Electroserv+ Control Instrumentation

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1 Electroserv+ Control Instrumentation Engineering. Designing. Procuring. Managing. Engineering Delivered. Controllers available from only 125 1

Controllers designed for ease of use and integration Commercial benefits As well as precision PID control from the World s leading supplier, the Electroserv+ control range offers a host of features

QUICKSTART CODE A simple 10 digit code can be used to set up all of the essential controller functions to control your process.

These Wizards will guide you through the configuration process with interactive help and graphical demonstration of configuration options.

In just a couple of minutes the controller can be ready for use as the Wizard leads the user through all of the basic set-up via the instrument HMI.

INFORMATIVE DISPLAYS The controller displays provide clear messages and data to ensure operators get the information they need about the plant conditions.

The controllers also have user-defined displays to offer views onto the process that are best suited to the operation of the plant.

2 Controllers designed for ease of use and integration Commercial benefits As well as precision PID control from the World s leading supplier, the Electroserv+ control range offers a host of features that make each unit easy to use and configure to save you time and money. QUICKSTART CODE A simple 10 digit code can be used to set up all of the essential controller functions to control your process. If you specify this code at point of order your controller will arrive pre-configured. CONFIGURATION WIZARD Within the supporting PC based software, itools, are configuration Wizards. These Wizards will guide you through the configuration process with interactive help and graphical demonstration of configuration options. QUICKSTART HMI All of these controllers have a QuickStart HMI Wizard. In just a couple of minutes the controller can be ready for use as the Wizard leads the user through all of the basic set-up via the instrument HMI. There is no need for additional tools, PCs or even an extensive knowledge of control. INFORMATIVE DISPLAYS The controller displays provide clear messages and data to ensure operators get the information they need about the plant conditions. They provide, clear, complete text information with a custom message facility (the controllers use scrolling text to maximise clarity for operators) along with help text for each controller function. The controllers also have user-defined displays to offer views onto the process that are best suited to the operation of the plant. HEATER FAILURE DETECTION The range can accommodate a current transformer input that can be used to monitor the status of the heaters. Normally used to provide early indication of a heater fault, this input can also be used to measure the actual current flowing and indicate the value on the front HMI, provide alarm output, or make information available to a supervisory system for power usage calculations. EASY RECIPE SELECTION Recipes can be used to change the operating parameters of the controller or even to change the full configuration - allowing one basic controller to be easily adapted to many applications. Recipes can be selected by the controller HMI using an understandable user defined name, by external hardware signals, or by digital communications. CONFIG ADAPTOR PC configuration of all these controllers can be achieved by using a configuration adaptor. It gives itools the ability to communicate and configure devices without any power being connected. This device is ideal for distributors and OEMs who need to stock a wide range of options. Designed to integrate seamlessly with programmable logic controllers and other supervisory control and monitoring systems, these controllers provide a unique level of system integration. SYSTEM INTEGRATION By devolving loop control to an Electroserv+ controller a PLC is able to concentrate on providing fast and effective logic control without the burden of running complex control algorithms. The controllers also offer better control performance than a PLC, the comfort of single loop integrity and ease of replacement without stopping the process. A wide range of communication options are catered for by simply plugging in the appropriate module. All units support both RS232 