Kistler-Morse. Systems: KM to KM Signal Processing (inputs) Outputs Operator Interface. KM to PLC/DCS/PC

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1 Systems: KM to KM Signal Processing (inputs) Outputs Operator Interface KM to PLC/DCS/PC

2 Outputs Discrete - Setpoint Relay Analog - 4/20 ma Digital

3 Setpoint - On/Off Data Signal wire & common for each setpoint

4 Analog - 4/20 ma Range Wire pair for each output 0 100

5 Digital Multiple points per single cable 2-way exchange Node 1 Node 2 Node 3 Node 4 MASTER

6 PLC (Programmable Logic Controller) - Allen-Bradley, Seimens (TI), Modicon, GE - Originated for relay logic replacement in automotive plants - Stand-alone machine control to plant wide (factory-level) automation

7 DCS (Distributed Control System) - Foxboro, Fischer-Provox, Honeywell - Computer optimized for process control applications (refineries, chemical processing, pharmaceuticals) - Plant-wide (factory-level) Automation

8 PC-Based Software (Personal Computer) 3rd party software - Wonderware, Intellution, Iconics Typical PC-based operator interfaces to PLC/DCS Some stand-alone system

9 1970 s-80 s, very distinct borders Kistler-Morse DCS Cost PLC PC Functionality

10 Now, a lot of overlap Cost DCS PC PLC Functionality

11 Weight Systems SVS-2000 STX Weigh II MVS

12 SVS 2000 (Single Point) Sensor Inputs: - KM Strain Sensors/ Transducers - Foil Gage - I.S. Barriers

13 SVS 2000 Outputs: - Setpoint Relays (standard) - 4/20 ma (optional) - Serial Output (optional) - RIO (optional) - DeviceNet (optional) Kistler-Morse

14 STX (Blind Transmitter) Sensor Inputs: - KM Strain Sensors/ Transducers - Foil Gage - I.S. Barriers - Current/Voltage Kistler-Morse

15 STX Outputs: - Serial Output (standard) - 4/20 ma (optional)

16 Weigh II (1 to 4 points) Sensor Inputs: - KM Strain Sensors/ Transducers - Foil Gage - I.S. Barriers

17 Weigh II Outputs: - Serial Output (standard) - 4/20 ma (optional) - Setpoint Relays (optional) - RIO (optional) Kistler-Morse

18 MVS (Multiple Vessels) Sensor Inputs (option cards): - KM Strain Sensors/ Transducers - Foil Gage - I.S. Barriers - Current/Voltage - Remote Tare Kistler-Morse

19 MVS Outputs: - Serial Output (standard) - 4/20 ma (option cards) - Relays (option cards) - RIO (option cards) - Modbus (option cards) Kistler-Morse

20 ultra-wave (1 to 16 points) - KM Ultrasonic Transducers - Brand X Ultrasonic Transducers

21 ultra-wave Outputs: - Serial Output (standard) - 4/20 ma (optional) - Setpoint Relays (optional) - RIO (optional) - Profibus-DP (optional) Kistler-Morse

22 A-B Remote I/O (RIO) - MVS-RIO Option Card - A-B RIO On-Board - Weigh II, ultra-wave, SVS KMM-RIO Stand-Alone - Weigh-II, ultra-wave, SVS 2000, STX Kistler-Morse

23 A-B Remote I/O (RIO) - 32 channels block transfer for 1/4 logical rack space - 6 channels discrete for 1 logical rack space - MVS option for 64 channels block transfer in single MVS slot, 1/2 logical rack space

24 Modbus RTU Slave MVS-Modbus Card - 32 Channels/Card - Supports MVS Option Cards - W-II, ultra-wave, SVS 2000, STX serial interface to MVS

25 System Guidelines Configure for the application - not the highest density Use application guides for reality check Use separation distance capability

26 KM to KM - Digital Kistler-Morse RS-422 Serial Data

27

28

29 Competition - Weight Hardy BLH Mettler-Toledo Rice Lake

30 Hardy - Known for indicators WaverSaver C2 Technician RIO, Profibus, Modbus, DeviceNet, DDE Small size company (11-15) Brand labels load cells No application support

31 KM verses Hardy Kistler-Morse SVS 2000 Multi-vessel Sentry DSP: STX, W2, SVS 2000 Direct calibration Application & Field Service support Easy troubleshooting Level & Weight

32 BLH - Known for load cells KIS Beam, Z-Block Load cell application documentation Quality load cell, mounting not featured Not known for indicators

33 KM verses BLH Kistler-Morse Acceptance in the pharmaceutical industry Simplicity of the Load Stand II Cleanliness of the Load Disc II Easy troubleshooting Application & Field Service support Level & Weight

34 Mettler-Toledo - Everything to everyone Truck/Floor Scales, Check Weighers, Load Cells, Parts Counters Jaguar Indicators Up to four scales, PC-based RIO, Modbus, Profibus, DeviceNet Focus depends on region National service organization

35 Rice Lake - Load cell/indicator warehouse Accessories to test weights Carry number of lines Some brand labeling Some indicators built for Rice Lake No service support

36 Competition - Ultrasonics Milltronics Endress & Hauser Bindicator

37 Milltronics Original player in bulk solids market Changing priorities/sales channels Improved PLC interfaces Pushing new radar system Bought by Seimens

38 KM verses Milltronics Similar applications performance Lower cost per point Better system speed Longer cable runs Simpler, faster communications

39 E&H Major European manufacturer looking for niche in U.S. Primarily liquids market Limited bulk solids experience RIO & Hart communications

40 Bindicator - Known for point & contact level devices Newest entry to ultrasonic bulk level Broad customer base, limited ultrasonic experience Limited Interfaces Limited applications field support

41 KM Overall: Level & Weight, Level-By-Weight Multiple connectivity options - Highest AB-RIO block transfer density per 1/4 rack Longer separation distances Simpler setup & troubleshooting KM manufactured Application & service support

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