LP ALM SPP SP DISPLAY SETPOINT PRGM. Figure 1 UDC 5300 Controller. Features

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1 2/98 Page 1 of 12 UDC 5300 Controller Specification Overview The UDC 5300 Controller (Figure 1) offers flexibility and performance typically found in controllers much larger than its 1/4 DIN size. The use of function blocks for configuration and a large variety of standard control algorithms allow the UDC 5300 to satisfy the most demanding control applications. The controller is available in models for one or two loops of independent or cascade control and offers a diversity of output types. Adding the data storage feature with PCMCIA memory card technology for real-time storage of process measurements and operator actions provides an accurate record of control performance. This feature also permits storage and recall of controller configurations, calibration parameters and ramp/soak setpoint programs for batch cycle operations. LP ALM SPP SP DISPLAY SETPOINT PRGM Figure 1 UDC 5300 Controller FC MANUAL AUTO MAN 5300 SP 5300 % MENU ENTER Data storage is supported with the companion SDA software for off-line data analysis on a PC running Windows 95 or NT. SDA software allows analysis of up to six analog values in trend and tabular formats, plus alarms and operator actions. Configuration development on a PC can be implemented with SCF software. SCF software allows downloading controller configurations via the PCMCIA card or via serial communications. Features 1/4 DIN size package Up to 3 universal analog inputs Single or dual control loops Cascade, ratio, heat/cool and custom control strategies Up to 16 calculations standard Large assortment of built-in algorithms 4 alarm limits with 7 action types Available 16 step ramp/soak setpoint program From 1 to 10 selectable operator display formats PCMCIA memory card option for historical records PC software tools available for offline configuration and data analysis CE compliant Highlights Inputs and Outputs The standard inputs and outputs provided in a UDC 5300 controller include 1 universal analog input, 1 current or voltage output, 1 form C relay and 1 form A relay to support a wide range of loop configurations. Additional I/O may be added to the controller in the form of 2 additional analog inputs, a second current/ voltage output with 3 discrete inputs or 2 additional relays with 2 discrete inputs. Serial communications and data storage options may be added to any controller model. Industrial Automation and Control, N. Black Canyon Highway, Phoenix, AZ Printed in U.S.A.. Copyright 1998 Honeywell Inc.

