The cost-effective, reliable and easy-to-use converter for basic applications siemens.com/sinamics-v20

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1 SINAMICS V2 The cost-effective, reliable and easy-to-use converter for basic applications siemens.com/sinamics-v2

2 SINAMICS V2 member of the SINAMICS family SINAMICS V2 The perfect solution for basic applications SINAMICS V2, the versatile converter for basic demands Today, in an increasing number of applications in plant and machinery construction, individual automation and drive solutions are demanded that automate simple motion sequences with low associated requirements. With its compact SINAMICS V2, the basic performance converter, Siemens offers a simple and cost-effective drive solution for these types of applications. SINAMICS V2 sets itself apart with its quick commissioning times, ease of operation, robustness and cost efficiency. With seven frame sizes, it covers a power range extending from.12 kw up to 3 kw (1/6 hp up to 4 hp). Minimize your costs Engineering, commissioning and operating costs as well as those in operation must be kept as low as possible. You have precisely the right answer with our SINAMICS V2. To increase energy efficiency, the converter is equipped with a control technique to achieve optimum energy efficiency through automatic flux reduction. Not only this, it displays the actual energy consumption and has additional, integ rated energy-saving functions. This allows energy consumption to be slashed drastically. Highlights Easy to install Push-through and wall mounting side-by-side possible for both USS and Modbus RTU at terminals Integrated braking chopper for 7.5 kw to 3 kw (1 hp up to 4 hp) Electromagnetic compatibility (EMC) category C1/C2 Easy to use Parameter loading without power supply Integrated application and connection macros Keep Running mode for uninterrupted operation Wide voltage range, advanced cooling design and coated PCBs increase robustness Easy to save money ECO mode for V/f, V²/f / Hibernation mode Monitoring energy and water flows Optimized for solar panel powered pump system High overload and low overload mode for FSE Power range.12 kw to 3 kw (1/6 hp up to 4 hp) Voltage range 1AC 2 V V ( 1% / +1%)* 3AC 38 V V ( 15% / +1%) Control modes V/f V²/f FCC V/f multi-point * Single-phase devices can also be connected to two phases of a 3-phase 23 V supply system. You can find detailed information here: 2

3 Typical applications Pumping, ventilating and compressing Centrifugal pumps Radial/axial fans Compressors Solar pumps Additional advantages: High availability through automatic restart and flying restart after power failures Broken belt detection by monitoring the load torque Pump protection against cavitation Hammer start and blockage clearing modes for clogged pumps PID controller for process values (e.g. temperature, pressure, level, flow) PID auto tuning to optimize controller parameters Hibernation mode stops the motor when demand is low Motor staging extends the flow range by adding two more fixed-speed drives (cascade) Frost and condensation protection prevents moisture in motors under extreme environmental conditions Moving Belt conveyors Roller conveyors Chain conveyors Treadmills Bucket conveyors Additional advantages: Soft, jerk-free acceleration reduces the stress on the gear units, bearings, drums and rollers Super torque start for conveyor belts with high breakaway torque Dynamic behavior by using braking resistor or DC braking Direct control of mechanical holding brake Broken belt detection by monitoring the load torque Precise stopping with Quick Stop (switch-off positioning) independently from the control cycle Processing Single drives in the process industry such as mills, mixers, kneaders, crushers, mechanical presses, agitators, centrifuges Single drives in commercial appliances such as kitchen ovens, mixers, washing machines Main drives in machines with mechanically coupled axes such as ring spinning machines, braiding machines for textiles, ropes and cables Additional advantages: Frost and condensation protection prevents moisture in motors under extreme environmental conditions Higher productivity with uninterrupted production due to Keep Running mode Exchange of regenerative energy via the DC link Super torque start for machines with a high breakaway torque 3

4 SINAMICS V2 advantages Easy to install Easy, and all from a single source SIMATIC Panel Ethernet / PROFINET SIMATIC PLC USS Modbus RTU SINAMICS V2 SINAMICS V2 feature Together with SIMATIC PLC/HMI, tested and ready-to-run application examples to connect a V2 converter to a controller. Your benefits Different application examples can be downloaded free of charge from the online support portal. For more information, also see page 8 or go directly to sinamics-applications Installation Side-by-side mounting V2 No space required Wall mounting Cooling Push-through mounting Cooling Compact design, side-by-side mounting and flexible device installation for both wall mounting and push-through mounting. Operation without additional option modules possible. Compact installation allows smaller cabinets to be used Push-through mounting allows the cabinet to be cooled more easily Can be run out-of-the-box without other options Basic operator actions at a built-in BOP (Basic Operator Panel) Frame sizes FSAA and FSAB (1AC 23 V) 24% smaller compared to previous frame size FSA within the same power range Communication Standard library Siemens products Other products SINAMICS V2 Modbus The communication port is available at the terminals. The preset parameters of the USS and Modbus RTU are defined in the connection macro. Easy integration into existing systems Easy integration into micro automation systems Easier commissioning through standard libraries and connection macros Full flexibility of Modbus RTU settings widen to communicate with controller Simple connection to a control system (SIMATIC PLC) EMC category C1 SINAMICS V2 in frame sizes FSAA and FSAB, 1AC 23 V with integrated category C1 EMC filter. Can be operated in EMC-sensitive environments such as residential areas, without requiring additional external filters 4

