The purpose of this operation manual is to provide information to ensure proper installation of this product.
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1 I..E. Integrated abin Entertainment System Installation Manual vionics Innovations 0 Montecito Road Ramona, 906 Phone (760) Fax (760) P/N , Revision March 8, 008
2 Intentionally Left lank Page of 6 IE800-00, Rev March 8, 008
3 Record of Revisions Revision Revision ate escription 0 March 006 Intial Release 8 March 008 Revised rawings for V & Video mp. dded I/R Remote Sensor Install Kit, rawings for I/R Sensor and Light Guide. Page of 6 IE800-00, Rev March 8, 008
4 Table of ontents. General Information..... General escription..... Unpacking and Inspecting the IE System..... Specifications PU, Passenger ontrol Unit V/ Player Remote Satellite Radio Module Video mplifier Installation ccessories PU, Passenger ontrol Unit V/ Player Remote Satellite Radio Module Video mplifier IR Remote Sensor ssy Items Not Provided rimp Tools Warranty Rear onnections PU, Passenger ontrol Unit V/ Player Remote Satellite Radio Module Video mplifier Installation PU, Passenger ontrol Unit V/ Player Remote Satellite Radio Module ntenna Video mplifier Post Installation heckout Post installation procedures all Units PU, V/ & Remote Satellite Radio Module Video mplifier rawings, Mechanical & Interconnect PU Mechanical V/ Mechanical Satellite Remote Receiver Mechanical Video mplifier Mechanical Satellite ntenna Mechanical I/R Sensor & Light Guide Mechanical Light Guide Mechanical IE lock iagram PU ontrol Head V/ Player Satellite Remote Receiver Video mplifier Video mplifier PU & V Interconnect PU & Satellite Interconnect PU, V & Satellite Interconnect... 6 Page of 6 IE800-00, Rev March 8, 008
5 . General Information The purpose of this operation manual is to provide information to ensure proper installation of this product. It is the responsibility of those installing this item on or within a specific type or class of certified aircraft to document and obtain approval for an acceptable installation from the administrator... General escription The IE system consists of four main components: Passenger ontrol Unit (PU) V/ Player (V) Remote Satellite receiver (ST) Video mplifier The PU will normally be mounted in an area accessible to the passengers. PU with IR remote controls remote mounted I..E. components: Sirius Satellite Radio, V/, and UX audio input. Two distinct channels allow some passengers to receive one source while others receive a second source. ll of the functions can be operated from the PU. There is an infrared remote controller that can control the most frequently used functions such as volume, etc. The ST is remote mounted Sirius Satellite Radio module with antenna. Sirius provides 0 streams of coast tocoast digital quality sound including NFL and NSR. There are no passenger controls on the ST unit. The V/ player is a remote mounted multi-regional V drive which allows you to view Vs or listen to s. The unit also is a /MP player. V/ player should be mounted in an area that passengers have access to for changing discs. This can be in a cabinet or entertainment equipment bay. The only direct passenger operation on the V is Eject when the PU is off. When the system is on, the eject feature is controlled at the PU. I - Video mp is a remote mounted video amp with video inputs and 6 video outputs. Each of the 6 video outputs is selected between Video or input. Six individual V power supplies at 0.7 amps each... Unpacking and Inspecting the IE System Exercise extreme care when unpacking the IE System. Make a visual inspection of the unit for evidence of damage incurred during shipment. If a claim for damage is to be made, the unit must be returned in the original packaging. Page of 6 IE800-00, Rev March 8, 008
