SUMMIT 8800 Handbook. Flow Computer Volume 1: Operation. KROHNE 08/ MA SUMMIT 8800 Vol 1 R02 en

Transcription

1 Handbook Flow Computer Volume 1: Operation KROHNE 08/ MA Vol 1 R02 en

2 IMPRINT All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2013 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str Duisburg (Germany) / MA Vol1 R02 en

3 CONTENTS 1 About this book Volumes Content Volume Content Volume Content Volume Information in this handbook General Information Software versions used for this guide Terminology and Abbreviations Description Hardware Flow Computer basic functions front panel layout Rear Panel Layout Alarms & LED s Description of Hardware memory devices Features Key Features Calculations & Compliance standards Integration possibilities System Integration Application integration Installation and Replacement Mechanical Specifications Mechanical Installation Panel Mounting Rack mounting options Cable Assembly Electrical Specifications Electrical Installation Earthing Requirements Fuses and Battery Power Supply Terminals Back Up Battery Real time clock / MA Vol1 R02 en 3

4 CONTENTS 5 Hardware Details Front Panel Associated software Rear Panel Removal of the Rear Panel Rear panel Mode Switches SD Card Standard hardware components CPU Board Description PSU Board Description Auxiliary Board Description Optional Plug-in boards Board Selection Terminal Connectors Serial Communication Connection Digital I/O Board Digital I/O Board 1 terminal connections Digital I/O Board 1 Settings Digital I/O Board Digital /O Board 2 Terminal Connections Digital I/O Board 2 Settings Analog I/O Board Analog I/O Board Terminal Connections Analog I/O Board Settings Switch I/O Board Switch I/O Board Terminal Connections Switch I/O Board Settings Ethernet boards Ethernet Board Terminal Connections Dual Ethernet Board Settings Single Ethernet Board Settings DSfG Board DSfG Board installation DSfG Board Terminal Connections Boards block diagram Connecting To Field Devices Transmitters & Transducers HART Transmitter Input Connections Digital Transmitter Input Connections Digital Transmitter Output Connections Analog Transmitter Input Connections Analog Transmitter Output Connection Direct RTD Input Connections Pulse Bus RS 232/RS485 Communications Connections / MA Vol1 R02 en

5 CONTENTS 7 Operation Initialising Front Panel Operation Touch Panel Navigator Navigation Controls Main Menu Main Menu Display Calibration Input Calibration HART Input RTD Input Analog Input Calibration Digital Input Output Calibration Analog Output Digital Output Web Access Login The main page / display page The information page The alarm page The Audit page: The active data page Download Configuration Software Introduction Start the configurator Select the preferred engineering units Install an additional user USB Driver installation Main functions of the configurator Connect to a Summit Working with configuration set-up s Security New configuration Load a configuration / MA Vol1 R02 en 5

6 CONTENTS Save a configuration Upload a configuration Download a configuration Edit menu On-line (connection) menu Read Setup Read Alarms Read Log Data Read Data Reports Read Audit Log Clear Data Battery Status Script Debug Process Monitor Check Threads Check Memory Pool Read Unit Information Log off and close Firmware Introduction Firmware description Firmware Versions Installation Use of the wizard Upgrading firmware boot/main version Display Monitor Appendix 1: Software Versions Versions/ Revisions Current versions Latest version Approved version MID Appendix 2: Signal Allocation Forms Example Digital /O Board 1 Terminal Connections Digital /O Board 2 Terminal Connections Analog /O Board Terminal Connections Switch Board Terminal Connections Dual Ethernet Board Terminal Connections / MA Vol1 R02 en

7 CONTENTS Single Ethernet Board Terminal Connections DSfG Board Terminal Connections Appendix 3: Technical Data General Inputs Outputs Communication Power Supply Data sheet Ordering Options Replacement Parts Appendix 4: Install The Configurator / MA Vol1 R02 en 7

8 TABLE OF FIGURES... Figure 1 Front view of Summit Figure 2 Rear view of Figure 3 LED indicators Figure 4 system integration overview Figure 5 Stream application integration Figure 6 Dimensions & Outlines Figure 7 Panel mounted installations Figure 8 Rack mounting kit Figure 9 Rack mounted installation Figure 10 Cable assembly Figure 11 Fuse F1 (left) en F2 (right) Figure 12 Power & M4 earth connections Figure 13 Configurator good and bad battery indicator Figure 14 Bad battery indicator on front panel Figure 15 Totalizers enter field Figure 16 Auxiliary board Figure 17 Front panel of & USB port Figure 18 Rear panel of and removal screws Figure 19 Mode Switch settings Figure 20 System information screen Figure 21 Illustration of inserted SD card Figure 22 Modular design chassis Figure 23 Board slots with mother board & rear view panel Figure 24 Power supply unit Figure 25 PSU board components Figure 26 Auxiliary board Figure 27 Auxiliary board components Figure 28 Typical I/O board Figure 29 Illustration method of cable insertion into clamp Figure 30 Serial port I/O boards rear terminal pin allocation Figure 31 Digital I/O board 1 rear terminal pin allocation Figure 32 Digital I/O board digital input link setting Figure 33 Digital I/O board HART loop link settings Figure 34 Digital I/O board RS485 termination link setting Figure 35 Digital I/O board 2 rear terminal pin allocation Figure 36 Digital I/O board digital input link setting Figure 37 Digital I/O board 2 HART loop link settings Figure 38 Digital I/O board 2 RS485 termination link setting Figure 39 Analog I/O board rear terminal pin allocation Figure 40 Analog I/O board digital input link settings Figure 41 Analog I/O board HART loop and I/O function link settings Figure 42 Analog I/O board RS485 termination link setting Figure 43 Switch I/O board rear terminal pin allocation Figure 44 Switch I/O board digital input link setting Figure 45 Switch I/O board digital input link settings Figure 46 Switch I/O board RS485 termination link settings Figure 47 Switch I/O board digital input / output link settings Figure 48 Ethernet boards rear terminal pin allocation Figure 49 Dual Ethernet communication board link setting Figure 50 Communication board link setting Figure 51 DSfG communication board Figure 52 DSfG communication installation Figure 53 DSfG boards block diagram Figure 54 Typical HART transmitter connections Figure 55 HART multidrop Figure 56 Digital Input internal circuit Figure 57 Digital input density transducer Figure 58 Digital input status optocoupler Figure 59 Digital input pulse status Figure 60 Digital output valve solenoid Figure 61 Typical analog input connections Figure 62 Analog input active transmitter loop Figure 63 Analog input internal circuit Figure 64 Analog input transmitter isolator loop Figure 65 Analog input passive transmitter loop Figure 66 Analog output passive actuator Figure 67 Direct RTD connection Figure 68 Pulse bus loop Figure 69 Start/stop signals loop Figure 70 Internal RS485 Termination network Figure 71 RS485 multidrop / MA Vol1 R02 en

9 TABLE OF FIGURES. Figure 72 initialization Figure 73 Parameter highlighted by Navigator Figure 74 Parameter selected by Navigator Figure 75 Screen navigation and control indicators Figure 76 Main menu parameters Figure 77 Edit mode login screen Figure 78 Enter values screen Figure 79 Exit edit screen Figure 80 Calibration menu Figure 81 Alarm page Figure 82 Audit Log Example Figure 83 Audit log trail Figure 84 Supervisory screen display Figure 85 Supervisory Mode Enabled Figure 86 System information screen Figure 87 Display settings screen Figure 88 Display test screen Figure 89 Touch screen calibration Figure 90 Touch Screen Calibration pages Figure 91 Calibrate HART screen Figure 92 RTD Input calibration screen Figure 93 Calibrate analog input Figure 94 Calibration selection screen Figure 95 Analog output calibration screen Figure 96 Website login Figure 97 Main Page Figure 98 Main page bar chart Figure 99 Information page Figure 100 Alarm page Figure 101 Audit log Figure 102 Active data page Figure 103 Downloading CSV file Figure 104 Import wizard Figure 105 Finishing the wizard in Excel Figure 106 Configurator desktop icon Figure 107 User login screen Figure 108 Menu Configurator software Figure 109 Appearance Figure 110 User creation screen Figure 111 User access level Figure V input power Figure 113 USB port Figure 114 Driver recognition message Figure 115 Menu Configurator software Figure 116 Connection list Figure 117 Manual connection list Figure 118 Reading setup Figure 119 Connection menu Figure 120 Fully secure error message Figure 121 Operating dipswitch settings Figure 122 Select version Figure 123 Select Run type Figure 124 Load configuration file Figure 125 Load set-up configuration Figure 126 Save configuration Figure 127 Edit online window Figure 128 Edit off-line menu Figure 129 Connection list Figure 130 Download configuration process Figure 131 Edit offline Figure 132 Connection menu Figure 133 Alarm window Figure 134 Data log selection Figure 135 Data log window Figure 136 Data report window Figure 137 Audit log window Figure 138 Configurator good battery status Figure 139 Check threads display Figure 140 Check memory pool display Figure 141 Firmware illustration Figure 142 Upgrade mode switch / MA Vol1 R02 en 9

10 TABLE OF FIGURES Figure 143 USB cable port Figure 144 Input power Figure 145 Update wizard windows Figure 146 Configurator Wizard screen Figure 147 Configurator file location Figure 148 Configurator program location Figure 149 Configurator install features Figure 150 Software installation process Figure 151 Completion window Figure 152 Add user window Figure 153 Edit user window / MA Vol1 R02 en

11 TABLES Table 1 Location of fuses on PSU...39 Table 2 Boards with available Inputs & Outputs...41 Table 3 Digital I/O board 1 link settings...44 Table 4 HART loop settings on digital I/O board Table 5 Serial settings on digital I/O board Table 6 Digital I/O board 2 settings...46 Table 7 HART loop settings on digital I/O board Table 8 Serial settings on digital I/O board Table 9 Digital input link settings on analog board...49 Table 10 HART and I/O functions settings on analog board...49 Table 11 Serial settings on analog I/O board...50 Table 12 Switch I/O digital input settings...52 Table 13 Switch I/O board digital settings...52 Table 14 Serial settings on switch I/O board...53 Table 15 Switch I/O board digital settings...53 Table 16 Communication board configuration...53 Table 17 Dual Ethernet serial settings...55 Table 18 Dual Ethernet port LED indicators...55 Table 19 Single Ethernet serial settings...56 Table 20 Single Ethernet port LED indicators...56 Table 21 Digital transmitter reference voltage and resistance / MA Vol1 R02 en 11

12 01 ABOUT THIS HANDBOOK / MA Vol1 R02 en

13 ABOUT THIS HANDBOOK 01 IMPORTANT INFORMATION KROHNE Oil & Gas pursues a policy of continuous development and product improvement. The Information contained in this document is, therefore subject to change without notice. Some display descriptions and menus may not be exactly as described in this handbook. However, due the straight forward nature of the display this should not cause any problem in use. To the best of our knowledge, the information contained in this document is deemed accurate at time of publication. KROHNE Oil & Gas cannot be held responsible for any errors, omissions, inaccuracies or any losses incurred as a result. In the design and construction of this equipment and instructions contained in this handbook, due consideration has been given to safety requirements in respect of statutory industrial regulations. Users are reminded that these regulations similarly apply to installation, operation and maintenance, safety being mainly dependent upon the skill of the operator and strict supervisory control. 08/ MA Vol1 R02 en 13

14 01 ABOUT THIS HANDBOOK 1. About this book 1.1 Volumes This is Volume 1 of 3 of the Handbook: Volume 1 Volume 1 is targeted to the electrical, instrumentation and maintenance engineer This is an introduction to the flow computer, explaining its architect and layout - providing the user with familiarity and the basic principles of build. The volume describes the Installation and hardware details, its connection to field devices and the calibration. The manual describes the operation via its display, its web site and the configuration software. Also the operational functional of the Windows software tools are described, including the configurator, the Firmware wizard and the display monitor. Volume 2 Volume 2 is targeted to the metering software configuration by a metering engineer. The aim of this volume is to provide information on how to configure a stream and the associated hardware. The handbook explains the configuration for the different metering technologies, including meters, provers, samplers, valves, redundancy etc.. A step by step handbook using the Configurator software, on the general and basic setup to successfully implement flow measurement based on all the applications and meters selections within the flow computer. Volume 3 Volume 3 is targeted to the software configuration of the communication. The manual covers all advance functionality of the including display configuration, reports, communication protocols, remote access and many more advance options. 1.2 Content Volume 1 Volume 1 concentrates on the daily use of the flow computer Chapter 2: Basic functions of the flow computer Chapter 3: General information on the flow computer Chapter 4: Installation and replacement of the flow computer Chapter 5: Hardware details on the computer, its components and boards Chapter 6: Connecting to Field Devices Chapter 7: Normal operation via the touch screen Chapter 8: How to calibration the unit Chapter 9: Operation via the optional web site Chapter 10: Operational functions of the configuration software, more details in volume 2 Chapter 11: How to update the firmware Chapter 12: Display monitor software to replicate the screen on a PC and make screen shots 1.3 Content Volume 2 Volume 2 concentrates on the software for the flow computer. Chapter 2: General information on the software aspects of the flow computer Chapter 3: Details on metering principles Chapter 4: Basic functions of configurator Chapter 5: Configuration of the hardware of the boards Chapter 6: Stream configuration Chapter 7: Run switching Chapter 8: Watchdog / MA Vol1 R02 en

15 ABOUT THIS HANDBOOK 01 Chapter 9: Configure a station Chapter 10: Configure a prover or master meter Chapter 11: Configure valves Chapter 12: Configure a sampler Chapter 13: Set-up batching Chapter 14: Set two flow computers in redundant configuration 1.4 Content Volume 3 Volume 3 concentrates on the configuration of the Chapter 3; Configurator software Chapter 4: Date & Time Chapter 5: Data Logging Chapter 6: Display and web access Chapter 7: Reporting Chapter 8: Communication Chapter 9: General Information 1.5 Information in this handbook The information in this handbook is intended for the integrator who is responsible to setup and configure the flow computer for Liquid and or Gas and or Steam application: Integrators (hereafter designated user) with information of how to install, configure, operate and undertake more complicated service tasks. This handbook does not cover any devices or peripheral components that are to be installed and connected to the it is assumed that such devices are installed in accordance with the operating instructions supplied with them. Disclaimer KROHNE Oil & Gas take no responsibility for any loss or damages and disclaims all liability for any instructions provided in this handbook. All installations including hazardous area installations are the responsibility of the user, or integrator for all field instrumentation connected to and from the Flow computer. Trademarks is a trade mark of KROHNE Oil & Gas. Notifications KROHNE Oil & Gas reserve the right to modify parts and/or all of the handbook and any other documentation and/ or material without any notification and will not be held liable for any damages or loss that may result in making any such amendments. Copyright This document is copyright protected. KROHNE Oil & Gas does not permit any use of parts, or this entire document in the creation of any documentation, material or any other production. Prior written permission must be obtained directly from KROHNE Oil & Gas for usage of contents. All rights reserved. Who should use this handbook? This handbook is intended for the integrator or engineer who is required to configure the flow computer for a stream including devices connected to it. Versions covered in this handbook All Versions 08/ MA Vol1 R02 en 15