5 Easy to use Parameter cloning Parameter loading SINAMICS V2 feature Parameter settings can be easily transferred from one unit to another even without power supply by using the parameter loader. Your benefits Less technical support required Short commissioning time The product is delivered to the customer already preset Commissioning Copy configuration Macro approach Fan Macro SINAMICS V2 Connection and application macros to simplify I/O configuration and make the appropriate settings. Shorter training and commissioning time Integrated and optimized application setting Simple connection and application macros can be selected instead of configuring long complic ated parameter lists Errors caused by wrong parameter settings can be avoided Keep Running mode SINAMICS V2 Motor The function provides higher productivity in production by automatic adaptation in the case of unstable line supply. Stable operation under difficult line supply conditions Higher productivity through prevention of interruptions of the production line Adaptation to application-relevant reactions through flexible definition in case of fault/alarm Robustness SINAMICS V2 Wider voltage range, better cooling design and coated PCB increase robustness of the drive in difficult environments. Operation possible when the line supply voltage fluctuates Reliable operation for line voltages: 1AC 2 V 24 V ( 1% / +1%) 3AC 38 V 48 V ( 15% / +1%) Operation at ambient temperatures between 1 C and 6 C Motor 5

6 SINAMICS V2 advantages Easy to save money SINAMICS V2 feature ECO mode / Hibernation mode Energy reduction during operation and standby Save energy threshold UP TO 6% ENERGY SAVING POTENTIAL Integrated ECO mode for V/f and V²/f automatically adapts the flux to save energy. The energy consumption can be shown in kwh, CO₂ or even in the local currency. Hibernation mode, converter and motor are only activated when used by the plant or machine. Your benefits ECO mode: Energy saving during low dynamic load cycles Tells end users the actual energy that has been saved Hibernation mode: Smart hibernation saves energy Extended lifetime of motor Optimized for solar panel powered pump system Independent from grid Integrated MPPT controller SINAMICS V2 Hibernation and restart functions for solar pump Water pipe The integrated MPPT controller utilizes the solar energy to a maximum and the optimized hibernation function is used to control a motor. No additional MPPT controller necessary Independent of the public grid Energy saving and maximum utilization of the solar panel energy Fully automated solution Photovoltaics Submersible pump Integrated energy and water flow monitoring Energy consumption and savings are monitored without the need for power measurement equipment. Intuitive values of power consumption and savings without additional investments for measurement equipment Values can be shown as kwh, CO₂ or as a currency Water flow meter for flow measurement V2 Power meter for power measurement The volume of water pumped by a SINAMICS V2 drive is calculated without requiring a sensor according to pump characteristic curve in solar pump application. Requires no water flow meter Single SINAMICS V2 pump station with report function to show total water flow and operational status of the entire pump system Cost saving for low overload applications High Overload Low Overload SINAMICS V2 FSE I HO t I LO t (22 kw and 3 kw) have two different load cycles. Low Overload (LO): 11% IL²) for 6 s (cycle time: 3 s) High Overload (HO): 15% IH³) for 6 s (cycle time: 3 s) With the low overload cycle, the converter can reach a higher output current and power. A smaller converter can be used. Optimally designed for variable applications: Low Overload for applications with a low dynamic response (continuous duty) High Overload for applications with a high dynamic response (cyclic duty) 6 ¹) Application and machine-type dependent. ²) The output current IL is based on the duty cycle for low overload (LO). ³) The output current IH is based on the duty cycle for high overload (HO).

7 SINAMICS V2 in the automation environment Integrated and innovative support DT Configurator fast product selection and ordering The DT Configurator supports you with: Selecting the best drive based on the application The subsequent ordering process The DT Configurator supplies you with: A drive that is optimally tailored to your requirements 2D/3D models Operating instructions Data sheets You can directly order the selected components through the Industry Mall the Siemens e-commerce website and without having to duplicate entries. In order to avoid making mistakes while ordering, the order number is checked to ensure that it is correct. Link to Internet page: Industry Mall comprehensive online information and services The Industry Mall supports you with: Selecting products, services and trainings The Industry Mall supplies you with: A product selection of the complete and up-to-date Siemens automation and drive technology product spectrum System configuration Download of CAX data, data sheets and schematic diagrams Online shopping cart orders Price and order overview Availability check and order tracking Link to Internet page: 7

8 SINAMICS V2 in the automation environment SINAMICS V2 in the automation environment Complete motion control solutions from Siemens SINAMICS V2 and SIMATIC Siemens offers comprehensive solutions from a single source for general motion control applications. Through the optimized interaction between SIMATIC control and SINAMICS drive technology, as shown in our SINAMICS Application Examples, we can provide you with highly efficient systems. Siemens application examples comprise: Ready-to-run application examples, including wiring diagrams, parameter descriptions Sample configurations for connecting SINAMICS with SIMATIC, including hardware, software and wiring examples, installation instructions for the supplied S7 project, drive parameterization, and HMI sample projects Customer benefits: Basis for customer-specific configurations Optimal leveraging of TIA advantages Free download via the Online Support Portal: Example: Speed control of a V2 with S7-12 (TIA Portal) via USS protocol/modbus RTU with HMI Task USS communication Cyclic write/read access of a SIMATIC S7-12 to selected SINAMICS V2 process/control data, the transmission of which is supported by a STEP 7 instruction Connections of up to 64 drives are possible MODBUS communication Cyclic write/read access of a SIMATIC S7-12 to selected SINAMICS V2 process/control data that can be triggered via a STEP 7 instruction via MODBUS register numbers Solution With up to three communication modules CM1241 added to the SIMATIC S7-12 and one communication board CB1241, a USS or MODBUS communication can be established to SINAMICS V2 drives. USS communication Up to 16 drives can be operated per port. The user function blocks use STEP 7 instructions USS_PORT, USS_DRV, USS_RPM and USS_WPM MODBUS communication Up to 32 drives can be operated per port (with repeaters, up to 247). The user function blocks use the STEP 7 instructions MB_COMM_LOAD and MB_MASTER Link to Internet page: 8