6 .. Specifications... PU, Passenger ontrol Unit SPEIFITION Part Number Operating Voltage urrent raw Remote Weight Physical imensions HRTERISTI PU V 0. mps Infrared Red Wire 0.7 LS (.KG) Unit Length:. (mm) Note: With Knob Unit Width:.0 (0mm) Unit Height:.00 (9mm)... V/ Player SPEIFITION Part Number Operating Voltage urrent raw V Playable iscs udio Output udio Frequency Response udio Input Weight Physical imensions HRTERISTI V V 0. mps V, & MP Mutli Region & ll Video Output: NTS or Pal Volts RMS into 0 Ohm Load 00Hz to 0Khz Nominal (ea) ux udio Inputs udio Input Impedance: Greater Than 0K ux udio Input Sensitivity: 00mV.70 LS (.KG) Unit Length: 8.7 (mm) W/onnectors Unit Width:.80 (8mm) Unit Height:.80 (6mm) Page 6 of 6 IE800-00, Rev March 8, 008
7 ... Remote Satellite Radio Module SPEIFITION Part Number Operating Voltage urrent raw Satellite Radio udio Output udio Frequency Response udio Input Weight Physical imensions HRTERISTI SSR V 0. mps Receiving Frequencies:.9/0.07 MHz udio: Signal to Noise Ratio: 9db istortion: 0.0 % ( khz) Volts RMS into 0 Ohm Load 00Hz to 0Khz Nominal (ea) ux udio Inputs udio Input Impedance: Greater Than 0K ux udio Input Sensitivity: 00mV.0 LS (.KG) Unit Length: 6. (9mm) Unit Width:.00 (7m) Unit Height:. (mm)... Video mplifier SPEIFITION Part Number Operating Voltage urrent raw Video Format Video Input Video Output Level Video Output Output Impedance iscrete Inputs Input Sources Weight Physical imensions HRTERISTI V V. mps NTS or Pal Video Input Level:.0Vpp Video Output Level:.0 Vpp Video Output: Six hannels Output Impedance 7 Ohms (6ea) iscrete Inputs, Logic Level Low or Momentary Switch Input. Selects between Video & Video for each of the Six Video Outputs. Two hannels.00 LS (.KG) Unit Length: 6. (9mm) Unit Width:.00 (mm) Unit Height:.7 (mm) Page 7 of 6 IE800-00, Rev March 8, 008
8 .. Installation ccessories... PU, Passenger ontrol Unit P/N PU0-0, PU Installation Kit (ea) IE80-00 IE User Manual (ea) Pin -Sub Female Mating onnector (ea) Pin ackshell (ea) -Sub Female Pins (ea) Remote ontrol Unit... V/ Player P/N V008-0, V/ Player Installation Kit (ea) Pin -Sub Female Mating onnector (ea) Pin -Sub ackshell (ea) -Sub Female Pins... Remote Satellite Radio Module P/N SSR0-0, Satellite Radio Installation Kit (ea) Pin -Sub Female Mating onnector (ea) Pin -Sub ackshell (ea) -Sub Female Pins (ea) Sirius Radio ntenna Mechanical: Weight: 0.7 Oz Height: 7 Inch iameter:.0 Inches Finish: Skydrol Resistant Polyurethane Enamel Material: LUM 606-T6, Thermoset Plastic onnector: Type TN Female... Video mplifier P/N V06-0, Video mplifier Installation Kit (ea) 6 Pin H Male Mating onnector (ea) 6 Pin ackshell (6ea) H Male Pins... IR Remote Sensor ssy P/N IRR00-0 (ea) Pin Molex (ea) Female Pins (ea) Light Guide..6. Items Not Provided Video onnectors and ntenna onnector ll ables and Wiring Mounting Hardware Page 8 of 6 IE800-00, Rev March 8, 008
