GWI Rev. 5 September, 2014 Supersedes Rev.4 June, 2013

Transcription

1 INSTALLATION AND OPERATION INSTRUCTIONS FOR 2 POSITION MOTOR OPERATOR GWI Rev. 5 September, 2014 Supersedes Rev.4 June, 2013 SECTION 1: Introduction 1.1 General Qualified Persons Shipment Inspection Storage 2 SECTION 2: Safety Information 2.1 Safety Alert Messages Following Safety Instructions Replacement Instructions and 3 Labels 2.4 List of Safety Labels 3 SECTION 3: Product Description 3.1 General Information Motor Operator for use with Switches equipped with Internal Position Indication Motor Operators with Built In Position Indication 5 SECTION 4: Product Ratings 7 SECTION 5: Installation and Operation 5.1 Necessary Tools Aligning Motor Operator Installing Mounting Hardware Installing Motor Operator Installing Motor Cable Operation Check Indexing Position Indicator 10 SECTION 6: Programming Motor Positions 6.1 Necessary Tools Connecting to Motor Operator Two Position Motor Operator 18 SECTION 7: Troubleshooting 24 APPENDIX A: Windows XP Cable Driver 26 Installation APPENDIX B: Windows 7 Cable Driver 33 Installation APPENDIX C: PuTTY Programming 42 Software Installation This information is transmitted by G&W Electric Co. and accepted by you subject to the following understanding and agreement: By accepting these instructions and any included drawings you agree that all rights to the drawing and information contained herein, as well as the proprietary and novel features of the subject matter, are reserved by G&W Electric Co. and that devices embodying such features or information derived from these disclosures will not be manufactured by you or disclosed to others without the expressed written consent of G&W Electric Co. These drawings and information contained herein are and remain the property of G&W Electric Co. and are not to be copied, reproduced or disclosed to others without the expressed written consent of G&W Electric Co. Page. 1 G&W Electric Co.

2 SECTION 1 INTRODUCTION 1.1 General This document is intended to provide the user with necessary information to properly install and operate G&W Motor Operators on G&W switchgear. If after reviewing the information contained herein, should you have any questions, please contact G&W Technical Support. Read these Instructions Keep these Instructions How to Contact G&W Read and understand the contents of this document and follow all locally approved procedures and safety practices before installing, operating or maintaining this equipment. Be sure to read and understand the Safety Information. This document is a permanent part of your G&W product. Keep it in a safe location where it can be readily available and referred to as necessary. By Phone: By Fax: For Technical Support: Fax: Mail: Internet: , Monday through Friday, 8:00 AM to 5:00 PM Central Time info@gwelec.com Aftermarket.support@gwelec.com 305 W. Crossroads Parkway, Bolingbrook, Illinois 60440, USA To find your local G&W Representative visit: Qualified Persons WARNING The equipment covered by this document is intended to be installed and operated by qualified persons who are trained in the installation, operation and maintenance of electric power distribution equipment along with the associated hazards. A qualified person has been trained and is competent: - To de-energize, clear and tag circuits and equipment in accordance with established safety procedures. - To distinguish between live parts from non-live parts of the equipment. - In the proper use of insulated tools, wears protective equipment such as rubber gloves, hard hat, safety glasses, flash-clothes, etc. in accordance with established safety practices and is trained in the care of such equipment. - As in certified in rendering first aid, especially in the technique of removing a person in contact with a live circuit and in applying cardiopulmonary respiration. These instructions are intended only for qualified persons and are not intended as a substitute for adequate training and experience in safety procedures for this type of equipment. 1.3 Shipment Inspection Examine the crated equipment carefully for any damage that may have occurred in transit. If damage is found, a claim must be filed at once with the transportation company. Uncrate and remove packing as soon as possible after receiving the equipment. Examine the equipment carefully for any hidden damage that may have occurred in transit and was previously undetected. If damage is found, a claim should be filed at once with the transportation company. 1.4 Storage Equipment that will not be installed immediately should be suitably stored in a clean, dry location. Possible replacement of crating material should be investigated. Make certain equipment is protected from potential damage. Page 2 GWI , Rev. 5