16 02 GENERAL INFORMATION 2. General Information 2.1 Software versions used for this guide This handbook is based on the software versions as mentioned in Appendix 1: software versions 2.2 Terminology and Abbreviations AGA American Gas Association API American Petroleum Institute Communication board Single or dual Ethernet network board Configurator Windows software tool to configure and communicate to the CP Control Panel CPU Central Processing Unit CRC32 Cyclic Redundancy Check 32 bits. Checksum to ensure validity of information FAT Factory Acceptance Test FDS Functional Design Specification HMI Human-Machine Interface HOV Hand Operated Valve I/O Input / Output ISO International Standards Organization KOG KROHNE Oil and Gas KVM Keyboard / Video / Mouse MOV Motor Operated Valve MSC Metering Supervisory Computer MUT Meter Under Test Navigator 360 optical rotary dial PC Personal Computer PRT Platinum Resistance Thermometers PSU Power Supply Unit PT Pressure Transmitter Re-try Method to repeat communication a number of times before giving an alarm RTD: Resistance Temperature Device Run: Stream/Meter Run SAT Site Acceptance Test Flow computer Timestamp Time and date at which data is logged Time-out Count-down timer to generate an alarm if software stopped running TT Temperature Transmitter UFC Ultrasonic Flow Converter UFM Ultrasonic Flow Meter UFP Ultrasonic Flow Processor (KROHNE flow computer ) UFS Ultrasonic Flow Sensor VOS Velocity of Sound ZS Ball detector switch XS Position 4-way valve XV Control 4-way valve / MA Vol1 R02 en

17 DESCRIPTION Description 3.1 Hardware Flow Computer The is an advanced hydrocarbon computing precision instrument for measuring and calculating flow of gases and liquids, using various connected metering devices, including transmitters, transducers with internal algorithms to International standards. The is configured using the supplied configurator running on a PC or laptop. Initially there are a number of basic decisions that need to be made in order to configure the device. The configurator will guide the operator through the various choices that need to be made. Primary important objectives are defined by types: Device type Standard run and/or liquid prover or gas prover Measurement type Gas turbine, rotary or other pulse meter type Gas ultrasonic Meter Gas differential pressure orifice or Venturi type Gas Coriolis Liquid turbine or other pulse meter type Liquid ultrasonic meter Liquid Coriolis meter Steam ultrasonic meter Number of streams 1, 2, 3, 4 or 5 plus prover Secondary transducer types Pressure Temperature Density Relative Density Differential Pressure Gas Component BS&W Secondary transducer connections HART 4-20mA PRT/RTD Digital pulse/frequency Input Serial Connection basic functions The flow computer comprises a standard size half width 19 inch rack which contains plug-in printed circuit boards connected to a mother board. The power supply is +24 VDC. It is designed to calculate the total energy, volume and instantaneous flow rates of gas and alternatively liquids. Calculation is carried out using inputs from pulse generating turbine meters, 08/ MA Vol1 R02 en 17

18 03 DESCRIPTION ultrasonic gas meters or from differential pressure measurement across orifice plates together with temperature sensors and transmitters for line pressure. The uses pre-set or active input values of relative density, gas composition data and heating value, active values can be received directly from a gas chromatograph or can be written serially from a supervisory system. The flow of gas is calculated using gas compressibility (Z factor) methods selected from a list of which includes AGA 8, ISO and AGA 3 NX19 as well as fixed factors for certain applications. As an alternative, the flow of gas can be calculated using a transducer input for line density. The flow of liquid is calculated using fixed or measured factors for density and relative density and correction based upon measured temperature and pressure of the liquid in accordance with API standard chapters 11.1, M, M & 12. The flow computer has the facility of both high and low alarms on all active input signals, the alarms can be selected to enable a default value to be used in flow calculation for the parameter in the alarm condition. Indication is given of the time of occurrence and clearance of the alarm state, alarm output signals are also provided. It uses digital communication to the differential pressure, pressure and temperature transmitters using the HART protocol eliminating the need for calibration of the flow computer. This feature also eliminates the errors in flow measurement due to ambient temperature effects on the flow computer, only the temperature coefficient of the transmitters contribute to the error. Alternatively the can be operated from transmitters that supply a 4 20mA current output and also direct from a 100 ohm platinum resistance thermometer for temperature measurement, these types of input are measured using analogue inputs and a high resolution A-D converter. The analogue inputs are calibrated using software. The has 3 optional RS232/RS485 serial data ports which can provide Modbus RTU or ASCII communication protocols for operation with system devices and a serial ASCII protocol compatible with most printers. The has 2 optional Ethernet port which can provide TCP/IP or Modbus over TCP/ IP protocols for supervisory system communication, and includes 5 programmable solid state pulse/alarm outputs and 2 analogue output signals for process monitoring and status control front panel layout Figure 1 Front view of Summit / MA Vol1 R02 en

19 DESCRIPTION Rear Panel Layout Figure 2 Rear view of Alarms & LED s Figure 3 LED indicators Power ON This indicates that the is receiving an input power and is operating. Accountable Alarm These are alarms that need direct action because they could have effect on the result of the calculations. Accountable alarms are red and can be defined via the Configurator under stream n. These are user defined values set within variable parameters such as temperature, pressure, density. Within each run, the user can configure the minimum and maximum value for the variable operating range. This alarm typically indicates that the full operating range has been reached. Non-accountable Alarm These are user defined values set within variable parameters such as temperature, pressure, density. Within each run, the user can configure the high and low value for the variable operating range which typically is always less than the maximum and minimum values entered. This alarm typically indicates that the desirable operating range is being exceeded. 08/ MA Vol1 R02 en 19

20 03 DESCRIPTION NOTE: These values (Max, Min, Hi and Lo) can be placed into a security display, where they can be accessed by the Edit mode on the. Fault Operational self-checking status. In normal operation the self-checking routine, tests all memory components for data corruption. The watchdog circuit is also provided to detect a failure on the processor. Faults will also be indicated for each board slot that contains a board that is either faulty, missing a critical board or the wrong type of board. In case of a fault the LED will illuminate and all calculations will stop an indication that a hardware error has been detected, that has affected the operation of the flow computer. Flow Limits An alarm that indicates that the user-defined low and high flow limits have been reached. These limits are expressed as a percentage of the maximum and minimum flow rate, and are typically lower than the maximum and minimum values. Flow alarm will come on when the uncorrected flow is above the HiQ value (% of the max flow rate) or below LoQ (% of the maximum flow rate). When an alarm occurs, the yellow LED will illuminate. The HiQ is an accountable alarm and the LoQ is a non-accountable alarm. Further details on how to set these parameters are explained in Volume Description of Hardware memory devices The contains the following types of hardware memory storage devices which are integrated on the board and cannot be removed from the unit. Flash Memory Used to store the operating program (legally relevant software) of the device Non-volatile memory requires no power source to maintain integrity of data. Can only be externally accessed (Read or Write) when the unit is in the boot mode for programming. This mode can only be accessed when a hardware switch seal is broken and removed. Requires unique software tool to download and upload the program file via the USB port. Cannot be accessed using any common software tools. Integrity of program is maintained by the use of a CRC32 checksum. Data Flash Memory (Configuration Data) Used to store all configuration and set-up parameters (legally relevant parameters). Non-volatile memory requires no power source to maintain integrity of data. Can only be externally written to when in open security mode. This mode can only be entered when a hardware switch seal is broken and removed. Requires unique software tool to download and write the program file via the USB or ethernet port Cannot be accessed using any common software tools. Integrity of data is maintained by the use of a CRC32 checksum. Data Flash Memory (Recorded Data) Used to store all data log parameters Used to store all audit trail data and parameters / MA Vol1 R02 en

21 DESCRIPTION 03 Used to store all alarm record data and parameters Non-volatile memory requires no power source to maintain integrity of data. Cannot be written to from any external source: it is read only memory. Requires unique software tool to upload the data files via the USB or ethernet port Cannot be accessed using any common software tools. Integrity of each individual data, audit or alarm record is maintained by the use of a recorded time stamp and an individual CRC32 checksum for each individual record. Static RAM Memory (Recorded Data) Used to store calculation results. Data that can change on every calculation cycle, e.g. flow measurement totals and parameter averages. Non-volatile memory that requires internal lithium back-up battery to maintain integrity of data. Backup battery is integrated inside the unit and cannot be switched off or removed without breaking a hardware seal and removing the rear panel of the unit. Backup battery capacity is sufficient to maintain data for at least 5 years of normal operation. Backup battery condition is continuously monitored and indication is given when replacement is due. Cannot be written to from any external source: it is read only memory. Requires a unique software tool to upload the data files via the USB port or ethernet port Cannot be accessed using any common software tools. Integrity of the data is maintained by the use of duplicate records for each value which are verified against individual CRC32 checksums for each individual record block. The also contains the following types of optional hardware memory storage devices which are integrated in the design of the but can be removed from the unit. SD memory Card Used to store data log parameters (separate from data logs stored in data flash memory) Up to 4GB of data storage or typically lifetime storage. Used to store all audit trail data and parameters (duplicate copy of audit trail data stored in data flash memory) Non-volatile memory requires no power source to maintain integrity of data. Cannot be written to from any external source: it has an internal coding. Requires a unique software tool to upload the data files via the USB or ethernet port or via a SD slot in a PC Cannot be accessed using any common software tools. Integrity of each individual data, audit or alarm record is maintained by the use of a recorded time stamp and an individual CRC32 checksum for each individual record. Can be removed from the unit at any time. 3.2 Features Key Features Touch screen VGA colour graphics & Navigator dial. Multi-processing makes the unit 10-50x faster than traditional flow computers times more memory Years of data storage More accuracy due to more frequent calculations Modular design hard- and software, Pay only for what is needed Up to 6+ runs, Affordable for allocation metering Supervisory like functions, More capabilities for lower price Audit trail up to person Network capabilities, Metering info available centrally 08/ MA Vol1 R02 en 21

22 03 DESCRIPTION Pulse handling: API5.5 level A, B, C, D, E, Dual chronometry, pulse interpolation Calibration up to 20 points linear, meter factor or K-curve, 5 products (future at present 1) Density/ specific gravity: frequencies Solartron 781x, 783x, Sarasota ID900 Counters: Unhaltable, Normal, Period, Error, Maintenance, Positive and negative, Prover Averages: Time weighted, Flow weighted. Provers: Bi-directional, 2 / 4 detector inputs, piston prover, master provers Control: up to 18 valves, Prover, PID TCP/IP and serial Modbus protocols for Ultrasonic meters: KROHNE AIII, AV, V12, Daniel, Elster, GE, Sick Chromatographs: ABB, Daniel, Elster, Siemens And custom configurable protocols Calculations & Compliance standards AGA3 AGA5 AGA7 AGA8 AGA9-support AGA10 API MPMS (Manual of Petroleum Measurement Standards): API 2540 ASTM D1250 IP200 GPA 2172, TP-27 GOST NX19 ISO 5167 (2003, 1997, 1991) ISO 6976 NX19, NX19 G9 OIML R117-1 Edition 2007 PTZ, NX19, NX19 G9, SGERG SGERG WELMEC guide 8.8 (Orifice meters) gas flow calculations. (Natural Gas Energy Measurement) (Measurement of Natural Gas by Turbine Meter) (Compressibility Factor of Natural Gas and Related Hydrocarbon Gases) (Measurement of Gas by Multipath Ultrasonic Meters) (Speed of Sound in Natural Gas and Other Related Hydrocarbon Gases) Chapter 5.6 (Measurement of Liquid Hydrocarbons by Coriolis Meters) Chapters 11.1, 11.2, 21.1 & 21.2 etc Chapters & 2 Chapter Table 54, 54A, 54B, 54D (all types), User-defined Z-factor Tables, fixed (all types)... and more to come 3.3 Integration possibilities System Integration The can be integrated as a component within a fully automated system. When within a system, the is usually an intermediate device interacting with all field devices and supervisory systems / MA Vol1 R02 en

23 DESCRIPTION 03 Figure 4 system integration overview Application integration Figure 5 Stream application integration 08/ MA Vol1 R02 en 23

24 04 INSTALLATION AND REPLACEMENT 4. Installation and Replacement Please read these instructions carefully before assembling or installing this product to avoid danger to people, pets and damage to connecting devices and the. Installation of this product may only be performed by qualified personnel. The comes with all links and internal switches set to factory default see Chapter Hardware Details: Rear panel Mode Switches. Before any power or signal connections are applied to the the qualified personnel should ensure that all links are set at the correct position for the appropriate and intended use. Failure to do so may result in damage to the and any associated equipment. The flow computer device is powered with +24VDC. Do not touch any of the internal components whilst the unit is powered. Turn off the power to the before opening the device or installing the product. Only energize the device when it is wired, installed and all covers are securely in place. 4.1 Mechanical Specifications Mechanical Installation All installation tasks should be performed by qualified personnel. The external chassis dimensions (for panel or rack mounting) are given in the figure below. Ensure that the ventilation slots on the upper and lower surfaces on the are kept clear from any obstruction. Ensure that ventilation and shading is provided when the is subjected to high ambient temperatures (such as being near heat producing apparatus) or to direct sunlight. The operating environment must be clean, dry and free from corrosive elements. NOTE: When used as part of MID approval which states the use of the to be indoors and in a controlled environment where it is subject to the requirements of EN 12405, the must be mounted in an enclosure with an ingress protection rating of IP65 or better. Front / MA Vol1 R02 en

25 INSTALLATION AND REPLACEMENT 04 Side Panel cut-out Figure 6 Dimensions & Outlines Panel Mounting Figure 7 Panel mounted installations 08/ MA Vol1 R02 en 25

26 04 INSTALLATION AND REPLACEMENT The can be mounted in a panel. For this, use the dimensions for the panel cut-out as described in the previous paragraph. Please note that the is fixed to the panel using the bolts on top and bottom of the Rack mounting options For the optional rack mounting kits are available to ease cabinet, rack or panel installation. Please consult your local KROHNE sales department or major suppliers such as Farnell and Rittal. Figure 8 Rack mounting kit Ordering code: Rittal RP Subrack RIPAC ECO 3Ux235 Farnell SUBRACK, ECO, 3U, 235MM, 84HP RS components PCB guide kit, (4*) Figure 9 Rack mounted installation Cable Assembly For rack mounted installations, a 2.5m rail mounted terminal cable loom assembly is available for the flow computer / MA Vol1 R02 en

27 INSTALLATION AND REPLACEMENT 04 Figure 10 Cable assembly 4.2 Electrical Specifications Electrical Installation The is certified to be in compliance with IEC :2001 provided it is installed in accordance with the instructions supplied. The must be powered by: A Class 2 power supply is defined by article of the National Electrical Code (NEC Code book) and has limited output power. In addition the wiring between the and its power supply must be sufficiently rated (10A) with a minimum cross section area of 1.5mm2 and PVC insulation. A suitable rated switch or circuit breaker must be included to allow isolation of power supply to the. The device should be mounted as near to the equipment as practically possible. No routine maintenance is required to ensure continuous operation; however, should a system failure occur during operations, then the most likely cause of malfunction is that of a requirement not being fully or correctly implemented. If a fault or warning occurs, the cause should be determined in a logical and systematic manner following the guide given below. All maintenance tasks should be carried out by qualified personnel only. 08/ MA Vol1 R02 en 27