9 ..7. rimp Tools Recommended rimp Tools High ensity -8 WG Standard ensity 0- WG Hand rimping Tool Positioner Insertion/ Extraction Tool Positioner Insertion/ Extraction Tool Military P/N M0/-0 M0/-09 M8969/-0 M0/-08 M8969/-0 Positronic P/N M8969/ M8969/-0 ITT annon P/N N/ MP P/N aniels P/N FM8 K M08/8- K- M08/-0 stro P/N M8969/ M8969/ Warranty vionics Innovations warrants the IE System against material or manufacturing defects for a period of one year from the date of installation. vionics Innovations will, upon receipt of the failed unit, repair or replace the unit at our discretion. vionics Innovations will pay UPS Ground shipping charges for warranty returned items. harges for express shipment will be the responsibility of the sender. This warranty will be void if the unit has been tampered with or opened by unauthorized personnel. To validate warranty you must return completed E Warranty Form This warranty is not transferable. ny implied warranties expire at the expiration date of this warranty. WE SHLL NOT E LILE FOR INIENTL OR ONSEQUENTIL MGES. This warranty does not cover a defect that has resulted from improper or unreasonable use or maintenance as determined by us. This warranty is void if there is any attempt to disassemble this product without factory authorization. uring the warranty period, the unit must be returned to vionics Innovations and, at own option, will be repaired or replaced at no charge. IMPORTNT: ny labor charges associated with the removal of product or related trouble shooting by any firm other than vionics Innovations will not be covered. NOTE FOR TEHNIL SSISTNE PLESE LL :00 M TO :00 PM PST. LL REPIRS N RETURNS RE PROESSE THROUGH VIONIS INNOVTIONS. support@avionicsinnovations.com Page 9 of 6 IE800-00, Rev March 8, 008
10 .. Rear onnections... PU, Passenger ontrol Unit J ( Pin Male) - V In Passenger ontrol Unit Power Ground Satellite RS TX Satellite RS RX RS om 6 V RS TX 7 V RS RX 8 RS om 9 S udio ontrol Output 0 SL udio ontrol Output Infrared Red RX Input Infrared Ground Infrared Red. V Power Output Spare Spare Page 0 of 6 IE800-00, Rev March 8, 008
11 ... V/ Player V/ J- ( Pin Male) Power Ground RS TX RS RX Power Ground udio Ground 6 udio Ground 7 udio Ground 8 Left udio Pre-mp Output 9 Right udio Pre-mp Output 0 S udio ontrol Input SL udio ontrol Input +8V Mute In Ground Mute In -V In Left Secondary Headphone Output 6 Right Secondary Headphone Output 7 Left Main Headphone Output 8 Right Main Headphone Output 9 # ux udio In Left 0 # ux udio In Right udio Mute Input Power Ground Power Ground # ux udio In Left # ux udio In Right Page of 6 IE800-00, Rev March 8, 008
12 ... Remote Satellite Radio Module Satellite Radio J ( Pin Male) +8V Mute In Left Secondary Headphone Output udio Ground Right Secondary Headphone Output Power Ground 6 # ux udio In Left 7 udio Ground 8 # ux udio In Right 9 RS TX 0 Spare SL udio ontrol Input Spare Satellite Left udio Pre-mp Output Spare Spare 6 Ground 7 - V In 8 Ground Mute In 9 # ux udio In Left 0 RS RX # ux udio In Right Right Main Headphone Output Left Main Headphone Output Satellite Right udio Pre-mp Output S udio ontrol Input Page of 6 IE800-00, Rev March 8, 008
13 ... Video mplifier Video mplifier J7 (6 Pin Female) Video ontrol In Video ontrol In Video ontrol In Video ontrol In Video ontrol In 6 Video 6 ontrol In 7 Video Switch Select (Open for Momentary and GN for irect Switch) 8 8- V In for V Outputs on Pins V In for V Outputs on Pins 9-0 Video ontrol Gnd Video ontrol Gnd Video ontrol Gnd Video ontrol Gnd Video ontrol Gnd Video 6 ontrol Gnd 6 Ground 7 Power Ground 8 Power Ground 9 # + V Output 0 # + V Output # + V Output # + V Output # + V Output #6 + V Output 8 to V Input for Video Output 6 8 to V Input for Video Output Page of 6 IE800-00, Rev March 8, 008