3 SECTION 2. SAFETY INFORMATION & PRECAUTIONS 2.1 Safety Alert Messages The following is important safety information. For safe installation and operation, be sure to read and understand all danger, warning and caution information. The various types of safety alert messages are described below: DANGER DANGER - Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING WARNING - Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION CAUTION - Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. May also be used to alert against unsafe practices. 2.2 Following Safety Instructions Carefully read all safety messages in this manual and on your equipment. Keep safety signs in good condition. Replace missing or damaged safety signs. Keep your equipment in proper working condition. Unauthorized modifications to the equipment may impair the function and/or safety and effect equipment life. If you do not understand any part of these safety instructions and need assistance, contact G&W Technical Support. 2.3 Replacement Instruction and Labels Replacement instructions and safety labels are available from G&W. To obtain them, please contact G&W Technical Support. 2.4 List of Safety Labels The safety label, shown below, is on all Motor Operators. CAUTION: DISCONNECT CONTROL FROM MOTOR THEN USE A SLOW STEADY MOTION TO MANUALLY OPERATE SWITCH THROUGH MOTOR. REMOVE HANDLE AFTER MANUAL OPERATION IS COMPLETE. A B00 Figure 2.1. (left) Caution label. (right) Location of caution label on Motor Operator Page 3 GWI , Rev. 5

4 SECTION 3 PRODUCT DESCRIPTION 3.1 General CAUTION CAUTION If switch is thrown manually through the Motor Operator with an unsteady or fast motion, the Motor Operator could be damaged and/or operator injuries could be sustained. CAUTION CAUTION Do Not Penetrate the G&W Motor Operator housing. Penetration of housing could cause incorrect operation of Motor Operator and switchgear. CAUTION CAUTION Do not wire or install other devices or make modifications to the cable for the G&W Motor Operator. Other devices or modifications could cause incorrect operation of Motor Operator and switchgear. All G&W Motor Operators are factory pressure tested to ensure proper submersible rating by using the valve shown in Figure 3.1 below. CAUTION CAUTION Do Not Remove the G&W Motor Operator Pressure Test Valve Cap. Removal of the Pressure Test Valve Cap could allow moisture to enter the Motor Operating causing incorrect operation of Motor Operator and switchgear. Figure 3.1 Pressure Test Valve Cap The G&W Motor Operator is designed to work with G&W switch mechanisms and controls. There are two types of Motor Operators. The first type is used in conjunction with switches equipped with internal position indication to start and stop the Motor Operator. The second type has built in position indication using an encoder. Page 4 GWI , Rev. 5

5 The labels on the exterior of the Motor Operator can be used to determine the type of Motor Operator. Examples of a Motor Operator labels are shown below Figure 3.2. Motor Operator without Built In Position Indication Label. Note: ENCODER EQUIPPED: N Figure 3.3 Motor Operator with Built In Position Indication Label. Note: ENCODER EQUIPPED: Y In addition to the labels, the presence of a programming port, shown below in Figure 3.4, indicates the Motor Operator has built in position indication using an encoder. Refer to section 3.2 for more information on Motor Operators with built in position indication using an internal encoder. Figure 3.4. Motor Operator with Built In Position Indication. (Arrow pointing to Programming Port location) 3.2 Motor Operator for use with Switches equipped with Internal Position Indication Motor Operators are part of a system, which includes the control and switch position contacts inside the tank. The control uses the contacts inside the tank to start and stop the Motor Operator. Motor Operators of this type have a label similar to Figure Motor Operator with Built In Position Indication CAUTION CAUTION Some existing controls are not compatible with G&W Motor Operators with Built In Position Indication. Contact G&W Technical Support for help. The G&W Motor Operator with built in position indication uses an internal encoder to provide position indication of a G&W switch. Motor Operators of this type have a label shown in Figure 3.3 indicating Encoder Equipped. Page 5 GWI , Rev. 5

6 The Motor Operator is designed to be permanently sealed and uses a USB connection to program the encoder. The start and stop points for a factory installed Motor Operator are pre-programmed but it is necessary to reprogram it in the unlikely event the Motor Operator is removed from a switch. The procedure to program the Motor Operator is detailed in section 6. The encoder used for built in position indication in the Motor Operator uses non-contact technology. This technology allows the start and stop points, once programmed into the encoder, to remain the same over the life of the Motor Operator. The learned positions are retained in non-volatile memory allowing the Motor Operator to accurately indicate these positions over its life. The start and stop points of the switch mechanism can vary over the life of the switch. When programming start and stop points, it is necessary to allow for some over travel to account for normal variations in the mechanism. Page 6 GWI , Rev. 5

