Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO. I/O Hub with IO-Link

Transcription

1 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO I/O Hub with IO-Link

2 The latest version of the General Terms of Supply for Products and Services in the Electronics Industry set out by the German Electrical and Electronic Manufacturers Association (ZVEI) and the ""Extended Reservation of Proprietorship" supplementary clause" apply to this document.

3 Table of Contents 1. Safety Introduction Content of this Document Target Group, Personnel Symbols Used Use of Notes Product Description Intended Use Names and Synonyms System Description Product Overview Module Variants Mounting and Wiring General Information External Dimensions Port Assignments IO-Link Interface on the I/O Hub Ports for the Sensors/Actuators Indicators LEDs Project Planning and Commissioning Assigning Process Data DI Modules: ICA-16DI-G60A-IO Input Data Output Data DI/6DO Modules: ICA-10DI6DO-G60A-IO Input Data Output Data Description of Byte 2 and Byte

4 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Table of Contents 9. Parameterization of I/O Hub IO-Link Modules IO-Link Data Storage IO-Link Block Parameterization IO-Link Factory Setting DI Module: ICA-16DI-G60A-IO DI/6DO Module: ICA-10DI6DO-G60A-IO Writing the Parameter Data Parameter General Device Settings Parameter General Diagnosis Settings Parameter Input Filter Parameter Input Signal Extension Parameter Input Logic Settings (NO/NC) Parameter Fail-Safe Settings Parameter User Serial Number Parameter Electrical Node ID Tag Parameter Identification Diagnostic Properties of the Modules Device Status Detailed Device Status IO-Link IODD Downloading the Device Description File Technical Data General IO-Link interface Power Supply to the Module Electronics/Sensor Technology Power Supply to the Actuators Digital Inputs Variants: ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Digital Outputs Variants: ICA-10DI6DO-G60A-IO (Class B Modules)

5 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Table of Contents 5

6 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Safety 1. Safety 1.1. Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. Those can include: Product identification Delivery, transport, and storage Mounting and installation Commissioning and operation Maintenance and repair Troubleshooting Dismounting Disposal Note This document is not intended to replace the instruction manual. Note Visit to access further documentation for full information about the product of the instruction manual. The documentation comprises the following parts: This document Datasheet 6

7 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Safety In addition, the documentation may comprise the following parts, if applicable: EU-type examination certificate EU declaration of conformity Attestation of conformity Certificates Control drawings Other documents Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only trained and qualified personnel may carry out the mounting, commissioning, operation, maintenance and dismounting of the product. The trained and qualified personnel must have read and understood the instruction manual and other documentation. Familiarize yourself with the device before use. Read the document carefully Symbols Used Hazards are identified as follows: Danger! Means that death, serious personal injury, or substantial property damage will result if proper precautions are not taken. WARNING! Means that death, serious personal injury, or substantial property damage may result if proper precautions are not taken. 7

8 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Safety CAUTION! Means that minor personal injury, or property damage may result if proper precautions are not taken Use of Notes Notes are displayed as follows: Note Contains important information about the product, handling of the product, or the respective part of the documentation to which you should pay particular attention. 8

9 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Product Description 2. Product Description 2.1. Intended Use The devices described in this manual serve as decentralized input/output modules in a fieldbus IO network. We develop, manufacture, test, and document our products while observing the necessary safety standards. If the described handling regulations and safety technical instructions for project planning, mounting, and intended operation are observed, the products or objects will not normally pose a danger to persons or property. The modules meet the requirements of the EMC Directive (89/336/EEC, 93/68/EEC and 93/44/EEC) and the Low Voltage Directive (Directive 73/23/EEC). The modules are designed for use in the industrial sector. The industrial environment is characterized by the fact that consumers are not directly connected to the public low voltage system. Further measures are necessary for use in private homes or in business and commercial areas. Note This product may cause radio interference in residential areas. In this case, the owner may be required to take appropriate countermeasures. Proper and safe operation of the product requires proper transportation, storage, installation and mounting as well as careful operation. A fully assembled device enclosure is required for the intended operation of the module. Connect the modules only to devices that meet the requirements of EN and EN During project planning, installation, commissioning, maintenance, and testing of devices, note the relevant valid safety and accident prevention regulations for the specific application. Only install cables and accessories that meet the requirements and regulations for safety, electromagnetic compatibility and, if necessary, telecommunications terminal equipment facilities, as well as the specifications stipulations. Information about which cables and accessories are approved for installation is available from Pepperl+Fuchs or on our web pages. 9

