and minute" are displayed. However, either one of "Moment ratio" or "Working range load factor" is displayed. (See below) AWL specification: Displays working range load factor AML specification: Displays moment ratio displaying has ended, nothing is displayed for one second, then displaying is repeated from the start (Moment ratio). Example of displaying: If the moment ratio or working range load factor becomes 116.3% at 13 o clock 16 minute on February 11, 2001, the following display is repeated Nothing is displayed for one second displayed from again. Boom length [m] Up to 0.01m (second decimal place) IW Boom angle [ ] Up to 0.1 (first decimal place) IW Boom swing angle [ ] Up to 0.1 (first decimal place) IW Platform swing angle [ ] Up to 0.1 (first decimal place) IW IW Folding boom length [m] Up to 0.1 (first decimal place) IW IW *1: Unit In a case of "none", a corresponding unit indication lamp does not exist, so the unit indication lamp remains off. *2: Displayed digits Displays from 999 through However, the decimal point is determined by each displayed item. In a case where the valid digit number of the signal recognized inside the AMC3 system is larger than the displayed digits of the displayed item, 1 smaller digit than the displayed digit is rounded to display. And also in a case of displaying the angle, the top digit is a digit for a negative sign. 45 W E

47 AMC3 Displayed item Unit *1 Displayed digits *2 Display select switch Folding boom angle [ ] Up to 0.1 (first decimal place) IW IW Outrigger extended width number None Outrigger extended width numbers of rear left, front left, front right and rear right are displayed sequentially from left to right. Display example) IW Rear left Front left Front right Rear right Digital input (Di) *3 None Cyclically displays the digital output terminal number whose output stage transistor is in the ON state (Do: ON). IW IW Digital output (Do) *3 None Cyclically displays the analog input terminal number. IW IW Cyclically displays the analog input terminal number. IW IW Analog input (Ai) *3 [V] (however, unit indication lamp does not light.) Lights and displays the input voltage of the analog input terminal number set above. The input voltage is displayed up to 2nd decimal place. IW IW IW *1: Unit In a case of "none", a corresponding unit indication lamp does not exist, so the unit indication lamp remains off. *2: Displayed digits Displays from 999 through However, the decimal point is determined by each displayed item. In a case where the valid digit number of the signal recognized inside the AMC3 system is larger than the displayed digits of the displayed item, 1 smaller digit than the displayed digit is rounded to display. And also in a case of displaying the angle, the top digit is a digit for a negative sign. *3: Digital input / output, analog input the concerned display select switch is depressed, the display value is cyclically displayed. The lighting time of the display value is 0.8 [s] and the lighting-off time between each display value is 0.2 [s]. And the lighting-off time after ending one cycle of display is 1.2 [s]. 46 W E

48 AMC3 5.4 Method of presentation of Ao Displayed item Unit Displayed digits *1 Display select switch In a case of Danfoss solenoid proportional valve: [V] Cyclically displays the analog output terminal number. Analog output (Ao) *2 In a case of Kawasaki Heavy Industries solenoid proportional valve: [ma] In a case of Sanwa Seiki high speed valve : [mm] The valve drive instructed value of the analog output terminal number set above lights and is displayed. The used unit is different depending on the type of valve [V]: Displays up to 2nd decimal place. IW IW IW IW IW (however, unit indication lamp does not light.) [ma]: Displays the integer number. [mm]: Displays up to 2nd decimal place. *1: Displayed digits Displays from 999 through However, the decimal point is determined by each displayed item. In a case where the valid digit number of the signal recognized inside the AMC3 system is larger than the displayed digits of the displayed item, 1 smaller digit than the displayed digit is rounded to display. *2: Analog output the concerned display select switch is depressed, the display value is cyclically displayed. The lighting time of the display value is 0.8 [s] and the lighting-off time between each display value is 0.2 [s]. And the lighting-off time after ending one cycle of display is 1.2 [s]. The following table shows meanings of the analog output terminal numbers and the signs attached to number. (Additionally, "None" is described as "(+)" in an electric circuit diagram.) Analog output terminal number Sign attached to number Description of signal (minus) Boom telescoping (extend) None Boom telescoping (retract) (minus) Boom swing (right) None Boom swing (left) (minus) Boom elevation (lower) None Boom elevation (raise) (minus) Platform swing (right) or folding boom (folding) None Platform swing (left) or folding boom (unfolding) Example of display of "analog output": (Ao output display value is cyclically displayed) [3] is displayed by depressing SW and outrigger extension width display SW at the same time, SW, outrigger extension width display SW and boom angle display SW are depressed at the same time and " 255" is displayed. In the above case, it indicates that "boom elevation (lower) output is 255 ma". the above three switches are depressed in a case of "3" being displayed, "boom elevation" is selected. " " indicates (lower) and "255" indicates the valve drive instructed value [ma]. 47 W E