7 SECTION 4 PRODUCT RATINGS Power Requirements Motor Weight Communications (For Motor Operators with Built In Position Indication) Enclosure Environment Type Tests Electrostatic Discharge test Radiated Electromagnetic Interference Surge Withstand Capability Conductive Immunity Transportation Vibration Powered by 24VDC from Control Maximum Current Rating: 20 Amps Minimum AC Power Requirements when used with G&W Control: 600W 32 lbs (approx.)(not including control cable) For use with G&W USB Motor Position Programming Cable with Drivers and HyperTerminal (G&W P/N B G00) Submersible 304 Stainless Steel housing All external components corrosion resistant Operating Temperature: -40ºC to +50ºC Storage Temperature: -50ºC to +85ºC Humidity: 10% to 100% IEC Electrical disturbance tests - Electrostatic discharge tests IEEE C Standard for Withstand Capability of Relay Systems to Radiated Electromagnetic Interference from Transceivers IEEE C Standard for Surge Withstand Capability (SWC) Tests for Relays and Relay Systems Associated with Electric Power Apparatus IEC Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields ASTM D Standard Test Method for Random Vibration Testing Submersibility 20Ft Overhead Water, 20 Days (IP68 per IEC 60529) Salt Fog Mechanical Life ASTM B Standard Practice for Operating Salt Spray (Fog) Apparatus, 168 Hours 7000 Close Open Close Operations Page 7 GWI , Rev. 5

8 SECTION 5 MOTOR INSTALLATION AND OPERATION 5.1 Necessary Tools for Installation 9/16 Wrench 3/16 Allen Wrench 1.25 or Adjustable Wrench CAUTION CAUTION If a Motor Operator with Built In Position Indication is removed and reinstalled on a switch, it MUST be reprogrammed before use. Misalignment can cause improper control indication and switch operation. 5.2 Aligning Motor Operator s Coupling Before installation, check the position indicator on the Motor Operator to make certain it matches the contact position of the switch. If they do not match, connect the Motor Operator to the control and operate the Motor Operator using the control s jog feature (see control operating instructions). Figure Motor Operator with position indication showing the OPEN position 5.3 Installation of Mounting Hardware Install the mounting kit hardware to the switch operator in accordance to the drawing supplied. Mounting kits vary depending on the switch style. Figure Mounting Kit installed on switch. Note: Mounting styles vary from switch to switch and this is an example of one style. Page 8 GWI , Rev. 5

9 5.4 Installation of Motor Operator CAUTION CAUTION Motor Operator is heavy, approximately 32 lbs. Make sure to properly support the Motor Operator during installation. Failure to properly support the Motor Operator may result in personal injury or damage to the Motor Operator. Mount the Motor Operator to the switch and secure it with the four 3/8-16 bolts provided. Use anti-seize, available from G&W, on the mounting hardware to reduce the chance of galling between material. Figure (left) Motor Operator being installed onto mounting kit (right) Mounting hardware being installed and tightened using a 9/16 wrench NOTE: Minor adjustments of the Motor Operator while installing may be necessary. A 1.25 or adjustable wrench on the external hex nut or control s jog feature can be used to make the necessary adjustments. If a wrench is used, the control cable must be disconnected. 5.5 Motor Operator Cable Installation Motor operator cables must be properly trained for correct Motor Operator and control operation. Support the cable ends to assure proper connection is maintained. Supports should provide a minimum 2 inch straight length of cable measured from the connector followed by a minimum of a 5 inch bend radius in the cable. Train and/or support the cable to prevent physical damage. CAUTION CAUTION Failure to install and/or support the Motor Operator cable properly may result in improper operation of the Motor Operator and/or control. Make certain the cable connection is secure and the cable properly supported before operation of the Motor Operator. Page 9 GWI , Rev. 5