9 SINAMICS V2 technical data Overload capability characteristics M = n² P ~ n³ M = torque n = speed P = power Low Overload (LO) is generally used for applications demanding a low level of dynamic performance (continuous duty), squarelaw torque characteristic with low breakaway torque and low speed precision. For example: centrifugal pumps, radial/axial fans, reciprocating blowers, radial compressors, vacuum pumps, agitators, Overload capability Low overload (LO) 11% IL¹) for 6 s within a cycle time of 3 s M = constant P ~ n M = torque n = speed P = power High Overload (HO) is generally used for applications demanding a higher dynamic performance (cyclic duty) as well as constant torque characteristics with a high breakaway torque. For example: conveyor belts, geared pumps, eccentric worm pumps, mills, mixers, crushers, vertical conveying equipment, centrifuges, Overload capability High overload (HO) 15% IH²) for 6 s within a cycle time of 3 s ¹) The output current IL is based on the duty cycle for low overload (LO). ²) The output current IH is based on the duty cycle for high overload (HO). Easy accessibility from outside the cabinet. V2 BOP Interface Frame size FSAA V2 BOP (Basic Operator Panel) 9

10 SINAMICS V2 technical data Technical data Power and control ¹) 1AC 23 V FSAA/AB unfiltered devices as well as 3AC 4 V unfiltered devices, can be operated on an IT network. ²) To achieve 25 m shielded motor cable length also with FSA, unfiltered devices with external filter have to be used. ³) Single-phase devices can also be connected to two phases of a 3-phase 23 V supply system. You can find detailed information here: document/ Voltage 1AC 23 V: 1AC 2 V V ( 1% / +1%) 3) 3AC 4 V: 3AC 38 V V ( 15% / +1%) Maximum output voltage Supply frequency Line supply type Power range 1% of input voltage 5 / 6 Hz cos φ / Power factor.95 /.72 Overload capability Output frequency Efficiency factor 98% Control modes Standards Standards EMC standards, radiated emissions and disturbance voltage (conducted emissions) Features Energy saving Ease of use Application Protection TN, TT, TT earthed line, IT¹) 1AC 23 V kw (1/6 4 hp) 3AC 4 V.37 3 kw (1/2 4 hp) up to 15 kw: High Overload (HO): 15% IH for 6 s within a cycle time of 3 s from 18.5 kw: Low Overload (LO): 11% IL for 6 s within a cycle time of 3 s High Overload (HO): 15% IH for 6 s within a cycle time of 3 s Hz resolution:.1 Hz Voltage / frequency control mode: linear V/f, square law V/f, multi-point V/f Flux current control mode: FCC CE, culus, RCM, KC EN618-3 category C1, 1 st environment (residential): 1AC 23 V.12 to.75 kw with integrated EMC filter, or unfiltered with external line filter, shielded cables 5 m EN618-3 category C2, 1 st environment (domestic): 1AC 23 V 1.1 to 3 kw with integrated EMC filter, shielded cables 25 m 3AC 4 V without integrated EMC filter with external line filter, shielded cables FSA²) up to FSE 25 m EN618-3 category C3, 2 nd environment (industrial): 3AC 4 V with integrated EMC filter, shielded cables FSA 1 m, FSB up to FSD 25 m, FSE 5 m ECO mode Hibernation mode Energy consumption monitoring Integrated MPPT (maximum power point tracking) controller Connection and application macro Parameter cloning Keep Running mode USS/Modbus RTU communication Customized default value List of modified parameters Converter status at fault Automatic restart Flying start DC-link voltage control Imax control PID controller BICO function Hammer start Super torque mode Blockage clearing mode Motor staging Flexible boost control Wobble function Slip compensation Dual ramp Adjustable PWM modulation Frost protection Condensation protection Cavitation protection Kinetic buffering Load failure detection 1

11 Signal inputs and outputs Analog inputs Analog outputs AI1: bipolar current / voltage mode, 12-bit resolution AI2: unipolar current / voltage mode, 12-bit resolution Can be used as digital inputs AO1: 2 ma Digital inputs Digital outputs DI1 DI4, optically isolated PNP/NPN selectable by terminal DO1: transistor output DO2: relay output 25 V AC.5 A with resistive load 3 V DC.5 A with resistive load Connection diagram FSAA up to FSC FSD, FSE 4 V 23 V Main circuit M Control circuit Digital inputs External 24 V supply Internal 24 V supply Digital outputs Transistor output Relay output Analog output Analog inputs 4.7 kω RS-485 Expansion port Mounting and environment Degree of protection Mounting Cooling Surrounding temperature Relative humidity Altitude Motor cable length Dynamic braking IP2 Wall mounting, side-by-side mounting, push-through mounting for FSB, FSC, FSD and FSE.12 to.75 kw: convection cooling All frame size: power electronics cooled using heat sinks with external fan In operation 1 6 C (14 14 F) 4 6 C (14 14 F) with derating In storage C ( F) 95% (non-condensing) Up to 4 m above sea level m: output current derating m: supply voltage derating Unshielded cable: 5 m for FSAA up to FSD, 1 m for FSE Shielded cable: 25 m for FSAA up to FSD, 5 m for FSE Longer motor cables possible with output reactor (see options) Option module for FSAA to FSC; integrated for FSD and FSE 11