49 AMC3 6. Erasing history and operation history 6.1 Erasing history Purpose of erasure All AMC s, such as a power-on without the control box on platform being installed, that occurred during assembly processes at production lines and in repair shops have been stored in the ROM. For maintenance and inspection purpose, it is necessary to grasp only the s after delivery. Then the stored contents have to be erased before delivery. Erase the stored contents immediately before delivery. Erasing method 1. Switch on the power. 2. Set SSW1 = ON (adjustment mode). 3. Set SSW2 = OFF (mode 1), RSW1 = "E" and RSW2 = "1". 4. Depress the write-in SW and the increase SW at the same time for one second or more. The number shown on the digital display changes from "0" to "100". Once the number starts to change, you don t have to depress the write-in SW any more. But be sure not to switch off the power until the number reaches "100". Do not change the SSW or RSW switches either. 5. Once the number reaches "100", the history has been erased. 6. Return SSW1 to the side for monitor mode, and make sure that "." is shown on the digital display. 7. Set RSW1 = "0" and RSW2 = "0". If the jacks are activated, the digital display shows the present moment ratio (or working range load factor). If the jacks are not activated, "J-UP" appears flashing on the digital display. 48 W E

50 AMC3 6.2 Erasing operation history Purpose of erasure All operating incidents, such as an operation with moment ratio (or working range load factor) 100% or more, that occurred during assembly processes at production lines and in repair shops have been stored in the ROM. For maintenance and inspection purpose, it is necessary to grasp only the operations after delivery. Then the stored contents have to be erased before delivery. Erase the stored contents immediately before delivery. Erasing method 1. Switch on the power. 2. Set SSW1 = ON (adjustment mode). 3. Set SSW2 = ON (mode 2), RSW1 = "E" and RSW2 = "1". 4. Depress the write-in SW and the increase SW at the same time for one second or more. The number shown on the digital display changes from "0" to "100". Once the number starts to change, you don t have to depress the write-in SW any more. But be sure not to switch off the power until the number reaches "100". Do not change the SSW or RSW switches either. 5. Once the number reaches "100", the operation history has been erased. 6. Return SSW1 to the side for monitor mode, and make sure that "." is shown on the digital display. 7. Set RSW1 = "0" and RSW2 = "0". If the jacks are activated, the digital display shows the present moment ratio (or working range load factor). If the jacks are not activated, "J-UP" appears flashing on the digital display. 49 W E

51 AMC3 7. Replacing method of board (AMC unit and control box) [NOTICE] CPU board of AMC unit is replaced, it is necessary to readjust AMC. See "8. Adjustment after board or detector replacement" about the reconciliation item. General view Display board Detail B Power board Expanded board CPU board Section A-A 1. CPU board 2. Power board 3. Display board 4. Expanded board* 1 5. Board box 6. Display panel 7. Bracket for fixing 8. Box cover 9. Connector stay 10. Display frame 11. Display panel nameplate 12. Display panel packing 13. Protective panel 14. Harness (1 A) 15. Harness (1 B) 16. Harness (2 A) * Harness (2 B) * Model nameplate 19. Connector attaching bracket 20. Connector attaching bracket * Hexagon pillar 22. Flat head machine screw 23. Flat head machine screw 24. Machine screw 25. Machine screw 26. Machine screw 27. Machine screw 28. Hexagon nut 29. Protective sheet * 1 : This is not applicable to some models or specifications. 50 W E

52 AMC3 7.1 Reading data and storing adjusted values These steps are done only when the CPU board of the AMC unit is replaced. [NOTICE] the CPU board of the AMC unit is replaced, it is necessary to readjust the AMC unit. For details of the adjustment items, see "8. Adjustment after board or detector replacement". For details of the adjustment methods, see the service manual for your model. It is allowed only for Tadano servicemen to read data. it is necessary to read data, contact a Tadano serviceman. The data that can be read by this step are the "adjusted values of aerial platform" and "control program for aerial platform". 7.2 Replacing boards in AMC unit [NOTICE] If the following parts are removed for board replacement, apply thread locker (ThreeBond 1401B or equivalent) to the threaded portions before reassembly. Flat head machine screw (22) (to fasten board box (5) and bracket for fixing (7)): 6 pieces Flat head machine screw (23) (to fasten display panel (6) and display frame (10)): 4 pieces Machine screws (25) (to fix connector stay (9)): (6 pieces) (1) In the case that the data can be read (ordinary case) it is necessary to replace the CPU board of the AMC unit, read the data stored in the flash memory of the CPU board before removing the existing CPU board. After installing a new CPU board, write in the read data into the flash memory of the new CPU board. (Refer to "7.5 Writing in data.) The data can be read only when the existing CPU board of the AMC unit can communicate with the terminal for maintenance. The data have to be read by a Tadano serviceman. (2) In the case that the data cannot be read If the existing CPU board of the AMC unit cannot communicate with the terminal for maintenance, it is not possible to read the data stored in the flash memory of the CPU board. In this case, all the adjustments of AMC have to be done over again. For details of the adjustment items, see "8. Adjustment after board or detector replacement". For details of the adjustment methods, see the service manual for your model. unplugging/plugging connectors, use the following precautions to protect boards and connector terminals from being damaged. Release the lock before unplugging a connector with lock mechanism. As it is difficult to unplug a connector without lock mechanism, carefully unplug it so that a board is not damaged. Unplug/plug connectors while applying force to them evenly. Be sure to unplug/plug connectors straight without twisting or warping them. Do not apply unusual force that causes a warp in a board. While being careful not to allow water or dusts to foul connectors, securely plug them. 1. Set the key switch of the machine to OFF. [NOTICE] Be sure to switch off the power to the mounted equipment before starting the following steps. (Turn the key switch off.) If the steps are done without turning off the power, the boards may be broken. 51 W E