10 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Names and Synonyms 3. Names and Synonyms Type A IO-Link port specification (Class A) Type B IO-Link port specification (Class B) I/O port I/O port pin 4 (C/Q) I/O port pin 2 X1-X8 Channel A of X1-X8 Channel B of X1-X8 U Aux U Auxiliary 1 DI DO I/O IOL Standard digital input Standard digital output Input/output IO-Link Table 1. Definition of the term abbreviations 1 1 U auxiliary is the auxiliary supply of the Class B IO-Link master. 10

11 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO System Description 4. System Description The ICA module series has a very robust metal enclosure made of die-cast zinc. The module electronics are fully protected from environmental influences through the fully encapsulated enclosure. The modules have the degrees of protection IP65, IP67, and IP69k. The permissible temperature range of the modules is -20 C to +70 C. The module series is therefore very well suited for direct field use in harsh industrial environments. Despite the sturdy design, the modules have compact dimensions and low weight. The I/O hubs with IO-Link consist of different types of modules with different I/O functionality. Modules with 16 digital inputs (16DI) or 10 digital inputs/6 digital outputs (10DI6DO) are available. The modules with output functionality provide a fail-safe function. During the configuration of these modules, the behavior of each individual output channel can be set in case of interruption or loss of communication. The widespread M12 connection technology is used for the electrical connection, with M12 A-encoding for the I/O signals as well as the signals of the IO-Link interface Product Overview Module Variants Item number The following module variants are available: Product name Description IO-Link and power ports ICA-16DI-G60A-IO IO-Link device, I/O hub with IO-Link - 16DI ICA-10DI6DO-G60A-IO IO-Link device, I/O hub with IO-Link - 10DI/6DO Table 2. Overview of the module variants IOL - M12 A IO ports 8 x M12 IOL - M12 A 8 x M12 11

12 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO System Description IO-Link device - I/O hub with IO-Link 16DI The IO-Link module ICA-16DI-G60A-IO with 16x digital inputs detects binary sensor signals from the process level and transmits them via the IO-Link master and the higher-level fieldbus system to the PLC. The sensors are powered by the IO-Link master supply voltage (L+). The module does not require a separate supply voltage connection. IO-Link device - I/O hub with IO-Link 10DI6DO The IO-Link module ICA-10DI6DO-G60A-IO with 10x digital inputs and 6x digital outputs detects binary sensor signals from the process level and transmits them via the IO-Link master and the higher-level fieldbus system to the PLC. The inputs and outputs are galvanically isolated. The sensors are powered by the IO-Link master supply voltage (L+). The supply to the actuators is carried out via the advanced power supply U Aux (2L+) Class B of the master. The module is operated with a Class B master port and therefore requires no separate connection of supply voltage. 12

13 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Mounting and Wiring 5. Mounting and Wiring 5.1. General Information Mount the module with 2 screws size M4 x 25/30 on a level surface. The necessary torque is 1 Nm. For all types of mounting, use washers according to DIN 125. For the mounting holes, use a distance of mm to mm. Connect the IO-Link interface of the I/O module by means of a standardized M12 connection line to the IO-Link master. Due to the current limiting in accordance with IO-Link Class A, the ICA-16DI-G60A-IO can be connected to all ports of the ICE1-8IOL-G60L-V1D. A 3-wire line is sufficient. The ICA-10DI6DO-G60A-IO must be connected to a Class B port. To connect the module to the auxiliary power supply U Aux, use a 5-wire line. Note The modules have a ground connection with an M4 thread to discharge interference currents and provide electromagnetic compatibility. It is marked with the symbol for grounding and the label "XE." Note Connect the module with an electrical connection with low impedance to the reference ground. In the case of a grounded mounting surface, you can connect directly via the mounting bolts. Note Use a ground strap or a suitable FE line if the mounting surface is not grounded. Connect the ground strap or FE line to the grounding point with an M4 screw and shim the mounting screw with a washer and toothed lock washer, if possible. 13