10 5.5.1 For Connector Type Cables Only Connect the control cable to the Motor Operator. Align the key tab of the cable with the mating key of the connector and push the cable firmly into the connector and tighten. Continue pushing and tightening by hand until the cable is fully seated. 5.6 Operation Check Figure (left) Alignment of key tab in connector (right) Tightening of cable by hand CAUTION CAUTION It is recommended that the switch be de-energized before performing any operational checks Motor Operator for use with Switches equipped with Internal Position Indication Run the Motor Operator to ensure proper functionality using the control. Refer to the control instructions for assistance. If the Motor Operator does not function properly, or if the control does not show proper indication of the switch position, refer to section 7 for troubleshooting Motor Operator with Built in Position Indication A factory installed Motor Operator is pre-programmed but it is necessary to reprogram it in the unlikely event the Motor Operator is removed from the switch. Motor Operators installed in the field must be programmed before performing any operations. The programming procedure is outlined in section 6. After programming, run the Motor Operator to ensure proper functionality using the control. Refer to the control instructions for assistance. If the Motor Operator does not function properly, or if the control does not show proper indication of the switch position, refer to section 7 for troubleshooting. 5.7 Indicator Indexing Once the Motor Operator has been installed and verified for proper operation, the indicator may be adjusted if necessary. To change the position of the indicator, a 3/16 size Allen wrench is necessary to loosen the bolt. Verify the contact position of the G&W mechanism, remove the indicator and reposition so that the indicator points to the correct position. Reinstall the hardware and test for correct operation. Page 10 GWI , Rev. 5

11 Figure (left) Loosening of bolt and removal of indicator nut (center) Adjustment of Position Indicator (right) Reinstallation of indicator nut and tightening of bolt Page 11 GWI , Rev. 5

12 SECTION 6 MOTOR POSITION PROGRAMMING 6 Motors with Built In Position Indication Section 6 applies only to G&W Motor Operators with Built In Position Indication. To determine if this is applicable for your Motor Operator, refer to sections 3.2 and 3.3. The G&W Motor Operator must only be programmed while connected to a G&W switch mechanism and it is required that the control be powered during programming. This section outlines the procedure to use the G&W Motor Position Programming Software on a Motor Operator with two positions. 6.1 Tools Required for Position Programming Once the control is powered, the following tools are required: Personal Computer with HyperTerminal or PuTTY software (included on CD) G&W USB Motor Position Programming Cable (drivers included on CD) Note If the Motor Position Programming Cable has not been used before, it may be necessary to install drivers before use. Administrative rights are necessary to install the drivers. Instructions for driver installation are outlined in Appendix A for Windows XP machines and Appendix B for Windows 7 and Vista machines. 6.2 Connecting to Motor Operator The Motor Position Programming Software uses HyperTerminal or PuTTY to program the Motor Operator. HyperTerminal is available on certain versions of Windows and PuTTY is an alternative free software that is included on the CD with these instructions. Please see Appendix C for instructions for PuTTY software installation. Using the G&W USB Motor Position Programming cable, connect the personal computer to the programming port on the Motor Operator. Figure shows the location of the port. Figure USB Position Programming cable connections to Motor Operator (left) and laptop (right) Connection Setup: If HyperTerminal is available on your version of Windows, proceed with the next section. If not, skip to section for PuTTY Setup. Page 12 GWI , Rev. 5

13 6.2.2 HyperTerminal Setup HyperTerminal is typically found under Communications accessory under the computer s START menu. To open HyperTerminal, click Start, point to All Programs, point to Accessories, point to Communications, and then click HyperTerminal. Once connected to the Hyper Terminal, you will be asked to enter a name for your connection (for example, G&W Motor Position Programming Software ). After a name is entered, Click OK. Figure Naming the Connection in HyperTerminal Determine which Communication Port the USB Programming cable is using by accessing the Device Manager built into Windows. Note: Access to the Device Manager can vary depending on the version of Windows being used Once at the Device Manager, the COM port to be used is listed under Ports (COM & LPT) as USB Serial Port, as shown in Figure Page 13 GWI , Rev. 5

14 Figure Device Manager in Windows XP Record the COM port number (for example, COM3, as shown in Figure 6.2.3), listed next to USB Serial Port. This COM port will be used in the next step. In HyperTerminal, on the parameter Connect using, select the COM port which was recorded in the previous step, then click the OK button Figure Set the Port Settings as shown in Figure 6.2.5, then select OK button. Page 14 GWI , Rev. 5