53 AMC3 2. Remove the two cables for the 60-pole connector from the bottom surface of the AMC unit. [NOTICE] Number of poles and quantity of cables depend on model or specification of the aerial platform. If the cable cannot be removed in advance, pull out the AMC unit in procedure 4 to remove the cable. 3. Remove the machine screws (27) (6 pieces) fixing the AMC unit and the display panel (6) to the aerial platform. Machine screws (6 pieces) 4. Pull out the AMC unit. If the cable is not removed in procedure 2, remove the cable from the back of the AMC unit after pulling out the AMC unit. [NOTICE] The figure below is reference only. (AW series) Number of poles and quantity of cables depend on model or specification of the aerial platform. deg m % IW E01 [NOTICE] In a case of the AC/AW series, etc., in which the AMC unit is fixed on a vertical face, first remove the display panel and then remove the machine screws (4 pieces) fixing the AMC unit. The screws fixing the AMC unit can be found by removing the display panel. (Refer to the figure below.) 5. Unplug the connector from the display board (3) on the back of the display panel. Then remove the display panel (6) with the display board (3) from the AMC unit. 6. Remove the machine screws (25) (7 pieces) to remove the box cover (8). If the expanded board is fixed to the box cover, remove the machine screws and unplug the connector from the expanded board. 52 W E

54 AMC3 7. To prevent static damage to the boards, discharge static electricity from your body according to the following steps. Grip an unpainted metal object like a door knob or a window sash. (Grip as large a metal as possible.) Ground yourself by connecting your hand with a metal object with an electric wire. (A metal object should be as large as possible.) replacing the CPU board, make sure that the switches on the board are set as follows. Slide switch (SSW1, SSW2): OFF (normal) position Rotary switch (RSW1, RSW2): "0" position 8. Remove the board to be replaced. To remove the board, unplug the connector from it and remove the machine screws (24) fixing it. 9. Install a new board to the AMC unit with machine screws (24). Then plug the connector as it was. [NOTICE] the CPU board of the AMC unit is replaced, it is necessary to readjust the AMC unit. For details of the adjustment items, see "8. Adjustment after board or detector replacement". [NOTICE] To prevent static damage to the boards, use the following precautions: Never touch the boards with wet hands. Avoid directly touching parts on the boards with your hand. Be careful not to allow moisture-proof paint on the boards to peel off. (If the boards are hit, it can peel off.) Discharge static electricity from your body before touching any electronic components. Before removing the CPU board, be sure to remove the power board and hex pillars in advance. 10. Install the box cover (8) with machine screws (25) (7 pieces). If the expanded board is included, first plug the connector to the expanded board and then install it to the cover. 53 W E

55 AMC3 11. Push the AMC unit into the aerial platform. [NOTICE] If the cable cannot be connected after the AMC unit is pushed in, first connect the cable. The figure below is reference only. (AW series) Number of poles and quantity of cables depend on model or specification of the aerial platform. 7.3 Replacing boards in control box [NOTICE] unplugging/plugging connectors, use the following precautions to protect boards and connector terminals from being damaged. Release the lock before unplugging a connector with lock mechanism. As it is difficult to unplug a connector without lock mechanism, carefully unplug it so that a board is not damaged. Unplug/plug connectors while applying force to them evenly. Be sure to unplug/plug connectors straight without twisting or warping them. Do not apply unusual force that causes a warp in boards. While being careful not to allow water or dusts to foul connectors, securely plug them. 1. Set the starter switch of the machine to OFF. 12. Plug the connector to the display board (3) on the back of the display panel (6). [NOTICE] In a case of the AC/AW series, etc., in which the AMC unit is fixed on a vertical face, first fix the AMC unit with machine screws (4 pieces) before installing the display panel. (Refer to the figure below.) [NOTICE] Be sure to switch off the power to the mounted equipment before starting the following steps. (Turn the key switch off.) If the steps are done without turning off the power, the boards may be broken. 2. Disconnect cables that are connected to the control box. 3. Remove the screws fixing the control box and remove the control box from the aerial platform. [NOTICE] The figure below is a reference drawing for AW series. 13. Connect the cables to the bottom surface of the AMC unit. [NOTICE] Number of poles and quantity of cables depend on model or specification of the aerial platform. 14. Install the display panel (6) and the AMC unit to the aerial platform with machine screws (27) (6 pieces). Fixing bolt of control box IW E09 54 W E