14 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Mounting and Wiring Note For UL application: Connect devices only while using a UL-certified cable with suitable ratings (CYJV or PVVA). To program the control panel, please refer to the manufacturer's information and only use proper accessories. Note For UL application: Installation and operation of the modules is permitted for indoor use only. Please note the maximum mounting and operating altitude of 2000 m above sea level. Permitted up to a maximum pollution degree of 2. WARNING! Terminals, the enclosure of field-wired terminal boxes or components may exceed temperatures of 60 C. WARNING! Any work on the electrical wiring of the modules may only be carried out in a de-energized state. 14

15 5.2. External Dimensions Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Mounting and Wiring M12 x1 (9x) M Figure 1. Dimensions 15

16 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Mounting and Wiring 5.3. Port Assignments The contact arrangements described in this chapter show the front view of the plug-in area of the connectors IO-Link Interface on the I/O Hub Form: M12 plug, 5-pin, A-encoded Color coding: black Figure 2. Schematic drawing port X1 Pin 16DI (Class A) 10DI6DO Function (Class B) VDC (L+) +24 VDC (L+) System/sensor voltage (U S ) 2 n.c. +24 VDC (2L+) Actuator supply (U aux ) 3 GND (L-) GND (L-) Reference potential for system/sensor voltage (U S ) 4 C/Q (IO-Link) C/Q (IO-Link) IO-Link data channel 5 n.c. GND (2M) Reference potential for actuator supply (U aux ) Table 3. IO-Link interface 16

17 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Mounting and Wiring Ports for the Sensors/Actuators Form: M12 socket, 5-pin, A-encoded Color coding: black Figure 3. Schematic drawing of ports X1 to X8 Pin 16DI 10DI6DO Function VDC (L+) +24 VDC (L+) Sensor voltage 2 X1...X8: IN B X1...X5: IN B X6...X8: OUT B Dig. I/O 3 GND (L-) GND Reference potential sensor voltage 4 X1...X8: IN A X1...X5: IN A X6...X8: OUT A Dig. I/O 5 FG FG Functional ground Table 4. IO port 17

18 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Indicators 6. Indicators 6.1. LEDs X1 A B X5 LED channel display X2 A DIA B X6 X3 A DIA B X7 LED status display X4 A DIA B X8 IO-Link X01 UAux US XE Figure 4. Indicators and Operating Elements LED Color Description Off Module is powered down IO-Link U S Green Green flashing Red Off Green Red Red flashing Module is switched on, no communication Communication OK Signal line overload Module is powered down System/sensor supply voltage OK System/sensor supply voltage < 18 V Supply voltage overload sensor U Aux Green Supply voltage OK actuator Off No supply voltage actuator X1-X8 (A/DIA) X1-X8 (B/DIA) Red Off Orange Red Off White Red Table 5. Information about the LED colors Supply voltage < 18 V actuator Channel A - signal = '0'/OFF Channel A - signal = '1'/ON Peripheral equipment error (sensor or actuator overload/short circuit) Channel B - signal = '0'/OFF Channel B - signal = '1'/ON Peripheral equipment error (sensor or actuator overload/short-circuit) 18

19 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Project Planning and Commissioning 7. Project Planning and Commissioning The I/O hubs are operated with IO-Link with an IO-Link master function with version 1.1. The IO-Link masters by Pepperl+Fuchs support the standard 1.1. The data storage mechanism is supported only in connection with an IO-Link master function with standard 1.1. More information on project planning and commissioning is available in the respective fieldbus protocol-specific IO-Link master documentation. 19

20 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Assigning Process Data 8. Assigning Process Data This chapter describes how process data from the control panel is assigned to the I/O channels. The process data length is constant for all modules. The following tables show the structure of the data. Parameterization of the process data length is not possible DI Modules: ICA-16DI-G60A-IO Input Data This module provides a total of four bytes of input data, the input process image is mapped in the first two bytes as follows: Standard mapping Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Port 4B Port 4A Port 3B Port 3A Port 2B Port 2A Port 1B Port 1A Byte 1 Port 8B Port 8A Port 7B Port 7A Port 6B Port 6A Port 5B Port 5A Byte 2 Channel Number OVL U Aux OVL U S UV U Aux UV U S Byte 3 MODE ID Table 6. Input process data Alternative mapping Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Port 8A Port 7A Port 6A Port 5A Port 4A Port 3A Port 2A Port 1A Byte 1 Port 8B Port 7B Port 6B Port 5B Port 4B Port 3B Port 2B Port 1B Byte 2 Channel Number OVL U Aux OVL U S UV U Aux UV U S Byte 3 MODE ID Table 7. Input process data 20