12 SINAMICS V2 dimensions Dimensions SINAMICS V2 device D W2 W1 H1 H3 H2 H1: Height with fan H3: Height without fan Width (mm) Height (mm) Depth (mm) Weight (kg) Frame size W1 W2 H1 H2 H3 D WT approx. FSAA FSAB FSA FSB FSC FSD FSE V2 BOP (Basic Operator Panel) V2 BOP (Basic Operator Panel) interface Ø3 Cutout Ø Drill pattern V2 Parameter loader

13 1AC 2 V 24 V options Prated (HO) kw 1AC 23 V Braking resistors Line reactors Output reactors Braking module Line filter class B FS W H D WT W H D WT W H D WT W H D WT W H D WT.12 AA AB B C AC 38 V 48 V options Braking resistors Line reactors Output reactors Braking module Line filter class B Prated (LO) kw FS W H D WT W H D WT W H D WT W H D WT W H D WT 3AC 4 V.37 A B C D integrated E FS = frame size, WT = weight in kg, W = width in mm, H = height in mm, D = depth in mm New New We made it even smaller. The smallest SINAMICS converter saves on space not on what counts. Frame size FSAA and FSAB, 1AC 23 V.12 to.75 kw with integrated EMC filter Frame size FSAA Frame size FSAB 13

14 SINAMICS V2 system overview Full range of options Fuse Circuit breaker V2 BOP (Basic Operator Panel) Line reactor Braking resistor, small (FSAA, FSAB, FSA, FSB, FSC) Braking resistor, large (FSD and FSE) Line filter Standard LAN cable BOP (Basic Operator Panel) interface Braking module (FSAA, FSAB, FSA, FSB, FSC) SINAMICS Memory Card (SD) Shield connection kit Parameter loader Output reactor Options 1 V2 BOP Same function as the integrated BOP (Basic Operator Panel), but can be used for remote mounting. The value and setpoint are changed by rotating the wheel. For remote mounting with IP54 and UL Type 1 enclosure protection level from outside. 2 BOP interface Connection between converter and BOP RJ45 interface is compatible with standard LAN cable 3 BOP cable The cable is not included in the delivery. You can use any standard LAN cable with standard RJ45 connector. 4 Parameter loader 5 SINAMICS Memory Card (SD) Up to 1 parameter sets with parameter settings can be written from the memory card (SD card up to 32 GB supported) to the converter or saved from the converter to the memory card without connecting the converter to the line supply. Memory card (512 MB) (Standard SD cards up to 32 GB are supported) 6 Line filter Improved EMC performance Longer motor cable for FSAA, FSAB, FSA Options 7 Line reactor 8 Braking module 9 Braking resistor 1 Output reactor 11 Shield connection kit Reduces the harmonic current Improves the power factor Recommended if input current (RMS value) is higher than the rated current of the converter Shortens the deceleration ramp time Suitable for 1AC 23 V and 3AC 4 V Adjustable duty cycle from 5% to 1% FSD and FSE already have an integrated braking unit Dissipates regenerative energy as heat 5% duty cycle as default setting Longer motor cable: 3AC 4 V shielded and unshielded cable: 15 m for FSA to FSD, 2 m / 3 m for FSE 1AC 23 V shielded and unshielded cable: 2 m Shield connection Strain relief 12 Fuse Recommended fuse corresponding to the IEC/UL standard 13 Circuit breaker Recommended circuit breaker corresponding to the IEC/UL standard 14