15 Figure Ensure control is powered. Once the communication has been established, hit the ENTER key to refresh the screen and follow the instructions in Section PuTTY Programming Software Setup (use for PCs without HyperTerminal) Start up PuTTY Programming Software. See Appendix C for PuTTY installation. Once PuTTY has Started, click the Serial selector as shown below in Figure Figure Page 15 GWI , Rev. 5

16 Navigate to the Serial section under Connection. Figure Determine which Communication Port the USB Programming cable is using by accessing the Device Manager built into Windows. Note: Access to the Device Manager can vary depending on the version of Windows being used Once at the Device Manager, the COM port to be used is listed under Ports (COM & LPT) as USB Serial Port, as shown in Figure Figure Device Manager in Windows XP Page 16 GWI , Rev. 5

17 Record the COM port number (for example, COM3, as shown in Figure 6.2.8), listed next to USB Serial Port. This COM port will be used in the next step. In PuTTY, enter the COM port number under Serial Line to connect to: Figure For the Flow Control drop down box, select None, then click the Open button. Figure Ensure control is powered. Once the communication has been established, hit the ENTER key to refresh the screen and follow the instructions below Page 17 GWI , Rev. 5

18 6.3 Two Position Motor Operators Main Menu Once the connection to the Motor Operator is made and the control is powered, the Main Menu, as shown in Figure 6.3.2, should display. If the following screen does not display, press Enter to access it. If the Main Menu still does not display, refer to the troubleshooting guide in Section 7. Figure At the Main Menu, press A to enter the 2 Position Motor Learn Menu, as shown in Figure Figure Position Motor Learn Menu The Motor Operator can be programmed in any order, but must only be programmed when coupled to a G&W Switch mechanism. The following will show the method for programming the Close position proceeded by the Open position, but the process may be reversed. Page 18 GWI , Rev. 5

19 6.3.1 Programming Close Position While at the 2 Position Motor Learn Menu, Press A to learn the close position. The screen shown in Figure should display. Figure Use the jog switch in the control to drive the switch contacts to the close position (Refer to control operating manual). Verify the switch is in the close position through the viewing window or using another method. Then Press Enter to learn that position. Once the position is learned, POSITION LEARNED should appear briefly on the screen, as shown in Figure 6.3.5, and then return to the 2 Position Motor Learn Menu. Figure The 2 Position Motor Learn Menu will now be displayed, as shown in Figure 6.3.6, confirming that the close position has been presently set. To relearn the position, Press A, and repeat the process. Page 19 GWI , Rev. 5

20 Figure Programming Open Position At the 2 Position Motor Learn Menu, Press B to program the Open position. The screen shown in Figure should display. Figure Use the jog switch in the control to drive the switch contacts to the open position. Verify the switch is in the open position through the viewing window or using another method. Then Press Enter to learn that position. Once the position is learned, POSITION LEARNED should appear briefly on the screen, as shown in Figure 6.3.8, and then return to the 2 Position Motor Learn Menu. Page 20 GWI , Rev. 5

21 Figure Note that now at the 2 Position Motor Learn Menu, both the close and the open positions have (PRESENTLY SET) displayed next to them, confirming that they have been programmed. Figure Press X to return to the Main Menu. The Motor Operator is now ready to be used, and may be operated with the control. Note: The control will not display position indication until all the positions are programmed and confirmed by exiting to the Main Menu. If for any reason, relearning of the positions is necessary, Press A to relearn the Close position and follow the instructions in section 6.3.1, or Press B to relearn the Open position and follow the instructions in section Page 21 GWI , Rev. 5

22 CAUTION CAUTION Do not press any keys in HyperTerminal or PuTTY while the Motor Operator is operating. Doing so could cause the Motor Operator to malfunction Clearing Learned Positions To clear previously programmed positions, at the 2 Position Motor Learn Menu, Press C. As shown in Figure , Press Y to confirm or Press N to cancel. When cleared, the Main Menu will display View Motor Status Figure To see the existing Motor Operator status, Press C at the Main Menu. The Motor Status and Set Ranges will display, as shown in Figure This screen is intended for troubleshooting purposes only, and the position ranges WILL vary depending on the mounting of the Motor Operator and WILL vary from switch to switch. The angles displayed in this instruction should not be used to determine if a Motor Operator is functioning properly. To return to the Main Menu from this screen, Press Any Key. Page 22 GWI , Rev. 5