56 AMC3 4. Loosen the screws fixing the cover and remove the cover from the control box. Only before removing a board below hex pillars, remove them in advance. The figure below is reference only. [NOTICE] The figure below is reference only. The details such as the shape of the control box and the number of fixing screw differ depending on the model and specification of your aerial platform. 7. Install a new board to the control box with board fixing screws. Then plug the connector as it was. 8. Install the cover to the control box. 5. To prevent static damage to the boards, discharge static electricity from your body according to the following steps. Grip an unpainted metal object like a door knob or a window sash. (Grip as large a metal as possible.) Ground yourself by connecting your hand with a metal object with an electric wire. (A metal object should be as large as possible.) [NOTICE] The figure below is reference only. The details such as the shape of the control box and the number of fixing screw differ depending on the model and specification of your aerial platform. 6. Remove the board to be replaced. To remove the board, remove the screws fixing it and unplug the connector from it. [NOTICE] To prevent static damage to the boards, use the following precautions: Never touch the boards with wet hands. Avoid directly touching parts on the boards with your hand. Be careful not to allow moisture-proof paint on the boards to peel off. (If the boards are hit, it can peel off.) Discharge static electricity from your body before touching any electronic components. Before tightening the screws to fix the cover, apply low-strength thread locker (ThreeBond 1401B or equivalent) to the threaded portions. Do not apply high-strength thread locker (such as Loctite 262) to the screws to fix the cover, or the screws or cover may be damaged when it becomes necessary to remove them. 55 W E

57 AMC3 9. Install the control box to the aerial platform and fix it with bolts. 10. Connect the cables of the control box as they were. [NOTICE] The figure below is reference only. (AW series) Cables for control box 7.4 Replacing voice ROM (P-ROM) (applicable only to machines with voice warning system) [NOTICE] unplugging/plugging connectors, use the following precautions to protect boards and connector terminals from being damaged. Release the lock before unplugging a connector with lock mechanism. As it is difficult to unplug a connector without lock mechanism, carefully unplug it so that a board is not damaged. Unplug/plug connectors while applying force to them evenly. Be sure to unplug/plug connectors straight without twisting or warping them. Do not apply unusual force that causes a warp in boards. While being careful not to allow water or dusts to foul connectors, securely plug them. The voice ROM (hereafter P-ROM) is inserted into the IC socket of the power board in the control box. IW E12 1. Set the starter switch of the machine to OFF. [NOTICE] Be sure to switch off the power to the mounted equipment before starting the following steps. (Turn the key switch off.) If the steps are done without turning off the power, the boards may be broken. 2. Disconnect cables that are connected to the control box. 3. Remove the screws fixing the control box and remove the control box from the aerial platform. [NOTICE] The figure below is a reference drawing for AW series. Fixing bolt of control box IW E09 56 W E

58 AMC3 4. Loosen the screws fixing the cover and remove the cover from the control box. [NOTICE] The figure below is reference only. The details such as the shape of the control box and the number of fixing screw differ depending on the model and specification of your aerial platform. 7. Remove the P-ROM from the power board with a special tool (P-ROM puller). Usually there is only one voice ROM on the side of ROM1. [NOTICE] Be sure to use a P-ROM puller to remove the P-ROM. Trying to remove the P-ROM with a screwdriver or the like may damage the board and make it unusable. ing a P-ROM, take precautions not allowing water or oil to foul it. Water and oil may damage P-ROMs. 5. To prevent static damage to the power board and P-ROM, discharge static electricity from your body according to the following steps. Grip an unpainted metal object like a door knob or a window sash. (Grip as large a metal as possible.) Ground yourself by connecting your hand with a metal object with an electric wire. (A metal object should be as large as possible.) 6. Remove the screws fixing the power board and unplug the connector from it, and then remove the power board. [NOTICE] To prevent static damage to the boards, use the following precautions: Never touch the boards with wet hands. Avoid directly touching parts on the boards with your hand. Be careful not to allow moisture-proof paint on the boards to peel off. (If the boards are hit, it can peel off.) Discharge static electricity from your body before touching any electronic components. The figure below is reference only. 8. Prepare a new P-ROM. [NOTICE] A P-ROM is a delicate electronic part and it may be easily broken when dropped. Be sure to be extremely careful in handling it. Never peel off the label from the P-ROM To prevent static damage to the P-ROM, avoid touching the pins of the P-ROM as much as possible. 9. Align the notch in the P-ROM with the notch in the IC socket. 57 W E