2 Page 2 Analog Inputs Universal analog inputs accommodate a wide range of sensor types including thermocouple, RTD, Rayotube, linear mv, V and custom linearization using 20 segment pairs as a standard feature. Custom linearization inputs may be millivoltage, voltage, thermocouple with cold junction compensation, RTD with current source or radiation sensors with emissivity. A lag filter, logic hold input and failsafe selection are also provided for each input. Control Algorithms Any of 8 control algorithm types may be selected to satisfy the specific control application. These include: STANDARD PID For less complex applications ADVANCED PID Accommodates feedforward input with gain, output tracking, setpoint approach compensation, soft PID (PIDB), and remote control actions using logic inputs for more demanding control requirements. SPLIT Provides a -100% to 100% output to drive two control outputs for heat / cool or other dual energy process. RATIO Provides a ratio adjustment for the loop remote setpoint and a manual bias value input. CASCADE PRIMARY The primary control loop in a cascade configuration allows engineering unit scaling of the control output and cascade interlocks with the down stream control loop to prevent windup and bumpless recovery from manual override actions or other process interruptions. CASCADE SECONDARY The secondary loop of a cascade configuration accepts a remote setpoint from the primary control loop and initiates loop tracking during abnormal conditions. DIAT Direction impulse adjusting type output may be used for increasing or decreasing a motor actuator without a feedback slidewire. Output percentage is disabled. ON/OFF Provides an ON or OFF output signal to a discrete output relay based on deviation from setpoint. An output hysteresis adjustment and logic input to force the output to the OFF state are provided. Analog Output Algorithms Analog output algorithms are used to drive specific output hardware to complete the control configuration. Although typically assigned to PID control algorithms, an analog output algorithm may accept any analog parameter as an input for retransmission. Four algorithms are provided. Algorithm #1 is assigned to current/ voltage output #1 and algorithm #2 is assigned to current/voltage output #2. When current or voltage is not used, each of the four algorithms may be configured for time proportioning (DAT) or position proportioning (PP) output types. The analog output algorithms offer the following features: CURRENT type (CAT) Provides output scaling for any span between 0 and 20 ma, input scaling to match the signal source, increase and decrease slew rate values and failsafe output value. VOLTAGE type (VAT) Provides output scaling for any span between 0 and 5 volts, input scaling to match the signal source, increase and decrease slew rate values and failsafe output value. TIME PROPORTIONING type (DAT) Provides increase and decrease slew rate values, impulse time value, minimum OFF time, minimum ON time and failsafe value. POSITION PROPORTIONING type (PP/DIAT) Accommodates motor actuator speeds from 1 to 300 seconds, provides sensitivity adjustment to prevent actuator oscillation and offers selection of feedback (PP) or no feedback (DIAT) operation. Alarms Up to 4 alarm compare values may be assigned to any analog value such as analog input, control output, setpoint value or calculation. A time delay of up to 240 seconds may be assigned to each alarm compare action. Alarm setpoints may be entered as an integer number or be directed to another analog value. A hysteresis value in engineering units is provided. High and low acting alarms are indicated with a red annunciator on the controller display. The available alarm actions are: HIGH, LOW, DEVIATION, HIGH DEVIATION, LOW DEVIATION, INCREASING RATE OF CHANGE and DECREASING RATE OF CHANGE. Calculations Up to 16 calculations are provided as a standard feature in all UDC 5300 controllers. These calculations may be configured through the controller s front panel from a set of algorithms provided in the controller. If extensive math is required, SCF configuration software may be used to enter a freeform equation of up to 32 characters is required. An algorithm type may be used multiple times in a controller configuration. An assortment of algorithm types is provided. Within each algorithm type a choice of multiple actions may be provided. The following algorithm types and actions are provided: Peak Peaking MAXIMUM VALUE Holds the maximum analog value reached during the previous user specified time period. MINIMUM VALUE Holds the minimum analog value reached during the previous user specified time period. AVERAGE Calculates the average analog value over the user specified time period. STANDARD DEVIATION Calculates the standard deviation of the analog value over the user specified time period. The output is updated after each user specified time period from 0.1 to minutes.

3 Page 3 Signal Select HIGH SELECTION Selects the highest value from up to 8 analog values or numbers. LOW SELECTION Selects the lowest value from up to 8 analog values or numbers. AVERAGE Calculates the average of up to 8 analog values or numbers. MIDDLE Selects the middle value from up to 8 analog values or numbers. FIRST GOOD Selects the first good input in sequence from 1 to 8 inputs or calculations. (Automatically selects a second thermocouple if the first thermocouple fails.) ANALOG SWITCH Selects from up to 8 inputs or numbers by an integer number input (1 to 8). DISCRETE SWITCH Selects from 2 inputs from the on/off state of a logic input. Math ADD Calculates the sum of up to 8 analog values or numbers. SUBTRACT Calculates the difference between the 1st input or number and the sum of the next 7 inputs or numbers. DIVIDE Calculates the quotient of the first input or number divided by the second input or number. MULTIPLY Calculates the product of from 2 to 8 analog values or numbers. STANDARD DEVIATION Calculates the standard deviation of from 1 to 8 inputs or numbers. ABSOLUTE VALUE Provides the absolute value of the 1st analog input or number. SQUARE ROOT Calculates the square root of the 1st analog input or number. FREE-FORM Available through SCF configuration software. Allows user configuration of free form equations with up to 8 analog, values or numbers, and the following math operations: +, -, *, /, absolute value, square root y n, e x, log base 10 of n, natural log of n, and negation. Multiple levels of parenthesis are accepted to a maximum of 32 total characters. EXAMPLE: Output = SQRT ((C*A)/(1-(D*B)^2)) Logic Performs AND, OR, XOR logic operations (up to 8 discrete inputs). RS Flip/Flop, Toggle Flip/Flop One-shot output. Logic Inverter Performs NOT logic operation (1 input). Totalizer Integrates an analog value or number based on a selectable rate in seconds, minutes, hours or days. A logic input is provided to reset the totalizer. Types include: UP Integrates up to a preset value, activates a discrete output for one scan cycle and restarts from 0 + carryover. DOWN Begins integration from the preset value and decreases to 0, activates a discrete output for one scan cycle and restarts from the preset value-carryover. ON-DEMAND Operation is similar to the UP totalizer except integration only occurs when a logic enable input is ON. CONTINUOUS Operation is similar to the UP totalizer except preset is ignored and upper limit determines restart value. Interval Timer Provides off-delay action in minutes based on a reset/run logic input. Periodic Timer Provides a single scan logic output on time periods in seconds, minutes, hours, days, weeks or months. Splitter Provides two analog outputs in a user specified proportion to an analog input. (Used to drive two outputs from a single loop for heat/cool control.) Compare Compares two analog inputs and generates a logic output base on the following conditions: A>B, A<B, A>B, A<B, A=B, A not =B. Logic and Compare functions allow for output delay, output extend, and output pulse. Optional Carbon Potential Calculation Calculates the atmosphere s actual carbon potential and compares this value with the desired setpoint. Constants Up to 9 constants are available to provide numerical values that may be altered while on-line. Constants may be used in calculations, or for other function block inputs. Constants may also be applied as a transfer location to direct a calculation or analog value into a tuning value or setpoint limit of a control loop. Discrete Inputs The UDC 5300 controller may have from 0 to 3 (contact closure) discrete inputs available based on hardware selections. Discrete inputs may be used to control any logic function of the controller and one input may control any number of functions. Logic inputs may be set for normal (out is OFF when the input is OFF) or inverted operation. A user entered on-delay time is also provided. Discrete Outputs The UDC 5300 controller offers two relay outputs standard and two additional relay outputs may be specified. These discrete outputs may be assigned to any logic status output such as analog output algorithms, alarms, compare calculations or the auto/manual status or setpoint status of a control loop. Logic outputs may be set for normal (out is OFF when the input is OFF) or inverted operation. Autotune This feature simplifies controller commissioning by automatically determining optimum tuning parameters for the process. Autotuning executes process identification through a manual or automatically induced step change. The feature may be applied independently to each loop to develop unique parameters for processes with differing dynamics. Fuzzy logic overshoot and suppression is also available for batch type processes.

