MICRO AUTOMATION SET

Transcription

1 Micro Automation Sets For Measuring and Sensor Technology Brochure July 2008 MICRO AUTOMATION SET

2 Micro Automation Sets Compact Solutions for your success Micro Automation Sets are carefully matched combinations of automation components from the Siemens portfolio. They are tailored to solve various automation issues and can be used for applications in the fields of industry, machine building and building services technology simple, inexpensive and tested. Lots of value added: You can solve small automation tasks faster and easier. An integrated, tested solution package is available which you can fully rely on. You receive all information and data from one source. By combining standard components in one network, you safely can solve your automation task whilst making interesting cost saving. Our Micro Automation Sets not only help you to find the right product quickly we also support you in using them with our plug-and-play tools for a fast start-up: Functions in detail Micro Application Examples The Micro Application Examples show you what a concrete application can look like. All Sets are based on real-world applications as well as extensive tests and simulations. In this way, you benefit from detailed documentation and perfectly matched products. Plug and Play for every phase free start-up software examples Micro Automation Sets can be used for applications in industry, machine building and building services technology with the most varied of products from our wide-ranging portfolio. Drive Technology Starting, controlling and positioning with standard drives Building Automation Controlling, monitoring and signaling in building applications Remote Control Remote monitoring and control of distributed plants Communication Human machine interfacing in industrial applications and simple networking Measuring & Sensor Technology Recording, measuring and evaluation of non-electrical values We offer codes and parameter sets for programming the application. This means plug and play at your ease whether at the planning, engineering or commissioning. 2 Micro Automation Sets

3 Measuring & Sensor Technology Recording, measuring and evaluation of non-electrical values Automation solutions are becoming progressively more comprehensive and processes increasingly complex. Complete control of all processes is becoming all the more important. If you want to keep a close watch on things, all available senses must be used optimally. Applications Industry Wood Working Machines Screwdriving Robots Drying Chambers Compressors Vibratory Finishing Systems Bottling Systems Injection Moulding Machines Building Services Engineering, Infrastructure Cooling and Heating Systems Energy Management Ventilation Control Booster Stations Mechanisms for Shading Irrigation Plants Content text Micro Automation Sets for Measuring & Sensor Technology Introduction MAS Distance and level measurement in industrial applications MAS Quality assurance through weighing, controlling and recording MAS Easy and reliable detection of objects with optical proximity switches MAS Fast and safe fault diagnostics for 24-V load circuits MAS Flexible decoding and processing of Data Matrix Codes Support via Internet Sensors are the sense organs of machines and plants, e.g.: Proximity Switches SIMATIC PX: recording, counting, measuring, monitoring or positioning of substances. Machine Vision Systems SIMATIC MV: control, monitor and secure the material flow as well as the quality of your industrial production. Weighing System SIWAREX: SIWAREX MS the MicroScale for SIMATIC S Main applications are bin scales, weigh control in the process, quality control. 3 Micro Automation Sets

4 Micro Automation Set 3 Distance and level measurement in industrial applications Measuring and evaluating distances and fi lling levels with SIMATIC PXS300 Ultrasonic Proximity Switch and LOGO! Logic Module Direct connection of the ultrasonic proximity switch to a digital input of LOGO!. Cost-effective solution through the use of a sensor with frequency output. Intelligent combination of measurements through integrated special functions in LOGO!, such as timer, counter and threshold functions. Direct output of measurements on the LOGO! display. Easy modification of switching thresholds directly via the LOGO! keypad. Flexible customization of proximity switch through parameterization interface. Fast and clearly structured control program generation with LOGO! Soft Comfort. Motor switching and protection with SIRIUS contactors and circuit-breakers.. MAS 3 Hardware components L1 L2 L3 N M LOGO! Power LOGO! Logic Module Proximity Switch, Sonar Contactor Circuit-Breaker 4 Micro Automation Set 3