23 Figure Page 23 GWI , Rev. 5

24 SECTION 7 TROUBLESHOOTING Issue: Possible Cause: Actions: Unable to mount and install G&W Motor Operator Misalignment with motor operator coupling Misalignment to mounting stand offs Motor does not fit Refer to section 5 for installation instructions. Refer to section 5 for installation instructions. The Motor Operator can be mounted in 90 increments, so rotate the Motor Operator 90 and follow instructions in section 5. Contact G&W Technical Support for help. Control not powered Ensure Control has power. Motor not powered Low Pressure Motor control cable must remain connected. Refer to section 5 for making proper control cable connection. G&W switches have an option for low pressure warning devices connected to the control. Ensure the switch has proper pressure. G&W Motor Operator Does Not Operate G&W Motor Operator Position Programming Software Not Communicating Control does not show indication HyperTerminal not installed USB Cable drivers not installed Control not powered Motor Control Cable not connected Wrong COM port selected Connection settings are incorrect Contact G&W Technical Support for help. As a safety precaution, the control will not permit the Motor Operator to move unless it is in a known position and showing indication. If switch is de-energized, use jog switch feature in control to move the Motor Operator into a programmed position. Refer to control instructions for assistance. Microsoft removed HyperTerminal from Windows Vista and 7. Follow instructions in Appendix C for PuTTY installation. Contact G&W Technical Support for help. Follow instructions in Appendix A and B for driver installation. Contact G&W Technical Support for help. Ensure Control has power throughout programming procedure. Motor control cable must remain connected throughout programming procedure. Select correct COM port. See section 6.2 for assistance. Select correct COM port. See section 6.2 for assistance. Page 24 GWI , Rev. 5

25 G&W Motor Operator not showing position indication on control All positions not programmed in Motor Operator Motor Control cable is not connected Control is not powered Motor is out of range of a programmed position Encoder failure Position indication will not be provided to the control until all positions have been learned and confirmed by exiting to the Main Menu. For a two position Motor Operator, both Open and Close must be learned before indication will be provided. Motor control cable must remain connected to provide position indication. Refer to section 6.2 for making proper control cable connection Ensure Control has power Motor is functioning properly. If switch is de-energized, use jog switch feature in control to move Motor Operator into a programmed position. Refer to control instructions for assistance The Motor Operator has a safety feature built in that will attempt to stop any operation if it has detected the internal encoder has failed. It will attempt to stop any operation by indicating that it is in all positions. Control indicating multiple positions The Motor Operator positions were programmed incorrectly Programmed positions overlap Contact G&W Technical Support for help. Ensure positions are programmed correctly. Refer to section 6 for programming instructions Reprogram the positions. No G&W mechanism should have positions that overlap if they were programmed correctly. Page 25 GWI , Rev. 5

26 APPENDIX A WINDOWS XP DRIVER INSTALLATION This section details the installation of the necessary drivers for the G&W USB Motor Position Programming cable on Windows XP. Note: Administrative rights are necessary for the driver installation, but not necessary for use of the position program software itself. A.1 Installing Via The Found New Hardware Wizard Insert the CD included with these instructions. Connect the G&W USB Motor Position Programming Cable to a spare USB port on your PC. The screen shown in Figure A.1 is displayed upon connection to the USB Port. Select "No, not this time" from the options available and then click "Next" to proceed with the installation. Figure A.1 Select "Install from a list or specific location (Advanced)" as shown in Figure A.2 below and then click "Next". Page 26 GWI , Rev. 5

27 Figure A.2 Select "Search for the best driver in these locations" and enter the file path in the combo-box ("C:\CDM " in the example, in Figure A.3 below) or browse to the included CD path it by clicking the browse button. Once the file path has been entered in the box, click next to proceed. Figure A.3 Page 27 GWI , Rev. 5

28 If Windows XP is configured to warn when unsigned (non-whql certified) drivers are about to be installed, the message dialogue shown in Figure A.4 will be displayed unless installing a Microsoft WHQL certified driver. Click on "Continue Anyway" to continue with the installation. If Windows XP is configured to ignore file signature warnings, no message will appear. Figure A.4 The screen shown in Figure A.5 will be displayed as Windows XP copies the required driver files. Figure A.5 Page 28 GWI , Rev. 5

