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1 Protection components TeSys T is a motor management system that provides full motor monitoring, control, and protection when used with short circuit protection and a contactor. TeSys T manages most critical processes while reducing downtime and increasing productivity. TeSys T is a flexible system that integrates seamlessly into your automation system through five major communication protocols. TeSys T predicts what will happen in the process, as it accurately monitors current, voltage, and power over a wide range. TeSys T is a green motor management system with unique power monitoring capabilities for better energy management. TeSys T carries all appropriate and necessary third party certifications. See page -93. Selection of TeSys T Products LTMR Controller The LTMR controller provides a wide range of current monitoring and five different communication protocols. Table.5: Type of Fieldbus Modbus Profibus DP Supply Voltage 24 Vdc 240 Vac 24 Vdc 240 Vac Catalog Current Number Range 0.4 A LTMR0MBD LTMR0MFM LTMR0PBD LTMR0PFM 1.35 A LTMRMBD LTMRMFM LTMRPBD LTMRPFM 5 A LTMRMBD LTMRMFM LTMRPBD LTMRPFM For Pricing Information page -94 Table.6: Type of Fieldbus Ethernet ModbusTCP CANopen DeviceNet Supply Voltage 24 Vdc 240 Vac 24 Vdc 240 Vac 24 Vdc 240 Vac Catalog Current Number Range 0.4 A LTMR0EBD LTMR0EFM LTMR0CBD LTMR0CFM LTMR0DBD LTMR0DFM 1.35 A LTMREBD LTMREFM LTMRCBD LTMRCFM LTMRDBD LTMRDFM 5 A LTMREBD LTMREFM LTMRCBD LTMRCFM LTMRDBD LTMRDFM LTMR0MBD LTMEV40BD For Pricing Information page -94 Use the external current transformer for the A to 0 A range. See page -94 for details. For more information about the LTMR controller, see page -94. LTME Expansion Module The LTME expansion module, when added to the LTMR controller, provides power monitoring, energy management and voltage. The TeSys T expansion module makes the most of your energy. Table.7: Input Voltage 24 Vdc 240 Vac LTMEV40BD LTMEV40FM For Pricing Information page -94 The LTME expansion module and the LTMR controller are connected side-by-side or remotely by cable. See page -94 for details. For more information about the LMTE expansion module, see page -94. LTMCU Compact Display The LTMCU compact display is an easy and intuitive way to connect to the TeSys T controller and allows full set-up through menus, full monitoring, full control and full commissioning. The LTMCU display allows you to make minor changes on the fly. For more flexibility, the LTMCU display is powered by the base unit and can be set up in multiple languages. Table.: LTMCU LTMCU For Pricing Information page -94 The LTMCU compact display connects to the LTMR controller or the LTME expansion module with a cable, LU9R. See page -94 for details. For more information about LTMCU compact display, see page -94. For more information about TeSys T functionalities and communication capabilities, see page -93. Table.9: Configuration Tools and Accessories Module Quick Description Find out more and Select it... Current transformers Allows use of TeSys T up to 0 A Page -95 Ground sensor Measures ground currents Page -95 Thermistor probe Measure temperatures of motor windings Page -95 Connecting cable Wire together the different modules Page -96 Magelis compact display Use only one HMI for up to TeSys T controllers Page -94 PowerSuite V2.5 or greater Configuration software for TeSys U and TeSys T Page -95 PowerLogic SMS 4.0 Use with TeSys T power/energy management features Page Schneider Electric