21 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Assigning Process Data The values refer to the following: 1A... 8A: Actual status of input channel A (contact pin 4) for M12 socket connections 1 to 8. 1B... 8B: Actual status of input channel B (contact pin 2) for M12 socket connections 1 to Output Data This module also provides four bytes of output data. Standard mapping/alternative mapping Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Byte 1 Byte 2 Byte 3 RST Table 8. Output process data DI/6DO Modules: ICA-10DI6DO-G60A-IO Input Data This module provides a total of four bytes of input data, the input process image is mapped in the first two bytes as follows: Standard mapping Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Port 4B Port 4A Port 3B Port 3A Port 2B Port 2A Port 1B Port 1A Byte 1 Port 5B Port 5A Byte 2 Channel Number OVL U Aux OVL U S UV U Aux UV U S Byte 3 Mode ID Table 9. Input process data 21

22 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Assigning Process Data Alternative mapping Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Port 5A Port 4A Port 3A Port 2A Port 1A Byte 1 Port 5B Port 4B Port 3B Port 2B Port 1B Byte 2 Channel Number OVL U Aux OVL U S UV U Aux UV U S Byte 3 Mode ID Table 10. Input process data The values refer to the following: 1A... 5A: Actual status of input channel A (contact pin 4) for M12 socket connections 1 to 5. 1B... 5B: Actual status of input channel B (contact pin 2) for M12 socket connections 1 to Output Data This module also provides four bytes of output data, the output process image is mapped in the first two bytes as follows: Standard mapping Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Byte 1 Port 8B Port 8A Port 7B Port 7A Port 6B Port 6A Byte 2 Byte 3 RST Table 11. Output process data Alternative mapping Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Port 8A Port 7A Port 6A Byte 1 Port 8B Port 7B Port 6B Byte 2 Byte 3 RST Table 12. Output process data 22

23 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Assigning Process Data The values refer to the following: 6A... 8A: Actual status of output channel A (contact pin 4) for M12 socket connections 6 to 8. 6B... 8B: Actual status of output channel B (contact pin 2) for M12 socket connections 6 to Description of Byte 2 and Byte 3 UV U S UV U Aux OVL U S OVL U Aux Channel Number ID MODE RST Module diagnosis - Low voltage of the system/sensor supply voltage (U S ) Module diagnosis - Low voltage of the actuator voltage supply (U Aux ) Module diagnosis - Overload / short circuit of the system / sensor supply voltage (U S ) Module diagnosis - Overload / short circuit of the actuator supply voltage (U Aux ) Port information (1-8) of the diagnosis OVL U Aux (or OVL U S channel information, if available) Ident byte for detection of a tool change, 0 = not used, ID = Possible values 1 User parameterization is active, different from the standard settings 0 Standard parameterization is active Reset to factory setting of the parameterization 50 ms after detection of the signal "1" 23

24 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules 9. Parameterization of I/O Hub IO-Link Modules The parameters set during system start-up are transferred to the device. The device and also the master save these parameters. In case of a module replacement, the saved parameters can be transferred automatically to the new module. The behavior of the master and device is defined at the IO-Link master port IO-Link Data Storage I/O hubs with IO-Link and the IO-Link masters support data storage functionality. All user-adjustable parameters are saved in the module and in the master. (Exception: ID number index 0x60) 9.2. IO-Link Factory Setting The module can be reset to the factory settings in two ways. 1. Through the activation of the IO-Link specified system command "Restore Factory Settings." For this command, the index 0x02, Sub-index 0 must be written with value 0x By setting the output bit "RST" in the process data, byte 3, b7. The prerequisite for this is that the command in the parameter - Module Configuration, Index 0x40, Sub-index 3, has been activated DI Module: ICA-16DI-G60A-IO Index Subindex Parameter Access Data length [bytes] Data type 0x Vendor ID1 (MSB) R 1 UINT8 0x Vendor ID2 (LSB) R 1 UINT8 0x Device ID1 (MSB) R 1 UINT8 0x Device ID2 R 1 UINT8 0x Device ID3 (LSB) R 1 UINT8 Default value 0x0001 0x0F0201 (dec ) Table 13. Direct parameter 1 24