14 .6. Installation.6.. PU, Passenger ontrol Unit Select location in cabin for mounting, see mechanical drawings for dimensions of unit. Mount tray in location using N 6/ hardware. Wire the unit as per attached diagram..6.. V/ Player Select location in cabin for mounting, see mechanical drawings for dimensions of unit. Mount tray in location using N 6/ hardware. Wire the unit as per attached diagram. NOTE: Unit can be mounted Horizontal or Vertical.6.. Remote Satellite Radio Module Select an appropriate location in the aircraft, see mechanical drawings for dimensions of unit. Mount tray in location using N 6/ hardware. Wire the unit as per attached diagram..6.. ntenna Install antenna on top of aircraft using approved practices and data. Ensure the antenna is well bonded Resistance between antenna and mating surface to be less than 0mΩ. Use RG for antenna lead, limit coax length to ft. The ntenna will need a clear view of the Northern Sky for proper reception. The I-SSR will not operate inside the hangar, and in some instances next to tall hangars that obstruct the view of the Satellite to the ntenna..6.. Video mplifier Select location in cabin for mounting. Mount tray in location using N 6/ hardware. Wire the unit as per attached diagram. Page of 6 IE800-00, Rev March 8, 008
15 .7. Post Installation heckout.7.. Post installation procedures all Units. Prior to power-up, review correct wiring by using VOM.. heck Power Input and Verify all Grounds..7.. PU, V/ & Remote Satellite Radio Module Press the PU PWR, this switch turns the power on to the PU. Press the SR and verify the unit switches from ST to V to UX. PU will only display units connected to the PU. Using the Rotary/Pushbutton increase the audio out and verify that audio is heard on all ST, V and UX. The PU will display channel 8 when the Sirius Satellite is selected. No other channels will be selectable until the satellite radio is subscribed. NOTE This unit requires a subscription service from Sirius Satellite Radio. The service can be obtained by contacting Sirius Satellite or on the web Information needed to start subscription will be aircraft make and model, owners address, credit card information for monthly billing and the Sirius I # located on the back panel of the I-SSR unit..7.. Video mplifier Turn on power and verify power & video out on installed video monitors. If Video ½ switches are installed, verify proper operation Page of 6 IE800-00, Rev March 8, 008
16 .8. rawings, Mechanical & Interconnect.8.. PU Mechanical.8.. V/ Mechanical.8.. Satellite Remote Receiver Mechanical.8.. Video mplifier Mechanical.8.. Satellite ntenna Mechanical.8.6. I/R Sensor & Light Guide Mechanical.8.7. Light Guide Mechanical.8.8. IE lock iagram.8.9. PU ontrol Head.8.0. V/ Player.8.. Satellite Remote Receiver.8.. Video mplifier.8.. Video mplifier.8.. PU & V Interconnect.8.. PU & Satellite Interconnect.8.6. PU, V & Satellite Interconnect Page 6 of 6 IE800-00, Rev March 8, 008
