T48 - Integrating Your Power and Automation Control Systems

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Integrated Power & Automation The Evolution of End Client Requirements Historically, Rockwell Automation can help customers effectively meet and exceed Automation & Process

Utility Transformer 138 kv / 13.8 kv Delta/Wye 138 kv / 13.8 kv Delta/Wye 13.8 kv Distribution Gear T MV Switchgear 87 87 87 87 M Data Concentrator IEC 618/DNP3.0 13.8 kv/4.

2 Integrated Power & Automation The Evolution of End Client Requirements Historically, Rockwell Automation can help customers effectively meet and exceed Automation & Process Control system requirements Rockwell Automation can also help customers effectively meet and exceed the Power & Electrical Distribution requirements M Utility Transformer Utility Transformer 138 kv / 13.8 kv Delta/Wye 138 kv / 13.8 kv Delta/Wye 13.8 kv Distribution Gear T MV Switchgear M Data Concentrator IEC 618/DNP kv/4.16kv Delta/Wye MV Motors M 13.8 kv/4.16kv Delta/Wye 13.8 kv/4.16kv Delta/Wye DCS System M 4.16 kv Distribution Gear T M MV Switchgear MV Drive 4.16kV/480V Delta/Wye Transformers 4.16kV/480V Delta/Wye MV MCC IMC M M M M LV S LV Switchgear T M E House LV Drive LV Drive CLX LV MCC IMC M M M End users want access to data across their facility to fully optimize their processes, including the Process, Automation & Power Distributions systems PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 2 RA Scope Adjacent Scope

3 Intelligent Packaged Power Elements of the Initiative INFRASTRUCTURE Dedicated team representing multiple business units SUPPLY CHAIN Agreements with key component suppliers and assembly partners TECHNOLOGY Unified Control & Visualization for Process and Power PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 3

4 Integrated Power & Automation Delivering quantifiable value in Intelligent Packaged Power Design Software Controllers HMI SINGLE NETWORK Unmodified Ethernet Motor Starters Drives IntelliCENTER MCC Intelligent Switchgear Intelligent ehouse INTELLIGENT MOTOR CONTROL INTELLIGENT PACKAGED POWER TECHNOLOGY PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 4

Traditional Approach Independent Electrical SCADA and Process Control system Process

ARCHIVING VISUALIZATION Added cost and complexity of duplication of reporting,

control Logix Controller Industrial Computer PowerFlex Drives IntelliCENTER MCC

5 Traditional Approach Independent Electrical SCADA and Process Control system Process Control System REPORTING REPORTING Electrical SCADA System ARCHIVING VISUALIZATION ARCHIVING VISUALIZATION Added cost and complexity of duplication of reporting, archiving, and visualization Limited ability to leverage data from IEDs in real-time control Logix Controller Industrial Computer PowerFlex Drives IntelliCENTER MCC Intelligent Switchgear IEDs PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 5

6 Modern Approach A Unified System via Intelligent Packaged Power Process Control System Logix Controller REPORTING ARCHIVING VISUALIZATION Single control platform Data from all devices mapped to controller Available for real time Time stamped / synchronized to master clock Single platform for visualization, archiving and reporting Reduction of implementation cost Automatic configuration of: FactoryTalk View Faceplates PowerFlex Drives IntelliCENTER MCC Intelligent Switchgear IEDs PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 6

Intelligent Packaged Power Value Proposition Electrical Engineering Leader SINGLE PACKAGE Simplification: Single point of responsibility Independence: Ability to define best combination of components

7 Intelligent Packaged Power Value Proposition Electrical Engineering Leader SINGLE PACKAGE Simplification: Single point of responsibility Independence: Ability to define best combination of components DIGITAL Reduction in cost / risk to project MATERIAL LABOR Control wiring Documentation Wireways / accessories Installation I/O interfaces Commissioning $2,000,000 INSTALLATION COST $1,0,000 $1,000,000 $0,000 Hardwired Digital SAVE ON INTEGRATION $0 PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 7

$900,000,000 $800,000,000 $700,000,000 SAVE ON INTEGRATION $600,000,000 $0,000,000 $400,000,000 $300,000,000 SAVE ON INTEGRATION

8 Intelligent Packaged Power Value Proposition Control Engineering Leader INTELLIGENCE Ability to Unify Systems Eliminates redundant IT infrastructure Advanced Integration Experience Mitigates risk to project schedule INTEGRATION COST $1,000,000,000 $900,000,000 $800,000,000 $700,000,000 SAVE ON INTEGRATION $600,000,000 $0,000,000 $400,000,000 $300,000,000 SAVE ON INTEGRATION $200,000,000 $100,000,000 $0 Hardwired 3 rd Party Rockwell Automation PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 8

