INSTRUCTIONS. D14A4F expanded I/O. for AV-300i Drives. 8 Digital Inputs 6 Digital Outputs 2 Analog Inputs 2 Analog Outputs 1 Frequency Input

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1 INSTRUCTIONS GE Industrial Systems D14A4F expanded I/O for AV-300i Drives 8 Digital Inputs 6 Digital Outputs 2 Analog Inputs 2 Analog Outputs 1 Frequency Input

2 These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired or if particular problems arise that are not covered sufficiently for the purchaser s purpose, the matter should be referred to GE Industrial Systems. This document contains proprietary information of General Electric Company, USA and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Industrial Systems by General Electric Company, USA. All rights reserved.

3 Table of contents 1. INTRODUCTION MOUNTING TERMINAL BOARD POINTS DIGITAL INPUTS TERMINAL BOARD POINTS DIGITAL OUTPUTS TERMINAL BOARD POINTS ANALOG INPUTS TERMINAL BOARD POINTS ANALOG OUTPUTS TERMINAL BOARD POINTS ENCODER CONNECTION FUNCTIONAL OVERVIEW JUMPERS TECHNICAL DATA Dimensions and weight General data Digital inputs Digital outputs Analog inputs Analog outputs Encoder interface Temperature ACCESSORIES MAXIMUM WIRE SIZES... 15

4

5 D14A4F 1. INTRODUCTION The D14A4F card is an AV-300i drive option used to add digital inputs, digital outputs, analog inputs, analog outputs and a second optocoupled encoder input to the drive. It is possible to use only one I/O expansion card per Drive. This option card features: - 8 optocoupled digital inputs 15V up to 30VDC - 6 optocoupled digital outputs 15V up to 30VDC - 2 analog inputs ±10V or 0 up to20ma or 4 up to 20mA - 2 analog outputs ±10V - 1 optocoupled digital encoder input Front side 5

6 GEI Back side 6

7 D14A4F 2. MOUNTING The D14A4F card is supplied with standoffs and the cable for connection between regulation and expansion card. 1. Switch the drive off. 2. Fasten the D14A4F card to the drive regulation board by means of screws (B) and standoffs (A). 3. The D14A4F card is connected to the regulator card through the XH connector using the supplied connector. The power supply (+5V) and the control signals are provided by the drive via the XH connector. 4. Switch on the drive. 7

8 GEI TERMINAL BOARD POINTS 3.1 DIGITAL INPUTS TERMINAL BOARD POINTS Connectors XDI0 and XDI1 have different ground connection. DIGITAL INPUTS Connector XDI0 XDI1 Terminal Function DI0 DI1 DI2 DI3 GND DI4 DI5 DI6 DI7 GND expd DIGITAL OUTPUTS TERMINAL BOARD POINTS Digital outputs need a +15V +24V supply voltage. Terminal 60 is power supply, terminal 55 is the common power supply. DIGITAL OUTPUTS Connector XQD Terminal Function DQ0 DQ1 DQ2 DQ3 COM DQ4 DQ5 * * PWR * = Reserved expd ANALOG INPUTS TERMINAL BOARD POINTS Differential analog inputs are available. ANALOG INPUTS Connector Terminal 1 2 XAI Function AI0+ AI0- AI1+ AI1- GND expd30 8

9 D14A4F 3.4 ANALOG OUTPUTS TERMINAL BOARD POINTS ANALOG OUTPUTS Connector Terminal XAQV Function AQV0 GND AQV1 GND GND 3.5 ENCODER CONNECTION expd40 The D14A4F expansion board adds a second digital encoder input via a 15 pins high density connector (VGA type). External power for the encoder (+5V or +15V/24V) can be supplied thru terminals 93, 94, 95. ENCODER Connector XFI PIN B- +24V A+ A- B+ Signal 0VE (5V) E (5V) (5V) (5V) (5V) (5V) I/O I O I I I I O I Connector XFI PIN Signal +5VE A+ (15V up to 24V) A- (15V up to 24V) B+ (15V up to 24V) B- (15V up to 24V) O+ (15V up to 24V) O- (15V up to 24V) I/O O I I I I I I expd50 WARNING! 5V and 15V-30V encoder signals cannot be intermixed in the same connector. ENCODER SUPPLY Connector Terminal XSI Signal C1+ C1- +5VE +24VE 0VE expd60 9