4 Page 4 User Interface (Figure 2) Operator responses during upsets are enhanced with improved presentation of data. Large six-character alphanumeric display provides easy to read, high resolution process data. A slightly smaller eight-character display is used for setpoint, output and message data during normal operation. Upper Display - six characters Value of selection indicated Lower Display - eight characters Value as setpoint or output Degrees being used - Fahrenheit or Centigrade Controller mode - Manual or Automatic Decision making is improved with more complete information. The user may choose from 14 pre-formatted displays. These include process variable, setpoint, deviation and output for each control loop, as well as information from calculated values and constants. To assure process integrity, there is a built-in security system which provides controlled access to operator and configuration functions. Automatic prompting for user selected 3 digit security code and automatic relocking will occur for all locked functions and parameters. Active Loop (1 or 2) Alarm condition exists Setpoint Program status Active setpoint (1 or 2) Keys LP ALM SPP SP DISPLAY SETPOINT PRGM FC 5300 SP 5300 MANUAL AUTO MAN % MENU ENTER Bargraph - shows deviation of process variable from setpoint Optional Features SETPOINT PROFILE OPTION All UDC 5300 controllers may be equipped with a setpoint profile feature with up to 16 ramp or soak steps. Two event outputs can be used to initiate discrete actions based on profile step numbers. A guarantee deviation value is available to pause profile operation if the process variable strays from setpoint by more than a user specified amount. A profile may provide setpoints to either loop or both loops in a dual loop version. A dedicated setpoint profile key is provided to access on-line operation. Start, Pause and Reset actions may also be controlled by discrete inputs. Up to 99 profiles may be stored in the removable memory card (Personal Computer Memory Card International Association PCMCIA). This option allows the user to select profiles from a list of unique 8-character file names for error-free recipe loading. DISPLAY MANUAL AUTO MENU SETPOINT PRGM ENTER o Accesses up to 10 on-line displays. o Changes controller to on-line mode. o Toggles loop between automatic and manual modes, or between remote manual and manual modes when remote manual is ON. o Moves cursor up a menu or list of choices. o Increases the setpoint, output, or configuration values displayed. o Accesses on-line mode menu. o Moves cursor to first item on menu. o Backs cursor out of a menu to next higher menu level. o Exits menu without saving changes if pressed when prompted to save changes. o Accesses setpoint profile displays. o Selects the digit to be changed. o Moves cursor down a menu or list of choices. o Decreases the setpoint, output, or configuration values displayed. o Selects displayed menu item. o Enters a changed value or parameter o Saves changes made and returns to higher menu if pressed when prompted to save changes. Figure 2 Operator Interface and Key Functions