25 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Index 0x00C 1 Parameter (write) access (opt.) Parameter Access Data length [bytes] Data type R/W 1 bit Bool 0 Default value 0x00C 2 Data storage lock R/W 1 bit Bool Lock upload parameter 0: unlocked 1: locked Default: 0 0x00C 3 Local parameterization (opt.) 0x00C 4 Local user interface (opt.) R/W 1 bit Bool 0 R/W 1 bit Bool 0 Table 14. Device access locks Index Parameter Access Data length [bytes] Data type Default value 0x Vendor name R 64 String Pepperl+Fuchs 0x Vendor text R 64 String 0x Product name R 64 String ICA-16DI-G60A-IO 0x Product ID R 64 String x Product text R 64 String ICA-16DI-G60A-IO, A-coded, IO-Link hub, 16DI 0x Serial number R 16 String P+F SN 0x Hardware revision R 64 String HW x Firmware revision R 64 String FW x Application specific tag R/W 32 String Your automation, our passion. 0x Function tag R/W 32 String *** 0x001A 0 Location tag R/W 32 String *** Table 15. Identification Index Subindex Subindex Subindex Parameter Access Data length [bytes] Data type 0x Module Config R/W 1 Bool 0 0x Diagnosis Config R/W 1 Bool 0 Default value 0x DI Config - Filter R/W 16 UINT8 3 ms 0x DI Config - Signal Extension R/W 16 UINT8 Off 0x DI Config - Logic R/W 16 UINT8 Normal 25

26 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Index Subindex Parameter Access Data length [bytes] Data type Default value 0x Module ID R/W 1 0 (b7: res. + b6... b0) Table 16. Device parameters (individual) DI/6DO Module: ICA-10DI6DO-G60A-IO Index Subindex Parameter Access Data length [bytes] Data type Default value 0x Vendor ID1 (MSB) R 1 UINT8 0x0001 0x Vendor ID2 (LSB) R 1 UINT8 0x Device ID1 (MSB) R 1 UINT8 0x Device ID2 R 1 UINT8 0x Device ID3 (LSB) R 1 UINT8 Table 17. Direct parameter 1 0x0F0301 (dec ) 26

27 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Index Subindex 0x000C 1 Parameter (write) access (opt.) Parameter Access Data length [bytes] Data type R/W 1 bit Bool 0 Default value 0x000C 2 Data storage lock R/W 1 bit Bool Lock upload parameter 0: unlocked (default) 1: locked 0x000C 3 Local parameterization (opt.) 0x000C 4 Local user interface (opt.) Table 18. Device access locks R/W 1 bit Bool 0 R/W 1 bit Bool 0 Index Subindex Parameter Access Data length [bytes] Data type Default value 0x Vendor name R 64 String Pepperl+Fuchs 0x Vendor name R 64 String www. pepperlfuchs. com/io-link 0x Product name R 64 String ICA-10DI6DO- G60A-IO 0x Product ID R 64 String x Product text R 64 String ICA-10DI6DO- G60A-IO, A-coded, IO-Link hub, 10DI6DO 0x Serial number R 16 String P+F SN 0x Hardware revision R 64 String HW x Firmware revision R 64 String FW x Application specific tag R/W 32 String Your automation, our passion. 0x Function tag R/W 32 String *** 0x001A 0 Location tag R/W 32 String *** Table 19. Identification 27

28 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Index Subindex Parameter Access Data length [bytes] Data type 0x Module Config R/W 1 Bool 0 0x Diagnosis Config R/W 1 Bool 0 0x0043 DI Config - Filter R/W 16 UINT8 3 ms 0x0044 DI Config - Signal Extension R/W 16 UINT8 Off Default value 0x0045 DI Config - Logic R/W 16 UINT8 Normal 0x Fail Safe settings R/W 16 UINT8 Low 0x0060 Module ID R/W 1 0 (b7: res. + b6 b0) Table 20. Device parameters (individual) 28