59 AMC3 10. Make sure that the individual pins of the P-ROM stay in the holes of the IC socket. (The pitch of the P-ROM pins is the same as that of the socket holes.) 12. Make sure that the orientation of the P-ROM is correct and all the pins are correctly inserted. 13. Install the power board to the control box with board fixing screws. Then plug the connector as it was. 14. Install the cover to the control box. [NOTICE] The figure below is reference only. The details such as the shape of the control box and the number of fixing screw differ depending on the model and specification of your aerial platform. [NOTICE] If the interval between two arrays of pins of the P-ROM is wider than that of holes of the IC socket, the pins cannot correctly enter the holes. In such a case, narrow the pin interval as follows. (1) Put the pins of the P-ROM evenly on a flat plate. (2) Bend the pins by applying proper force until the interval fits the socket. Be careful not to bend the pins excessively. 11. While being careful not to make the pins bend, push the P-ROM into the IC socket with your fingers. Before tightening the screws to fix the cover, apply low-strength thread locker (ThreeBond 1401B or equivalent) to the threaded portions. Do not apply high-strength thread locker (such as Loctite 262) to the screws to fix the cover, or the screws or cover may be damaged when it becomes necessary to remove them. [NOTICE] Do not push the P-ROM by force without aligning the pins with the socket holes, or the pins may be damaged. 58 W E

60 AMC3 15. Install the control box on the aerial platform and fix it with bolts. 16. Connect the cables of the control box to the original state. [NOTICE] The figure below is a reference drawing for AW series. Cables for control box IW E Writing in data [NOTICE] the CPU board of the AMC unit is replaced, it is necessary to readjust the AMC unit. For details of the adjustment items, see "8. Adjustment after board or detector replacement". It is allowed only for Tadano servicemen to write in data. it is necessary to write in data, contact a Tadano serviceman. The data that are written in by this step are the "adjusted values of aerial platform" and "control program for aerial platform". This step is done only when the CPU board of the AMC unit is replaced. the CPU board of the AMC unit is replaced, it is necessary to write in the data into the flash memory of the new CPU board. By writing in the data that were read beforehand into the flash memory of the new CPU board, the number of adjustment items can be reduced. (Refer to "7.1 Reading data".) The data have to be written in by a Tadano serviceman. For details of the adjustment items after CPU board replacement, see "8. Adjustment after board or detector replacement". 59 W E

61 AMC3 8. Adjustment after board or detector replacement 8.1 Adjustment items necessary when a board or detector is replaced [NOTICE] the CPU board of the AMC unit is replaced, it is necessary to verify the adjusted values and to readjust the AMC unit. For details of the adjustment items, see "8.3 Checking adjusted values after CPU board replacement" and "8.4 Items to be surely readjusted after CPU board replacement". an AMC board or a detector is replaced in the course of repair, the AMC has to be adjusted. The table below lists replaced parts and necessary adjustment items. a board or a detector is replaced, adjust the AMC according to the table below. For details of the adjustment method, refer to the chapter for "AMC" in the service manual for your model. Analog detector No. Replaced part Adjustment items after replacement 1 Boom length detector Adjustment of boom length 2 Boom elevation angle detector Adjustment of boom elevation angle 3 Boom swing angle detector Adjustment of boom swing angle 4 Platform* 1 swing angle detector Adjustment of platform swing angle (only for models that need this adjustment) 5 Moment detector Moment zero/span adjustment (applicable only to AML Writing in 10 & 50 moments specification* 2 ) After a new detector is installed, make the two adjustments above. Before these adjustments, the following a. and b. must have been completed. a. Checking the bridge resistance and insulation resistance of the moment detector. (For the resistances, refer to the service manual for your model.) b. All the following adjustments have been correctly completed. Adjustment of boom length Adjustment of boom elevation angle Adjustment of boom swing angle Adjustment of platform swing angle (only for models that need this adjustment) a. In the case that the data can be read: AMC unit 6 CPU board of AMC unit Adjustment of valve offset Adjustment of valve span Adjustment of calendar and clock (See "9.2 Adjustment of calendar and clock".) Moment zero/span adjustment (applicable only to AML specification* 2 ) Writing in 10 & 50 moments (applicable only to AML specification* 2 ) Before the following two adjustments, the a. and b. of the above item number 5 must have been completed. Moment zero/span adjustment Writing in 10 & 50 moments For details, see "8.4 Items to be surely readjusted after CPU board replacement". 60 W E