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24 REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE Sirius Sat ntenna P/N S IPO 8V vionics uss (.0 mp ) GN Sat Radio Module P/N SSR0-00 (Sirius) (MP Player Jack) ux Entertainment Input Handheld Remote (Optional) udio Out Left & Right RS ontrol I-PU P/N PU0-00 udio Input Main udio hannel Out NOTE: Each udio hannel can select between V/, Sirius Satellite and ux Input, with independent volumne controls. 8V vionics uss (0. mp ) GN (Passenger ontrol Unit) Secondary udio hannel # Out P Mute (Mutes only the Main udio hannel) # Video Source Video Output # isplay # isplay 8V vionics uss ( mp ) GN RS ontrol udio Out Left & Right I-V/ P/N V (Multi Regional & Single isk) Video Output # Video Source Input # Video Source I-Video mplifier P/N V06-00 # isplay # isplay # isplay 8V vionics uss ( mp ) #6 isplay "IE" Integrated abin Entertainment GN RWN TE M Mahan HEKE TE TITLE PPROVE TE ISSUE TE I..E. Functional lock iagram SIZE RWING NO. REV IE FILE NME: TL WG IE800 SHEET 8 OF 6
25 REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE PU J P/N PU V Input Power Gnd Pigtail (Provided with Unit) Pin (Female) 0. MP +V-V ST RS TX ST RS RX RS OM To Sat Remote V TX V RX To V ST/V S ST/V SL IR TX IR Gnd IR.V 9 0 To PU (See Note ) White lack Red -Pin onnector Remote I/R Sensor vionics Innovations ategory Title IE Interconnect PU ontrol Head Size ocument Number Rev IE reate: Mod: Sheet 9 of 6
26 V/ P/N V V In Power Gnd Power Gnd J Pin MP REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE dded P Mute Input on Pin V-V Left Main Phone Out Right Main Phone Out udio Gnd 7 8 Passenger Main Left Secondary Phone Out Right Secondary Phone Out 6 udio Gnd 6 ockpit Secondary NOTE: The secondary output does not mute with the External mute system. # ux udio In Left # ux udio In Right udio Gnd 7 # ux udio In Left 9 # ux udio In Right 0 Sat Remote or UX udio Input UX udio Input Left Premp udio Out 8 Right Premp udio Out 9 Low Level Output (For Sat Remote #ux udio Input Only) RX TX Ground To PU udio ontrol { S Input 0 SL Input Ground P Mute Input + 8V Mute Relay In GN Mute Relay Input To PU (See Note ) ircraft udio Mute System ontrol onnected udio High of ircraft P Speaker Note : udio ontrol Wire S/SL connected to either V or ST Remote. o Not onnect to oth or Parallel vionics Innovations ategory Title IE Interconnect V/ Player Size ocument Number Rev IE reate: Mod: Sheet 0 of 6
27 REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE Satellite Remote Receiver P/N SSR V In J 7 MP +V-V Power Gnd Left Main Phone Out Right Main Phone Out udio Gnd Left Secondary Phone Out Right Secondary Phone Out Passenger Main ockpit Secondary NOTE: The secondary output does not mute with the External mute system. # ux udio In Left # ux udio In Right 6 8 udio Gnd 7 # ux udio In Left 9 # ux udio In Right V or UX udio Input UX udio Input Left Premp udio Out Right Premp udio Out Low Level Output (For V #ux udio Input Only) RS TX 9 RS RX 0 Ground 6 To PU udio ontrol { S Input SL Input + 8V Mute Relay In GN Mute Relay Input 8 To PU (See Note ) ircraft udio Mute System ontrol Spare 0 Spare Spare Spare Note : udio ontrol Wire S/SL connected to either V or ST Remote. o Not onnect to oth or Parallel vionics Innovations ategory Title IE Interconnect Satellite Remote Receiver Size ocument Number Rev IE reate: Mod: Sheet of 6
28 Video mplifier P7 6 H P/N V06-00 (S/N +8V 000 Power & UP) In Video WG +8V Power In Video 6 Video mp +V-V MP Power Gnd 7 0WG Power Gnd 8 Video ontrol In Video ontrol Gnd 0 Video ontrol In Video ontrol Gnd Video ontrol In Video ontrol Gnd Video ontrol In Video ontrol Gnd Video ontrol In Video ontrol Gnd Video 6 ontrol In Video 6 ontrol Gnd 6 Video Switch Select 7 Momentary or SPST Switches (Open) for Momentary Switch Input (Ground) for direct Switch Input REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE hanged Power Input and dded Switch Select See Note : +8V Power In +V Out 8 +8V Power In +V Out 9 # +V Out 9 # +V Out 0 # +V Out 0WG MP MX WG # Video Monitor # Video Monitor # Video Monitor Video mp MP +V-V Notes:. Ground pin 7 if you are using a toggle ON/OFF switch for selection of Video or. # +V Out # Video Monitor Leave Pin 7 Open if you are using a momentary switch to select the Video or. # +V Out #6 +V Out # Video Monitor #6 Video Monitor vionics Innovations ategory Title Size ocument Number Rev reate: IE Interconnect Video mp IE Mod: Sheet of 6
