COOPER POWER SERIES. Fusing Equipment Catalog Data CA132064EN. Effective February 2018 Supersedes January 2014 (240-50)

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1 Fusing Equipment Catalog Data CA132064EN Supersedes January 2014 (240-50) COOPER POWER SERIES

2 Table of contents Attention....3 Eaton is in the process of updating part numbers and technical data due to a material content revision Fusing equipment....4 General... 4 Application Installation Table 1. Electrical s and characteristics Table 2. Interrupting s Table 3. Dimensional information... 6 Ordering information....6 Table 4. Back-up fuse catalog numbers Method A....6 Correlation Information Table 5. Recommended single-phase bay-o-net and combinations Table 6. Recommended single-phase bay-o-net and combinations Table 7. Recommended magnex interrupter and current-limiting fuse combinations Method B Time current curves See the following catalogs sections for additional information:

3 current-limiting backup fuse Catalog data CA132064EN Attention Eaton is in the process of updating part numbers and technical data due to a material content revision. As a result: All fuses now have new, easier to understand part numbers Some fuses have new dimensions Some fuses have new, more complete s All fuses have new TCCs If you are a new customer considering the fuses for your under-oil, pad-mount overcurrent protection, Eaton recommends you refer to the data in catalog section CA132013EN, or contact your Eaton representative or (877) CPS-INFO for more information. Thank you. The following information pertains to the outgoing part numbers. Refer to catalog section CA132013EN for the most recent part numbers and technical data. If you are a current user of Eaton series fuses, we recommend you convert to the new part numbers listed in catalog section CA132013EN as soon as possible. Please note that your application may need to be re-coordinated to the new fuses. The new TransFusion Coordination program located at can assist you with this task. Or, please contact your Eaton representative or (877) CPS-INFO for more information. 3

4 Catalog data CA132064EN current-limiting backup fuse Fusing equipment General Eaton s Cooper Power series current-limiting backup fuse is used in series with low current primary protection devices such as a Bay-O-Net Fuse or MagneX Interrupter. The fuse is designed for use in oil, Envirotemp FR3 fluid, or an approved equivalent. The fuse s highly efficient currentlimiting section minimizes the effects of high fault current stresses on equipment and the distribution system. Its minimum interrupting is coordinated with that of a low current interrupter to avoid undesirable low current operation; yet its maximum interrupting will clear the highest fault currents likely to occur. Higher continuous current s can be achieved by connecting two fuses in parallel. Application The fuse is used in s to protect and isolate faulted equipment. When connected in series with a low current primary protection device, the fuse becomes an element of a two-part protection system that gives a full range of fault protection. This two-part system provides low current protection with the replaceable expulsion fuse or resettable MagneX Interrupter, and it adds the energylimiting protection of a current-limiting fuse. Together, they coordinate easily with upstream and downstream devices. Figure 1. Current-Limiting backup fuse. Installation No special tools are required. The fuse is liquid immersed, mounted as near as possible to the incoming primary bushing to which it is connected. Normal liquid dielectric clearances should be used. Refer to Installation Instructions Sheet MN132001EN for details. Production tests Tests are conducted on 100 percent of production in accordance with Eaton requirements. Physical inspection I2t Testing Resistance testing Helium mass spectrometer leak testing Table 1. Electrical s and characteristics Fuse type Maximum interrupting current Backup (Partial range) C Rated 50,000 A rms symmetrical* * See Table 2 for fuses with s other than 50,000 A rms symmetrical 4