Intelligent Packaged Power IntelliCENTER IEC 618 Integration Unit

solution Scalable & flexible application-specific options help

system Performance characterization & architecture guidelines help

layouts streamline designing, quoting, delivery & integration of

10 Intelligent Packaged Power IntelliCENTER IEC 618 Integration Unit Reducing Design Time Standard hardware offering to deliver the IPP solution Scalable & flexible application-specific options help reduce design time to integrate IEC 618 devices into the control system Performance characterization & architecture guidelines help confirm performance requirements are met Standard options and layouts streamline designing, quoting, delivery & integration of the IPP solution PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 10

Intelligent Packaged Power IntelliCENTER IEC 618 Integration Unit (Bulletin 3300A) Standard hardware offering to deliver the IPP solution Scalable and flexible application-specific options to

11 Intelligent Packaged Power IntelliCENTER IEC 618 Integration Unit (Bulletin 3300A) Standard hardware offering to deliver the IPP solution Scalable and flexible application-specific options to integrate IEC 6186 devices into the Logix IA Tested prior to shipment UL 8A compliant Optional door-mounted PanelView Plus & optional Stratix Security Appliance for connections to untrusted networks See 3300A documentation for more info: IntelliCENTER IEC 618 Integration Unit Tech Data IntelliCENTER IEC 618 Integration Unit Installation Instructions PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 11

12 PREMIER INTEGRATION Single Software Tool: Studio 00 Access to All Device Parameters Eliminates Address Mismatches INTELLIGENT MOTOR CONTROL PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 12

14 CONSISTENT PRESENTATION Unified Visualization Experience with Rockwell Automation Platform INTELLIGENT PACKAGED POWER STANDARD SOFTWARE SOLUTION PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 14

RA Library for Electrical Protection Devices PlantPAx September 2017 Release Reducing Design & Integration

IEC 618 Rockwell Automation 865 Transformer Proteciton Relay IEC 618 ABB EMAX2 Power Circuit Breaker IEC 618 &

Generator Protection Relay IEC 618 SEL 787 Transformer Proteciton Relay IEC 618 Direct Download Web Link:

15 RA Library for Electrical Protection Devices PlantPAx September 2017 Release Reducing Design & Integration Time Product Name Description IEC 618 / EtherNet/IP Rockwell Automation 857 Feeder / Motor Protection Relay IEC 618 Rockwell Automation 865 Transformer Proteciton Relay IEC 618 ABB EMAX2 Power Circuit Breaker IEC 618 & EtherNet/IP SEL 7A Feeder Protection Relay IEC 618 SEL 710/710d5 Motor Proteciton Relay IEC 618 SEL 700G Generator Protection Relay IEC 618 SEL 787 Transformer Proteciton Relay IEC 618 Direct Download Web Link: Library of Electrical Protection Devices Reference Manual PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 15

RPI Setting [ms] 0 0 5 10 15 20 25 30 35 40 45 Number of IEDs Designing and

16 Intelligent Packaged Power Network Architecture Guidelines Reduce Design Time & Project Risk System RPI Settings 120 Response Time / RPI Time [ms] RPI Setting [ms] Number of IEDs Designing and Delivering the IPP solution PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 16

Power Distribution Control Strategies SCADA System Size [# IEDs] 1 125 100 75 SCADA Control Strategy Functions: Data Acquisition Manual Control Data Logging Visualization of Data Alarm Management SoE

17 Power Distribution Control Strategies SCADA System Size [# IEDs] SCADA Control Strategy Functions: Data Acquisition Manual Control Data Logging Visualization of Data Alarm Management SoE Typical Industries / Markets Served: O&G Upstream / Downstream Mining / Metals CPW Building Automation etc. Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 17

Power Distribution Control Strategies Long Time Constant Load Shed System Size [# IEDs] 1 125 100 75 SCADA Control Strategy Functions: Responding to events typically > 4 cycles (64ms) Typically

18 Power Distribution Control Strategies Long Time Constant Load Shed System Size [# IEDs] SCADA Control Strategy Functions: Responding to events typically > 4 cycles (64ms) Typically events that won t immediately disrupt power, but if left unattended will have a negative impact Electrical Capacity Typical Industries / Markets Served: O&G Upstream / Downstream Mining / Metals CPW Facility Co-Gen Onsite Generation etc. Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies Long Time Constant Load Shed System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 18

Power Distribution Control Strategies Integrated Process Controls System Size [# IEDs] 1 125 100 75 SCADA Integrated Process Controls Long Time Constant Load Shed Control Strategy Functions:

19 Power Distribution Control Strategies Integrated Process Controls System Size [# IEDs] SCADA Integrated Process Controls Long Time Constant Load Shed Control Strategy Functions: Electrical information used to make process decisions Optimized control strategy leveraging power and process data together Time synchronized data allows for causality analysis Typical Industries / Markets Served: O&G Upstream / Downstream Mining / Metals CPW Building Automation etc. Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 19