and 2-wire RS485 communications using the Modbus RTU network protocol. Additionally Electroserv+ has another control range that supports 4-wire RS485 and Profibus DP, DeviceNet and Modbus TCP network protocols. Please ask for details. SERIAL COMMUNICATIONS Utilising one of the most common protocols used within the Industrial Automation market, the implementation of Modbus RTU is based on a fixed address table. Parameter addresses are fixed and do not move depending on how the unit is configured making communication to intelligent masters very easy to accomplish. FIELDBUS NETWORKS Profibus and DeviceNet are used extensively to communicate to Siemens and Allen Bradley programmable logic controllers. The controller range can easily be integrated in machines where loop controllers are required to act as slaves to a PLC. Using a PC editor the Profibus GSD file required for the PLC can quickly be created by simply selecting parameters from a pick list. When using DeviceNet the controller EDS file can be registered and the parameter input and output tables edited using Allen Bradley s RSNetWorx configuration tools. ACCURATE AND RELIABLE WHEN IT MATTERS MOST US Airways Flight the most successful ditching in aviation history. These controllers were used to make the aviation tension springs inside the Ram Air Turbine (RAT). They ensured the process control for the high tolerance springs production was accurate reliable and traceable. The RAT was deployed when both engines failed after striking a flock of Canada Geese shortly after take off. The RAT provided the hydraulic power for the pilot to manoeuvre the aircraft into position for a water landing in the Hudson River-subsequently known as the most successful ditching in aviation history. Vital that production is entirely accurate predictable and traceable so the precision high toleranced springs manufactured are robust, reliable and therefore, predictable. Advanced Temperature/Process Controller for precision Temperature Control AeroDAQ AMS2750D Data Management for data acquisition and thermocouple monitoring Flexible control and measurement of multitude of variables True Out of the Box operation with QuickStart code Clear user based display Security of intellectual property gives peace of mind PROTECTING EXPENSIVE INJECTION MOLDING EQUIPMENT FOR YEARS TO COME LIFE, THE UNIVERSE AND EVERYTHING This temperature controller has been successfully implemented as a Chiller controller. Long term protection was required for new process molding machinery while aiding consistent production. Consolidated control was needed over multiple chillers. The controller regulates the chiller s functions. The chiller will provide stable temperature, flow and pressure. Stable temperature flow and pressure means Protection of expensive plant machinery 24 hours a day 7 days a week for years and years to come Increased production Reduces rejected parts while increasing the number of parts produced per hour The controller replaces several interconnected devices to chillers The level of functionality, programmability and alarming allows the user to create a local custom alarm strategy for optimum operating safety This minimizes downtime and improves quality Accurate control and monitoring of Liquid Cryogen is vital in advanced neutron science and this advanced temperature controller is the preferred choice at a world renowned research facility, combining expert measurement and control with a comprehensive and clear user interface. At the facility, neutron beams can be tailored to probe the fundamental processes that help to explain how our universe came into being, why it looks the way it does today and how it can sustain life. Within the institute, one of the services for advanced neutron science research; chose to resolve the issues of a particular type of instrument that kept breaking down, a liquid cryogen Level Monitor. The advanced temperature controller accurately monitors levels of liquid Helium and Nitrogen and cold valve controllers. Ideal for demanding, high accuracy applications due to its precision control of melt pressure and other key variables It is a highly flexible solution with interconnectivity, and a totally customisable display Very tough and durable Best ongoing technical support for any issues in the future 2 Contact us to find out more: +44 (0) sales@electroserv.co.uk Electr0serv 3