2 Protection components TeSys T detailed functionalities and possible configuration: Communication: TeSys T is a flexible motor management system that supports five major communication protocols: Modbus, CANopen, DeviceNet, Profibus, and Ethernet Modbus TCP. These communication protocols allow the TeSys T controller to integrate seamlessly into your automation systems. Ethernet Modbus TCP provides Faulty Device Replacement to reduce maintenance time to a minimum. Protection functions: Motor control modes: thermal overload 10 predefined motor control modes are incorporated phase imbalance and phase failure in the controller: thermal motor protection via PTC probes overload mode: monitoring of motors whose control is not phase reversal managed by the controller (2 or 3 wire) ground fault detection independent mode: starting of full voltage non-reversing long starting times and motor stalling motors automatic load shedding and restarting reverser mode: starting of full voltage reversing motors load fluctuations (current, voltage, power) 2-step mode: 2-step starting of motors (star-delta, by variations of Cos ϕ (power factor) autotransformer and by resistor) 2 or 3 wire 2-speed mode: 2-speed starting of motors (Dahlander, Metering functions: pole changer) 2 or 3 wire Measurements (rms values): A custom mode is available to allow the user to create current on the 3 phases a specific motor control mode that is not predefined in voltage on the 3 phases (shedding) the controller. motor temperature Custom Logic has the basic functions of a small ground fault sensing programmable logic controller (PLC). Programming Values calculated: can be done in Structured Text mode or in Block average current Diagrams through PowerSuite V2.5 software. To frequency ensure consistency, the same software used to Power factor, power, power consumption commission the TeSys T controller is used for Custom Motor control functions: Logic programming. Statistical and diagnostic functions: A motor managed by a TeSys T controller can be controlled: history of the last five detected faults locally, using the logic inputs present on the product, or motor statistics via the human machine interface (HMI) controller operations remotely, via the network warning of pending faults Standards and Certifications Product Type LTMR Controllers LTMEV40 Expansion Modules Conforming to standards IEC/EN , UL 50, CSA 22-2 n 14, IACS E10 Product certifications UL, CSA, BV, LROS, DNV, GL, RINA, ABS, RMRos, NOM, CCC, C-TIC K, ATEX, GOST, KERI Possible Configurations: TeSys T controller is a flexible motor management system using PowerSuite V2.5 commissioning tools. PowerSuite is the configuration software for the TeSys T controllers. See page -95 for details. LTM CU TeSys T PLC (automation platform) PowerSuite LTM CU TeSys T Network or bus PowerSuite connector LTMR NEMA/DEFINITE PURPOSE TYPE PowerSuite 2009 Schneider Electric -93

3 NEMA/DEFINITE PURPOSE TYPE LTMR Controller: The controller is the central component in the motor management system. It manages the basic functions such as: measurement of 3-phase current via integral current transformers from 0.4 to A (up to 0 A by external current transformers) measurement of ground current internally or external ground sensors measurement of motor temperature inputs and outputs for the various motor control modes, detected fault management, and other functions Characteristics As standard, the controller manages the following: Control Modes overload mode independent mode reverser mode 2-speed mode 2-step mode Custom mode Inputs/Outputs 6 discrete logic inputs 3 relay logic outputs (1 N.O.) 1 relay output for detected fault signalling (1 N.O. + 1 N.C.) overload relay Measurements connection for a thermistor probe connections for a ground sensor Table.1: Setting Range (A) For Modbus Controllers Control Voltage (V) Current Range (A) 24 Vdc 0.4 LTMR0MBD Vac 0.4 LTMR0MFM Vdc 1.35 LTMRMBD