29 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules 9.5. Description of the Parameter Data Parameter - Module Config Access to individual sub-indices not possible. Index SubIndex Bit Offset Parameter 0x I/O Port Mapping, 0 = standard, 1 = alternative (A, A, A channel / B, B, B, channel order) 0x DIS-AE-AR: Disable Actuator Error Auto Restart, 0 = false, 1 = true (only modules with DO function) 0x Diagnosis over PDin: Disable Z-Parameter Factory Reset, 0 = false, 1 = true 0x Reserved: do not use 0 0x Reserved: do not use 0 0x Reserved: do not use 0 0x Reserved: do not use 0 0x Reserved: do not use 0 Table 21. Description of index 0x40 Default Value

30 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Parameter - Diagnosis Config Access to individual sub-indices not possible. Index SubIndex Bit Offset Parameters for peripheral IO-Link diagnosis 0x Switch off transmission of the peripheral diagnosis via the IO-Link protocol, 0 = false, 1 = true (peripheral diagnoses in the input data are always available.) 0x DIS-AE-WO-UA: Disable Actuator Error Without UA: 0 = false, 1 = true (only modules with DO function) 0x DIS-LVA: Disable low voltage actuator power (UA = UAuxiliary) diagnosis: 0 = false, 1 = true (only modules with DO function) 0x Reserved: do not use 0 0x Reserved: do not use 0 0x Reserved: do not use 0 0x Reserved: do not use 0 0x Reserved: do not use 0 Table 22. Description of index 0x41 Default Value UA NOK < 5 V OK > 18 V Dependencies of the actuator faults Parameter settings DIS-AE-WO-UA DIS-LVA = true = true AE diagnosis/lva diagnosis NOK 0 0 Yes (at least one output logically set)/yes NOK 0 1 Yes (at least one output logically set)/no NOK 1 0 Yes (at least one output logically set)/yes NOK 1 1 No (at least one output logically set)/no OK 0 0 Yes (overload or short circuit)/yes OK 0 1 Yes (overload or short circuit)/no OK 1 0 No (overload or short circuit)/yes OK 1 1 No (overload or short circuit)/no Table 23. Description of index 0x41, sub-index

31 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Parameter - DI Config - Filter Index Sub- Index Use the parameter setting to specify an input filter time. The filter times are adjustable for each channel via the device parameter Index 0x43. Bit Offset IO channel/port Parameter value 0x / X1A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X1B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X2A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X2B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X3A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X3B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X4A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X4B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X5A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X5B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X6A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X6B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X7A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X7B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X8A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 0x / X8B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 4 Table 24. Description of index 0x43 Default Value 31

32 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Parameter - DI Config - Signal Extension Index Sub- Index Using the parameter setting, a minimum input switching time is specified. This minimum switching time is used for both the state Logical-1 and the state Logical-0. The switching time extensions are adjustable for each channel via the device parameter index 0x44. Bit Offset IO channel /port Parameter value 0x / X1A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X1B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X2A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X2B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X3A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X3B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X4A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X4B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X5A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X5B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X6A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X6B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X7A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X7B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X8A 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 0x / X8B 0= Off, 1 = 0,5 ms, 2 = 1 ms, 3 = 2 ms, 4 = 3 ms 0 Table 25. Description of index 0x44 Default Value 32

33 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Parameter - DI Config - Logic Index 16 Byte Sub- Index This parameter determines whether the switched input is displayed as Logical-1 (normal mode) or, alternatively, as Logical-0 (inverted mode). Bit Offset IO channel/port 0x / X1A Active High =0 0x / X1B Active High =0 0x / X2A Active High =0 0x / X2B Active High =0 0x / X3A Active High =0 0x / X3B Active High =0 0x / X4A Active High =0 0x / X4B Active High =0 0x / X5A Active High =0 0x / X5B Active High =0 0x / X6A Active High =0 0x / X6B Active High =0 0x / X7A Active High =0 0x / X7B Active High =0 0x / X8A Active High =0 0x / X8B Active High =0 Table 26. Description of index 0x45 Parameter value 16 DI 10DI6DO Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 Active High =0 33