5 Application areas The Micro Automation Set is especially suited for distance and level measurements in the industrial environment, e. g.: Stack height detection Silo filling with fluids or solids - level monitoring - pump control Collision protection Distance monitoring for conveying equipment Technical specification Product LOGO! Power (24 V/1.3 A), primary-switched power supply Output voltage Output current LOGO! Logic Module (12/24 RC) inputs/outputs SIMATIC PXS300 Proximity Switch, Sonar /current Application range Frequency output SIRIUS 3RT10 Contactor Motor switching SIRIUS 3RV Circuit-Breaker Overload protection for motor 6EP1 3 ÕÓ ÓîãÒÔ V AC 24 V DC 1.3 A 6ED1 052-ÓèßÒÒ ÒÁÜØ 12/24 V DC 8 DI/4 DO (relays) Expandable to 24 DI/16 DO 3RG6 0 ÓÕ ÕíîÒÒ 24 V DC/300 ma mm Hz 3RT1 0 Óà ÓÁÁÖÔ 3RV Ó ÒÓÓ ÒæÜÓÒ Accessories Line Protection Switch Standard DIN Rail 35 mm 5SX ES MA11 Configuration software/tools LOGO! Soft Comfort LOGO! PC cable 6ED BA02-0YA0 6ED AA00-0BA0 ÜÁ ÓÔÕ: You can find ordering information for variants in the Mall. Micro Automation Set 3 5

6 Micro Automation Set 6 Quality assurance through weighing, controlling and recording Recording and processing weights with SIMATIC S7-200 and SIWAREX MS By incorporating the SIWAREX MS weighing module beam into the S7-200 series, the full functionality and flexibility of the PLC world is made available for weighing applications as well. Almost every DMS load cell represented on the market can be connected to the standardized interface of SIWAREX MS. The data-logger function of the S7-200 makes it possible to save measurement results. Visualization of the measured values and input of data using the Touch Panel TP 177micro. MAS 6 Hardware components PC/PG SIWAREX R load cell Touch Panel TP 177 micro LOGO! Power SIMATIC S7-200 SIWAREX MS 6 Micro Automation Set 6

7 Application areas The Micro Automations Set is particularly suitable for use on simple automation tasks in the field of quality assurance. For example, to check packages for completeness by monitoring their weight. Further applications: Weighbridges Weighing hoppers Mixers Belt scales Roller scales Pressure measurement Monitoring of crane and cable loads Technical specification Product LOGO! Power (24 V/1.3 A), primary-switched power supply, output voltage, output current Touch Panel TP 177micro Display Degree of protection as per EN SIMATIC S XP Interfaces SIWAREX MS Load cell connection, Load cell feed SIWAREX R-Series load cell, single point Design, Rated load, Rated characteristic C n SIWAREX R-Series demo load cell, single point, 20 kg, aluminum 7MH4 107 Memory module, 256 kb 6EP1 3 ÕÓ ÓîãÒÔ V AC, 24 V DC, 1.3 A 6AV CA11-0AX0 5,7" STN-LCD/Blue mode, Touchscreen V DC Front IP65, rear IP20 6ES AD23-0XB V DC 2 x RS485 communication interfaces 7MH AA V DC DMS full-bridge using 4-core or 6-core technology 6 V, max. 150 ma 7MH LC01 Single Point, 6 Kg, 2 mv/v 7MH DC01 Alternative to load cell above, to be used exclusively for demonstration and test purposes 6ES GH23-0XA0 Accessories PROFIBUS connector cable 830-IT 6XV CH30 Standard DIN Rail 35 mm 6ES MA11 Configuration software/tools RS232 PC/PPI cable SIWAREX MS configuration package SIWATOOL conn. cable SIWAREX MS-PC 6ES CB30-0XA0 7MH AK01 7MH CA STEP 7 Micro/WIN WinCC flexible micro 6ES CC03-0YX0 6AV AA01-3CA8 Micro Automation Set 6 7