5 current-limiting backup fuse Catalog data CA132064EN High purity silica sand filler Specific particle size, purity, and compaction gives the heat-absorbing and arc-quenching properties necessary for consistent clearing and low energy let-thru levels. Mica spider Provides stable winding support without gene gas and pressure buildup during fuse operation. A B C Solid copper end caps Brass inserts are tapped for attachment of a 1/4 inch - 20 x 1/2 inch lead hardware. Double sealing system Buna-N rubber gasket and epoxy sealant ensures seal performance and integrity. Indelible identification label Easy-to-read voltage and current s and catalog numbers. Fiberglass housing Provides strength and maintains integrity of fuse during any interruption, from minimum melt current to maximum rated current of 50 ka. Figure 2. 2 Diameter Current-Limiting back-up fuse cutaway shows design characteristics. Pure silver element Stable under current cycling and thermal stress, providing consistent melt characteristics. The ribbons effectively control and minimize peak arc voltage levels resulting from high current interruptions. During interruption, the element effectively controls and limits both current and energy (l 2 t) let-thru levels. Dimensions given are for reference only. Table 2. Interrupting s Continuous current Minimum interrupting capacity 8.3 kv kv 2 23 kv 3 Minimum melt I 2 t (A 2 s) Maximum clear I 2 t (A 2 s) Minimum Interrupting capacity Minimum melt I 2 t (A 2 s) Maximum clear I 2 t (A 2 s) 1. The 8.3 kv, 30 A through 100 A s have been tested and approved for application at 9.9 kv. The maximum interrupting capacity for the 65 A through 100 A s at 9.9 kv is 18 ka. 2. The 15.5 kv, 30 through 125 A and 250 A s have been tested and approved for application at 17.2 kv. The maximum interrupting for the 15.5 kv fuse, 30 A through 125 A at 17.2 kv is 43 ka. For the 15 kv, 250 A fuse at 17.2 kv the maximum interrupting is 12 ka. 3. The maximum interrupting for the 23 kv fuse, 80 A through 165 A, 300 A and 330 A, is 30 ka. For the 23 kv, 250 A fuse the maximum interrupting is 12 ka. Minimum Interrupting capacity Minimum melt I 2 t (A 2 s) ,200 5, ,200 7, ,200 10, ,800 8, ,800 11, ,800 15, ,100 16, ,100 23, ,100 34, ,200 26, ,200 33, ,200 38, ,600 42, ,600 52, ,600 68, ,100 62, ,100 93, , ,000 Maximum clear I 2 t (A 2 s) ,500 97, , , , , , , , , , , , , , , ** , , , , , , ** , , , , , , ** , , , ,000 Indicates parallel fuse application 5

6 Catalog data CA132064EN current-limiting backup fuse B C Figure 3. 3 Diameter Current-Limiting backup fuse cutaway shows design characteristics. Dimensions given are for reference only. Table 3. Dimensional information Voltage (kv) Current A Dim. in/ (mm) B Dim. in/ (mm) C Dim. in/ (mm) (183) 6.0 (152) 2.1 (53) (244) 8.4 (214) 2.1 (53) (277) 9.7 (247) 2.1 (53) (247) 8.5 (216) 2.1 (53) (356) 12.8 (325) 2.1 (53) (414) 15.1 (384) 2.1 (53) (323) 11.5 (292) 2.1 (53) (429) 15.6 (396) 2.1 (53) n/a 18.9 (480) 3.0 (76) 3 Ordering information Ref. figure To order an current-limiting fuse, determine the amperage and voltage s of the application and specify the fuse required from Table 4. For parallel fusing, order two fuses. Table 4. Back-up fuse catalog numbers Catalog number Current 8.3 kv 15.5 kv 23 kv M61M M61M M61M M61M M61M M61M M61M M61M M61M M61M M61M M61M M71M M71M M71M M71M M71M M71M M71M M71M M71M M71M M71M M71M M71M N/A M71M 250* M71M M71M M71M 300* M71M M71M M71M 330* M71M N/A M71M Method A Correlation Information Use the correlation information in Tables 5, 6 and 7 to determine the amperage and voltage s of the fuse combination required for the application. Then use Table 4 to determine the appropriate fuse catalog number. Correlation is based on IEEE Std C57.92 standard Loading Guide and IEEE Std C standard Through-Fault Guide, and the Fuse Application Guide, R Tables 5, 6 and 7 indicate the recommended Bay-O-Net fuse link or MagneX Interrupter and combination for each application. To order a current sensing Bay-O-Net Fuse, complete catalog number To order a dual sensing Bay-O-Net Fuse, complete catalog number To order a dual element Bay-O-Net Fuse, complete catalog number To order a High Ampere Overload Bay-O-Net Fuse Link, complete catalog number Examples: To order an and dual element Bay-O-Net fuse combination for a single-phase, 7.2 kv phase-to-ground, 50 kva, specify: 1 50 A Fuse M61M 1 Bay-O-Net Fuse C07 N ote: * Parallel fuse application (ORDER TWO FUSES) 6