10 GEI FUNCTIONAL OVERVIEW 31 DIO 0V (COM) +24V (PWR) DI1 DI2 DI3 GND DI4 DIGITAL INPUTS CONNECTOR XDIO DIGITAL OUTPUTS CONNECTOR XDQ DQ0 DQ1 DQ2 DQ DI5 DI6 DI7 DIGITAL INPUTS CONNECTOR XDI1 DQ4 DQ GND AIO+ AIO- AI1+ AI1- GND ANALOG INPUTS CONNECTOR XAI ANALOG OUTPUTS CONNECTOR XAQV AQV0 GND AQV1 GND GND C1+ C1- +5VE +24VE 0VE ENCODER QUALIFIER ENCODER SUPPLY ENCODER (Frequency input) A- (5V) B- (5V) 0VE +24VE B+ (5V) 0+ (5V) +5VE 0- (5V) A+ (15V up to 24) A+(5V) A- (15V up to 24) B+ (15V up to 24) B- (15V up to 24) O+ (15V up to 24) O- (15V up to 24) 10

11 D14A4F 4. JUMPERS EXP-D14A4F board Name Description Default S2 Adaptation to the input signal of analog input 0 OFF ON 0 20mA/4 20mA OFF 0 10V / -10V +10V S3 Adaptation to the input signal of analog input 1 OFF ON 0 20mA/4 20mA OFF 0 10V / -10V +10V S7 ON 0 Channel included in the encoder loss logic OFF OFF 0 Channel not included in the encoder loss logic expd70 Set Jumper to ON when encoder loss detection is used also for zero channel. (Alarm active only if a digital encoder with all A, Anot, B, Bnot channels and +15V/24V power supply is used). I/O available depending on drive firmware version Drive firmware 1.X from 2.X Digital Inputs 4 8 Digital Outputs 6 6 Analog Inputs - 2 Analog Outputs 2 2 Encoder Input 1 1 expd75 11

12 GEI TECHNICAL DATA Dimensions and weight Dimensions mm [4.8 inches] x mm [3.6 inches] Weight 97g [ 3.4 oz] 12

13 D14A4F General data I/O scan time Internal power supply from the drive 2ms +5VDC, ±18VDC NOTE! The Drive TB can be used to supply 24VDC power. AV-300i 24VDC supply maximum output = 120 ma total including Encoder, LAN, Expansion card and DGF (or 350 ma without DGF). Digital inputs Input type Inputs no. 0V connection Voltage input value Current input value Voltage/Optocoupled 8 (2 groups of 4 inputs) different 0V for the groups 15 up to 30V 4.5 up to 9mA Digital outputs Output type open emitter/optocoupled Pull down 10 kω Outputs no. 6 External power supply 15 up to 30V Output current 50mA max for any output Output voltage Power supply less Analog inputs Input type (differential) Voltage or Current Inputs no. 2 Input voltage (con ingresso in tensione) ±10V Current requirements (with Voltage ref in input) <0.5mA Input current (with current ref in input) 0 up to 20mA/4 up to 20mA Bandwidth 100Hz 13

14 GEI Analog outputs Output type Voltage Outputs no. 2 Max Output voltage ±10V Output current 5mA max Bandwidth 265Hz Encoder interface Interface type optocoupled digital encoder input interface Standard inputs A+,A-,B+,B-,0+,0- Additional input for encoder qualifier C1+,C1- (optocoupled) Encoder power supply +5V or 15V/24V, selectable Voltage input range High level (on pin) ) (U High ) 2.5V up to 5.25V (@5V) 9 up to26v (@15V/24V) Voltage input range Low level (on pin) ) (U Low ) <= 0.8V (@5V) <= 1.6V (@15V 24V) Current input value (@ 5V, on pin) 10mA Current input value (@ 15V, on pin) 8mA Current input value (@ 24V, on pin) 13mA Voltage (Current) value additional input for encoder qualifier 15 up to 30V (4.5up to 9mA) No. encoder pulses 600 up to 9999 Max Frequency input 150kHz Temperature Storage temperature: C ( F) Operating temperature: C ( F) These temperatures are adequate to those of the drive, to which the card is connected. 14

15 D14A4F 6. ACCESSORIES XFI Connector 15 poles high density (VGA type), male. XFI connector cover Standard 9 poles low profile. Example manufacturer code: AMP: M: Terminals XDI0,XDI1, XAI, XAQV, XSI Type PHOENIX CONTACT 5 contacts MC1,5/5 ST3, or equivalent. Terminals XDQ Type PHOENIX CONTACT 10 contacts MC 1,5/10 ST3, or equivalent. 7. MAXIMUM WIRE SIZES Terminals on connector mm 2 AWG XDQ, XDI0, XDI1,XAI,XAQV,XFI expd80 15

16 MANUALE D14A4F GEI /99 Rev. 0.0 / S5G18 We bring good things to life. GE Industrial Systems GEI Rev. 0.0 (03/99) Internet Address:

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