Easy to commission, easy to use WELCOME TO THE E482 & E462 CONTROLLERS Superseding the 30 year success of our 481 controller the technically advanced E482 model was launched in

for yield and cost. Furthermore in 2016 we launched a new 16th DIN model the E462.

digits Lower: Secondary 4 digits, amber Third: 4 digits, amber On/Off. PID E482 Comprehensive terminal range On/Off.

Ramp/Soak, Delay, Soft Starter Analogue IP/OP In: 2 Out: 1 Digital IP/OP In: 2 Out: 4 Analogue IP/OP In: 2 Out: 1 Digital IP/OP In: 2 Out: 3 Modobus RTU RS485 Take advantage of

3 Easy to commission, easy to use WELCOME TO THE E482 & E462 CONTROLLERS Superseding the 30 year success of our 481 controller the technically advanced E482 model was launched in Designed around the needs of the 21st Century working environment, this unit is reliable and easy to apply and works with you to help achieve your day-today objectives for yield and cost. Furthermore in 2016 we launched a new 16th DIN model the E462. With a selection of outputs, on board communications and a wipe down front the E482 and E462 controllers are suitable for a range of applications and offer value for money at this size. Rear Terminals Rear Terminals E482 E462 Panel size (DIN) 1/8 Panel size (DIN) 1/16 IP65 IP65 Main: 4 digits Lower: Secondary 4 digits, amber Third: 4 digits, amber Main: 4 digits Lower: Secondary 4 digits, amber Third: 4 digits, amber On/Off. PID E482 Comprehensive terminal range On/Off. PID E462 Comprehensive terminal range Energy Monitoring, Energy Monitoring, Recovery Point Recovery Point Timer Functions Ramp/Soak, Delay, Soft Starter Timer Functions Ramp/Soak, Delay, Soft Starter Analogue IP/OP In: 2 Out: 1 Digital IP/OP In: 2 Out: 4 Analogue IP/OP In: 2 Out: 1 Digital IP/OP In: 2 Out: 3 Modobus RTU RS485 Take advantage of the following services Calibration Industry Certifications Modobus RTU RS485 Hi, Lo, Dev, Sensor break, Event, Heater fail CE, cul, RohS Wizard/iTools 481 to E482 wiring Industry Certifications Hi, Lo, Dev, Sensor break, Event, Heater fail CE, cul, RohS Wizard/iTools Service contracts FREE one hour configuration on many products FREE site consultation visit Find out more - contact our team today 4 Contact us to find out more: +44 (0) sales@electroserv.co.uk Electr0serv 5

Easy to commission, easy to use The perfect fit for OEM applications WELCOME TO THE E582 INTRODUCING THE ECD3000S SINGLE PHASE SOLID STATE RELAY Launched in 2016, the powerful E582 controller with it

Suitable for resistive loads up to 700A (1-2PH) and 500A (3PH) Zero crossing firing mode (ZC) Logic input signal 4 to 30Vdc (SSR) Constant current drain with SSR input Side by side packaging Heater

4 Easy to commission, easy to use The perfect fit for OEM applications WELCOME TO THE E582 INTRODUCING THE ECD3000S SINGLE PHASE SOLID STATE RELAY Launched in 2016, the powerful E582 controller with it s extremely easy to use eight segment programmer and wipe down front is ideal for applications that require grater flexibility. Suitable for resistive loads up to 700A (1-2PH) and 500A (3PH) Zero crossing firing mode (ZC) Logic input signal 4 to 30Vdc (SSR) Constant current drain with SSR input Side by side packaging Heater Break (HB) alarm to diagnostic partial or total load failure and short circuit on Thyristors as option Special design Heatsink with high dissipation IP20 protection Panel size (DIN) 1/8 E582 IP65, NEMA 4X Main: 4 digits, Lower: 5 character starburst (3216/08/04) 9 character starburst (32h8) Recipes The E582 recipe function is unique in a controller of this class. Recipes can be stored under a user-defined name to recall a number of parameter settings. These settings may include operating variables or configuration parameters, providing a very powerful means of altering the set up of a controller in a single operation. Recipes may be recalled either from the HMI, over the communications link, or using digital inputs. Control Connection GENERAL Stocking Temperature Operating Temperature Load Isolation From -40 to +10ºC From -30 to +40ºC for higher temp. consult derating curve 2500Veff On/Off. PID, VP Recipes, Text messaging Programmer Many applications need to vary temperature, or other process values, with time. The setpoint is varied by using a setpoint program. The program is stored as a series of ramp and dwell segments. The E582 has an extremely easy to use eight segment programmer for simple applications. The E582 is ideal for furnace, environmental chamber and autoclave applications that require greater flexibility. Cover and Socket Material Heatsink Delay switch ON time Delay switch OFF time Fan Voltage (only for size S8) PolymericV2 Anodized aluminium 0.5 period Max 0.5 period Max 230Vac ±15% (100Vac option) SP Programmer 4 Ramp + 4 Dwell Analogue IP/OP In: 2 Out: 3 Digital IP/OP In: 3 Out: 4 Maths Equation Combinational Logic Timers/Counters/Totals Real Time Clock Modbus Hi, Lo, Dev, Sensor break, Event, Heater fail Messages The HMI on the E582 is customisable to show plant information in the format that is most useful for the operator. Customisable scrolling text can indicate event and alarm conditions, to trigger another function, or instruct an operator of the current state of the process. Master comms In all Electroserv+ controllers it is possible to use the Modbus RTU communication link to send a value, (often setpoint) from one controller to a network of slave devices - providing the economical creation of multi-zone temperature control solutions. Fuses and Fuse Holder Options available: Burst Firing (4, 8 or 16 cycles selectable, 25A to 110A on 1PH and 35 to 100A on 2PH) AC/DC linear 4-20mA loop powered, 4-20mA or 0-10V input AC input 110V or 230V Wizard 6 Contact us to find out more: +44 (0) sales@electroserv.co.uk Electr0serv 7