29 Windows should then display a message indicating that the installation was successful (Figure A.6). Click "Finish" to complete the installation for the first port of the device. Figure A.6 The Found New Hardware Wizard will launch automatically to install the COM port emulation drivers. As above, select "No, not this time" From the options and click "Next" to proceed with the installation Figure A.7 Page 29 GWI , Rev. 5

30 Select "Install from a list or specific location (Advanced)" as shown in Figure A.8 below and then click "Next". Figure A.8 Select "Search for the best driver in these locations" and enter the file path in the combo-box ("C:\CDM " in Figure A.9 below) or browse to the included CD path by clicking the browse button. Once the file path has been entered in the box, click next to proceed. Figure A.9 Page 30 GWI , Rev. 5

31 If Windows XP is configured to warn when unsigned (non-whql certified) drivers are about to be installed, the message dialogue shown in Figure A.10 will be displayed unless installing a Microsoft WHQL certified driver. Click on "Continue Anyway" to continue with the installation. If Windows XP is configured to ignore file signature warnings, no message will appear. Figure A.10 The screen shown in Figure A.11 will be displayed as Windows XP copies the required driver files. Figure A.11 Page 31 GWI , Rev. 5

32 Windows should then display a message indicating that the installation was successful (Figure A.12). Click "Finish" to complete the installation for the first port of the device. Figure A.12 The G&W USB Motor Position Programming Cable is now ready to be used. Page 32 GWI , Rev. 5

33 APPENDIX B WINDOWS VISTA & 7 DRIVER INSTALLATION This section details the installation of the necessary drivers for the G&W USB Motor Position Programming cable on Windows Vista and 7. Note: Administrative rights are necessary for the driver installation, but not necessary for use of the position program software itself. B.1 Installing Drivers Insert the CD included with these instructions. Connect the G&W USB Motor Position Programming Cable to a spare USB port on your PC. Press the Windows start button to bring up the start menu and select Control Panel. From the Control Panel window select Hardware and Sound Page 33 GWI , Rev. 5

34 At the next screen select Device Manager: Page 34 GWI , Rev. 5

35 In the Device Manager window there will be a device called TTL232R under Other Devices with a yellow warning symbol to indicate a problem. Right click on the other device (TTL232R in this example) to bring up a menu as shown below. From the displayed menu select Update Driver Software Page 35 GWI , Rev. 5

36 This then displays the option for an automatic search or a manual search. Select the second option to browse manually. In the address box browse to the included CD s path. After entering the address select NEXT to start the installation. Page 36 GWI , Rev. 5

37 When the installation has finished a completion screen is displayed. Press Close to close this window and go back to the Device Manager Window. Page 37 GWI , Rev. 5

38 The Device Manager will still show a device under Other Devices but in addition to this there is a new entry under Universal Serial Bus Controllers indicated in the screenshot above as the USB Serial Converter. This indicates first part of the driver is installed. Installing the Virtual Com Port, the second part of the driver, is almost a repeat of the last few steps. In the Device Manager window there will be a device called TTL232R under Other Devices with a yellow warning symbol to indicate a problem. Page 38 GWI , Rev. 5

39 Right click on the other device (TTL232R in this example) to bring up a menu as shown below. From the displayed menu select Update Driver Software Select the second option to browse manually. Page 39 GWI , Rev. 5

40 In the address box browse to the included CD s path. After entering the address select NEXT to start the installation. When the installation has finished a completion screen is displayed. Page 40 GWI , Rev. 5

41 This time the Device Manager does not have a TTL232R entry under Other Devices but does show entries under Universal Serial Bus Controllers and Ports (COM & LPT). The above screen shot displays a correct installation. The device is now ready to use on COM3. NOTE: Not all devices will install to COM3. The COM port allocation is determined by the installation wizard on the basis of the next free com port as designated in the PC registry. Page 41 GWI , Rev. 5

42 APPENDIX C PROGRAMMING SOFTWARE (PuTTY) INSTALLATION HyperTerminal was removed by Microsoft in Windows Vista and 7. If necessary, PuTTY is an alternative and is available on the CD included with these instructions. 1. Insert the included CD and navigate to My Computer to open the CD s contents. 2. Copy the Putty Programming Software folder to a location on your computer. 3. Once copied, open the Putty Programming Software folder. 4. Run putty.exe and follow the instructions in section 6.3 to program the Motor Operator. Page 42 GWI , Rev. 5