28 04 INSTALLATION AND REPLACEMENT Some parts of the instrument such as circuit boards may be damaged by static electricity. When handling internal parts of the instruments, ensure that anti-static precautions are taken. It is therefore essential when carrying out any maintenance or installation work that an earthed wrist strap be worn, or other such precautions, whenever internal parts of the instrument are handled Earthing Requirements The must be connected to a suitable ground or earth connection via the M4 earth stud located at the rear of the chassis. See below for details Fuses and Battery The has an internal fuse F1 and an externally accessible fuse F2 on the rear panel. Fuse F1 protects the DC input circuits and can only be replaced by qualified personnel. Isolate the main power to the. Remove the rear panel as specified under Hardware Details. Withdraw the PSU board and identify F1 as detailed in the figure below. Replace fuse F1 only with a replacement fuse type: Fuse F2 protects the DC output and can be replaced by all personnel. Isolate the main power / MA Vol1 R02 en

29 INSTALLATION AND REPLACEMENT 04 to the Flow Computer. Rotate the cap of fuse holder F2 counter clockwise and replace fuse F2 only with a replacement fuse type: Figure 11 Fuse F1 (left) en F2 (right) Power Supply Terminals POWER SUPPLY INPUT CONNECTOR TER 1 Terminal FUNCTION 1 +24V DC +24V DC positive power supply Terminal 2 E Earth connection terminal 3 0V Power Supply 0V terminal AUXILIARY POWER SUPPLY OUTPUT CONNECTOR TER 2 Terminal FUNCTION 1 +24V DC +24V DC Auxiliary output supply 2 +24V DC +24V DC Auxiliary output supply 3 +24V DC +24V DC Auxiliary output supply I max = 200mA 08/ MA Vol1 R02 en 29

30 04 INSTALLATION AND REPLACEMENT 4 0V 0V Auxiliary output supply 5 0V 0V Auxiliary output supply 6 0V 0V Auxiliary output supply CHASSIS EARTH SCREW TERMINAL Earth stud terminal M4 Figure 12 Power & M4 earth connections Back Up Battery The contains a backup battery on the auxiliary card, this battery keeps the real time clock and internal totals when DC power to the unit is disconnected. Replacement of this battery should only be carried out by qualified personnel. If the is kept continuously powered, the back-up battery estimated life is 10 years. If the is powered down for periods exceeding 30 days, the battery should be removed and stored separately. The battery needs to be replaced when its service life exceeds 10 years or when it has been left in an un-powered unit for a time period of greater than 2 months. A BAD battery condition is indicated via the Windows software. When a BAD battery condition is indicated via the Windows software or on the front panel: / MA Vol1 R02 en

31 INSTALLATION AND REPLACEMENT 04 Figure 13 Configurator good and bad battery indicator Illustration of bad battery as shown on the front panel of the : Figure 14 Bad battery indicator on front panel NOTE: When the battery is missing or requires replacement the flashing battery symbol as above shown adjacent to the Time and Date on all display screens. When the Battery is within operating parameters no symbol is shown Copy and Restore Main Totals After switching off the power, the totals will be lost and cannot be recalled from memory anymore. Therefore the user must first take note of all totalizer values before switching off the power to the and replace a backup battery The totals can be read but cannot be preset or changed via the front screen, this can only be done by using the Configurator. So before replacing the battery, make a copy of all totals. After replacing the battery, load the application into the Configurator software (see load setup in Chapter Configuration Software: Working with Configuration Setups). Under stream/totals, populate the preset totals with the last total and download the application to the SUMMIT The totalizers should only be restored when replacing the backup battery or in extreme cases. 08/ MA Vol1 R02 en 31

32 04 INSTALLATION AND REPLACEMENT Figure 15 Totalizers enter field Back Up Battery Replacement To replace or install the backup battery please follow the instructions detailed. Record main totals as these will be lost during power down. Disconnect all cables from the rear of the and remove the rear panel as shown under Hardware Details. Withdraw the auxiliary card from the chassis and then remove the battery as previously shown. Replace the battery only with a new replacement type as detailed below: Figure 16 Auxiliary board / MA Vol1 R02 en

33 INSTALLATION AND REPLACEMENT 04 NOTE: Under CSA the correct battery type must be used Real time clock The real time clock is powered by the backup battery. If the battery is replaced, make sure that the time is set correctly afterwards. The date and time can be set within edit mode on the, if the time parameter has been made available in the display by the integrator. The same can be done from the Configurator within the general tab under date/time. See volume 2. The accuracy of the clock is optimized for 20 C and deviates +/- 3 ppm/ C, (it is recommended that the ambient temperature around the flow computer is maintained as close as possible to 20 C), it is therefore a good habit to synchronise the clocks. The most effective way to synchronise the clock is by the network using a time server and SNTP. It is also possible to synchronise via a supervisory system using Modbus. Care should be taken using summer- and wintertime. Change-over will result in longer or shorter days and associated different daily totals. 08/ MA Vol1 R02 en 33

34 05 HARDWARE DETAILS 5. Hardware Details 5.1 Front Panel The front panel of the is a clean and simple design utilising a 5.7 VGA touch screen, an optical rotary dial for navigation, five LED s and front USB port for ease of communication. Clean the Front Panel Touch Screen with water moist cloth only. Figure 17 Front panel of & USB port Associated software The programming port on the front panel is a standard USB type B version. The programming port is used for the transfer of configuration and setup data and for downloading of results, tables and report data. See Chapter: Configuration Software. When new firmware (operating software) is required for the unit or one of the boards, updates can be performed via the USB port and using the firmware wizard software. More information on this software can be found in Chapter: Firmware. When people are trained in a class room environment on the use of a flow computer, the flow computer screen data can be forwarded to a laptop and can then be projected on a large screen via the USB display monitor software. See Chapter: Display Monitor. If an optional dual Ethernet is available, a web site can be used that mimics the display but also enables to get alarm, audit log and parameter data. See Chapter: Web Access. 5.2 Rear Panel Removal of the Rear Panel Remove all cables and plug in connectors from the sockets on the rear of the. Remove the 4 cross screws at each corner. Carefully pull the rear panel away from the chassis / MA Vol1 R02 en

35 HARDWARE DETAILS 05 Re-fitting is the reverse of this procedure. When refitting, care should be taken to ensure that all terminals, switches and connectors protrude through the rear panel and are not trapped behind it before tightening the fixing screws. Figure 18 Rear panel of and removal screws Rear panel Mode Switches On the rear panel there are 4 Mode or Function switches located on the Auxiliary board. These switches determine the basic operating mode of the. The designation and function of the mode switches is as follows: Switch ON OFF 1 Run Mode Boot Mode 2 No function - 3 Security 2 On Security 2 Off 4 Security 3 On Security 3 Off Switch 3 Switch 4 Security mode OFF OFF Open OFF ON Partial ON OFF Partial ON ON Full Figure 19 Mode Switch settings The switches control the operation mode of the : Run mode Used for normal operation of the computer Boot mode Boot Mode should only be used for uploading new firmware Versions in conjunction with the supplied Windows operating software They also control the security level of the : 08/ MA Vol1 R02 en 35

36 05 HARDWARE DETAILS OPEN PARTIAL FULL The is fully open and changes can be made without restrictions. However, user passwords are required. In this mode the front panel Edit mode can be accessed with the proper user password, but calibration data cannot be changed. New application information cannot be uploaded or downloaded. The existing configuration can be downloaded, changed and uploaded again. The type of changes allowed can be defined using the configurator Software and will typically be non-critical configuration data, parameters and values. Connection is possible and applications can be uploaded, but cannot be downloaded to and from the as it is in Read only mode. Change in parameters, values or any other data is not possible. Configuration data cannot be changed with the GUI software. Edit menu cannot be accessed. Calibration data cannot be changed. Alarms and audit data cannot be cleared. It is possible to define in the configuration in which mode alarms can be acknowledged or cleared and audit data can be cleared. The settings of the Security mode, can be found on the System information page: Figure 20 System information screen SD Card The contains a replaceable SD memory card on the Auxiliary board, this card can be used to store Audit and Data Log Information. It can be replaced at any time by withdrawing from the connector on the rear panel and a new card can be inserted. When a new card is inserted it is automatically detected. Depending upon its formatting and use, possible messages and instructions will appear on the main screen. Follow the on-screen instructions, and the card should be prepared ready for use. Once removed, a filled or partially filled card can have its data read using a standard PC card reader and the supplied Windows software. The SD can also be read whilst installed in the by using the configuration software / MA Vol1 R02 en

37 HARDWARE DETAILS 05 Figure 21 Illustration of inserted SD card 5.3 Standard hardware components Maximum SD capacity is 4GB The is a modular design flow computer made up of various hardware components based on your input and output requirements. There are mandatory components which are required for the operation of the flow computer such as the CPU, PSU, auxiliary board and at least one I/O and communication board which are positioned within a chassis. Figure 22 Modular design chassis The is a modular based flow computer, consisting of a main CPU, PSU, Auxiliary board and 1-6 I/O and communication boards When viewed from the rear, the CPU is positioned directly behind the front panel and sits between the front panel and mother board ports where the PSU, Auxiliary board, I/O and communication boards slot into. 08/ MA Vol1 R02 en 37

38 05 HARDWARE DETAILS Figure 23 Board slots with mother board & rear view panel The PSU board sits in the first port on the far left, and the Auxiliary board sits into the slot on the far right. All I/O boards including communication boards can be positioned in any slot, however good engineering practice it is recommended that all I/O boards are positioned on the left and the communication boards to the right CPU Board Description The Central Processing Unit board is the computational process board and is the main processing component for the PSU Board Description The PSU board can only be exchanged by qualified personnel. Only one of these cards is required in a chassis and this card must be positioned in the first left hand chassis slot position. The function of the PSU card is to provide the power supply requirements of the. Figure 24 Power supply unit PSU Board Settings Details of position of PSU Board Fuses / MA Vol1 R02 en

39 HARDWARE DETAILS 05 Figure 25 PSU board components Fuse Function Fuse Type 1 Unit main fuse See Chapter Installation and Replacement: Fuses and Batteries 2 External +24V fuse See Chapter Installation and Replacement: Fuses and Batteries (user equipment) Table 1 Location of fuses on PSU Auxiliary Board Description The Auxiliary board can only be exchanged by qualified personnel. Only one of these cards is required in a chassis and this card must be positioned in the last most right hand chassis slot position. The function of the Auxiliary card is to provide the mounting for the backup battery, mounting for an optional SD memory card and the rear panel mode dipswitches. Figure 26 Auxiliary board 08/ MA Vol1 R02 en 39

40 05 HARDWARE DETAILS Auxiliary Board Settings Figure 27 Auxiliary board components The figure above shows the position of the Auxiliary board user replaceable parts: Backup battery SD memory card optional 5.4 Optional Plug-in boards There are seven different types of optional boards available for the, four of which are I/O boards. Our sales team can advise and select the appropriate board for your application. There are several factors that are taken into consideration when selecting the correct I/O board(s) such as the number of field instruments, type of signals used, and output required including communication. Each I/O board is featured with a single serial communication port. Figure 28 Typical I/O board Board Selection The I/O board selected is determined by the number of inputs and outputs required for the number of Runs being configured. The table below illustrates the type and number of inputs and outputs for each I/O board / MA Vol1 R02 en

41 HARDWARE DETAILS 05 I/O Analog Input Digital Input HART Input Analog Output Digital Output PRT Selectable* Serial USB Ethernet Board Analog * * Digital Digital Switch * Single comms Dual Comms DSfG** 4 1 Table 2 Boards with available Inputs & Outputs *Selectable explanation Analog: 2x digital outputs or 2 analog inputs Switch: 6x digital inputs or 6 digital outputs ** Please note that the DSfG board is dedicated to the German DSfG protocol only Terminal Connectors The input transmitter circuits are connected to the via the 36-pole terminal connections on the rear panel of the flow computer. Before any of transmitters are connected, refer to the instrument instruction manual applicable to the individual transmitter. Connection methods are simply a basic indication of how the devices can be connected together. Warning: In hazardous environments a transmitter must be connected in accordance with the safety certificate conditions specified for the individual transmitter. Tension clamps are used in the. This means that the wires can be inserted without the need of a screw driver. Figure 29 Illustration method of cable insertion into clamp 08/ MA Vol1 R02 en 41

42 05 HARDWARE DETAILS Serial Communication Connection A serial port is available on all I/O boards and terminal connections are universal for digitals, analogue and switch I/O boards. Figure 30 Serial port I/O boards rear terminal pin allocation 5.5 Digital I/O Board The digital I/O board 1 can only be exchanged by qualified personnel. Up to a maximum of 6 cards can be inserted in any of the plug in slots in the chassis. A board can provide input and output functions as detailed: 3 pulse counting/frequency measuring inputs (for use with turbine meters, rotary meters, density or relative density transducers). 2 digital status inputs for use with switch or contact inputs. 2 Smart transmitter (HART) loops. Each loop can provide connections for up to 3 transmitters each with four variables such as pressure, temperature or differential pressure transmitters. 1 Direct 4 wire RTD input for direct measurement of temperature. 5 digital transistor switched outputs for use in telemetry systems or for alarm indication. 2 analog 4-20 ma outputs for use in telemetry or control systems. 1 Serial communication port using either (RS232 or half duplex RS485), providing connection to gas meters, gas chromatographs or other equipment that transfers data via serial communication / MA Vol1 R02 en

43 HARDWARE DETAILS Digital I/O Board 1 terminal connections Figure 31 Digital I/O board 1 rear terminal pin allocation Serial communication connection For the serial communication connection, refer to appropriate section given in Contents Digital I/O Board 1 Settings The following sections contain details of the user controls and settings for the digital I/O 1 board Digital Input Settings Position of digital input links shown on top edge of digital I/O boards 08/ MA Vol1 R02 en 43

44 05 HARDWARE DETAILS Figure 32 Digital I/O board digital input link setting Table 3 Digital I/O board 1 link settings Link Function Factory setting 8 Digital input 1 resistor bypass OFF 9 Digital input 1 0V24 connection OFF 10 Digital input 2 resistor bypass OFF 11 Digital input 2 0V24 connection OFF 12 Digital input 3 resistor bypass OFF 13 Digital input 3 0V24 connection OFF 14 Digital input 4 resistor bypass OFF 15 Digital input 4 0V24 connection OFF 16 Digital input 5 resistor bypass OFF 17 Digital input 5 0V24 connection OFF HART Loop Settings Position of HART loop links shown on left hand edge of digital I/O board Link Function Factory setting 6 HART loop 1 0V24 connection ON 7 HART loop 2 0V24 connection ON Figure 33 Digital I/O board HART loop link settings Table 4 HART loop settings on digital I/O board RS485 Settings Position of RS485 termination network links shown on left hand edge of digital I/O board Link Function Factory setting 4 RS485 termination network connection OFF 5 RS485 termination network connection OFF Figure 34 Digital I/O board RS485 termination link setting Table 5 Serial settings on digital I/O board / MA Vol1 R02 en