34 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Parameterization of I/O Hub IO-Link Modules Parameter - Fail-Safe Settings Note Only modules with DO-function (10DI6DO), otherwise do not use. In the event of a loss of communication, the behavior of the digital outputs is defined via the parameter setting. Each channel can be individually configured. Index SubIndex Bit Offset IO channel/ port Parameter 0x / X1A 0 = low, 1 = high, 2 = hold last 0 0x / X1B 0 = low, 1 = high, 2 = hold last 0 0x / X2A 0 = low, 1 = high, 2 = hold last 0 0x / X2B 0 = low, 1 = high, 2 = hold last 0 0x / X3A 0 = low, 1 = high, 2 = hold last 0 0x / X3B 0 = low, 1 = high, 2 = hold last 0 0x / X4A 0 = low, 1 = high, 2 = hold last 0 0x / X4B 0 = low, 1 = high, 2 = hold last 0 0x / X5A 0 = low, 1 = high, 2 = hold last 0 0x / X5B 0 = low, 1 = high, 2 = hold last 0 0x / X6A 0 = low, 1 = high, 2 = hold last 0 0x / X6B 0 = low, 1 = high, 2 = hold last 0 0x / X7A 0 = low, 1 = high, 2 = hold last 0 0x / X7B 0 = low, 1 = high, 2 = hold last 0 0x / X8A 0 = low, 1 = high, 2 = hold last 0 0x / X8B 0 = low, 1 = high, 2 = hold last 0 Table 27. Description of index 0x46 Default Value Parameter - Module ID Index Sub-index/ Bit number Parameter data length 16 bytes 0x Module ID Table 28. ID for detection of the correct tool changes The parameter (index 0x60) is outside of the data storage memory bank. 34

35 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Diagnostic Properties of the Modules 10. Diagnostic Properties of the Modules The modules offer the following diagnosis messages, depending on their function Device Status Index Sub-index/ data length 1 byte Length Parameter 0x bit Value Definition 0 Device is operating properly. 1 Maintenance required 2 Out-of-specification 3 Functional check 4 Failure Reserved Tabelle 1. Read only: Contains the current status of the device. Table 29. Description of device status Detailed Device Status Index Subindex Data type 0x Array Parameter Subindex Object name Data type 1 Error_Warning_1 3 bytes 2 Error_Warning_2 3 bytes 3 Error_Warning_3 3 bytes 4 Error_Warning_4 3 bytes : : : : n Error_Warning_n 3 bytes Comment Tabelle 2. Read only: Contains the extended status of the device. Table 30. Description of detailed device status All bytes 0x00: no error/ warning Byte 1: event qualifier Bytes 2, 3: event code 35

36 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Diagnostic Properties of the Modules Event code Type Device status Description 0x5111 Warning 2 Low voltage sensor (U S ) 0x5112 Warning 2 Low voltage actuator (U Aux ) * 0x7710 Error 4 Sensor error (short circuit) 0x8CBA Error 4 Actuator Error X6A 0x8CBB Error 4 Actuator Error X6B 0x8CBC Error 4 Actuator Error X7A 0x8CBD Error 4 Actuator Error X7B 0x8CBE Error 4 Actuator Error X8A 0x8CBF Error 4 Actuator Error X8B Table 31. Event codes for the peripheral errors * (Only modules with DO functions) Error code 0x8011 0x8012 0x8023 0x8033 0x8034 0x8035 Description Index not available Sub-index not available Access denied Parameter length overrun Parameter length underrun Function not available Table 32. Error codes 36

37 11. IO-Link IODD Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO IO-Link IODD For each IO-Link device, an IODD device description file is available. The IODD file contains a wealth of information for system integration, including the communication properties, device parameters, identification, and process and diagnostic data Downloading the Device Description File The appropriate device description file is available on the Pepperl+Fuchs homepage: or in the IO-Link community download area under Note It is recommended that the latest current IODD in the download section be loaded and installed. 37