7 current-limiting backup fuse Catalog data CA132064EN Table 5. Recommended single-phase bay-o-net and combinations Singlephase (kva) 8.3 kv Nominal single-phase voltage (kv) phase-to-ground and current sensing bay-o-net fuse combinations a C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C17 and dual sensing bay-o-net fuse combinations b CO C C C C C C C C C C C C C C C C C C C C C C C C C and dual element bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C C C C C C C High amp overload bay-o-net/elsp combinations c C03CB C04CB C03CB C05CB C04CB C05CB C03CB C05CB C04CB Indicates parallel fuse application Table shows minimum recommended fuse. Recommended backup fuse will coordinate with protecting fuse and melt only on internal faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times full load current for 0.1 second. a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times full load in 300 seconds. b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit load to approximately 160% for 7 hours and 200% for 2 hours with the initially carrying 75% of rated load at ambient temperature of 35 C. c. The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Eaton representative for specific overload capability. 7

8 Catalog data CA132064EN current-limiting backup fuse Table 5 (Continued). Recommended single-phase bay-o-net and combinations Singlephase (kva) kv 23 kv Nominal single-phase voltage (kv) phase-to-ground Link cat. Link cat. Link cat. and current sensing bay-o-net fuse combinations a C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C14 and dual sensing bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C c C C10 and dual element bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C High amp overload bay-o-net/ combinations c C03CB C03CB Indicates parallel fuse application Table shows minimum recommended fuse. Recommended backup fuse will coordinate with protecting fuse and melt only on internal faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times full load current for 0.1 second. a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times full load in 300 seconds. b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit load to approximately 160% for 7 hours and 200% for 2 hours with the initially carrying 75% of rated load at ambient temperature of 35 C. c. The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Eaton representative for specific overload capability. Link cat.

9 current-limiting backup fuse Catalog data CA132064EN Table 6. Recommended three-phase bay-o-net and combinations Three-phase (kva) 8.3 kv 15.5 kv Nominal three-phase voltage (kv) Table shows minimum recommended fuse. Recommended backup fuse will coordinate with protecting fuse and melt only on internal faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times full load current for 0.1 second. a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times full load in 300 seconds. b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit load to approximately 160% for 7 hours and 200% for 2 hours with the initially carrying 75% of rated load at ambient temperature of 35 C. c. The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Eaton representative for specific overload capability. and current sensing bay-o-net fuse combinations a C C C C C C C C C C C C C C C C C C C C C C C C C C C and dual sensing bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C C C C C and dual element bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C High amp overload bay-o-net/ combinations c C03CB C03CB C04CB C04CB C05CB C04CB C03CB C05CB C04CB C04CB C05CB C05CB Indicates parallel fuse application 9

10 Catalog data CA132064EN current-limiting backup fuse Table 6 (Continued). Recommended three-phase bay-o-net and combinations Singlephase (kva) kv Nominal three-phase voltage (kv) d d Link cat. Link cat. Link cat. and current sensing bay-o-net fuse combinations a C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C16 and dual sensing bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C and dual element bay-o-net fuse combinations b C C C CO C C C C C C C C C C C C C C C C C C C C C C C C C C C High amp overload bay-o-net/ combinations c C03CB C04CB C03CB C05CB C04CB C05CB C04CB Indicates parallel fuse application Table shows minimum recommended fuse. Recommended backup fuse will coordinate with protecting fuse and melt only on internal faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times full load current for 0.1 second. a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times full load in 300 seconds. b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit load to approximately 160% for 7 hours and 200% for 2 hours with the initially carrying 75% of rated load at ambient temperature of 35 C. c. The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Eaton representative for specific overload capability. d. Recommended fuse is limited to gnd Y/gnd Y with no more than 50% delta connected secondary load and with neutral internally grounded. Phase-to-ground rated fuses are frequently recommended for gnd Y-gnd Y connections. Link cat.