Power Distribution Control Strategies Generator Synchronization 1 125 SCADA Control Strategy Functions: Auto synchronization provides ability to link onsite generation

Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Size [# IEDs] 100 75 Integrated Process Controls Long Time Constant Load

20 Power Distribution Control Strategies Generator Synchronization SCADA Control Strategy Functions: Auto synchronization provides ability to link onsite generation with utility power May be utilized for power export Typical Industries / Markets Served: O&G Upstream / Downstream Mining / Metals CPW Onsite Generation etc. Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Size [# IEDs] Integrated Process Controls Long Time Constant Load Shed 25 Generator Sync System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 20

21 Power Distribution Control Strategies Black Start System Size [# IEDs] Black Start Generator Sync SCADA Integrated Process Controls Long Time Constant Load Shed Control Strategy Functions: Process of starting power distribution system with zero sources Involves bringing online turbines and generators Involves base loading and sequencing of loads Typical Industries / Markets Served: O&G Upstream / Downstream Mining / Metals CPW Onsite Generation etc. Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 21

Power Distribution Control Strategies Control Strategies Served by IEC 618 1 SCADA Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Size [# IEDs] 125 100

22 Power Distribution Control Strategies Control Strategies Served by IEC SCADA Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Size [# IEDs] Black Start Generator Sync IEC 618 MMS Integrated Process Controls Long Time Constant Load Shed IEC 618 Manufacturing Message Specification (MMS): Large-scale non-deterministic Ethernet communications Designed for SCADA type of networks Slower time constant control strategies System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 22

23 Power Distribution Control Strategies Control Strategies Served by IEC SCADA Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Size [# IEDs] Black Start Generator Sync IEC 618 MMS Integrated Process Controls Long Time Constant Load Shed IEC 618 Generic Object Oriented Substation Event (GOOSE): High Speed Peer-to-Peer or One-To-Many communications Fast acting load shedding Deterministic Ethernet communications Requires VLANs & configuration based on MAC Addresses IEC 618 GOOSE High Speed Load Shed Interlock High Speed Bus Transfer System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 23

24 Power Distribution Control Strategies Control Strategies Served by Intelligent Packaged Power 1 SCADA Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Size [# IEDs] Black Start Generator Sync Integrated Process Controls Long Time Constant Load Shed IntelliCENTER IEC 618 IU #1 IntelliCENTER IEC 618 Integration Unit: Leverages IEC 618 MMS Options for 1, 2, 3, 4 ProSoft IEC 618 Gateways Supports up to 40 IEDs leveraging the PlantPAx IED models Leverage multiple Integration Units to provide a scalable and flexible solution System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 24

Power Distribution Control Strategies Control Strategies Served by Intelligent Packaged Power 1 SCADA Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System

IntelliCENTER IEC 618 Integration Unit: Leverages IEC 618 MMS Options for 1, 2, 3, 4 ProSoft IEC 618 Gateways Supports up to 40 IEDs leveraging the PlantPAx IED models Leverage multiple Integration

25 Power Distribution Control Strategies Control Strategies Served by Intelligent Packaged Power 1 SCADA Data Acquisition Strategies Process Control Strategies Electrical Protection Strategies System Size [# IEDs] Black Start Generator Sync IntelliCENTER IEC 618 IU #3 IntelliCENTER IEC 618 IU #2 Integrated Process Controls Long Time Constant Load Shed IntelliCENTER IEC 618 IU #1 IntelliCENTER IEC 618 Integration Unit: Leverages IEC 618 MMS Options for 1, 2, 3, 4 ProSoft IEC 618 Gateways Supports up to 40 IEDs leveraging the PlantPAx IED models Leverage multiple Integration Units to provide a scalable and flexible solution System Performance [ms] * Control Strategy overlays are typical PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 25

Intelligent Packaged Power Sizing Tools for IPP Integration into the Control System Laying out the IPP network architecture is the first step but verifying the data is available with the appropriate

26 Intelligent Packaged Power Sizing Tools for IPP Integration into the Control System Laying out the IPP network architecture is the first step but verifying the data is available with the appropriate system response is just as critical The PlantPAx Process System Estimation Tool (within Integrated Architecture Builder) can size IPP solutions and determine control system response performance Sizing the IPP solution to deliver the required performance PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 26

Automation device integration and standard software solutions Visit the Integrated Power

28 Intelligent Packaged Power E-House Integration Demo on Show Floor Replica E-House integrating multiple devices into the control system HMI experience showing Rockwell Automation device integration and standard software solutions Visit the Integrated Power and Automation Demo in the IMC Booth! PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 28

T49 - Integration of Power Protection Devices on IEC Protocol to the Automation Control System

T49 - Integration of Power Protection Devices on IEC 61850 Protocol to the Automation Control System Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 1 Agenda Electrical and Process Automation