15 Selecting the SINAMICS V2 and options 1AC 2 V V device¹) Rated data Prated (HO) IH Article number Fans Frame kw hp A size.12 1/6.9 6SL321-5BB11-2 V1 FSAA.25 1/ SL321-5BB12-5 V1 New.37 1/ SL321-5BB13-7 V1.55 3/ SL321-5BB15-5 V1 FSAB SL321-5BB17-5 V1 New /2 6 6SL321-5BB21-1 V 1 FSB SL321-5BB21-5 V SL321-5BB22-2 V 1 FSC SL321-5BB23- V 1 EMC Standards Without integrated filter With integrated line filter category C2²) (only available for FSB and FSC from 1.1 to 3 kw) With integrated filter category C1¹¹) (only available for FSAA and FSAB up to.75 kw) U A B 3AC 38 V 48 V device Rated data Prated (LO) IL 4 V 3 ) IL 48 V Prated (HO) kw hp A A kw hp.37 1/ /2.55 3/ / / / / / EMC Standards With integrated line filter category C3⁵) Without integrated filter 1AC 2 V V options FS Prated Braking Line Output Shield connection Line filter Corresponding to the IEC standard (HO) resistor reactor reactor kit class B⁶) Standard fuse⁷) Circuit breaker⁷) kw 6SE64-6SE64-6SE64-6SL3266-6SL323- Current in A Article No. Article No. FSAA.12 4BC5-AA 3CC-4AB3 3TC-4AD3 1AR-VA1 BB21-8VA 1 3NA383 3RV211-1DA1.25 3RV211-1FA1.37 3CC1-AB3 3RV211-1HA1 FSAB.55 3RV211-1JA NA385 3RV211-1KA1 FSB 1.1 4BC11-2BA 3CC2-6BB3 3TC1-BD3 1AB-VA 2 3NA387 3RV221-4BA NA3812 3RV221-4CA1 FSC 2.2 1AC-VA 35 3NA3814 3RV221-4EA1 3 4BC12-5CA 3CC3-5CB3 3TC3-2CD3 5 3NA382 3RV131-4FA1 Accessories Spare parts Name Article number Frame size Article number Parameter loader 6SL3255-VE-UA1 New BOP interface⁸) (Basic Operator Panel) 6SL3255-VA-2AA1 New Braking module 6SL321-2AD2-8VA 1AC 23 V: 8 A; 3AC 4 V: 7 A V2 BOP (Basic Operator Panel) 6SL3255-VA-4BA1 New BOP cable⁹) SINAMICS Memory Card (512 MB) 6SL354-4AG-2AA RS485 Terminators (Content 5 Pieces) 6SL3255-VC-HA SINAMICS V2 Training case 6AG167-2AA-AB6 DIN Rail Mounting Kit FSA/FSAA/FSAB: 6SL3261-1BA-AA 1) FSB: 6SL3261-1BB-AA Migration Mounting Kit to fit FSAA/AB to former FSA 6SL3266-1ER-VA Replacement fan FSA FSB FSC FSD FSE 6SL32-UF1-AA 6SL32-UF2-AA 6SL32-UF3-AA 6SL32-UF4-AA 6SL32-UF5-AA 15

16 IH 4 V 4) IH 48 V Article number Fans Frame A A size SL321-5BE13-7 V FSA SL321-5BE15-5 V SL321-5BE17-5 V SL321-5BE21-1 V SL321-5BE21-5 V SL321-5BE22-2 V SL321-5BE23- V 1 FSB SL321-5BE24- V SL321-5BE25-5 V 1 FSC SL321-5BE27-5 V 2 FSD SL321-5BE31-1 V SL321-5BE31-5 V SL321-5BE31-8 V 2 FSE SL321-5BE32-2 V 2 C U ¹) Single-phase devices can also be connected to two phases of a 3-phase 23 V supply system. You can find detailed information here: ²) EN618-3 Category C2, 1 st environment (residential domestic) ³) The output current IL is based on the duty cycle for low overload (LO). ⁴) The output current IH is based on the duty cycle for high overload (HO). ⁵) EN618-3 Category C3, 2 nd environment (industry) ⁶) See specification of EMC standards, page 1 ⁷) Additional information about the listed fuses and circuit breakers can be found in Catalogs LV 1, IC 1 and IC 1 AO ⁸) BOP interface and BOP integrated standard RJ45 connector compatible for standard Ethernet cable. ⁹) The cable is not included in the delivery. You can use any standard LAN cable with standard RJ45 connector. ¹⁰) Installation of FSA with fan, please refer to SINAMICS V2 manual. Installation of FSAA/AB, DIN Rail Mounting Kit for FSA install with Migration Mounting Kit together. ¹¹) EN618-3 category C1, 1 st environment (residential). 3AC 38 V 48 V options FS Prated Prated Braking Line Output Shield connection Line filter Corresponding to the IEC standard (LO) (HO) resistor reactor reactor kit class B 6) Standard fuse⁷) Circuit breaker⁷) kw kw 6SL321-6SL323-6SL322-6SL3266-6SL323- Current in A Article No. Article No. FSA BE14-3AA CE13-2AA AE16-1CA 1AA-VA BE17-7BA 6 3NA381 3RV211-1CA RV211-1DA RV211-1EA RV211-1FA CE21-AA 1 3NA383 3RV211-1HA BE21-AA AE18-8CA 16 3NA385 3RV211-1JA1 FSB 3 3 1AB-VA BE21-8BA 3RV211-1KA1 4 4 AE21-8CA 2 3NA387 3RV221-4AA1 FSC BE21-8AA CE21-8AA 1AC-VA 32 3NA3812 3RV221-4BA1 FSD AE23-8CA 1AD-VA BE23-8BA 3VL113-1KM3-AA BE23-8AA CE23-8AA 3VL114-1KM3-AA VL115-1KM3-AA 6SE64-6SL323-6SE64-6SL3266-6SL323- FSE BD21-2DA CJ24-5AA 3TC5-4DD 1AE-VA BE23-8BA 63 3NA322 3VL118-1KM3-AA 3 22 CD25-3AA BE27-5BA 8 3NA324 3VL118-1KM3-AA Selecting SIMATIC S7-12 PLC for SINAMICS V2 CPU Communication module Article number RS485 communication for USS or Modbus RTU CPU 1211C 1211 CPU AC/DC/Rly 6ES BE4-XB CB 1241 RS CPU DC/DC/DC 6ES AE4-XB or 1211 CPU DC/DC/Rly 6ES HE4-XB CM 1241 RS 485/422 CPU 1212C 1212 CPU AC/DC/Rly 6ES BE4-XB 1212 CPU DC/DC/DC 6ES AE4-XB 1212 CPU DC/DC/Rly 6ES HE4-XB CPU 1214C 1214 CPU AC/DC/Rly 6ES BG4-XB 1214 CPU DC/DC/DC 6ES AG4-XB 1214 CPU DC/DC/Rly 6ES HG4-XB CPU 1215C 1215 CPU AC/DC/Rly 6ES BG4-XB 1215 CPU DC/DC/DC 6ES AG4-XB 1215 CPU DC/DC/Rly 6ES HG4-XB CPU 1217C 1217 CPU DC/DC/DC 6ES AG4-XB Article number 6ES7241-1CH3-1XB or 6ES7241-1CH32-XB The shown SIMATIC S7 selection is only a suggestion. For detailed and further information please refer to the SIMATIC S7-12 brochure, catalog or web page: simatic-s