11 current-limiting backup fuse Catalog data CA132064EN Table 6 (Continued). Recommended three-phase bay-o-net and Combinations Three-Phase (kva) 23 kv Nominal three-phase voltage (kv) d 34.5 d Table shows minimum recommended fuse. Recommended backup fuse will coordinate with protecting fuse and melt only on internal faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times full load current for 0.1 second. a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times full load in 300 seconds. b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit load to approximately 160% for 7 hours and 200% for 2 hours with the initially carrying 75% of rated load at ambient temperature of 35 C. c. The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Eaton representative for specific overload capability. d. Recommended fuse is limited to gnd Y/gnd Y with no more than 50% delta connected secondary load and with neutral internally grounded. Phase-to-ground rated fuses are frequently recommended for gnd Y-gnd Y connections. and current sensing bay-o-net fuse combinations a C C C C C C C C C C C C C C C C C C C C C C and dual sensing bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C and dual element bay-o-net fuse combinations b C C C C C C C C C C C C C C C C C C C Indicates parallel fuse application 11

12 Catalog data CA132064EN current-limiting backup fuse Table 7. Recommended magnex interrupter and current-limiting fuse combinations Nominal single phase (kv Phase to ground) 10 kva Rating MagneX Element % = kva. Rating MagneX Element % = kva Rating MagneX Element % = kva Rating MagneX Element % = kva Rating MagneX Element % = kva Rating MagneX Element % = kva Rating MagneX Element % = kva Rating MagneX Element % = kv 15.5 kv 23 kv E06 40 E06 30 E03 30 E03 30 E03 30 E03 30 E03 30 E01 30 E01 30 E01 30 E01 50 E10 40 E06 40 E06 30 E03 30 E03 30 E03 30 E03 30 E03 30 E03 30 E03 30 E E18 50 E10 50 E10 40 E06 40 E06 40 E06 40 E06 30 E03 30 E03 30 E03 30 E E E18 65 E12 50 E10 50 E10 50 E10 50 E10 40 E06 40 E06 40 E06 30 E E E E18 65 E12 65 E12 65 E12 50 E10 40 E06 40 E06 40 E06 40 E E E E E E E E18 50 E10 50 E10 50 E10 40 E E E E E E E18 65 E12 65 E12 65 E12 50 E E E E E E E E E18 65 E12 The MagneX Interrupter recommendations are based on: Deration factor of 0.5% per C above 25 C. Allowable loading greater than 140% for four hours in accordance with IEEE Std C standard guide for Loading Distribution Transformers, Table 6. If using a MagneX Interrupter equipped without emergency overload, a smaller may be used. 12

13 current-limiting backup fuse Catalog data CA132064EN Method B Time current curves To determine or confirm the fuse that will coordinate with upstream and downstream system requirements, use the timecurrent characteristic curves and specify the fuse indicated from Table 4. For full size TCC curves R (8.3 kv), R (15.5 kv), and R (23.0 kv), contact your Eaton representative. See the following catalogs for additional information: Fuse Holder CA132029EN Bay-O-Net Fuse Holder Assembly CA132015EN Current Sensing Bay-O-Net Fuse Link CA132009EN Dual Sensing Bay-O-Net Fuse Link CA132010EN Dual Element Bay-O-Net Fuse Link CA132011EN High Ampere Overload Bay-O-Net Fuse Link CA132007EN MagneX Interrupter CA132016EN 13

14 Catalog data CA132064EN current-limiting backup fuse Notes: 14

15 current-limiting backup fuse Catalog data CA132064EN Notes: 15

16 Eaton 1000 Eaton Boulevard Cleveland, OH United States Eaton.com Eaton s Power Systems Division 2300 Badger Drive Waukesha, WI United States Eaton.com/cooperpowerseries 2018 Eaton All Rights Reserved Printed in USA Publication No. CA132064EN February 2018 Eaton is a registered trademark. All other trademarks are property of their respective owners. For Eaton's Cooper Power series product information call or visit:

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