5 An Operating profile permits on-line adjustment of soak value, soak time and ramp rate for the current steps and other steps in sequence. DATA STORAGE/ARCHIVING OPTION A UDC 5300 controller may be equipped with a PCMCIA storage card interface to store process data, log alarms and events, save controller configurations and calibration, and maintain multiple setpoint profile files. The PCMCIA card interface can accept 256K, 512K and 1 Meg SRAM memory cards. The data files of this feature may be configured to stop storing data when the memory card is full or continue to store data replacing the oldest data with new data in a rotating file. The storage of data may also be configured for continuous storage or batch operation. In batch operation, external discrete inputs, internal discrete status or actions from the keyboard determine when storage is actively being stored. Sequence numbers are attached to the batch data files to allow sequential review of the batch data using data analysis software. The types of data files stored on the memory card are: Analog inputs or internal analog values (Up to 6 points). On/Off status of alarms Event and operator actions including: Controller mode changes Setpoint 1 or 2 selection Tuning set changes Auto/manual changes Setpoint Profile Start, Pause, Reset Setpoint value changes Manual changes to loop output Ratio setpoint changes Discrete inputs On/Off Diagnostic records SDA software provides review and analysis displays for any personal computer running in the Microsoft Windows environment. Using the memory card, there is no need to dedicate a computer to the data analysis operation. For review, analysis, printing and format conversion of this data in a personal computer, a PCMCIA card reader and the Windows-based SDA (Data Analysis) software is needed. Utilities are also provided to convert data to CSV or DIF formats for use in other software programs. In addition to process data, a separate memory card may also be used to save controller configurations. This permits configuration transfer between multiple controllers of the same type, or quick reloading of configuration after maintenance. Up to 30 configurations may be stored on a single card. Setpoint profiles may also be stored on another memory card. SERIAL COMMUNICATIONS The serial communications option allows central supervision of up to 31 controllers on a multi-drop link from a personal computer. The Host computer initiates all communication exchanges for loop performance monitoring and parameter changes. There are two protocols: LNC proprietary and MODBUS. The serial communication feature can be incorporated into any model UDC 5300 controller. The RS-485 serial communication interface uses two shielded twisted pair conductors. This feature supports access to all on-line, set up and configuration parameters in the controller. All these functions may be performed from a personal computer using appropriate software packages. Accessories Page 5 Two software packages are offered for use with the UDC 5300 controller and are designed to operate in the Microsoft Windows (Version 3.1, 95 or NT) environment on a personal computer. SDA (DATA ANALYSIS) Allows offline analysis of historical data from PCMCIA memory card(s). This includes horizontal and vertical trend displays, X-Y plots, seamless display of multiple trend files, panning (scrolling), value & box zooming, compressed. Data can be converted to DIF or CSV for use in commercial spread sheet and word processing packages. SCF (CONFIGURATION) Allows complete off-line controller configuration using fill-in-the-blanks templates. This information can then be transferred to one or more controllers over a communication link. It can also be transferred to one or more controllers over a communication link. It can also be transferred onto a PCMCIA card, if a card reader is connected. The card can then be loaded into one or more extended controllers with the card memory feature.