17 System at glance SINAMICS V2 3AC 38 V 48 V 1AC 2 V 24 V 1AC 2 V 24 V FSAA FSAB FSA FSB FSC FSD FSE SINAMICS V2 BOP (Basic Operator Panel) SINAMICS V2 BOP interface SINAMICS V2 Parameter loader SINAMICS V2 Braking module SINAMICS V2 Options Braking resistor Line reactor Output reactor Shield connection kit Line filter Standard fuse Circuit breaker Replacement fan Standard LAN cable 17

18 There s more to it: siemens.com/ids Discover in detail how Integrated Drive Systems boost your competitive edge and improve your time to profit. Integrated Drive Systems to go: Visit our mobile site! Follow us on: Published by Siemens AG 216 Digital Factory P.O. Box Erlangen, Germany Article No. E21-A9-P67-V7-76 Printed in Germany Dispo 215 D&M/79697 WS Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, stateof-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit industrialsecurity

19 Siemens AG 211 SINAMICS V6 The perfect solution for basic servo applications Brochure May 211 SINAMICS Answers for industry.

20 Siemens AG 211 SINAMICS V6 with 1FL5 servomotors The solution for basic servo applications There is a requirement to automate motion sequences in increasingly more applications. Basic motion sequences with low demands on the dynamic performance are involved as well as more infrequently used motion sequences, which should increase the operator friendliness of increasingly more flexible machines, but not directly influence the number of machine cycles. Servo drive technology with a high dynamic performance is frequently not required for axes used to adjust formats or for basic machines. That is why Siemens is offering a simple, cost-effective drive solution for these types of applications with its SINAMICS V6 basic performance servo drive combined with rugged 1FL5 servomotors. The solution is especially suitable in conjunction with PLC systems for positioning tasks, for instance: Stacking and unstacking magazines Indexing rotary tables Indexing conveyor belts, axes and other transport equipment Controlling simple, interpolating axes Positioning servo valves Positioning adjusting axes Positioning feed axes in simple machine tools. In applications where the masses to be moved are low, for example in laboratory automation or for labeling, the combination of SINAMICS V6 and 1FL5 motors represents a favorably priced solution where acceptable dynamic performance can be achieved. The PLC (e.g. SIMATIC S7-12) supplies the drive with setpoints via the well-proven pulse/direction interface which then optimally implements these in the closed speed loop with the motor. The use of the pulse/direction interface in conjunction with the servomotor combines the simplicity of a stepper motor control and the performance of the servo drive to provide the optimum configuration in this power range. SINAMICS V6 stands out due to its easy handling. Four fixed motor/converter combinations are available, which simplify the selection and commissioning of the corresponding drive components. Highlights: Simple component selection: Based on the rated torque required for his application, the user selects the optimum converter/motor combination. Complete solution: SINAMICS V6 is designed for operation with 1FL5 servomotors. SINAMICS V6 and 1FL5 motors, together with the matching connection system, form a ready-to-run drive system. Simple commissioning: The drive solution is commissioned by simply setting parameters at the device. The motor data are already preset. Simple connection to a higher-level control system: SINAMICS V6 is coupled to a higher-level control system via a pulse/direction interface. 2

21 Siemens AG 211 SINAMICS V6 SINAMICS V6 servo converter The SINAMICS V6 servo converter has been especially designed to address simple servo applications, where the main focus is on cost efficiency. With the pulse/direction interface, it forms the perfect solution for basic positioning tasks in conjunction with programmable logic controllers, such as SIMATIC S7-12 or SIMATIC S7-2. The performance data is perfectly harmonized to 1FL5 servomotors. Compact module with integrated infeed, inverter and closed-loop position control for one servo axis Supply voltage 22 V V 3 AC 4 versions with output currents of 4 A, 6 A, 7 A and 1 A Pulse/direction setpoint interface (5 V differential signals) to the higher-level control system No fans for maintenance-free operation High degree of ruggedness through coated PC boards Commissioning and configuring without PC-based tools Simple commissioning using the integrated operator panel with keys and 7-segment display 2 % overload capability Preconfigured motor data already saved in the drive CE certified Motors that can be connected: 1FL5 servomotors 1FL5 servomotor 1FL5 servomotor The 1FL5 servomotor is designed for operation with the SINAMICS V6 servo converter. Together, they form an optimally coordinated axis package. 4 motor types with 4 Nm, 6 Nm, 7.7 Nm and 1 Nm Rated speed of 2 rpm Integrated TTL encoder with 25 PPR (13-bit resolution in conjunction with SINAMICS V6) Degree of protection IP54, natural cooling Optional holding brake Rugged connectors Preassembled cable, 5 or 1 m long Optional plain motor shaft or motor shaft with feather key Servo converters that can be connected: SINAMICS V6 The preconfigured motor/drive combinations ensure quick and easy commissioning. The rugged design offers an optimum combination of functionality and the appropriate technology. 3