62 AMC3 AMC unit Control box on platform Hydraulic equipment No. Replaced part Adjustment items after replacement 6 CPU board of AMC unit b. In the case that the data cannot be read: Adjustment of boom length Adjustment of boom elevation angle Adjustment of boom swing angle Adjustment of platform *1 swing angle (only for models that need this adjustment) Adjustment of valve offset Adjustment of valve span Moment zero/span adjustment (applicable only to AML specification * 2 ) Writing in 10 & 50 moments (applicable only to AML specification * 2 ) Adjustment of platform swing selection (needed only for models with a jib) Adjustment of boom rest position Adjustment of swing position at automatic stowing Selection of acceleration method Adjustment of booster method selection (only when a booster is available) Accelerator selection in booster operation (only when a booster is available) Adjustment of interference data selection Selection of interference prevention data number Adjustment of calendar and clock (See "9.2 Adjustment of calendar and clock".) Outrigger extension width zero/span adjustment Before the following two adjustments, the a. and b. of the item number 5 on the previous page must have been completed. Moment zero/span adjustment Writing in 10 & 50 moments 7 Built-in clock batteries Adjustment of calendar and clock (See "9.2 Adjustment of calendar and clock".) 8 Power board of AMC unit N/A 9 Expanded board of AMC unit N/A 10 Display board of AMC unit Data rewrite (Refer to "8.5 Data rewrite when the display board is replaced" for details.) 11 CPU board of control box on platform 12 Power board of control box on platform 13 ROM with voice data of control box on platform (applicable only to models with voice warning system) 14 Control lever of control box on platform 15 Electromagnetic proportional valve (telescoping, elevating, swing, platform swing and travel) N/A N/A N/A N/A Adjustment of valve offset Adjustment of valve span Others 16 Working condition detector N/A (limit switch etc.) 17 Alarm, automatic circuit N/A 61 W E

63 AMC3 *1: Platform Generic term for deck, bucket and basket *2: AML specification Models that control its working area by monitoring the moment of the boom elevating cylinder (or boom elevating cylinder and leveling cylinder). 62 W E

64 AMC3 8.2 Initialization method for adjusted or selected values (in the case of code E008) a fuzzy adjustment value is thought to be abnormal or when "AMC unit data setting (E008)" occurred, it is necessary to initialize the adjusted or selected value. According to the table below, operate AMC switches to initialize the adjusted or selected values. Adjusted or selected value to be initialized Positions of mode selecting switch (SSW) and display selecting switch (RSW) SSW1 SSW2 RSW1 RSW2 Conditions requiring initialization Value displayed when switches are turned, and initialization method Display change during initialization - initialization completed AML / AWL capacity selected value ON ON D 1 E008 occurred in other cases than replacing the board Setting method: Press the increase or decrease switch to adjust the displayed value to the correct capacity number and then press the write-in switch. Correct capacity number: "0" (in the case of AT-100S-2-xxx31, AT-150S-2-xxx01, AT-200S-2-xxx01 or 03) - Overall adjusted value ON ON C 1 E008 occurred in the case of replacing the board initializing by this operation, perform all AMC adjustments again. Value displayed when switches are turned: 0 Initialization method: Press the increase switch and write-in switch at the same time. Change from 0 to 100 ( "100" is displayed, initialization is completed.) Leveling fuzzy adjustment value Overall fuzzy adjustment value ON OFF C 9 ON OFF C F Leveling operation is not normal. *1 Vertical/ horizontal movement operation is not normal. *2 Value displayed when switches are turned: 0 Initialization method: Press the increase switch and write-in switch at the same time. Value displayed when switches are turned: 0 Initialization method: Press the increase switch and write-in switch at the same time. Change from 0 to 100 ( "100" is displayed, initialization is completed.) Change from 0 to 100 ( "100" is displayed, initialization is completed.) *1: After initialization is completed, perform the fuzzy adjustment of leveling. (Apply this to AT-240CG and AT-255CG only.) *2: After initialization is completed, perform the fuzzy adjustment of vertical/ horizontal movement, and leveling. (Apply leveling adjustment only to AT-240CG and AT-255CG.) Switch layout Select switch Increase switch Write-in switch Decrease switch IW E 63 W E