29 REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE Video mplifier P/N V06-00 IN N # Video Input M7/9-RG9 # Video Source IN N # Video Input # Video Source P N # Video Out P N Video Monitor # Video Out Video Monitor P N # Video Out Video Monitor P N # Video Out Video Monitor P N # Video Out Video Monitor P6 N #6 Video Out Video Monitor vionics Innovations ategory Title IE Interconnect Video mp Size ocument Number Rev IE 800- reate: Mod: Sheet of 6
30 E REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE Passenger ontrol Unit (PU) P/N PU V Input Power Gnd J ST/V S 9 ST/V SL 0 V TX V RX 6 7 RS OM 8 V/ Player IR TX IR Gnd IR.V IR Sensor PU 0. MP V USS NOTE: The secondary output does not mute with the External mute system. V USS UX udio Input (MP) Passenger Main ockpit Secondary V/ MP J P/N V V Input Power Gnd Power Gnd Ground V S V SL V RX V TX Ground Left Main Phone Out Right Main Phone Out udio Gnd Left Secondary Phone Out Right Secondary Phone Out # ux udio In Left # ux udio In Right udio Gnd onnectors ) J Pin Female -Sub ) J Pin Female -Sub vionics Innovations ategory Title Size ocument Number Rev reate: IE Interconnect PU & V Interconnect IE 800- Mod: E Sheet of 6
31 E REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE Passenger ontrol Unit (PU) P/N PU V Input J PU Power Gnd 0. MP ST RIO V USS 7 V USS MP Satellite Radio Remote J P/N SSR V Input Power Gnd ST RS TX ST RS RX RS om ST RX ST TX Ground ST/V S 9 ST/V SL 0 ST S ST SL Passenger Main Left Main Phone Out Right Main Phone Out udio Gnd NOTE: The secondary output does not mute with the External mute system. ockpit Secondary Left Secondary Phone Out Right Secondary Phone Out UX udio Input (MP) 9 7 # ux udio In Left # ux udio In Right udio Gnd ircraft udio Mute System ontrol 8 + 8V Mute Relay In GN Mute Relay Input onnectors ) J Pin Female -Sub ) J Pin Female -Sub vionics Innovations ategory Title Size ocument Number Rev reate: Ice Interconnect PU & Satellite Interconnect IE 800- Mod: E Sheet of 6
32 E REVISIONS REV. ESRIPTION TE PPRV INITIL RELESE Passenger ontrol Unit (PU) P/N PU V Input J PU ST RIO V USS Satellite Radio Remote Power Gnd 0. MP V USS MP J 7 P/N SSR V Input Power Gnd ST RS TX ST RS RX RS om ST RX ST TX Ground Left Premp udio Out Right Premp udio Out V/ Player ST/V S 9 ST/V SL 0 V TX 6 V RX 7 RS OM 8 V USS IR TX IR Gnd IR.V IR Sensor NOTE: The secondary output does not mute with the External mute system. UX udio Input (MP) Passenger Main ockpit Secondary V/ MP J P/N V # ux udio In Right # ux udio In Left udio Gnd +8V Input Power Gnd Power Gnd Ground V S V SL V RX V TX Ground Left Main Phone Out Right Main Phone Out udio Gnd Left Secondary Phone Out Right Secondary Phone Out # ux udio In Left # ux udio In Right udio Gnd onnectors ) J Pin Female -Sub ) J Pin Female -Sub ) J Pin Female -Sub vionics Innovations ategory Title Size ocument Number Rev reate: Ice Interconnect PU, V & Sat Interconnect IE 800- Mod: E Sheet 6 of 6
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