45 HARDWARE DETAILS Digital I/O Board 2 The digital I/O board 2 can only be exchanged by qualified personnel. Up to a maximum of 6 cards can be inserted in any of the 6 plug in slots in the chassis. A board can provide input and output functions as detailed: 3 pulse counting/frequency measuring inputs (for use with turbine meters, rotary meters, density or relative density transducers). 1 Digital status inputs for use with switch or contact inputs. 2 Smart transmitter (HART) loops. Each loop can provide connections for up to 3 transmitters each with four variables such as pressure, temperature or differential pressure transmitters. 6 digital transistor switched outputs for use in telemetry systems or for alarm indication. 4 analog 4-20 ma outputs for use in telemetry or control systems. 1 Serial communication port using either (RS232 or half duplex RS485), providing connection to gas meters, gas chromatographs or other equipment that transfers data via serial communication. NOTE: Only configure pulse output 1 for Prover corrected bus. An individual stream (or run) can be monitored by one digital I/O board as it provides all the necessary inputs and outputs. Note that individual inputs and outputs can be configured separately and are not limited to a specific measurement run Digital /O Board 2 Terminal Connections Figure 35 Digital I/O board 2 rear terminal pin allocation 08/ MA Vol1 R02 en 45

46 05 HARDWARE DETAILS Serial communication connection For the serial communication connection, refer to the appropriate section given in Contents Digital I/O Board 2 Settings The following sections contain details of the user controls and settings for the digital I/O 2 board Digital Input Settings Position of digital input links shown on top edge of digital I/O board2 Figure 36 Digital I/O board digital input link setting Table 6 Digital I/O board 2 settings Link Function Factory setting 8 Digital Input 1 resistor bypass OFF 9 Digital Input 1 0V24 connection OFF 10 Digital Input 2 resistor bypass OFF 11 Digital Input 2 0V24 connection OFF 12 Digital Input 3 resistor bypass OFF 13 Digital Input 3 0V24 connection OFF 14 Digital Input 4 resistor bypass OFF 15 Digital Input 4 0V24 connection OFF HART Loop Settings Position of HART loop links shown on left hand edge of digital I/O board 2 Link Function Factory setting 6 HART loop 1 0V24 connection ON 7 HART loop 2 0V24 connection ON Figure 37 Digital I/O board 2 HART loop link settings Table 7 HART loop settings on digital I/O board RS485 Settings Position of RS485 termination network links shown on left hand edge of digital I/O board / MA Vol1 R02 en

47 HARDWARE DETAILS 05 Link Function Factory setting 4 RS485 termination network connection OFF 5 RS485 termination network connection OFF Figure 38 Digital I/O board 2 RS485 termination link setting Table 8 Serial settings on digital I/O board Analog I/O Board The analog I/O board can only be exchanged by qualified personnel. Up to a maximum of 6 cards can be inserted in any of the plug in slots in the chassis. A board can provide input and output functions as detailed: 3 pulse counting/frequency measuring inputs (for use with turbine meters, rotary meters, density or relative density transducers). 2 Digital Status inputs for use with switch or contact inputs. 1 Smart transmitter (HART) loop. The loop can provide connections for up to 3 transmitters each with four variables such as pressure, temperature or differential pressure transmitters. 1 Direct 4 wire RTD Resistance Thermometer Input for direct measurement of temperature. 4 Analog 4-20mA current inputs for use with such devices as analog transmitters for pressure, temperature and differential pressure. 3 digital transistor switched outputs for use in telemetry systems or for alarm indication. 3 Analog 4-20 ma outputs for use in telemetry or control systems. 1 Serial communication port using either (RS232 or half duplex RS485), providing connection to gas meters, gas chromatographs or other equipment that transfers data via serial communication. NOTE: Only configure pulse output 1 for Prover corrected bus. NOTE: Configuration of the selectable inputs and outputs require the setting of the analog board. This applies to digital outputs 4, 5, Analog Input 4, and Analog Output 3.Care should be taken to ensure the links are set to the correct position, BEFORE power is applied to the. Refer to Board Configuration for link details. 08/ MA Vol1 R02 en 47

48 05 HARDWARE DETAILS Analog I/O Board Terminal Connections Figure 39 Analog I/O board rear terminal pin allocation Serial communication connection For the serial communication connection, refer to appropriate section given in Contents Analog I/O Board Settings The following sections contain details of the user controls and settings for the analog I/O board Digital Input Settings Position of digital input links shown on top edge of analog I/O board / MA Vol1 R02 en

49 HARDWARE DETAILS 05 Figure 40 Analog I/O board digital input link settings Table 9 Digital input link settings on analog board Link Function Factory setting 8 Digital Input 1 resistor bypass OFF 9 Digital Input 1 0V24 connection OFF 10 Digital Input 2 resistor bypass OFF 11 Digital Input 2 0V24 connection OFF 12 Digital Input 3 resistor bypass OFF 13 Digital Input 3 0V24 connection OFF 14 Digital Input 4 resistor bypass OFF 15 Digital Input 4 0V24 connection OFF 16 Digital Input 5 resistor bypass OFF 17 Digital Input 5 0V24 connection OFF HART Loop and I/O Function Settings Position of HART loop and I/O function links shown on left hand edge of the analog I/O board. Figure 41 Analog I/O board HART loop and I/O function link settings Link Function Factory setting 6 HART loop 1 0V24 Connection ON 19 Digital output 4 position A fit Analog input 4 position B fit B 20 Digital output 4 position A fit Analog input 4 position B fit B 21 Digital output 5 position A fit Analog output 3 position B fit B 22 Digital output 5 position A fit Analog output 3 position B fit B Table 10 HART and I/O functions settings on analog board 08/ MA Vol1 R02 en 49

50 05 HARDWARE DETAILS RS485 Settings Position of RS485 termination network links shown on left hand edge of analog I/O board Link Function Factory setting 4 RS485 termination network connection OFF Figure 42 Analog I/O board RS485 termination link setting Table 11 Serial settings on analog I/O board 5.8 Switch I/O Board The Switch Input Output board is a qualified personnel exchangeable plug in card, up to a maximum of 6 can be inserted in any of the user plug in slots in the chassis. It provides switch input and output functions as follows: 3 Pulse counting/frequency measuring inputs for use with turbine /rotary meters and frequency output density or relative density transducers. 3 Digital Status inputs for use with switch or contact inputs. 6 Digital transistor switch outputs for use in Telemetry systems or for alarm indication. 6 Digital I/O connections which can be set to Digital transistor switch outputs for use in Telemetry systems or for alarm indication or Digital Status inputs for use with switch or contact inputs. 1 Serial Communication Port using either RS232 or RS485 standards providing connection to gas meters, gas chromatographs or other equipment that uses serial communication for data transfer. It is normally intended that each Switch I/O board provides additional switch inputs and outputs over and above that required for an individual measurement Run, for example when used in a prover configuration. However as the function of each individual switch input and output can be separately configured, the use of any particular function is not limited to any particular function / MA Vol1 R02 en

51 HARDWARE DETAILS Switch I/O Board Terminal Connections Figure 43 Switch I/O board rear terminal pin allocation Serial communication connection For the serial communication connection, refer to appropriate section given in Contents Switch I/O Board Settings The following sections contain details of the user controls and settings for the switch I/O board Digital Input Settings Position of digital input links shown on top edge of switch I/O board 08/ MA Vol1 R02 en 51

52 05 HARDWARE DETAILS Figure 44 Switch I/O board digital input link setting Table 12 Switch I/O digital input settings Link Function Factory setting 4 Digital Input 1 resistor bypass OFF 5 Digital Input 1 0V24 connection OFF 6 Digital Input 2 resistor bypass OFF 7 Digital Input 2 0V24 connection OFF 8 Digital Input 3 resistor bypass OFF 9 Digital Input 3 0V24 connection OFF 10 Digital Input 4 resistor bypass OFF 11 Digital Input 4 0V24 connection OFF 12 Digital Input 5 resistor bypass OFF 13 Digital Input 5 0V24 connection OFF 14 Digital Input 6 resistor bypass OFF 15 Digital Input 6 0V24 connection OFF Digital I/O (When set as Inputs) Settings Position of digital input links shown in the centre of switch I/O board Figure 45 Switch I/O board digital input link settings Table 13 Switch I/O board digital settings Link Function Factory setting 16 Digital I/O 1 resistor bypass OFF 17 Digital I/O 1 0V24 connection OFF 18 Digital I/O 2 resistor bypass OFF 19 Digital I/O 2 0V24 connection OFF 20 Digital I/O 3 resistor bypass OFF 21 Digital I/O 3 0V24 connection OFF 22 Digital I/O 4 resistor bypass OFF 23 Digital I/O 4 0V24 connection OFF 24 Digital I/O 5 resistor bypass OFF 25 Digital I/O 5 0V24 connection OFF 26 Digital I/O 6 resistor bypass OFF 27 Digital I/O 6 0V24 connection OFF RS485 Settings Position of RS485 termination network links shown on the left hand edge of the switch I/O board / MA Vol1 R02 en

53 HARDWARE DETAILS 05 Link Function Factory setting 3 RS485 termination network connection OFF 2 RS485 termination network connection OFF Figure 46 Switch I/O board RS485 termination link settings Table 14 Serial settings on switch I/O board Digital Input / Outputs Settings Position of digital I/O links shown in the centre of the switch I/O board Link Function Factory Input Output setting SW1-A Digital I/O 1 input Digital I/O 1 output Input SW1-B Digital I/O 2 input Digital I/O 2 output Input SW1-C Digital I/O 3 input Digital I/O 3 output Input SW1-D Digital I/O 4 input Digital I/O 4 output Input SW1-E Digital I/O 5 input Digital I/O 5 output Input Figure 47 Switch I/O board digital input / output link settings Table 15 Switch I/O board digital settings 5.9 Ethernet boards Two types of Ethernet boards are available: Dual and single Ethernet. The dual ethernet network board is a qualified personnel exchangeable plug in card, up to a maximum of 6 can be inserted in any of the user plug in slots in the chassis. It provides system communication functions as follows: 1 galvanically isolated Serial Communication Port using either RS232 with full hand shaking or RS485 standards providing connection to a serial printer. 2 galvanically isolated Serial Communication Ports using either RS232 with software handshaking or RS485 standards providing connections to data logging or supervisory devices. 2 of Communication Port using Ethernet 10/100 providing connection to other Network enabled equipment. The single Ethernet board is identical except that it only has one Ethernet port. Comms Board Serial connection Ethernet ports Advance Capabilities Single Ethernet 3 1 No Dual Ethernet 3 2 Yes* Table 16 Communication board configuration 08/ MA Vol1 R02 en 53

54 05 HARDWARE DETAILS *The Dual Ethernet communication board also provides additional capabilities such as redundancy for networks, separated fiscal communication from maintenance data, user defined websites, SOAP (simple object access protocol) communication protocol, secure data transfer and encrypting of data. Further details can be found in volume 2 of the service handbooks Ethernet Board Terminal Connections Figure 48 Ethernet boards rear terminal pin allocation / MA Vol1 R02 en

55 HARDWARE DETAILS 05 *Dual Ethernet: YELLOW 100M Network, GREEN Network Activity *Single Ethernet: RED Network Collision, YELLOW 100M Network, GREEN Network Activity Dual Ethernet Board Settings RS232/485 setting Position of RS485 termination network links shown on left hand edge of communication board Figure 49 Dual Ethernet communication board link setting Table 17 Dual Ethernet serial settings Link Function Factory setting 3 RS485 termination network connection port 1 OFF 4 RS485 termination network connection port 1 OFF 5 RS485 termination network connection port 2 OFF 6 RS485 termination network connection port 2 OFF 7 RS485 termination network connection port 3 OFF 8 RS485 termination network connection port 3 OFF LED indications LED Function Note 4 YELLOW 100M network ethernet port 1 Normally ON for 100M 4 GREEN network activity ethernet port 1 Normally Flash 2 YELLOW 100M network ethernet port 2 Normally ON for 100M 2 GREEN network activity ethernet Port 2 Normally Flash Table 18 Dual Ethernet port LED indicators Single Ethernet Board Settings RS 232/5485 setting Position of RS485 termination network links shown on left hand edge of communication board 08/ MA Vol1 R02 en 55

56 05 HARDWARE DETAILS Figure 50 Communication board link setting Link Function Factory setting 3 RS485 termination network connection port 1 OFF 4 RS485 termination network connection port 1 OFF 5 RS485 termination network connection port 2 OFF 6 RS485 termination network connection port 2 OFF 7 RS485 termination network connection port 3 OFF 8 RS485 termination network connection port 3 OFF Table 19 Single Ethernet serial settings LED indications LED Function Note 1 RED network collision Normally OFF 2 Not fitted no function 3 YELLOW 100M network Normally ON for 100M 4 GREEN network activity Normally flash Table 20 Single Ethernet port LED indicators 5.10 DSfG Board The DSfG board handles the German DSfG protocol and is a qualified personnel exchangeable plug in card, up to a maximum of 3 can be inserted in any of the user plug in slots in the SUM- MIT 8800 chassis. Normally one will be installed together with a Dual Ethernet board where one of the serial links is used to internally connect both boards / MA Vol1 R02 en

57 HARDWARE DETAILS 05 Figure 51 DSfG communication board It provides system communication functions as follows: 1 galvanically isolated Serial Communication Port for external devices, e.g. modem 1 internal non-isolated serial Modbus port to connect to serial port 2 of a dual Ethernet port 1 external serial Modbus port, optionally connected to the internal serial port 6 LED s to monitor the communication progress 1 galvanically isolated Serial Communication Port using either DSfG. 4 DIP switches: bus termination / Bus power + and - / flash mode 1 USB port to configure the DSfG board and to access internal data DSfG Board installation The DSfG board will normally be combined with a dual Ethernet board. A special version of the dual Ethernet can be ordered which has an internal serial port 2. In that case, an internal cable can be used to interconnect the serial ports as follows: Figure 52 DSfG communication installation 08/ MA Vol1 R02 en 57

58 05 HARDWARE DETAILS DSfG Board Terminal Connections / MA Vol1 R02 en

59 HARDWARE DETAILS Boards block diagram Figure 53 DSfG boards block diagram 08/ MA Vol1 R02 en 59

60 06 FIELD DEVICE CONNECTION 6. Connecting To Field Devices This chapter details connectivity to the commonly available field instruments that can be connected to the. The following connections are generic, not specific to any brand or manufacturer. For detailed connections, please refer to the instruments manufacturer installation manual. 6.1 Transmitters & Transducers Typically these devices will be used for temperature, pressure, density HART Transmitter Input Connections The HART transmitters are connected in parallel as a multidrop system and each transmitter must have a unique address. It is essential that the transmitters have their address programmed and the burst mode operation turned off before they are connected to the. All transmitters on the same HART Loop must be assigned different short addresses. It is recommended that the pressure transmitter be programmed with a short address of 01 and the temperature transmitter with a short address of 02. Refer to the transmitter operating manual for their programming procedures. A typical method of connecting transmitters is given in the figure below and the terminal pin designations refer to the connections of the I/O board used. Figure 54 Typical HART transmitter connections / MA Vol1 R02 en