65 AMC3 8.3 Checking adjusted values after CPU board replacement [NOTICE] If the ed adjusted value is different from the original one, be sure to readjust it without fail. (For the adjustment method and adjusting value, refer to the service manual for your model.) the CPU board of the AMC unit is replaced, it is necessary to that the adjusted values in the flash memory of the new CPU board are not different from the original ones. Check the adjusted values written in the flash memory of the CPU board according to the steps below. (1) Checking adjusted values of boom length 1. Set the aerial platform in stowed condition. 2. Depress the boom length display selecting switch to display the boom length. Make sure that the displayed boom length coincides with the value at the zero adjustment. [NOTICE] For the value at the zero adjustment, refer to the service manual for your model. (2) Checking adjusted values of boom elevation angle 1. By boom lowering operation, lower the boom to the position for zero adjustment. 2. Measure the boom elevation angle with a level type angle meter. 3. Depress the boom angle display selecting switch to display the boom angle, and then compare it with the measured value by the level type angle meter. Make sure that the difference between the displayed value on the AMC and the measured value by the angle meter is within the allowable range at zero adjustment. [NOTICE] For the value at the zero adjustment, refer to the service manual for your model. Boom angle display selecting switch deg m % Boom length display selecting switch IW E19 4. Raise the boom to the upper stroke end of the boom elevating cylinder, and then lower the boom for about 1. deg m % 3. Fully extend the boom. IW E18 4. Depress the boom length display selecting switch to display the boom length. Make sure that the displayed boom length coincides with the value at the span adjustment. [NOTICE] For the value at the span adjustment, refer to the service manual for your model. 5. Measure the boom elevation angle with a level type angle meter. 6. Depress the boom angle display selecting switch to display the boom angle, and then compare it with the measured value by the level type angle meter. Make sure that the difference between the displayed value on the AMC and the measured value by the angle meter is within the allowable range at span adjustment. [NOTICE] For the value at the span adjustment, refer to the service manual for your model. 64 W E

66 AMC3 (3) Checking adjusted value of boom swing angle 1. Swing the boom to the angle for zero adjustment. 2. Depress the swing angle display selecting switch to display the boom swing angle. Make sure that the displayed boom swing angle coincides with the value at the zero adjustment. [NOTICE] For the value at the zero adjustment, refer to the service manual for your model. Swing angle display selecting switch deg m % IW E20 3. Swing the boom to the angle for span adjustment. 4. Depress the swing angle display selecting switch to display the boom swing angle. Make sure that the displayed boom swing angle coincides with the value at the span adjustment. [NOTICE] For the value at the span adjustment, refer to the service manual for your model. (4) Checking adjusted value of platform swing angle 1. According to the adjustment steps of the service manual for your model, swing the platform to the angle for zero adjustment. (Depending on models, this swing operation has to be done while the emergency switch is being depressed.) [NOTICE] "Platform" is used as a generic term for deck, bucket and basket. 2. Depress the swing angle display selecting switch and the outrigger extension width display selecting switch to display the platform swing angle. Make sure that the displayed platform swing angle coincides with the value at the zero adjustment. [NOTICE] For the value at the zero adjustment, refer to the service manual for your model. Swing angle display selecting switch Outrigger extension width display selecting switch deg m % IW E21 3. According to the adjustment steps of the service manual for your model, swing the platform to the angle for span adjustment. 4. Depress the swing angle display selecting switch and the outrigger extension width display selecting switch to display the platform swing angle. Make sure that the displayed platform swing angle coincides with the value at the span adjustment. [NOTICE] For the value at the span adjustment, refer to the service manual for your model. 65 W E

67 AMC3 8.4 Items to be surely readjusted after CPU board replacement Be sure to readjust the following items after the CPU board is replaced. [NOTICE] For details of the adjustment method, refer to the service manual for your model. (1) Moment zero/span adjustment and working radius correction adjustment Concerning the adjusted values for the "moment zero/span adjustment and working radius correction adjustment", it is difficult to verify if the adjusted values written in the new CPU board are the same as the original values. Then it is necessary to make readjustment and write in a new adjusted value after the CPU board is replaced. (2) Writing in 10 & 50 moments (3) Valve automatic offset adjustment Variations in characteristics among CPU boards are inevitable due to used resistors etc. And this difference in characteristics affects the adjusted values. Then even if the original valve offset adjusted values are written in the new CPU board, those values cannot represent the actual values. Then it is necessary to make readjustment and write in a new adjusted value after the CPU board is replaced. (4) Valve span adjustment After the valve automatic offset is adjusted, measure the operating speed at no load and readjust only items that do not meet the standard values. Before this adjustment is made, it is mandatory that all the following adjustments have been correctly completed. Boom length detector adjustment Boom angle detector adjustment Boom swing angle detector adjustment Platform swing angle detector adjustment Moment zero/span adjustment and working radius correction adjustment Therefore if "moment zero/span adjustment and working radius correction adjustment" is made (the adjusted values are changed), readjustment has to be made. 66 W E