6 Page 6 Specifications* Physical Enclosure Mounting Drawn aluminum case with high impact resistant polycarbonate plastic bezel and scratch resistant lens Panel: 1.52 mm to 12.7 mm (0.06 to 0.5 ) thickness Dimensions Bezel: 96 mm H x 96 mm W (3.78 H x 3.78 W) Case: 92 mm H x 92 mm W x 192 mm D (3.62 H x 3.62 W x 7.55 D) Weight Environmental Temperature 1.5 Kg (3.3 lbs) Operating: 0 to 55 C (32 to 131 F) Storage: 10 to 70 C (14 to 158 F) Humidity 10 to 90% RH, non-condensing at 40 C Power Attributes Analog Inputs and Outputs Universal supply: 85 to 265 Vac, 50/60 Hz; Consumption: 18 VA Display: Type: Vacuum Fluorescent Resolution: Main display 6 alphanumeric characters Switches: 8 sealed keys dry contact switches Control Loops: Number: 1 or 2 Type: PID and ON/OFF Inputs Number: 1 or 3 Type: EMF, [mv, V (ma via shunt)], thermocouple, RTD (inputs 1,2) Resolution: 15 bits (14 bits plus sign) Isolation: Fully isolated, 400 volts peak Normal Mode Rejection: 60 db, (1,000:1) Scan Rate Common Mode Rejection (@100 ohm source) Normal Mode voltage limit (@mains/line freq.) Common Mode voltage limit Input Impedance 1 input: 125 ms, 3 inputs: 250 ms, 500 ms available 120 db (1,000,000:1) RMS equal high span limit (@ mains/line frequency) 400 volts peak >20 megohms Accuracy See Table 1 or 2 Resolution See Table 1 or 2 Temperature effects Ranges TC/EMF Reference junction error (TC only) Open Input Check See Table 1 or 2 Assigned per point based on range table Source resistance error: 0.3 micro volts per 100 ohms 0.3 C, 0.5 F Bleeder type (up/down/off)

7 Page 7 Specifications* (continued) RTD Outputs Current Adjusting Type (CAT) Voltage Adjusting Type (VAT) Time Proportioning Type (DAT) Position Proportioning Type (PP) Motor Direction (DIAT) On/Off Discrete Inputs and Outputs 2 inputs Excitation current: 0.15 ma Maximum lead resistance: 5 ohms, Alpha equals ohms/ohms/degrees C, IEC-735 Number: 1 Current standard, others selectable Types: Current, voltage, time proportioning, motor positioning, motor direction, On/Off 2 maximum Current selectable between 0 and 20 ma Maximum load: 800 ohms Isolation: 400 volts peak (input/output) 30 Volts (output to GND) Resolution: 12 bits, 0.025% 2 maximum (displaces CAT) Voltage selectable between 0 and 5 volts Minimum load: 1000 ohms Isolation: 400 volts peak (input/output) 30 Volts (output to GND) Resolution: 12 bits 0.025% 4 maximum (not loop dependent) Uses any discrete output relay Impulse time: 1 to 300 seconds Resolution: 4.5 ms Minimum off time: Off to 30 seconds Minimum on time: Off to 30 seconds 1 maximum Uses two discrete relay outputs Requires two analog inputs Slidewire power supply: 1 Vdc Slidewire resistance: 100 to 1000 ohms Actuator speeds: 10 to 220 seconds 2 maximum Uses two discrete relay outputs Actuator speeds: 10 to 220 seconds 2 maximum Uses any discrete relay output Adjustable deadband: 0 to 10% of span Inputs Number: 2 or 3 Type: Dry contact Input level: 24 Vdc, 14 ma (internally supplied) Isolation: 200 volts point to ground Outputs Relay outputs Number: 2 or 4 Type: Form C and Form A in pairs Maximum Switch Current: 14/5 (NO/NC) Amps, 120 Vac resistive Maximum Switch Voltage: 265 Vac Maximum Switch Power: 200 W, DC; 2000 VA, AC Maximum Carry Current: Vac, Vac, 2 24 Vdc