8 Micro Automation Set 18 Easy and reliable detection of objects with optical proximity switches Detecting and processing signals with optical proximity switches SIMATIC PXO200, LOGO! Logic Modules and SIRIUS Switching Devices Cost-effective combination of sensor, control, and actuator functionality through the LOGO! Logic Module. Connection and evaluation of up to eight sensors. Precise recognition of objects by means of fast and precise optical proximity switches SIMATIC PXO200 with a range of up to 50 m. Direct display of messages and device status through the integrated display of LOGO!. Easy, graphic user program generation using LOGO! Soft Comfort. Fast parameter changes of the control functions of the LOGO! Logic Module via the existing control panel. Authorization possible via key-operated switch. Switching and protection of a motor with two directions of rotation through SIRIUS contactor-type reverser and circuitbreaker. MAS 18 Hardware components L1 L2 L3 N M M LOGO! Power LOGO! Logic module Proximity switch Key-operated switch Reversing contactor combination Circuit breaker 8 Micro Automation Set 18

9 Application areas The Micro Automation Set is especially suited for basic control and monitoring functions in the industrial environment, e. g.: Lifting and transport equipment Rolling gate control Door control Conveyor systems Access control Technical specification Product LOGO! Power (24 V/1.3 A), primary-switched power supply Output voltage, output current LOGO! Logic Module (12/24 RC) Inputs/outputs SIMATIC PXO200, optical proximity switch Measuring range Rated operating current SIRIUS key-operated switch 3SB3 access control CES SSG10 Lock Make contact with floor mounting Housing, grey SIRIUS 3RT10 Contactor Rated operating voltage, current, capacity SIRIUS 3RV Circuit-breaker Rated operating voltage, current, output current 6EP1 3 ÕÓ ÓîãÒÔ V AC 24 V DC, 1.3 A 6ED ÓèßÒÒ ÒÁÜØ 12/24 V DC 8 DI/4 DO (relays), expandable to 24 DI/16 DO 3RG7 2 ÒÓ ÕÂÂÒÒ V DC Up to 6 m 200 ma 3SB çßóó 3SB B 3SB AA3 3RT1 0 Óà ÓÁÁÖÔ 690 V, up to 18 A, up to 19 kw 3RVÓ ÒÓÓ ÒæÜÓÒ Up to 690 V, up to 12 A, adjustable to A Accessories SIRIUS Kit for reversing-contactor combination 3RA A Line Protection Switch Reflectors Angle cabling box M12 5SX RX AA01 3RX CC44-1AL0 Mounting bracket Standard DIN Rail 35 mm 3RX ES MA11 Configuration software/tools LOGO! Soft Comfort 6ED BA02-0YA0 LOGO! PC cable 6ED AA00-0BA0 Micro Automation Set 18 9

10 Micro Automation Set 24 Fast and safe fault diagnostics for 24-V load circuits Fault diagnostics for 24-V load circuits with LOGO! and SITOP select Complete system shutdown is avoided since the SITOP select diagnostics module shuts down the faulty circuit. Other circuits remain active. Reliable fault diagnostics selective switch-off and display of the faulty line on the LOGO! logic module guarantee fastest possible fault identification. Easy operation and handling startup and maintenance of the system can be carried out in steps. Simple insertion and removal of the blade-type fuses is sufficient. Versatile and flexible additional SITOP select diagnostic modules can be easily added if the system is expanded. Precise a central overview of the operating status of all load circuits is possible through text messages on the LOGO! MAS 24 Hardware components L1 L2 L3 N Control cabinet 1 24 V SITOP modular 40 A LOGO! Power LOGO! SITOP select Load SITOP select SITOP SITOP Load Load Load select select Control cabinet 2 Control cabinet 3 Control cabinet n 10 Micro Automation Set 24