61 FIELD DEVICE CONNECTION 06 Figure 55 HART multidrop Digital Transmitter Input Connections These inputs are generally used for connection to pulse-counting meters such as Rotary or Turbine meters, frequency measuring transmitters such as Density or Relative Density transmitters or simple switch inputs. In all cases the required connections is typically as shown in the figure below. It is intended that the Input be connected to a +24V pulse input with Link LK8 in the off position, this allows an input current of 10mA to flow. If the pulse source is operated from different voltage sources then LK8 should be switched to the ON position and an external resistor of value that will allow 10mA to flow should be fitted in series with the D I/P 1+ Terminal. Typical voltages and resistor values are given in the next table. Voltage Resistor 15V 1k5 12V 1k1 5V 510 Table 21 Digital transmitter reference voltage and resistance For terminal pin designations refer to the connections of the I/O board used. Reference should be made to the meter or transmitter manual for correct installation and connectivity guidance. 08/ MA Vol1 R02 en 61

62 06 FIELD DEVICE CONNECTION Figure 56 Digital Input internal circuit The connections for the different type of digital signals are: Frequency e.g. Density, Status input via optocoupler Status input direct, see figure below: Digital input density transducer see figure below: Digital input status optocoupler see figure below: Digital input pulse status Figure 57 Digital input density transducer / MA Vol1 R02 en

63 FIELD DEVICE CONNECTION 06 Figure 58 Digital input status optocoupler Figure 59 Digital input pulse status Digital Transmitter Output Connections Figure 60 Digital output valve solenoid 08/ MA Vol1 R02 en 63

64 06 FIELD DEVICE CONNECTION Analog Transmitter Input Connections NOTE: Only available when analog I/O board fitted. Any analog inputs used are generally used for connection to 4-20mA type transmitters for measurement of pressure, temperature or similar. Refer to the transmitter operating manual for installation procedures. A typical method of connecting transmitters is shown in the figure below and for the terminal pin designations refer to the analog I/O board connection in section 7.1 of this chapter Figure 61 Typical analog input connections Figure 62 Analog input active transmitter loop / MA Vol1 R02 en

65 FIELD DEVICE CONNECTION 06 Figure 63 Analog input internal circuit Figure 64 Analog input transmitter isolator loop Figure 65 Analog input passive transmitter loop 08/ MA Vol1 R02 en 65

66 06 FIELD DEVICE CONNECTION Analog Transmitter Output Connection Figure 66 Analog output passive actuator Direct RTD Input Connections The PT100 temperature input can be a direct 3 or 4 wire Resistance 100 ohms at 0 C. Refer to the transmitter operating manual for the installation procedure. A typical method of connecting transmitters is shown in the figure below and for the terminal pin designations refer to section 7.1 of this chapter Figure 67 Direct RTD connection / MA Vol1 R02 en

67 FIELD DEVICE CONNECTION Pulse Bus Figure 68 Pulse bus loop 08/ MA Vol1 R02 en 67

68 06 FIELD DEVICE CONNECTION Figure 69 Start/stop signals loop 6.2 RS 232/RS485 Communications Connections All I/O boards - Digital, Digital 2, Switch and Analog have an RS232/RS485 connection for serial communications, with e.g., smart meters or similar devices. These connections are not galvanically isolated from the internal supplies of the ; it is, therefore, recommended that external barrier devices are used in conjunction with these connections. RS232 connection: RS485 connections: Phoenix Contact PSM-ME-RS232/RS232-P Phoenix Contact PSM-ME-RS485/RS485-P Phoenix Contact PSM-ME-RS232/RS485-P The communication boards have 3 separate galvanically isolated RS232/RS485 connections for such as serial communication to printers, supervisory systems or gas chromatographs. If RS485 communication is to be used on any of the boards, string termination must be considered. To connect the termination resistor chain both links associated with the RS485 connection should be set to the ON position. NOTE: The figure below shows link references for the digital and analog I/O board only. Refer to Contents for section on link references for the communication board / MA Vol1 R02 en

69 FIELD DEVICE CONNECTION 06 Figure 70 Internal RS485 Termination network Configuration and connection must be done in accordance with the manufacturer s guidance of any connected device. Figure 71 RS485 multidrop 08/ MA Vol1 R02 en 69

70 06 07 FIELD OPERATION DEVICE CONNECTION 7. Operation 7.1 Initialising When the flow computer has been successfully mounted and installed correctly, it is recommended that all electric connections are verified prior to powering up the flow computer. The does not have an ON/OFF switch, and unless such a switch has been integrated into the installation, once the 24V input is connected, the flow computer will begin an initialization procedure. Start-up Procedure Check that the power supply is of the correct type and value. Check to see that the earth connection to the rear point is made and secure. Check the internal fuse F1 and external fuse F2 and that the power supply polarity is correct Ensure that all input and output connections to the plugs and sockets at the rear of the SUM- MIT 8800 are satisfactory and the plugs are engaged firmly and in the correct sockets. Check that all of the circuit boards are fully engaged in their sockets and are positioned in the correct location within the Carry out a visual inspection of all wires and cables for obvious loose or broken connections. When ready to power up, insert the 24V connector Figure 72 initialization 7.2 Front Panel Operation Touch Panel There are two basic front panel controls on the, the touch screen and the Navigator degree rotary dial. Both these controls allow the user to access the main menu, view, edit and manipulate items of data shown on the main display panel. The touch panel is the display area, any buttons, or menu items shown on the display can be touched to operate or perform the specified function e.g. if the Main Menu button is pressed, then the main menu will appear on the display on the left hand side. A button will generally indicate it has been pressed by either changing colour or by giving the appearance of movement or by highlighting the function selected / MA Vol1 R02 en

71 FIELD DEVICE CONNECTION OPERATION Navigator The rotary control Navigator operates in two ways, firstly as a continuously variable 360 degree dial that step through each of the possible parameters on a display page highlighting each button in turn with red indicators on the sides. To use the rotary control, rotate either clockwise or counter clockwise until the desired item is highlighted or shown with the red indicators. To select or operate the selected control, press the rotary control until it clicks. The selected item will then be highlighted or shown with green indicators as shown below. Figure 73 Parameter highlighted by Navigator Figure 74 Parameter selected by Navigator Navigation Controls Main Menu The main menu can be selected by pressing the Main Menu button which is available on every screen in the bottom left hand corner of the display. The menu items will appear as a list on the right hand side of the display screen Navigation controls at the top of the list and at the bottom allow access to all items in the menu. If a menu item or sub-menu is selected and has more than one page, then page navigation controls will appear at the bottom of the screen as shown below. The indicator shows the current page number and how many pages are within that menu item. The arrow keys give access to the first page, last page and allow the numbers to be incremented or decremented. Figure 75 Screen navigation and control indicators Main Menu Display The main operating menu of the can be accessed by selecting the Main Menu But- 08/ MA Vol1 R02 en 71

72 06 07 FIELD OPERATION DEVICE CONNECTION ton which is always on the bottom left corner of the display screen. The majority of Main Menu items are basically short cuts to groups of display pages, e.g. Totals is a short cut to pages that include totals of all types. The following pages however, have additional functions: Totals Line Conditions Relative Density Heating Value Composition Meter Supervisory Data Logs Alarm Log Audit Log Print Jobs System Information Figure 76 Main menu parameters NOTE: The display of the menu structure will change depending on the configuration and application selected Edit Mode The Edit Mode allows the user to choose items to be altered using the front panel controls / MA Vol1 R02 en

73 FIELD DEVICE CONNECTION OPERATION When this menu item is selected the user will be prompted to enter a four digit numeric password to access the calibration pages. It is possible to set-up a maximum of three different passwords and each of these passwords can be set to allow access permissions or to restrict the user to the calibration pages, these passwords are the same as used in the EDIT mode. In its factory default condition there are three available users with passwords 1111, 2222 and The user must select an item to be edited from the list of available items, then using the Navigator or Keyboard keys 0-9, a new value can be entered. Once all items to be changed have been updated, Edit mode can be exited using the Main Menu key and at this point data can be committed into the operational memory of the. Figure 77 Edit mode login screen 08/ MA Vol1 R02 en 73

74 06 07 FIELD OPERATION DEVICE CONNECTION Figure 78 Enter values screen Figure 79 Exit edit screen / MA Vol1 R02 en

75 FIELD DEVICE CONNECTION OPERATION Calibration The Edit Mode also allows access to the Calibration page under the same password entry. Calibration allows the user to calibrate the inputs and outputs on specific I/O Board. Details of Calibration procedures for all available input and output types can be found in the relevant section. Figure 80 Calibration menu 08/ MA Vol1 R02 en 75

76 06 07 FIELD OPERATION DEVICE CONNECTION Alarm Log A typical Alarm log display is shown below. Figure 81 Alarm page Accountable alarms are shown in Red and Non-accountable alarms and warnings in Blue. Any current Alarm will be accompanied by a FLASHING LED of the corresponding alarm type stating that an Alarm occurrence has not been acknowledged. An Alarm can be acknowledged by selecting the Acknowledge button at the bottom of the Alarm Log page. Once acknowledged, the corresponding Alarm LED will stop flashing and will be on continuously. Past alarms can be cleared from the Alarm Log by pressing the Clear button at the bottom of the Alarm Log page / MA Vol1 R02 en

77 FIELD DEVICE CONNECTION OPERATION Audit Log A typical Audit Log display is shown below, the audit log, logs all changes made to the flow computer parameters including items that could affect the operation of the flow computer. Figure 82 Audit Log Example Figure 83 Audit log trail Supervisory The Supervisory or Mimic Diagram page shows a diagrammatical view of the basic system setup. Such a display would include Meters, Transmitters and can give a summary of the flowing conditions. Depending upon the device type configured this page can appear in the main menu list as Run/stream N, Station or Prover. 08/ MA Vol1 R02 en 77

78 06 07 FIELD OPERATION DEVICE CONNECTION Figure 84 Supervisory screen display Supervisor Mode The Supervisor Mode is an advanced Edit Mode feature - it allows the user to log into the flow computer, once logged in the user has open access to all display pages and permission to alter any preset data or operate any function buttons or commands without having to login for every operation. When the Supervisor Mode is first entered the user will be prompted to enter a previously entered alpha numeric Password of at least 5 characters. If the password is correctly entered a system message of Supervisor Mode enabled is displayed which must be acknowledged, a Supervisor Mode Icon will be shown in the top edge of the display. See figure below. Depending on the initial configuration of the Supervisor Mode, the user can opt to either commit any data changes instantly as they occur or commit any data changes via a single sub menu item option with an acknowledgement. Depending upon the initial configuration of the Supervisor mode Logout can be set to occur automatically after a user defined time in minutes of no keyboard activity, or upon command of a sub menu button under the Supervisor mode main menu item. Figure 85 Supervisory Mode Enabled / MA Vol1 R02 en

79 FIELD DEVICE CONNECTION OPERATION System Information The System Information Page and Board information page, contains all relevant information for firmware and Hardware versions fitted in the, together with Silicon Serial Numbers of all fitted circuit boards. Figure 86 System information screen Unit Name: Security Mode: Boot Program: Main Program: Main Board Serial Number: Slot Number: Stream Number: Board Information: Flow computer tag Dipswitch defined Information related to boot firmware for CPU Information related to configuration revision and software version Serial number for CPU I/O and communication boards installed Flow computer run configuration I/O and communication board details Each board has a Boot Program and Main Program. The firmware versions and firmware checksum are unique for each program mode. Further details on correct versions and releases can be requested from koghelpdesk@krohne.com Boot Program Level 1 This program operates the start-up and initialization of all signals, relevant read/ write commands and storage space. Main Program Level 2 This program operates all computing signal handling and conversions including calculations. 08/ MA Vol1 R02 en 79

80 06 07 FIELD OPERATION DEVICE CONNECTION Settings The Settings page contains non critical display controls: Display Settings: Language Selection & Display Brightness Figure 87 Display settings screen Display Test - Display On (white Screen), Display Off (black Screen) & Test Card / MA Vol1 R02 en

81 FIELD DEVICE CONNECTION OPERATION Figure 88 Display test screen Touch Screen Calibration Touch screen is a resistive device and is therefore pressure sensitive. It can be operated with a finger, a pointing device or a glove. The Touch screen comes factory calibrated. Further Test and Touch screen operation calibration can be performed by screen procedure as illustrated below. 08/ MA Vol1 R02 en 81

82 06 07 FIELD OPERATION DEVICE CONNECTION Figure 89 Touch screen calibration Calibrate Set Sensitivity Test Follow the on screen instruction for touch screen calibration Follow the on screen instruction for touch screen sensitivity Follow the on screen instruction for touch screen test Touch Screen Enabled when unselected disables the touch screen navigation so all display navigation is performed using the Rotary control. When the touch screen is disable an icon is displayed in the top display bar. See figure below. Figure 90 Touch Screen Calibration pages MID Information The MID Information page(s) is a read only screen, with all essential data related to MID approval / MA Vol1 R02 en

83 CALIBRATION Calibration Calibration should be carried out by qualified personnel. This function allows certain available Inputs and Outputs to be calibrated for accuracy, which is performed using the Windows configuration software. The procedure is described in the Help Menu and from the front panel of the flow computer. Calibrate mode is entered as a sub-menu from the Edit Mode, the entry procedure is described later in this chapter. The I/O card to be calibrated is selected from a list of available cards in the flow computer. The Calibrate button should then be operated. Status of the selected Card will be read and a Calibration window will appear. The following types of different Inputs and Outputs can be Calibrated, and are selected by the individual items in the Calibration list. 8.1 Input Calibration HART Input Calibration of the HART Transmitter Inputs is performed using a Digital Handheld or other similar calibration device supplied by the transmitter s manufacturer. The transmitters are connected to the flow computer in parallel as a multidrop system and as such, each transmitter must have a different address. It is essential that the transmitters have their addresses programmed and the burst mode operation turned off before they are connected to the flow computer. In the flow computer it is necessary to suspend HART Communication to the HART transmitters whilst they are being calibrated. Communication on any one connection loop can be suspended to all transmitters, or individually. The Start Communication and Stop Communication buttons are used for this purpose. All transmitter communication will automatically be re-started irrespective of the button status, when the Close button is selected. Figure 91 Calibrate HART screen 08/ MA Vol1 R02 en 83