68 AMC3 8.5 Data rewrite when the display board is replaced The display boards have been changed from the serial numbers of the aerial platforms shown in the "List of serial numbers with display board changed". Because the old display board is not produced now, the display board to be provided by Tadano is the changed one. Note that it is necessary to rewrite the data to install the changed display board. Check the revision No. of data code when replacing the display board of the aerial platform whose serial number is smaller than the number shown in "List of serial numbers with display board changed". the revision No. of data code is smaller than that shown in "List of data code for new display board" on the next page, it is necessary to rewrite the AMC3 data at the time of replacing the display board. List of serial numbers with display board changed Model Serial number (display board changed) AT AT AC AW AW AW HE0137- BT HB5378- LS HD0210- UN GD0551- AT-80-3 HH5186- AT AT AT HJ1333- AT AT AT AT AT AT AT AT-100S-2 HF0271- AT-120S-2 HA5666- AT-150S-2 HD5529- AT-200S-2 HF5305- HT UN GD0551- AT AT AT AT Specification of AMC or signal transmitter Without optical communication, with expanded board Without optical communication and expanded board With optical communication, without expanded board AT Swing frame signal transmitter AT (with optical communication) 67 W E

69 AMC3 List of data code for new display board (1/2) Class Model Data code No. Revision No. AT For communication line work/ electrical work, general (8-12m) AT AT AT AT AT AT AT AT AT AT AT AT AT AT AT AT AT AT AT AT Class Model Data code No. Revision No. AT AT AT AT AT AT General (TG) AT AT AT AT AT Folding boom (CG) Super deck AT AT AT AT-100S AT-120S AT-150S AT-200S W E

70 AMC3 List of data code for new display board (2/2) Class Model Data code No. Revision No. AT AT AT-146-2A AT AT-146-2A AT AT-146-2A AT AT AT-146-2A AT AT AT-146-2A AT For communication line work/ electrical work (TE / CE) AT AT-146-2A AT AT AT-146-2A AT-146-2A AT AT AT AT AT STM AT STM Class Model Data code No. Revision No AW AW AW AC / AW AC AW-160S-1 UN AC-160S-1 UN AC-210S-1 UN AW-210S-1 UN AW-190S-1 AW-210S AW-190S HT UN LS Others HT HT BT W E

71 AMC3 9. Replacement of clock batteries and adjustment of clock 9.1 Replacing the built-in clock battery [NOTICE] the built-in clock battery is worn out, the adjusting values, codes and operation history cannot be backed up (saving data at power OFF). Also, when the code or operation history is stored in AMC, an accurate date and time cannot be stored. 2. Remove the battery from the battery holder on CPU board by pressing the battery diagonally. [NOTICE] removing the battery, remove while holding the battery upper (positive side) because the battery may pop up CPU board with two batteries If the built-in clock batteries are worn out, replace them according to the following procedures. 1) Replacement method [NOTICE] Be sure to turn OFF the vehicle power and PTO before operating. Do not use electrically conductive tools like metal driver when replacing the battery. Do not replace the battery bear-handed. It may cause short circuit and damage of the board. Use a wooden spatula or plastic tool which does not conduct electricity. The model of the built-in clock battery is "BR1225". Two built-in clock batteries are on CPU board of the AMC unit. Replace both 2 pieces when you replace the battery. 1. Remove the CPU board from the AMC unit, according to procedure 1-8 of "7.2 Replacing boards in AMC unit". (Refer to the figure below.) 3. Attach new batteries on the CPU board by pressing the battery diagonally. (Refer to the figure below) The battery positive side must be faced up. 4. Install the CPU board to the AMC unit with machine screws (24). 5. Reconnect the connector to the board as it was. Afterwards, assemble AMC according to procedure 9-14 of "7.2 Replacing boards in AMC unit". 6. Follow the "Adjustment of calendar and clock" described later to adjust the AMC clock. 70 W E

72 AMC New CPU board with one battery 1. Lift up the battery to unlock it. For applicable models and serial numbers of new CPU board, refer to "List of applicable models and production numbers of new CPU board (with one built-in clock battery)" described later. 1) Replacement method If the battery is worn out, replace it according to the following procedure. The center part of the circle in the following figure Lock is the clock battery. 2. Slide the battery forward. Clock battery (center of the circle) 3. Remove the battery. [NOTICE] Be sure to turn OFF the vehicle power and PTO before operating. Do not use electrically conductive tools like metal driver when replacing the battery. Do not replace the battery bear-handed. It may cause short circuit and damage of the board. Use a wooden spatula or plastic tool which does not conduct electricity. The model of the built-in clock battery is "CR2032". 71 W E

73 AMC3 4. Install the new battery. [NOTICE] Pay attention to prevent dirt and oil from adhering to the battery surface. 5. Push the battery into the holder. [NOTICE] Pay attention to avoid short-circuit between the positive pole and the negative pole of the battery. 6. Check that the battery is locked. 7. Follow the "Adjustment of calendar and clock" described later to adjust the AMC clock. 72 W E