11 Application areas The Micro Automation Set is especially suited for the monitoring of DC 24 V load feeders and for detecting overload and short circuit, e.g.: in preferred fields. For systems with several 24-V load feeders connected to a central power supply (serves to distribute the load current) For selective fusing of individual load feeders to prevent the complete system from malfunctioning in the event of a fault For selective protection in widely distributed system components and distant loads (distributed design) For consumers with high inrush current requirements which cannot be protected by quick-acting circuit-breakers For fast fault localization Technical specification Product LOGO! Power (24 V/1.3 A), primary-switched power supply Output voltage Output current SITOP modular 40 A Signaling module: Floating signaling contacts and remote on/off in V Output voltage Nominal current value I a nominal LOGO! Logic module (12/24RC) Inputs/outputs 6EP1 3 ÕÓ ÓîãÒÔ V AC 24 V DC 1.3 A 6EP BA00 6EP BA10 3 x V AC wide range 24 V DC, settable range: V 40 A, bis +60 C ambient temperature 6ED MD00-0BA6 12/24 V DC 8 DI/4 DO (relays), expandable to 24 DI/16 DO SITOP select Nominal voltage U e nominal Rated current value I a nominal up to +60 C Adjustment range Signal contact 6EP BA00 24 V DC 10 A per channel A per channel Common signal contact (make contact) Accessories Output coupling relay (NC contact) LOGO! front panel mounting (option) 3TX LB00 6AG AA00-0AA2 Configuration software/tools LOGO! Soft Comfort LOGO! PC cable 6ED BA02-0YA0 6ED AA00-0BA0 Micro Automation Set 24 11

12 Micro Automation Set 27 Flexible decoding and processing of Data Matrix Codes Reading, processing and visualisation of 1D and 2D codes with the SIMATIC HawkEye handheld scanner, SIMATIC S7-200 and the TD 400C text display Flexible reading and decoding of two-dimensional data matrix codes and one-dimensional barcodes with the SIMATIC HawkEye handheld scanner. For simple requirements, the inexpensive SIMATIC S7-200 can replace the classic PC in the code reading applications. Data preprocessing in the PLC allows to reduce the volume of data exchanged with database, and thus to ease the load on the communication network. The Micro PLC can be used as a gateway for the field bus system used in production, such as PROFIBUS DP. Four-line TD 400C text display for comfortable control and monitoring. Use of standard Micro Automation components gives automation solutions the flexibility to grow with new requirements. MAS 27 Hardware components PPI cable PPI cable HawkEye 40 Text display TD 400C SIMATIC S7-200 CP Micro Automation Set 27

13 Application areas The Micro Automation Set is particularly suitable for industrial and commercial applications which require identification/localization of parts. Individual parts can be identified on the basis of a data matrix code or barcode by a flexibly positioned handheld scanner, e.g. in: Logistics: Goods inward inspection and identification Automotive industry: Identification of drivetrain components (cylinder heads, motor blocks, exhaust components, etc.) Aerospace industry: Codes on turbine blades Medical Devices: Laser marks on various medical device components and enclosures Electronics industry: Laser marks on hard disks and other components Semiconductors: Laser marks on packaged semiconductor devices, heat sinks or heat spreaders Technical specification Product SIMATIC S7-200 CPU 224XP Interfaces HawkEye HE 40 Working distance Field of view Rotation tolerance SIMATIC Micro Panel TD 400C Current consumption Display RS232 PC/PPI cable Industrial Ethernet CP ES BD23-0XB V AC 2 x RS485 communication interfaces 6GF HE40-0XX4 Min: 50 mm; Max: 375 mm at a distance of 50 mm: 25 x 15 mm; at a distance of 375 mm: 150 x 90 mm +/ AV AA00-0AX1 24 V 120 ma 4 lines with 24 characters each 6ES CB30-0XA0 6GK EX00-0XE0 Accessories Rechargeable 1950 mah battery for HE40 9-pin gender changer (male) 6GF AC40-0AB2 Available from specialist dealers Configuration software/tools PC Access Step 7 Micro/WIN Data Base (Microsoft Access) 6ES CC01-0YX0 6ES CC03-0YX0 Available from specialist dealers Micro Automation Set 27 13

14 Get more information Infoservice via Post or Fax: Siemens AG, Infoservice, AD/Z 1306 Postfach 23 48, Fürth Fax: Visit us: Ordering via Internet: Discuss your issues on MIcro Automation Sets over the internet: Technical Support: Siemens AG Industry Sector Competence Center Micro Automation Postfach NÜRNBERG GERMANY Subject to change without prior notice Order No.: 6ZB5310-0NK02-0BA0 Dispo BS ROT 14 En / Printed in Germany Siemens AG 2008 The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall exist only if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice. Any product names mentioned may be trademarks or product designations of Siemens AG or their suppliers, whose use by third parties for their own purposes may infringe the rights of the trademark owners.