38 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Technical Data 12. Technical Data General Ambient temperature during operation -20 C +70 C Ambient temperature during storage -25 C +85 C Ambient humidity Weight Enclosure material Casting compound Degree of protection: In plugged and properly screwed state (according to DIN EN 60529) Pollution degree 3 max. 95% RH (for UL applications 80 % PRH) Approx. 390 g Die-cast zinc WEVO PU 552 FL/10 Harder 300 RE IP65 IP67 IP69K Flammability class UL 94 Vibration, sinusoidal EN Hz/15 g Shock, half-sinusoidal EN EN g/11 ms EMC strength, EMC emitted interference EN EN Torques Fixing screws M4/M6 M12 connector Installation position Approvals Table 33. General information 1.0 Nm 0.5 Nm Any CE, UL, IO-Link IO-Link interface Interface type Transfer rate Cycle time IO-Link Revision 1.1 Process data width Compatible master port type IO-Link COM 3 (230,4 kbaud) min. 2 ms Input 4 Byte Output 4 Byte 16DI: Class A 10DI6DO: Class B IO-Link standard IEC Table 34. Information about the bus system 38

39 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Technical Data Power Supply to the Module Electronics/ Sensor Technology Rated voltage U S Rated voltage range Max. voltage range Current consumption/power supply Reverse polarity protection Overload protection Fuse Voltage level of the sensor supply Current consumption of sensor technology Operating indicator (U S ) 24 VDC VDC (SELV/PELV in accordance with EN ) VDC Max. 80 ma Yes Yes External protection is highly recommended! Min. (U S V) Max. 500 ma (at T U = 30 C) per module LED green, 18 V <= U S <= 30 V LED red, U S < 18 V Table 35. Information on the power supply of module electronics/sensor technology Power Supply to the Actuators Rated voltage U Aux Rated voltage range Max. voltage range Reverse polarity protection Overload protection Fuse Galvanic isolation U S Operating indicator (U Aux ) 24 VDC VDC (SELV/PELV in accordance with EN ) VDC Yes Yes External protection is highly recommended! Yes LED green, 18 V <= U Aux <= 30 V LED red, U Aux < 18 V Table 36. Information on the power supply to the actuators 39

40 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Technical Data Digital Inputs Variants: ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO Standard digital input (16DI) Type 1 as per IEC Standard digital input (10DI/6DO) Type 3 as per IEC Input current at 24 VDC Input channels Input type Input filter Input pulse extension Sensor supply from U S + Sensor supply overload protection Status indicator Diagnostic display Table 37. Information about the inputs Type 4.6 ma (type-1) 10 x DI (10DI/6DO) 16 x DI (16DI) Normally-open p-switching Parameterizable via SW Off, 0.5 ms, 1 ms, 2 ms, 3 ms (default) Parameterizable via SW Off (default), 0.5 ms, 1 ms, 2 ms, 3 ms Depending on IO-Link master Max. 500 ma per module Yes Orange LED for channel A White LED for channel B US red - flashing Digital Outputs Variants: ICA-10DI6DO-G60A-IO (Class B Modules) Output current per channel Signal level of the outputs: Signal status "1" Signal status "0" Current limiting 2L+ (Class B) ICA-10DI6DO-G60A-IO Output channels Output type Output overload protection Fail-safe condition Status indicator Diagnostic display Table 38. Information on the outputs Max. 500 ma Min. (U Aux - 1 V) max. 2 V Information refers to the IO-Link master - Class B outputs Max. 2 A per port 6x (10DI/6DO) p-switching Yes Parameterizable via SW Low (default), High, Hold last Orange LED for channel A White LED for channel B Red LED per channel 40

41 Manual ICA-16DI-G60A-IO, ICA-10DI6DO-G60A-IO 41

42 Explosion Protection Intrinsic Safety Barriers Signal Conditioners FieldConnex Fieldbus Remote I/O Systems Electrical Ex Equipment Purge and Pressurization Industrial HMI Mobile Computing and Communications HART Interface Solutions Surge Protection Wireless Solutions Level Measurement Industrial Sensors Proximity Sensors Photoelectric Sensors Industrial Vision Ultrasonic Sensors Rotary Encoders Positioning Systems Inclination and Acceleration Sensors Fieldbus Modules AS-Interface Identification Systems Displays and Signal Processing Connectivity Subject to modifications Pepperl+Fuchs Printed in Germany EDM: DOCT-5993