84 08 CALIBRATION RTD Input To calibrate the PT-100 temperature input. Main Controls Start Calibrate Write Discard Default Stop Calibrate Starts the calibration process Write the new calibration data to the flow computer Discards any calibration changes made. Reverts to default factory calibration. Stops the calibration process. Figure 92 RTD Input calibration screen RTD Calibration Procedure Apply the Lower Calibration input to the unit (e.g. set the RTD input to 0 C ) Type in 0 to the Wanted box for Point 1 above. Press the Set button for Point 1 Wait for stabilization. Apply the Upper Calibration input to the unit (e.g. set the RTD input to 100 C) Type in 100 to the Wanted box for Point 2 above. Press the Set button for Point 2. Wait for Stabilization. NOTE: Other calibration points can be used. It may be necessary to repeat the above steps a number of times until the predicted value is stable and correct for both the lower and upper calibration points. Once the Calibration is correct and stable for both points, select the Write button to commit the calibration to memory. Select Close button to exit the RTD Calibration menu Analog Input Calibration 0/4-20mA calibration / MA Vol1 R02 en

85 CALIBRATION 08 Main Controls: Start Calibrate Write Discard Default Stop calibrate starts the calibration process write the new calibration data to the connected flow computer discards any calibration changes made. reverts to default factory calibration. stops the calibration process. Figure 93 Calibrate analog input Adjusting the input range: Evaluate the field instrument data sheet and take particular note of its range setting for minimum and maximum process values. Assume that a board arrives factory calibrated for 4 and 20mA. In below example a field temperature sensor ranges -50 to 150 degrees Celsius. Alter the two wanted field record accordingly (as shown below). Do not click either of the SET buttons but click the WRITE button. Figure 94 Calibration selection screen 08/ MA Vol1 R02 en 85

86 08 CALIBRATION Apply the current that corresponds with the minimum process value to the unit. Note that only 0% (4mA) and 100% (20mA) values will be accepted. It is not possible to calibrate a range with e.g. 40% and 75% as minimum and maximum calibration values. Set the field instrument in simulation mode and simulate 0% (4mA). For below two adjustments allow for input value stabilisation (e.g. 30 seconds) and assume that stabilisation is reached when input values have oscillated 5 times around the assumed final value. In above example: type in -50C and click the upper SET button. Simulate 100% (20mA) and click the lower SET button. Repeat above two steps 3 times over. Click the WRITE button to store the results. Calibrate the input by simulating 0%. Does the uncalibrated value field read -50 degrees Celsius? Simulate 100%. Does the uncalibrated value field read 150 degrees Celsius? Click the END CALIBRATION AND CLOSE button to leave the analog input calibration menu. Analog Input Calibration Procedure Apply the Lower Calibration input to the unit (e.g. set the 4-20mA Input to 4.8mA i.e. 5% - 5 bar) Type in 5.0 to the Wanted box for Point 1 above. Press the Set button for Point 1 Wait for stabilization. Apply the Upper Calibration input to the unit (e.g. set the 4-20mA Input to 19.2 ma i.e. 95% - 95 bar) Type in 95.0 to the Wanted box for Point 2 above. Wait for Stabilization. Press the Set button for Point 2. It will be necessary to repeat the above steps a number of time until the predicted value is stable and correct for both the lower and upper calibration points. Once the Calibration is correct and stable for both points press the Write button to commit the calibration to memory. Select the Close button to exit the Analog Input Calibration menu Digital Input The Digital Inputs do not require any customer calibration. 8.2 Output Calibration Analog Output The factory calibrated analog output signals normally do not require customer adjustment. It is recommended that the outputs be calibrated and adjusted if necessary. Main Controls: Start calibrate Write Discard Default Stop calibrate starts the calibration process write the new calibration data to the connected flow computer discards any calibration changes made. reverts to default factory calibration. stops the calibration process / MA Vol1 R02 en

87 CALIBRATION 08 Figure 95 Analog output calibration screen Analog Output Calibration Procedure NOTE: Output accuracy is specified as 0.15% FSD or an absolute error of 30 ua. Connect a reference precision 100 Ohm resistance (0.05% accuracy or better) to the target analog output. Connect a reference calibrated digital meter with a 0-2V range (0.05% accuracy or better) across the resistor. Click the SET TO 4mA button on the START CALIBRATE page. For below two adjustments allow for input value stabilisation (e.g. 30 seconds) and assume that stabilisation is reached when output values have oscillated 5 times around the assumed final value. Use the up and down arrow buttons to raise and lower the output until V is indicated on the meter. Click the SET TO 20mA button on the START CALIBRATE page. Use the up and down arrow buttons to raise and lower the output until V is indicated on the meter. Repeat above two steps 3 times over. Click the WRITE button to store the results. Calibrate the output by simulating 4mA. Does the output value field read V? Simulate 100%. Does the output value field read V? Click the STOP CALIBRATE button to exit the analog output calibration menu Digital Output The Digital Outputs do not require any customer calibration. 08/ MA Vol1 R02 en 87

88 09 WEB ACCESS 9. Web Access To start the web site via a web browser on the PC or phone go type the IP address of the SUM- MIT 8800 to be accessed: e.g. // To find out its IP address go to the system information page and select the Ethernet board information. 9.1 Login Figure 96 Website login After a correct login, the default information webpage will appears. On this page the user can view configured hardware I/O boards, security mode and the flow computer tag name / MA Vol1 R02 en

89 WEB ACCESS The main page / display page Figure 97 Main Page In the display page the can be viewed remotely. The display operates very similar to the actual with all the same pages. No special configuration is needed. Figure 98 Main page bar chart 08/ MA Vol1 R02 en 89

90 09 WEB ACCESS 9.3 The information page Figure 99 Information page The information page provides some general information on the Summit at hand. 9.4 The alarm page Figure 100 Alarm page The alarm page gives an overview of all alarms in the unit. This list can be downloaded to the PC, see chapter Web Access: Section Download / MA Vol1 R02 en

91 WEB ACCESS The Audit page: Figure 101 Audit log This page shows the audit log. This list can be downloaded to the PC, see chapter Web Access: Section Download. 9.6 The active data page Figure 102 Active data page The Active Page gives an overview of all ID reports configured. In this case the parameter report Stream 1 verification. This list can be downloaded to the PC, see chapter Web Access: Section Download. 08/ MA Vol1 R02 en 91

92 09 WEB ACCESS 9.7 Download The alarm log, audit log and all ID reports can be downloaded into a CSV file which can be read e.g. in Excel: Figure 103 Downloading CSV file In Excel, Choose under Get external data : Data/ From Text, change in the second page - The delimiter from TAB to Comma - The text qualifier to / MA Vol1 R02 en

93 WEB ACCESS 09 Figure 104 Import wizard Finish the wizard and the parameter file will be available in Excel: Figure 105 Finishing the wizard in Excel 08/ MA Vol1 R02 en 93

94 10 CONFIGURATION SOFTWARE 10. Configuration Software 10.1 Introduction The configuration software is Windows based software which has two major functions: It allows the user to create a configuration, specific to his application. It also allows communication with a Summit 8800 to transfer configuration and setup data and for downloading of results, tables and report data. In this volume of the handbook, the second function will be described. In volume 2 and 3 the actual configuration will be described. The functionality of this Windows software is closely related to the firmware installed in the Summit It is therefor imperative to have a software version which at least matches the Summit firmware, see also chapter Firmware. As the software is upwards compatible, a higher configuration software version can also be used. The software is part of the package and is normally provided on CD-ROM. Newer versions with additional functionality become available at regular intervals and can be requested free of charge. For an installation instruction of the Configurator, see Appendix: Install the Configurator Start the configurator To start the configurator press the following Summit 8800 Config icon: Figure 106 Configurator desktop icon If the icon cannot be found, please find the software under: >Start menu> All Programs> KROHNE> Configuration> Configuration When starting the Configurator, provide the correct user name and password. After 3 failed login attempts the software will exit. Figure 107 User login screen The main menu of the configurator will appear: / MA Vol1 R02 en

95 CONFIGURATION SOFTWARE 10 Figure 108 Menu Configurator software Select the preferred engineering units Normally, the default engineering units will be Metric. However it is possible to set the default units for the configurator to USC. Start the configurator, then: Select settings and tab Users : Figure 109 Appearance Select the default engineering units (metric or USC) and press OK Install an additional user Multiple users can be given access to the configuration software, each with their own name and password and each with their specific access levels. On top of this, it will be possible to restrict the access to running software modules by configuration. See Volume 3, General Information: Security Configuration. 08/ MA Vol1 R02 en 95

96 10 CONFIGURATION SOFTWARE To install a new user, start the configurator (the configuration software). Select settings and tab Users to add users. Figure 110 User creation screen Figure 111 User access level Create an Operator user, e.g.: User name : Operator Password: Operator and make any other users with relevant access and permission levels / MA Vol1 R02 en

97 CONFIGURATION SOFTWARE USB Driver installation For communication between the Configurator and the Summit via the USB port, a driver must be installed. Here the standard procedure to do so: Power on the flow computer by supplying the 24VDC to the PSU input connector Figure V input power Ensure that the current user has Windows administrator privileges and has Windows permissions to install drivers. Connect an A to B USB cable between the flow computer and the PC or laptop. Figure 113 USB port When connecting the Summit to a PC loaded with a configurator, the correct USB Driver should automatically be loaded, resulting in a message shown in Figure 105. Now the configurator can be used to communicate with connected. Figure 114 Driver recognition message If the driver is not automatically found, it can be loaded manually from : C:\Krohne\Summit 8800 Configuration\USB Driver 08/ MA Vol1 R02 en 97

98 10 CONFIGURATION SOFTWARE 10.3 Main functions of the configurator Start the configurator (the configuration software) with an administrator account to get full access to all settings. Figure 115 Menu Configurator software Edit Offline This function allows the user to create a new configuration without actually being connected to the flow computer. This function will be described in detail in volume 2 and 3 of this handbook. Connect With this option the configurator can connect to a running flow computer to do on-line functions: Uploaded and download software and to change configuration Access data from the computer For details, see next section. Load Set-up This function allows the user to read a configuration from a disk of the PC. Read Data from SD Card This allows the user to read data from a SD card configured for use with the flow computer. The card can be inserted into a card reader connected to a PC running the configuration software and having administration rights. Alternatively it is possible to read the SD card installed in the when connected to it. Settings Change the font of the configurator software, select the engineering units (USC or Metric) for a user, create new users and configure user access levels. See previous section. Help Comprehensive help menu About / MA Vol1 R02 en

99 CONFIGURATION SOFTWARE 10 Details of versions and releases Exit Exits the software Connect to a Summit There are two different ways to connect to a Summit: Using the connect button Using the download button Since both functions are the same we describe only the first. When the connect button is selected, the software, will open a discovering window where it will search all Summits connected to USB and/or Ethernet. When have been found they will be displayed similar to: Figure 116 Connection list For the Ethernet ports, the IP address is shown to identify the different Summits. It is possible that the Configurator version is not compatible to the Summit firmware version. In that case the remark (Unable to connect) is added. To be able to connect anyway, update the configurator software to a newer version. The software uses a broadcast message on the Ethernet. It is possible that this message is blocked by Ethernet equipment, such as routers. It is then possible to add an IP address manually. For this, right click in the menu and select new Ethernet to have the manual connection menu: 08/ MA Vol1 R02 en 99

100 10 CONFIGURATION SOFTWARE Figure 117 Manual connection list After adding a new Summit, the connection menu will be updated. From the connection menu, the operator can select the Summit of choice and click OK or double click on the line to connect to it. The configuration software will then read the Summit set-up: Figure 118 Reading setup To poll the basic configuration and serial number displaying the details in the top title bar of the Configuration Menu Page / MA Vol1 R02 en

101 CONFIGURATION SOFTWARE 10 Figure 119 Connection menu For details on this menu, see chapter Configuration Software: Connect to a SUMMIT Working with configuration set-up s The configurator can be used in off-line and on-line mode (not connected or connected to a Summit). In off-line mode, a configuration can be edited (newly created one or an existing one), the configuration can be saved on disk and can be loaded from disk. In on-line mode it is also possible to upload and download configurations to and from a Summit. 08/ MA Vol1 R02 en 101

102 10 CONFIGURATION SOFTWARE Security It is important to know that flow computers require high security. Not everybody may change information, certainly not if the Summit is in normal operation. This is specifically true in custody transfer or fiscal applications where often certificates are needed to change settings. Therefore several measures are available to prevent unauthorized use User passwords To be able to use the configurator, a user name and password must be given Configurator users Restrictions can be set by giving access levels to certain users. When such users use the configurator, specific actions may be disabled, such as Edit offline or connecting to flow computers Configuration restrictions Any of the menu s in the configurator may be disabled for on-line use. This means that the Configurator can be blocked for any fiscal relevant changes, but can still be used for non-fiscal configuration changes. For details, see Volume 3, General Information: Security Configuration Security switches The Summit is equipped with hardware security switches which can be set to open, partial and full: OPEN PARTIAL FULL The is fully open and changes can be made without restrictions, However, user passwords are required. In this mode the front panel Edit mode can be accessed with the proper user password, but calibration data cannot be changed. New application information cannot be uploaded or downloaded. The existing configuration can be downloaded, changed and uploaded again. The type of changes allowed can be defined using the configurator Software and will typically be non-critical configuration data, parameters and values Connection is possible and applications can be uploaded, but cannot be downloaded to from the as it is in Read only mode. Change in parameters, values or any other data is not possible. Configuration data cannot be changed with the GUI software. Edit menu cannot be accessed. Calibration data cannot be changed. Alarms and audit data cannot be cleared. By setting the Summit to full, it is therefore not possible to download any configuration, and an error message will be displayed: Figure 120 Fully secure error message / MA Vol1 R02 en

103 CONFIGURATION SOFTWARE 10 Figure 121 Operating dipswitch settings The security dip-witched must then be changed to download the configuration New configuration In the main menu of the configurator (see chapter Configuration Software: Main Functions of the Configurator) select edit offline to start a new configuration and select the correct version matching the target hardware. Figure 122 Select version Then select the machine type and make the basic stream (run) configuration: 08/ MA Vol1 R02 en 103

104 10 CONFIGURATION SOFTWARE Figure 123 Select Run type Select the configuration type Prover/Master Meter Standard Run. Select the relevant meter application; Gas Turbine/DP Gas Ultrasonic Gas DP Gas Coriolis Liquid Turbine Liquid Ultrasonic Liquid Coriolis Steam Ultrasonic Then the configuration can be edited Load a configuration To load a existing configuration from disk, use: Load Set-up from the main menu (see chapter Configuration Software: Main Functions of the Configurator) Select an.exi file from the memory of the PC, for loading into the configuration software / MA Vol1 R02 en

105 CONFIGURATION SOFTWARE 10 Figure 124 Load configuration file Press Open and set the correct version for your hardware revision. Then the configuration can be edited Convert a configuration It might be that the old set-up is for a different software version that actually used. For that reasons an automatic conversion can be done as the configurator is upwards compatible. In this case the configuration on disk was for version while we like to convert to e.g. version 0.34: Figure 125 Load set-up configuration 08/ MA Vol1 R02 en 105

106 10 CONFIGURATION SOFTWARE So change the selection to 0.34 and press OK to start the conversion. When loaded refer to edit off-line for further details. Please note that some features may not be supported in older versions. Then the configuration can be edited Save a configuration To save the configuration select the Save icon. Figure 126 Save configuration Give the application a name and select the save button. Then the configuration can be edited Upload a configuration Connect to the desired Summit flow computer and press Read setup. The configuration will be automatically uploaded into the configurator and the edit online main window will be displayed with the configuration loaded into the relevant parameters / MA Vol1 R02 en