22 Siemens AG 211 SINAMICS V6 / SIMATIC S7-12 The ideal automation team SINAMICS V6 and the SIMATIC S7-12 PLC form an ideal automation team to address basic positioning tasks. By using predefined function blocks of the S7-12, the most important tasks necessary in conjunction with positioning can be realized from the PLC program, for instance: Reference point approach to synchronize the mechanical system with the positioning electronics after power on Jog to manually traverse the positioning axis forwards or backwards Traversing the positioning axis to a predefined position (absolute positioning) or through a predefined distance (relative positioning) Executing motion sequences SINAMICS V6 is controlled via a pulse/direction interface. The traversing direction of the drive is defined using the direction signal. The drive speed is defined by the frequency of the pulse outputs. The frequency is generated via the interface blocks, using the internal frequency generator of the S7-12 based on the speed specified by the user. The blocks are in conformance with the PLCopen standard. SIMATIC HMI SIMATIC S7-12 Connecting cable: 6ES7298-2DS23-XA 23 V 3 AC SINAMICS V6 Power cable: 6FX22-5LE- Signal cable: 6FX62-2LE- Brake cable: 6FX62-2BR- 1FL5 motor SIMATIC S7-12 and SINAMICS V6 configuration SIMATIC S7-12 with SIMATIC HMI operator panel 4

23 Siemens AG 211 SINAMICS V6 Simple interfaces, simple handling, simple commissioning SINAMICS V6 stands out due to its especially easy handling. Preassembled cables from the S7-12 to the SINAMICS V6 power unit, and from the SINAMICS V6 to the motor, are available to ensure fault-free wiring. The SINAMICS V6 is parameterized using an operator panel integrated in the converter. An external PC is not required. Integrated operator panel Heat sink Pulse/direction interface Line connection 24 V 3 AC Motor connection 2 status relays, zero mark, enabling signal Motor brake Encoder connection Shield connection 24 V DC electronics power supply SINAMICS V6 connections Power cable Signal cable Brake cable 5

24 Siemens AG 211 SINAMICS V6 servo converter Technical data SINAMICS V6 Order number 6SL321-5CC14-UA 6SL321-5CC16-UA 6SL321-5CC17-UA 6SL321-5CC21-UA Type designation CPM6.1 Controlled Power Module Rated power PN.8 kw 1.2 kw 1.4 kw 2 kw Output current Rated current I n 4 A 6 A 7 A 1 A Peak current I max 8 A 12 A 14 A 2 A Input voltage V 3 AC 15 %/+1 % Input frequency 5 6 Hz ±1 % Infeed Non-stabilized Electronics power supply 24 V DC 15 %/+2 % 24 V DC supply [A].8 A (1.4) in conjunction with motors without brake (with brake) Input voltage pulse/direction interface Rated value 5 V DC Frequency range 333 khz Cooling Ambient temperature Natural cooling Storage/transport C Operation C without derating, > C derating to 7 % Relative humidity < 95 % (no condensation) Height Up to 1 m without derating, > m derating to 8 % Conductor cross-section, max. 2.5 mm 2 Motors that can be connected Degree of protection Encoder evaluation Overload capability: 2 % 1FL5 IP2 for 3 ms every 1 sec from to I max for 3 ms every 1 sec from I n to I max TTL encoder with 25 PPR (13-bit resolution using electronic multiplication) Power loss 36 W 47 W 54 W 7 W Cooling air required.5 m 3 /s.5 m 3 /s.5 m 3 /s.5 m 3 /s Sound pressure level L pa (1 m) < 45 db < 45 db < 45 db < 45 db Dimensions 1) Width 16 mm 16 mm 16 mm 123 mm Height 226 mm 226 mm 226 mm 226 mm Depth 2 mm 2 mm 2 mm 2 mm Weight 2.63 kg 2.63 kg 2.63 kg 3.44 kg Certification 1) Minimum clearances: 25 mm between drive modules, 1 mm to other control cabinet components. CE 6

25 Siemens AG 211 1FL5 servomotors Technical data 1FL5 servomotors Order number 1FL FL FL FL Torque Rated torque M n 4 Nm 6 Nm 7.7 Nm 1 Nm Torque, max. M max. 8 Nm 12 Nm 15.4 Nm 2 Nm Rated power.8 kw 1.2 kw 1.5 kw 2. kw Rated speed Encoder Type of construction acc. to EN (IEC 634-7) Degree of protection acc. to EN (IEC 634-7) Cooling Shaft extension according to DIN Coating Stator winding insulation to EN (IEC 643-1) Ambient temperature 2 rpm TTL encoder with 25 PPR IM B5 (IM V1, IM V3) IP65 Natural cooling Plain shaft or shaft with feather key (full key balancing) Black Storage/transport C Temperature class 13 (B) Operation C without derating, > C derating to 7 % Power loss 36 W 47 W 54 W 7 W Moment of inertia 11.1 x 1-4 kgm x 1-4 kgm x 1-4 kgm x 1-4 kgm 2 Dimensions Edge dimensions 13 mm 13 mm 13 mm 13 mm Length (without/with brake) 221/263 mm 239/281 mm 253/295 mm 277/319 mm Weight (without/with brake) 6/8.6 kg 7.6/1.2 kg 8.6/11.2 kg 1.6/13.2 kg Certification CE Dimensions Motor version Nm A without brake (with brake) mm B mm (25) (223) (237) (261) 136 7