Vac 1.35 LTMRMFM Vdc 5 LTMRMBD Vac 5 LTMRMFM For EtherNet Modbus TCP 24 Vdc 0.4 LTMR0EBD Vac 0.4 LTMR0EFM Vdc 1.35 LTMREBD Vac 1.35 LTMREFM Vdc 5 LTMREBD Vac 5 LTMREFM For CANopen 24 Vdc 0.4 LTMR0CBD Vac 0.4 LTMR0CFM Vdc 1.35 LTMRCBD Vac 1.35 LTMRCFM Vdc 5 LTMRCBD Vac 5 LTMRCFM For DeviceNet 24 Vdc 0.4 LTMR0DBD Vac 0.4 LTMR0DFM Vdc 1.35 LTMRDBD Vac 1.35 LTMRDFM Vdc 5 LTMRDBD Vac 5 LTMRDFM For Probibus DP LTMR0MBD 24 Vdc 0.4 LTMR0PBD Vac 0.4 LTMR0PFM Vdc 1.35 LTMRPBD Vac 1.35 LTMRPFM Vdc 5 LTMRPBD Vac 5 LTMRPFM LTME Expansion Module: The expansion module adds the following functionalities to the TeSys T controller: voltage measurement between phases up to 690 V nominal 4 additional inputs Inputs LTMEV40BD 4 discrete logic inputs (isolated) 2 types of power for the inputs: 24 Vdc and to 240 Vac A 24 Vdc LTMR controller can be assembled with a 240 Vac expansion module and vice versa The LTMVE must be connected to the LTMR controller by a connecting cable. Table.2: Input Control Voltage Expansion Module Number of Inputs Supply to the Electronics 24 Vdc 4 via the LTMR LTMEV40BD Vac 4 controller LTMEV40FM HMI Human Machine Interface: Depending on the application, two types of HMI can be used with the motor management system. The LTMCU operator control unit: Control/monitoring of a 1 to 1 LTMR controller A Magelis XBTN410 terminal Control/monitoring of 1 to LTMR controllers LTMCU Compact Display: Configure the parameters Display information Monitor the alarms and detected faults Local control of the motor via the local control interface (keys can be customized) Three different languages can be loaded into the LTMCU LTMCU controller at the same time: English, French, Spanish are the defaults. A language download utility (LangTool), together with all the other languages, are available on the website This tool allows the languages present in the LTMCU control until to be adapted. The LTMCU HMI control unit has an additional front panel RJ45 port, protected by a flexible cover. Magelis Display: Two applications have been predefined for the TeSys T controller. Depending on the application loaded, the HMI terminal makes it possible to: Configure and monitor a motor starter (LTM_1T1_V1.dop) Monitor and modify certain parameters up to motor starters (LTM_1T_X_V1.dop) XBTL0 programming software is needed for loading applications into the XBT HMI terminal. Table.3: HMI Modules and Software Description Supply Voltage Operator Control unit via the LTMR controller LTMCU Magelis compact display 24 Vdc XBTN Configuration software Windows 99, 2000, XP VJD SND TMS V11M Schneider Electric

4 LT6CT4001 DA1TT Table.1: Current Transformers Current Transformer Ratio a :1 LT6CT :1 LT6CT :1 LT6CT :1 LT6CT a For use with LTMR0 controllers. Table.2: Ground Fault Sensors Rated Operational Current le (A) Internal Toroid Ø (mm) Closed Toroids, Type A Split Toroids, Type OA Note: Dimensional drawings are in catalog DIA1ED2062EN-US. Table.3: PTC Thermistor Probes b Nominal Operating Description Temperature Color c Each (NOT) C Triple Probes 90 Green/green DA1TT Brown/brown DA1TT Grey/grey DA1TT Blue/blue DA1TT White/blue DA1TT Black/black DA1TT Blue/red DA1TT White/green DA1TT b PTC: Positive Temperature Coefficient. c Sold in lots of 10. Configuration with PowerSuite The TeSys T configurator is incorporated in the PowerSuite software application, versions 2.5 and higher. PowerSuite software allows configuration, commissioning and maintenance of motor starters protected by a TeSys T controller. A library containing predefined motor control mode functions is available in order to: allow standardization avoid errors reduce motor starter setup times By using logic functions, a custom mode makes it possible to: easily adapt these predefined motor control mode functions to the specific needs of your applications create new functions The functions thus defined can be saved and used to build your function library for future applications. To create special functions, a logic editor is incorporated in the configurator and allows a choice of 2 programming languages: function block structured text A Table.4: Configuration Tools Description Composition Connection kit for PC serial port for Modbus 1 x 3 m length cable VW3A106 PLC multidrop connection with two RJ45 connectors 1 RS232/RS45 converter with one pin female SUB-D connector and one RJ45 connector. Interface for USB port (for use with 1 USB cable, SUB-D 9-pin SR2CBL06 cable W3A106) Length: 1. m Drivers supplied on CD-Rom USB serial port cable for connecting a TeSys T controller to your PC 1 USB/Serial Port Cable TXSCUSB Schneider Electric -95

5 TeSys T and SMS PowerLogic: TeSys T is integrated in PowerLogic SMS Version 4.0. and will address energy management needs by fully utilizing the TeSys T power/energy management features. For more information on PowerLogic products, see Power Monitor Control Section 4. Table.1: Connecting Cables Description Number and type of connectors LTMCU control unit XBTN410 LTME expansion module 10 degree Ethernet external connector Table.2: Description Length m (ft) 2 x RJ45 1 (3) VW3A1104R (10) VW3A1104R () VW3A1104R SUB-D 25-pin female to RJ () XBTZ x RJ (0.13) LTMCC (1) LUR (3) LU3R x RJ45 LTM9CE10T Connection Accessories For EtherNet (Modbus TCP) connection Shielded twisted pair cables to standard EIA/TIA56 Cables fitted with 2 x RJ45 connectors for connection to terminal equipment Shielded twisted pair cables, UL and CA 22.1 approved Cables fitted with 2 x RJ45 connectors for connection to terminal equipment Length m (ft) Straight 2 (7) 490NTW () 490NTW (39) 490NTW (131) 490NTW (263) 490NTW Straight 2 (7) 490NTW00002U () 490NTW00005U (39) 490NTW00012U (131) 490NTW00040U (263) 490NTW0000U For Modbus PLC connection Cables fitted with 2 x RJ45 connectors 0.3 (1) VW3A306R (3) VW3A306R (10) VW3A306R T-junctions 0.3 (1) VW3A306TF (3) VW3A306TF RS45 line terminator VW3A306R N/A For CANopen connection Cables 50 (4) TSXCANCA (32) TSXCANCA (94) TSXCANCA IP20 connectors Elbowed (90 ) TSXCANKCDF90T SUB-D 9-pin female Line end adapter switch Straight TSXCANKCDF10T Elbowed (90 ) TSXCANKCDF90TP SUB-D 9-pin connector for connection to PC or 7.00 diagnostic tool For DeviceNet connection Cables 50 (4) TSXCANCA (32) TSXCANCA (94) TSXCANCA For Profibus DP connection Cables (32) TSXPBSCA (1313) TSXPBSCA Connectors With line terminator 490NAD Without line terminator 490NAD With line terminator and terminal port 490NAD Table.3: Marking Accessories Description Composition Sold in lots of Each Clip-in markers Strips of 10 identical (maximum of numbers (0 to 9) 25 AB1R a 0.52 Strips of 10 identical capital letters (A to Z) 5 per unit) 25 AB1G a 0.52 a When ordering replace the in the catalog number with the number or letter required Schneider Electric

6 LTMR controllers LTMEV40 expansion modules LTMCU operator control unit Panel mounting, cut-out a b 140 mm with RJ45 connector for connection to expansion module and to network, 6 mm with Profibus DP/CANopen connector. Leave a gap around the device of: 9 mm at 45 C, 9 to 40 mm from 45 to 50 C, 40 mm at 60 C. Current Transformers LT6CT HMI Terminal XBTN ,5 42, , ,5 c d mm with mounting clips (supplied with the product). 5 mm with SUB-D 25-pin elbowed cable XBTZ960 for Twido, TSX Micro and Premium PLCs or XBTZ99 for Advantys STB distributed I/O system. 104 mm with SUB-D 25-pin cable XBTZ6/Z961 for Twido, TSX Micro and Premium PLCs 132 d 74 c 2009 Schneider Electric -97