107 CONFIGURATION SOFTWARE 10 Figure 127 Edit online window The title bar will display the unique name of the flow computer application and how it is connected, either by USB or Ethernet with the IP address Download a configuration After loading the software, the typical maintenance action will be to download the software to the Summit For this use the download button in the edit menu: Figure 128 Edit off-line menu The connection list window will be displayed with only the flow computers with the correct firmware revision in the list. 08/ MA Vol1 R02 en 107

108 10 CONFIGURATION SOFTWARE Figure 129 Connection list Select the desired flow computer and press OK (or double click). The download will then start. Figure 130 Download configuration process In this case the download was successfully completed, however it might also be that there are errors indicated. Typically these are related to missing hardware, where the software assumes a certain board at a certain slot, but where the hardware is different. Therefore always check the list Edit menu The edit menu can be reached in three ways: Starting a new configuration (off-line mode) Loading a configuration (off-line mode) Uploading a configuration (on-line mode) / MA Vol1 R02 en

109 CONFIGURATION SOFTWARE 10 Figure 131 Edit offline Six icons are displayed in the Edit Offline Window Save Allows the operator to save the current selected setup files to the computer memory, the user is prompted to enter a file name, browse for a location and a file type. The normal file extension for set-up is.exi, using this extension the file can be uploaded into the configurator software. Other possible file types are.pdf,.html,.rtf,.txt,.xls or.csv. Print Allows the operator to print a copy of either the complete setup file, or a selected page of the set up file from any printer currently available on the PC. Preview Gives a print preview of the selected setup file. Import Allows a previously saved set up file saved in the.exi format to be uploaded into the software. Individual items from the configuration can be individually selected to be downloaded. For example a display page or a Modbus set up can be individually selected from the previously saved file and imported into the set up to be downloaded. Select the import button and chose a file to import from the left-hand table, which will show the available items to copy across, select the required item or items to copy or drag and drop to the appropriate tree structure position on the right hand of the window. 08/ MA Vol1 R02 en 109

110 10 CONFIGURATION SOFTWARE When the operation is complete select OK. Download Downloads the modified or new setup file into the selected connected flow computer. Help Displays the help menu. Tabs The offline configuration is now setup and consists of the following tabs; Summary Hardware (see Volume 2) Display (see Volume 3) Logging (see Volume 3) General (see Volume 3) Valves (see Volume 2) Sampler (see Volume 2) Batching (see Volume 2) Printer (see Volume 3) Prover (if selected) (see Volume 2) Stream 1- n (see Volume 2) Summary Displays a summary of the current memory used. This page contains no user controls On-line (connection) menu This menu will be reached after a connect is done to a Summit (see chapter Configuration Software: Connect to a SUMMIT) The connections menu is as follows: / MA Vol1 R02 en

111 CONFIGURATION SOFTWARE 10 Figure 132 Connection menu When the options are selected, as default, a new tab is created on the same screen. The user has the option to undock which removes the new tab created and creates a separate window for the data required. Redock is the reverse of undock and will add the window and its data back into the main screen as a separate tab Read Setup Read Alarms Reads the current setup from the connected (see chapter Configuration Software: Upload a Configuration). Reads the current alarms from the connected. 08/ MA Vol1 R02 en 111

112 10 CONFIGURATION SOFTWARE Each alarm is displayed with an alarm number, on time and date, off time and date, alarm type, alarm group and description. Alarms are colour coded: Blue Non Accountable Red Accountable Orange Warning Bold Text Active Alarm Light Text Cleared Alarm Figure 133 Alarm window Read Log Data Reads the current logged Data from the connected. If more than one Log record type is configured, the user is prompted to select which Log Record to display. Figure 134 Data log selection / MA Vol1 R02 en

113 CONFIGURATION SOFTWARE 10 Figure 135 Data log window The selected log data, will be displayed in Vertical columns in descending time and date order together with the Log record number, time and data of the record and the data logs Read Data Reports Reads any available ID reports that have been configured. If more than one data report has been set up, the user will be prompted to select which data report to display. Data can be auto reloaded based on a user defined time in seconds, by selecting the Auto reload icon. 08/ MA Vol1 R02 en 113

114 10 CONFIGURATION SOFTWARE Figure 136 Data report window Read Audit Log Reads the current audit log Data from the. The user will be prompted to display the Audit log from internal memory Data Flash, or from the optional memory card SD Card. Figure 137 Audit log window / MA Vol1 R02 en

115 CONFIGURATION SOFTWARE 10 The selected Audit Log Data will be displayed in Vertical columns in descending time and date order. Each Record can be expanded, where such data exists, to display additional data from each audit Clear Data Allows the user to clear any stored, Audit, Alarm or Logged Data. The user is prompted to select the logged data item to be cleared, from a list of possible items. Once the item has been cleared, this is confirmed by a message window Battery Status Gives an indication of the current backup battery condition Figure 138 Configurator good battery status If the power level was low, or if a battery was not in place, a warning window with a Battery status is BAD will be indicated Script Debug Helps the user to debug a LUA script. (Specialists only) Process Monitor Shows all the software modules running in the Summit and their timing (Specialist only) Check Threads Shows all the software modules running in the Summit and their memory stack used (Specialist only) 08/ MA Vol1 R02 en 115

116 10 CONFIGURATION SOFTWARE Figure 139 Check threads display Check Memory Pool Displays memory allocation with details such as available memory, used and reaming. Figure 140 Check memory pool display / MA Vol1 R02 en

117 CONFIGURATION SOFTWARE Read Unit Information Saves a text file with hardware, software and firmware serial numbers including detailed technical information on the configuration setup Log off and close Logs off from the main connection menu, closes the window and returns the operator to the main configuration menu. 08/ MA Vol1 R02 en 117

118 11 FIRMWARE 11. Firmware 11.1 Introduction The firmware wizard is required when updates for one of the boards, the back panel or the summit computer board is required. The Summit 8800 firmware consists of eight main programs as listed below, each of these programs are individual items that is created, stored, compiled and transmitted to the flow computer separately. The Boot program as listed is only used when the Main program is being loaded into the device and as such are non-operational when the Boot Run Mode switch is set to the Run mode. For ease of control and maintenance the source code software of each of the 8 program types consists of many hundreds of individual software modules and functions. Each of which contains a CRC 32 checksum to ensure integrity. The software that is downloaded into the Summit 8800 is identified with the file extension.s19 and is created using a specialist compiler for each Microprocessor type used. The Compiler will compile all the files that make up each individual program in a single.s19 file for each type as listed. At compile time the Version Number and unique checksum of the version are embedded in the.s19 file. The individual programs and different Versions are then subject to standard Quality Control techniques, such that only controlled copies can be used in manufacturing etc. When the programs have been loaded into the Summit 8800 all Version numbers and unique checksums are shown on the System Information page of the Summit As part of the approval apparatus, particular Versions have been subjected to the approval procedures and the identification of these Versions has been recorded and can therefore be checked against the identification of software in the Summit Firmware description The Various software Versions and checksums can be viewed on the Display of the Summit 8800 as follows: Select the Main Menu button on the display of the Summit 8800 Scroll down the Main Menu items until the System Information Page is found Select that item. The Page displayed will show details of the Summit 8800 software and under the headings Boot Program and Main Program will show FW Version numbers and FW Checksum These items are the Firmware Version number and Firmware Checksum for the Display Board Software as detailed in paragraph 5.0 of this manual. Select the Board Information button on this display page to show similar pages for each of the Board types in the Summit For each board fitted the Board type and position in the Unit will be shown at the top of the page. Select the Board button to display the Version and Checksum information for each fitted Board / MA Vol1 R02 en

119 FIRMWARE 11 Figure 141 Firmware illustration Firmware Versions First Digit Second Digit Third Digit Forth Digit Major Revision that affects Compatibility of Software with Configuration data, most likely used when new software features are added or hardware features are added. Minor Revision that affects Compatibility of software with Configuration data, most likely used when major modifications are made to existing software or hardware features. Bug fix revision, compatibility with any existing configurations or set ups is not affected by such changes. Bug fix revision to existing bug fix revision, again compatibility with any existing configuration or set up is not affected by this change type. Example of coding: Major revision 34, minor revision 2 which includes minor bug fixes revision Installation 11.3 Use of the wizard The flow computer engineering team are constantly working hard to add new function and features based on application, systems, projects, and customer requirements including improving the current functionalities and operation of the. With these added features, new firmware is created every 4 months which the user upon request can receive and upload into their whilst the field. With every update, a set of firmware and PLD (programmable logic device) files are created. The upgrading of the flow computer is easy in these few simple steps. NOTE: It is advisable the PLD updates are only performed by specialist and in extreme cases. Please contact KROHNE Oil & Gas for further instructions. 08/ MA Vol1 R02 en 119

120 11 FIRMWARE IMPORTANT: Prior to any upgrades, it is advisable to download the flow computer configuration (hard copy print in addition) and to note all totaliser values Upgrading firmware boot/main version With the firmware update, two files are presented main and boot. These are the two files that will be uploaded into the CPU of the flow computer to successfully upgrade it to the latest revision. I/O boards may also require updating depending on the functions added. The procedure of CPU and I/O boards updates are identical and outlined below. On the rear panel of the flow computer set the brown mode switch to the off position 1 Figure 142 Upgrade mode switch Connect the flow computer to the PC device making sure you have installed the SUMMIT configuration installer with the USB driver. Figure 143 USB cable port Apply power to the flow computer by connecting the 24V input connector Figure 144 Input power / MA Vol1 R02 en

121 FIRMWARE 11 The flow computer will power up and start in boot mode. The firmware can now be uploaded by starting the download wizard. This tool can be found under the \krohne\summit 8800 firmware wizard\firmware wizard.exe Select the correct firmware files to download browse the program (search for a boot or main S19 file for each specific board; main, I/O or comms). Select the destination and choose a specific board and slot Select next, and the user should be prompted with a loading firmware dialog. Check the update firmware and verify firmware tick boxes Verify the selected update S19 file for the specific board and select download Select next (erasing, downloading, and verifying should appear) Figure 145 Update wizard windows Repeat steps 6 to 12 for main and boot files, if necessary and provided with instructions the I/O boards and communication boards. When completed, select finish. Power down the flow computer by removing the input connector Disconnect the flow computer from the PC device by removing the USB cable Select the brown mode switch to the on position 0 Apply power to the flow computer and verify the update by confirming firmware in system information. 08/ MA Vol1 R02 en 121

122 12 DISPLAY MONITOR 12. Display Monitor. The display monitor is software to be installed on a Windows PC. The Display monitor software is used for two purposes: Make a screen shot of the Summit display Use a PC to display the Summit screen, e.g. when using a beamer. The flow computer will be forwarded to a laptop once a second / MA Vol1 R02 en

123 APPENDIX 1: SOFTWARE VERSIONS Appendix 1: Software Versions 13.1 Versions/ Revisions First Digit Second Digit Third Digit Forth Digit Major Revision that affects Compatibility of Software with Configuration data, most likely used when new software features are added or hardware features are added. Minor Revision that affects Compatibility of software with Configuration data, most likely used when major modifications are made to existing software or hardware features. Bug fix revision, compatibility with any existing configurations or set ups is not affected by such changes. Bug fix revision to existing bug fix revision, again compatibility with any existing configuration or set up is not affected by this change type. Example of coding: = Major revision 34, minor revision 2 which includes minor bug fixes revision Current versions There are two sets of versions, the Latest version: includes all the features that are available in the Summit Approved MID version: includes only the features that are tested by the certification for MID approval. The latest version start with a main version revision 0, the MID versions with 1 and above Latest version Type Board Version Date Checksum Summit8800_Main x14B3F2C1 Summit8800_Boot x01AAC8CC AIOboard_Main x004D9958 DIOboard_Main x004D588F DIO2board_Main x004BFE39 SIOboard_Main x0043DAE2 Commsboard_Main x0137E837 DualEthernet_Main x00F14370 BoardBoot x000CC299 Summit Configurator N.A Approved version MID Based on the following versions of firmware and configurator: Summit 8800 Configurator: Summit 8800 Firmware: Type Board Version Date Checksum Summit8800_Main x13BE3F70 Summit8800_Boot x01AAC8CC AIOboard_Main x004C29FA DIOboard_Main x004C0DE0 08/ MA Vol1 R02 en 123

124 13 APPENDIX 1: SOFTWARE VERSIONS DIO2board_Main x004AC67A. SIOboard_Main x0043DAE2 Commsboard_Main x0137E837 DualEthernet_Main x013DE995 BoardBoot x000CC299 Summit Configurator N.A / MA Vol1 R02 en

125 APPENDIX 2: SIGNAL ALLOCATION FORMS Appendix 2: Signal Allocation Forms 14.1 Example Slot number: 6 Input Input type Signal Purpose type Port 1 RS232 X Ticket printer RS485 Port 2 RS232 X Gas Chromatograph RS485 Port 3 RS232 V12 Ultrasonic meter RS485 5 IP Address Net Web Browser Net XML reports FTP printing DSC modbus slave 08/ MA Vol1 R02 en 125

126 14 APPENDIX 2: SIGNAL ALLOCATION FORMS Digital /O Board 1 Terminal Connections Slot number: Input Input type Signal type Purpose 1/19 Digital input 1 2/20 Digital input 2 3/21 Digital input 3 4/22 Digital input 4 5/23 Digital input 5 6/24 Digital output 1 7/25 Digital output 2 8/26 Digital output 3 9/27 Digital output 4 10/28 Digital output 5 11/29 Not Used 12/30 HART input 1 13/31 HART input 2 14/32 PRT RTD 15/33 PRT RTD 16/34 Analog output 1 17/35 Analog output 2 18/36 Not Used RS232 RS / MA Vol1 R02 en

127 APPENDIX 2: SIGNAL ALLOCATION FORMS Digital /O Board 2 Terminal Connections Slot number: Input Input type Signal type Purpose 1/19 Digital input 1 2/20 Digital input 2 3/21 Digital input 3 4/22 Digital input 4 5/23 Digital output 6 6/24 Digital output 1 7/25 Digital output 2 8/26 Digital output 3 9/27 Digital output 4 10/28 Digital output 5 11/29 Not Used 12/30 HART input 1 13/31 HART input 2 14/32 Analog output 3 15/33 Analog output 4 16/34 Analog output 1 17/35 Analog output 2 18/36 not used Port 1 RS232 RS485 08/ MA Vol1 R02 en 127

128 14 APPENDIX 2: SIGNAL ALLOCATION FORMS Analog /O Board Terminal Connections Slot number: Input Input type Signal type 1/19 Digital input 1 2/20 Digital input 2 3/21 Digital input 3 4/22 Digital input 4 5/23 Digital input 5 6/24 Digital output 1 7/25 Digital output 2 8/26 Digital output 3 9/27 Digital output 4 Analog input 4 10/28 Digital output 5 Analog output 3 11/29 Analog input 2 12/30 HART input 1 13/31 HART input 2 14/32 PRT RTD 15/33 PRT RTD 16/34 Analog output 1 17/35 Analog output 2 18/36 Analog input 3 Port 1 RS232 RS / MA Vol1 R02 en