8 Page 8 Specifications* (continued) Performance/Capacities Loops Number: 1 or 2 Algorithms: Standard PID, Advanced PID, Ratio, Cascade, Split Output (Heat/Cool), ON/OFF Calculations: 16 standard (11 types) Constants: 9 standard Alarm: 4 Alarm limits (setpoints), High/Low/Deviation Autotune: Available Setpoint Profiling (Optional): Number of steps: 16 Event outputs: 2 Disk Storage (Optional) Communications (Optional) Standards Media: PCMCIA card, 256K or 512K Points Stored: Up to 6 Storage Rate: 1 to 3600 seconds Alarm History: 100 records Event History: 100 records Diagnostic History: 50 records Minimum Storage Time (256K card): 1.5 Hrs, (6 point, once per second) Maximum Storage Time (356K card): 5270 Hrs (6 point, 3600 second sample) Requires SDA software for review and analysis. Setpoint Profiles: Up to 99 Unit Configuration: Local storage or with SCF software Type: RS485 multidrop, 31 units maximum Connection: 2 twisted pair with shield Distance: 600 meters, (2000 feet) Baud rate: 19.2 K baud, 38.4K baud Parity: Selectable odd, even, none This product is designed and manufactured to be in conformity with applicable U.S., Canadian, and International (IEC/CENELEC/CE) STANDARDS FOR INTENDED INSTRUMENT LOCATIONS. The following Standards and Specifications are met or exceeded: Case Protection Front of panel Front of panel, dust tight With the proper mounting and the front bezel firmly closed the UDC 5300 meets the criteria for NEMA Type 12 Enclosure for protection from falling dirt and dripping non-corrosive liquids as described in NEMA Standard Sec Rear of panel IEC 529, IP 20; EN60529, IP 20 Flame Retardance Vibration Level CE UL 94 - V2 SAMA PMC31.1, Condition 2 (Field Mount) EMC Directive 89/336/EEC *Specifications are subject to change without notice.

9 Page 9 TABLE 1 Analog Input Accuracy Non-linear Types Accuracy at Calibration Temperature Operating Span* ± Accuracy (typical) ± Temperature Effects Type F C % Range F C Thermocouple ITS-90 except where noted mv per F mv per C J 0 to to K 0 to to E 450 to to to to to to T 300 to to N 0 to to B 110 to to to to to to R 0 to to S 0 to to W5/W26** 0 to to PLAT II** 100 to to NI-NIMO 32 to to RTD PT to to *Values in bold indicate overall input range. **IPTS-68

10 Page 10 TABLE 1 Analog Input Accuracy Non-linear Types (continued) Accuracy at Calibration Temperature Operating Span* ± Accuracy (typical) ± Temperature Effects Type F C % Range F C Pyrometry (Rayotube and Spectray) Types mv per F mv per C to to typical to to typical to to typical to to typical to to typical to to typical to to typical to to typical to to typical to to typical to to typical to to typical to to typical to to typical Spectray to to typical Spectray to to typical Spectray to to typical Spectray to to typical Spectray to to typical to to typical to to typical *Values in bold indicate overall input range. **IPTS-68

11 Page 11 TABLE 2 Analog Input Accuracy Linear Types Accuracy at Calibration Temperature ± Accuracy (typical) Input Range % Range mv ± Temperature Effects 25 to 25 mv* mv per C 75 to 75 mv* mv per C 200 to 1000 mv** mv per C 200 to 5000 mv* mv per C *Field calibrated to ±0.01% of span (typical). **Field calibrated to ±0.03% of span (typical) /-0 (92mm +0.8/-0) Panel Rear of Cabinet /-0 (92mm +0.8/-0) Panel Cutout 3.78 (96mm) 1.59 (42.8mm) mm 3.78 (96mm) Bezel Dimension 7.55 (191.8mm) 8.00 * (203.2mm) *NOTE: Dimension is the nominal controller depth into which the instrument can be placed. This dimension includes an allowance for wiring Figure 3 Mounting and Dimensions

12 Page 12 Distributor : Industrial Automation and Control Honeywell Inc. In the U.S.A.: Honeywell Industrial Automation and Control, North Black Canyon HWY., Phoenix, AZ 85023, (800) In Europe: Honeywell S.A., Amiens Cedex 2, (33) Honeywell Control System Ltd., Honeywell House, Bracknell, UK-RG 12 1 EB, (44) In Japan: Yamatake-Honeywell Co. Ltd., Nagai Int l Bldg., Shibuya-Ku, Tokyo 150 Japan, In Asia: Honeywell Asia Pacific Inc., Room , Sun Hung kai Centre, No. 30 Harbor Road, Wanchai, Hong Kong, (852) In the Mediterranean: Africa and Middle East Region, Honeywell SpA, Via Vittor Pisani 13, Milano, Italy (39-2) Honeywell Pacific Division: Honeywell Pty Ltd., 5 Thomas Holt Drive, North Ryde Sydney, NSW Australia 2113, (61-2) In Canada: The Honeywell Centre, 155 Gordon Baker Road, Ontario M2H 3N7, In Latin America: Honeywell Inc.,14505 Commerce Way, Suite 500, Miami Lakes, Florida , (305)