Real-world applications Electr0serv @Electr0serv Electr0serv Whether it s for excellence in control, easy set up or easy straightforward functionality, the Electroserv+ control range can be used

For machines such as a small kiln for firing ceramics or an oven treating complex small parts, the timer function can gradually increase the temperature to the desired setpoint preventing thermal

An overtemperature alarm may be used to control an interlock on the door as a basic safeguard.

5 Real-world applications Electr0serv Whether it s for excellence in control, easy set up or easy straightforward functionality, the Electroserv+ control range can be used across a broad range of applications to solve problems. KILNS, OVENS AND FURNACES BATCH OPERATION/TIMER The E Series controllers are well adapted to ovens, small furnaces and kilns. For machines such as a small kiln for firing ceramics or an oven treating complex small parts, the timer function can gradually increase the temperature to the desired setpoint preventing thermal shock or damage/distortion to the work pieces being heated. The timer automatically maintains the temperature for the desired dwell period, before turning power off to allow the items to cool. An overtemperature alarm may be used to control an interlock on the door as a basic safeguard. All of this may be controlled either using the controller fascia, or from an external switch wired to an input on the controller. The simple timer in the Electroserv+ controllers may be used to control batch operations, eg. food ovens, sterilisers, fryers. Ideal for any application requiring a single dwell at the end of either a controlled ramp or natural approach to setpoint without the need for an additional timing device. Photograph courtesy of Wisconsin Oven PLASTIC PROCESSING CONTROL (EXTRUDERS AND CHILLERS) Electroserv+ have vast experience in Plastic Processing control and has helped improve the productivity of customers single-screw, twin-screw, co-extrusion, or blown film systems by taking better control of the temperature. Using low cost On/Off temperature controllers or poor PID controllers can result in variation of temperature in the feed throat, barrel and head which can ultimately lead to poor levels of productivity. The precise PID control of the E Series controllers are used to ensure uniform heating of the material to avoid material degradation, undue strain on the extruder components, and improve process reliability. Chillers are used in the plastics industry to protect valuable processing equipment such as extrusion, injection molding equipment and other applications. Another reason for their use is to increase production through constant and proper cooling temperatures in the equipment. A chiller will reduce the number of rejected parts while increasing the number of parts produced per hour. A chiller is a compressor based cooling system that is similar to an air conditioner except it cools and controls the temperature of a liquid instead of air. The Electroserv+ control range can be used to consolidate functions and replace several interconnected devices to chillers, including an external timer. The level of functionality, programmability and alarming gives the user a way to create a local custom alarm strategy that can best achieve the operating safety of the machine, minimise downtime and improve quality. Photograph courtesy of Welex Photos displayed are purely to demonstrate applications that these controllers are suited to. Control systems on these specific units may differ from these products being offered. Photograph courtesy of Mokon International: +44 (0) sales@electroserv.co.uk Buy online: Designed by Plinkfizz

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