129 APPENDIX 2: SIGNAL ALLOCATION FORMS Switch Board Terminal Connections Slot number: Input Input type Signal type 1/19 Digital input 1 2/20 Digital input 2 3/21 Digital input 3 4/22 Digital input 4 5/23 Digital input 5 6/24 Digital input 6 7/25 Digital output 1 8/26 Digital output 2 9/27 Digital output 3 10/28 Digital output 4 11/29 Digital output 5 12/30 Digital output 6 13/31 Digital in 1 Digital out 1 14/32 Digital in 2 Digital out 2 15/33 Digital in 3 Digital out 3 16/34 Digital in 4 Digital out 4 17/35 Digital in 5 Digital out 5 18/36 Digital in 6 Digital out 6 Port 1 RS232 RS485 08/ MA Vol1 R02 en 129

130 14 APPENDIX 2: SIGNAL ALLOCATION FORMS Dual Ethernet Board Terminal Connections Slot number: 6 Input Input type Signal type Port 1 RS232 Purpose RS485 Port 2 RS232 RS485 Port 3 RS232 RS485 IP Address Net 1 Net / MA Vol1 R02 en

131 APPENDIX 2: SIGNAL ALLOCATION FORMS Single Ethernet Board Terminal Connections Slot number: 6 Input Input type Signal type Port 1 RS232 Purpose RS485 Port 2 RS232 RS485 Port 3 RS232 RS485 IP Address Net 1 08/ MA Vol1 R02 en 131

132 14 APPENDIX 2: SIGNAL ALLOCATION FORMS DSfG Board Terminal Connections Slot number: 6 Input Input type Signal type Purpose PL1 RS232 PL1 RS232 Flow computer PL3 DSfG SW RS485 DSfG Bus USB-B Configuration Data retrieval / MA Vol1 R02 en

133 APPENDIX 3: TECHNICAL DATA Appendix 3: Technical Data 15.1 General Environmental Intended for Indoor use only Optional IP20 Maximum Altitude 2000 meters Operating Temperature 0 to 50 C Storage Temperature -25 to 70 C Maximum Relative Humidity Pollution Degree 2 Dimensions Height 130 mm Width Depth 80% non condensing 210 mm 240 mm Weight All slots occupied 2.5 kg 1 I/P Board and 1 comms Board 2.0 kg Packed Weight All slots occupied 3.1 kg 1 I/P Board and 1 comms Board 2.6 kg Packaging Type Cardboard, Foam Internal Dimensions 340 x330 x 230 mm External Connections Input /Output Type Mating part Weidemüller 36 Way Part No Communication RS232/RS485 RJ45 8C8P Network RJ45 8C8P Power Input Mating part Weidemüller 3 Way Part No Power Output Mating part Weidemüller 6 Way Part No Front Panel USB Standard B USB connector Internal Battery Type BR/CR 2032 Voltage Nominal 3V Capacity 200/220mAh Memory Card Type Standard SD Standard SD Capacity Up to 4 G Byte 15.2 Inputs Pulse Type Isolated Opto coupler Input Frequency Range DC to 5KHz Maximum Input Current 25mA Maximum Input Voltage LK8, 10, 12 OFF +24V DC Maximum Input Voltage LK8, 10, 12 ON +1.2V Switch Type Isolated Opto coupler Input Minimum closure time 1 second Maximum Input Current 25mA Maximum Input Voltage LK14, 16 OFF +24V DC 08/ MA Vol1 R02 en 133

134 15 APPENDIX 3: TECHNICAL DATA Maximum Input Voltage LK14, 16 ON +1.2V Analog Type Current Input Input range 4 to 20 ma Input resistance 100 ohm Analog Type 4 wire Direct RTD Nominal Input Range -20 C to +100 C RTD type C Energising current 3mA Analog Type HART current Loop Maximum No. transmitters/ loop 3 Maximum Loop Current 12mA Input Resistance 510 ohm 15.3 Outputs Pulse Type Open collector Darlington Transistor Maximum applied Voltage +30V dc Maximum Load current 20mA dc Maximum Power in output Transistor 100mW Frequency Ranges 50, 25, 10, 5, 2 Hz at 50% Duty Cycle Output Invert On or Off Prover corrected Bus Pulse Output 1 Only Switch Type Open collector Darlington Transistor Maximum applied Voltage +30V dc Maximum Load current 20mA dc Maximum Power in output Transistor 100mW Output Invert On or Off Analog Type Current source loop Current ranges 4 to 20 ma or 0-20mA Maximum Loop Resistance 750 Maximum Output current 26mA Communication I/O Board Communication Serial Communication Physical Layer RS232 or RS485 Max Baud Rate Baud Handshake None Isolation None Comms Board / MA Vol1 R02 en

135 APPENDIX 3: TECHNICAL DATA 15 Serial Communication Physical Layer RS232 or RS485 Max Baud Rate baud Handshake RTS/CTS on Port PL3 None on Port PL4 or PL5 Isolation Galvanically isolated Network communication Ethernet IEEE Speed 10/ Power Supply Power Input Voltage Range +24VDC +/- 10% Power Consumption All slots occupied 30W at Input voltage +24V nominal 1 I/P Board and 1 comms 8.5W Board Fuse F1 Internal 3.15A 20mm F2 External Rear Panel 1.6A 20mm Power Output Rear Aux Connector +24V DC nominal at I max = 200mA 15.4 Data sheet Flow Computer Specifications. Overview Number of runs Calculation cycle Communication Audit trail/ logging Products Hardware Chassis Power supply Up to 5 runs plus a prover/master meter 0.25, 0.5 or ¼ second Single or dual ethernet to SCADA, serial ports to meters, DCS, PLC, GC and analysers Full audit trail with defined user name, logging/ trending e.g. lifetime data, recorded 7 times per minute on 4 GB flash memory card Oil, liquids, water, gas, wet gas, steam, LPG, LNG, industrial gases, CO2 emission, etc. Half width 3U high 19 construction Panel or chassis mounted Dimensions 130 x 210 x 240 mm (h x w x d) Accommodates up to 6 plug-in cards IP20 Ingress protection index level IP52 in a panel with open doors IP 65 in an appropriately closed panel Supply voltage 22 to 28 V DC 8.5 W (15 W with 6 boards fitted) Protection 3.15A internal fuse Protection 1.6A external fuse Auxiliary outputs 24 VDC/ 200 ma Operating Operating temperature -10 to 55 C analog inputs (15 to 130 F) -25 to 55 C HART inputs (-15 to 130 F) Storage temperature -20 to 70 C (0 to 160 F) Operating humidity 30% to 90% non-condensing Weight approximately 2.0 kg / 4.5 lbs (2.5 kg / 5 lbs with 6 boards fitted) Rear Panel 08/ MA Vol1 R02 en 135

136 15 APPENDIX 3: TECHNICAL DATA Field connections Switch Panel Front Panel Display Display Various Configuration Connectors Meters and Standards Meter technology Connectivity Approvals Standards Processing PSU connections and fuse Six slots for option boards I/O and Communication Connections Access to security mode switches Access to Memory Card 5.7 Colour graphics screen Touch panel 360 rotary facilitating menu navigation dial Local language support 5 x high brightness indicator LED s Front panel USB connection Menu-based configuration program Optional flow computer language interpreter Local data downloading via USB Local diagnostics and re-programming RS232/485 RJ45 Ethernet 10/100 Mbs RJ45 Connector kit to rail mounted screw terminal I/O board Weidmüller non-screw type 36-way (part no ) Power in Weidmüller connector (part no ) Power out Weidmüller connector (part no ) Pulse: e.g. Turbine, PD, Prover, DP: e.g. Orifice, Venturi Serial: e.g. Ultrasonic, Coriolis Meters: Turbine, Coriolis, PD, Ultrasonic, Orifice, Venturi, Nozzle, etc. Ultrasonic meters: KROHNE, Daniel, Elster, GE, Sick, etc. Chromatographs: ABB, Daniel, Elster, Siemens, etc. Density/ specific gravity: frequencies Solartron 781x, 783x, Sarasota ID900 Provers: Bi-directional, 2 / 4 detector inputs, piston prover, master provers Control: up to 18 valves, Prover, PID Compliant with all international approvals, including - MID European approval - CSA C22.2, CB, CCSAus - UL , IEC , IEC , EN G OIML R117 Compliant with international standards, including ISO 5167 (2003, 1997, 1991), ISO 6976, PTZ, NX19, NX19 G9, SGERG (all types), User defined Z-factor Tables, Fixed AGA3, 5, 7, 8, 9-support, 10, 11 API chapters 11.1, 11.2 and and 2, chapters Table 54 and 54A ASTM D1250 IP200 OIML R 022 GPA 2172 GOST NX19 Calibration up to 20 points linear (positive and/or negative), meter factor or K-curve, 5 products Pulse handling: API5.5 level A, B, C, D, E, dual chronometry, pulse interpolation Counters: Unhaltable, Normal, Period, Error, Maintenance, Positive and negative, Prover Averages: Time weighted, Flow weighted / MA Vol1 R02 en

137 APPENDIX 3: TECHNICAL DATA 15 Redundancy Master/Slave computer Health based switching Full redundancy between two flow computers Duty-standby system based on health indicator Healthiest computer duty Other flow computer Hot standby Two independent heartbeat/ healthy channels I/O Boards Type board: Digital 1 Digital 2 Analog Switch HART transmitter loop Up to 3 transmitters (if multidropped) Up to 4 variables per transmitter For temperature, (differential) pressure, meters Direct RTD Input 4 wire PT100 temperature input -20 C C ( F), ma energise Analog Inputs 4-20 ma, 100 ohm, 20 bit resolution, accuracy 0.01 % 20 C Selectable: either 1x 4-20 ma - - 3/4* - output or 1x Digital Output Digital Inputs for Switch Optically isolated, 24 Vdc, 25 ma / Valve / Status 3 of which can be: / 4* 6 Pulse Counting/ Frequency Inputs Digital / Switch / Valve / Alarm / Pulse Outputs Analog Outputs Selectable Digital Input or Output Serial Communication Connection DC to 15 khz, optically isolated ISO 6551 or API Chapter 5.5 Level A Turbine, density, status or detector switch max, Input voltage + 24 Vdc or 1.2 Vdc Open Collector, 30 V max, 20 ma, 100 mw Frequency 0, 2, 5, 10, 25, 50 50% duty cycle 4-20 ma, loop max. 750 W, 26 ma 16 bit max error 0.15% For telemetry and PID control Can be individually selected to be input or output Same specifications as above RS232/RS485 Speeds up to baud, software handshake Modbus Master/Slave communication For meters (ultrasonic, Coriolis), GC and analysers (3) (3) (3) (3) / 4* / 3* / MA Vol1 R02 en 137

138 15 APPENDIX 3: TECHNICAL DATA Communications Boards Serial Communication Connection Type Board: Single Dual RS232/ RS485 Galvanically isolated, 3 3 Port 1: hardware handshake (RTS/CTS); Port 2/3 Software handshake Speeds up to baud RJ45 Connector Fully user configurable Modbus ASCII or RTU 1 2 Ethernet Port 10/100 RJ45 port with indicators IEEE Fully use configurable and programmable - Applications e.g. Modbus master and slave over TCP - Remote diagnostics and configuration - Web Server functions- Network Time Protocol - Printing Capabilities SOAP communication protocol yes yes * 1 input and 1 output selectable to be digital or analog Ordering Options Up to 6 slots with free choice of: A: Analog I/O board H: Digital I/O board 1 K: Digital I/O board 2 S: Switch board E: Communication board: single Ethernet D: Communication board: dual Ethernet 0: Standard card P: Polymer-coated to withstand moisture and salty mist, complies to OIML D11 0: No cables C: Cable assembly (2.5 m) for each I/O board 0-No training 1: 1 day operator training at KOG 2: 2 days engineering training at KOG VN90 - # # # # # # - # # # / MA Vol1 R02 en

139 APPENDIX 3: TECHNICAL DATA Replacement Parts The following user replacement parts are available for service/maintenance: Part No. Item Description Display and MPU board Main display, MPU, memory & USB Interface Cage incl. PSU and Aux Housing, display, power supply and aux board PSU Board Power supply for complete Unit Aux. Board Mode switch, SD Card and battery backup Digital I/O board 1 Board without ma analog inputs Single Ethernet board Board with 3x serial ports and 1x ethernet port Analogue I/O board Board including analog inputs Switch I/O board Board with only digital I/O e.g. for valve switching Dual Ethernet board Board with 3x serial ports and 2x ethernet port Digital I/O board 2 Board without ma and RTD analog inputs DSfG boards DSfG to Modbus board D needed G Dual Ethernet DSfG board As with one serial port internal for DSfG. USB A-B cable Replacement battery USB A-B Cable CR/BR2032 Optional Polymer coating for each of the electronics: Special coating to withstand moisture and salty mist as need to comply with OIML D11 class H2 When boards are replaced it may be necessary to change the customised link and jumper settings, further details on the position and function of all links and jumper settings are described in section / MA Vol1 R02 en 139

140 16 APPENDIX 4: INSTALL THE CONFIGURATOR 16. Appendix 4: Install The Configurator Before installation commences ensure that the current Windows user has administrator privileges. In a Windows Vista, Windows 7 and windows 8 environment follow below instructions. Click on the Windows start button. In search field, type explorer. Navigate to the Summit 8800 CD-ROM. Search for your target executable. Right mouse button click the executable and select START AS AN ADMINISTRATOR. To install the configurator software run: X:\ \Software\Version X.XX vxx \Configuration Installer.exe. Where X:\ is your CD-ROM drive. Click Next in the CONFIGURATION wizard Figure 146 Configurator Wizard screen Easiest is not change the installation destination and click Next Figure 147 Configurator file location / MA Vol1 R02 en

141 APPENDIX 4: INSTALL THE CONFIGURATOR 16 Click Next when the system opens the Choose start menu folder Figure 148 Configurator program location Select Typical for setup type and click Install; (double check USB driver is selected) Figure 149 Configurator install features The Summit 8800 can have many different versions which are upwards compatible. When a new software version of the configurator is installed, it is important to indicate which old versions should be supported so the software can install a version specific file. Only then this old version can be loaded and a possible upgrade to a new version will be possible. Installing configuration files 08/ MA Vol1 R02 en 141

142 16 APPENDIX 4: INSTALL THE CONFIGURATOR Figure 150 Software installation process Click Finish to complete the setup Figure 151 Completion window Remove the CD and login to access the configuration tool. A windows appears with No users exists. Select OK. Figure 152 Add user window At this stage it a super user or administrator will be created who has FULL rights and open permission. At a later stage additional users can be added. Choose a name and password e.g / MA Vol1 R02 en

143 APPENDIX 4: INSTALL THE CONFIGURATOR 16 User name: Administrator Password: Administrator Figure 153 Edit user window The KROHNE configuration software is now installed. 08/ MA Vol1 R02 en 143