Migrating from Legacy Control Systems. Jared Schnaidt US South Central Sales Manager

Transcription

1 Migrating from Legacy Control Systems Jared Schnaidt US South Central Sales Manager

2 What We ll Cover Why Upgrading is Important Migration Options Challenges ProSoft Remote I/O Solutions Phased Migration Examples Other Network Migration Solutions Media Conversion 2

3 Questions About Upgrading Where do I start? What can I do? When can I do it? 3

4 Upgrading Options Do Nothing High Risk! Rip and Replace High Cost! Some Risk Phased Migration Minimal Risk, Low Cost 4

5 Upgrading to EtherNet/IP Why upgrade? Devices are getting smarter Processes are getting faster Replacement equipment is harder to find Ease of use 5

6 Remote I/O Networks Remote I/O was introduced 30+ years ago 6

7 Challenges with Phased Migrations PanelView Plus 6 s No RIO PowerFlex 525 Drives No RIO Remote I/O Communication cards are available for PowerFlex 755/753 Drives* 7

8 Rockwell Migrations AN-X2-AB-DHRIO EtherNet/IP to Remote I/O Supports SLC and PLC-5 processors Does not require users to modify their PLC code 8

9 PanelView Migration Upgrade up to 8 Remote I/O PanelViews to EtherNet/IP PanelView Plus 6 Terminals PLC5 Remote I/O or DH+ Just Released AN-X2-AB-DHRIO EtherNet/IP PanelView Classic Plus 6 SLC PanelView Plus 6 Remote I/O DH+ Coming Soon AN-X2-AB-DHRIO EtherNet/IP 10

10 Drive Migration Upgrade up to 4 Remote I/O drives to PowerFlex drives on EtherNet/IP PLC5 PowerFlex Drive 1336 Drive Blue Hose AB Remote I/O AN-X2-AB-DHRIO EtherNet/IP SLC Remote I/O AN-X2-AB-DHRIO EtherNet/IP 11

11 PLC 5 Migration AN-X-AB-DHRIO

12 Remote I/O AN-X2-AB-DHRIO 13

13 DH+ Migration to EtherNet/IP Programming Terminal Troubleshoot from a remote location Supports remote monitoring, upload, download over EtherNet/IP to a DH+ processor AN-X2-AB- DHRIO 14

14 Beyond Rockwell Moore Honeywell Provox Modicon TI GE Automax 15 AMXRIO

15 Modicon Migration Operator Station Master Supports up to 32 drops and 5 racks per drop Auto-configuration feature detects S908 racks, modules, and I/O to create the scan list MVI56-MBP Modbus Plus AN-X-MOD

16 GE Genius I/O Systems Master 31 block of I/O Test CLX code by monitoring live I/O data without impacting the running legacy system Operator Station MVI56-EGD Ethernet Global Data Network GE 9030 or 9070 Processor AN-X-GENI GE Genius Bus Field Control Bus Interface Unit with I/O Genius I/O Blocks 17 INTERNAL USE ONLY

17 DCS Migration CLX-PVX Fisher PROVOX CLX-422-IPC Honeywell IPC

18 Media Migration Problems

19 Challenge 1,000 Remote I/O Remote I/O networks have been installed for many years and typically run long distances Copyright 2013 ProSoft Technology, Inc. All rights Reserved.

20 EtherNet/IP over Blue Hose Media Migration Allows users to run Ethernet and Remote I/O data on the existing cable at the same time No configuration required

21 Functionality Overview EIP Master Slave EIP Repurposed Blue Hose RIO RIO

22 Sample Phased Migration 1500 RIO network

23 Getting it Done Video tutorials Prosoft tech support Configuration service TBYB / demos Copyright 2013 ProSoft Technology, Inc. All rights Reserved.

24 Communication Solutions ProSoft Technology specializes in the development of communication solutions compatible with the large automation suppliers' controllers. The primary focus is to provide connectivity solutions that link automation products. IN-CHASSIS GATEWAYS WIRELESS DNP-Org.

25 Questions?

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