26 Siemens AG 211 Ordering data SINAMICS V6/1FL5 servomotor Rated torque Nm Rated power kw Order number SINAMICS V6 6SL321-5CC14- U A 6SL321-5CC16- U A 6SL321-5CC17- U A 6SL321-5CC21- U A Order number 1FL5 servomotor 1FL56-AC21- A 1FL562-AC21- A 1FL564-AC21- A 1FL566-AC21- A Feather key, without brake Feather key, with brake Plain shaft, without brake Plain shaft, with brake A A A A B B B B G G G G H H H H Cables Signal cable 6FX62-2LE-1 Power cable 6FX62-5LE-1 Brake cable 6FX62-2BR-1 Cable lengths: 5 m AF Cable lengths: 1 m BA Additional information Service & Support support.automation.siemens.com Industry Mall Documentation Siemens AG Industry Sector Drive Technologies Division Motion Control Systems Postfach ERLANGEN GERMANY Subject to change without prior notice Order No. 6ZB5411-AS2-BA 3P / Dispo 94 BR SB 8 En Printed in Germany Siemens AG 211 The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

27 SINAMICS V9 The performance-optimized and easy-to-use servo drive system siemens.com/sinamics-v9

28 The SINAMICS V9 servo drive system member of the SINAMICS and the SIMOTICS family SINAMICS V9 and SIMOTICS S-1FL6 Optimized servo drive solution for motion control applications Content Servo drive system overview... 3 Servo drive system advantages... 5 SINAMICS V9 servo drive system in the automation environment... 1 SINAMICS V-ASSISTANT engineering tool... 1 SINAMICS V9 technical data and control features System overview and connection diagrams SIMOTICS S-1FL6 technical data and torque-speed characteristics Step-by-step selection... 2A Servo drive system The performance-optimized, user-friendly servo drive system comprises a SINAMICS V9 servo drive and a SIMOTICS S-1FL6 servomotor. Different frame sizes and motor shaft heights cover a wide range of applications for operation on single- and three-phase line supplies. There are eight servo drive frame sizes and seven motor shaft heights with power ratings ranging from.5 to 7. kilowatts, to realize a wide range of applications, with the focus on dynamic motion and processing for example positioning, transporting and winding. In addition to operation in the TIA Portal V14 with the new SIMATIC S7-15 T-CPU Advanced Controller, the servo drive system is also suitable for use with the SIMATIC S7-15 Advanced Controller and the SIMATIC S7-12 Basic Controller. SINAMICS V9 and SIMOTICS S-1FL6 ordering information... SINAMICS V9 and SIMOTICS S-1FL6 dimensions and mounting clearances... 3A 6A 2

29 Pulse train version (PTI) PROFINET version (PN) SINAMICS V9 servo drive SINAMICS V9 can be integrated into a wide range of applications, either using the pulse train version (pulse/ direction, analog, USS/Modbus RTU) or the product version with integrated PROFINET interface. The SINAMICS V9 pulse train version features internal positioning, positioning with pulse train as well as speed and torque control modes. SINAMICS V9 PROFINET version is equipped with an integrated PROFINET interface for linking the drive to an automation system via PROFIdrive profile. With integrated real-time auto tuning and automatic suppression of machine resonances, the system automatically optimizes itself to achieve high dynamic performance and smooth operation. SIMOTICS S-1FL6 servomotor SIMOTICS S-1FL6 servomotors are naturally cooled, permanent-magnet synchronous motors where the heat is dissipated through the motor surface. The motors can be simply and quickly installed using the full thread and quick-release connectors. They have a 3 percent overload capability and can be combined with SINAMICS V9 servo drive to create a powerful servo system with a high degree of functionality. Highlights of the SINAMICS V9 and SIMOTICS S-1FL6 servo drive system: Optimized servo performance Advanced one-button tuning and real-time auto tuning enables machines to achieve a high dynamic performance Automatic suppression of machine resonances 1 MHz high-frequency pulse train input Different encoder types to address the requirements of your applications Easy to use Simple connection to a control system Easy, all from a single source Easy servo tuning and machine optimization Easy commissioning with SINAMICS V-ASSISTANT Parameter cloning Easy integration via PTI, PROFINET, USS, Modbus RTU Cost effective Integrated control modes: Pulse train positioning, internal positioning with traversing block or Modbus, speed and torque control modes Integrated internal positioning function Integrated braking resistor in all frame sizes Integrated holding brake switch (for the 4 V version), no external relay necessary Reliable operation High-quality motor bearings All motors have IP65 degree of protection and are equipped with oil seal Integrated Safe Torque Off (STO) 3

30 The SINAMICS V9 servo drive system member of the SINAMICS and the SIMOTICS family Power, performance, typical applications SINAMICS V9 servo drive system 1AC/3AC 2 V V Low Inertia for high dynamic performance SINAMICS V9 servo drive Line supply and power: Pulse train (PTI) version Control mode: PROFINET (PN) version Control mode: Degree of protection: 1AC 2 V 24 V ( 15% / +1%),.5 kw.75 kw 3AC 2 V 24 V ( 15% / +1%),.5 kw 2 kw Positioning with pulse train, internal positioning, speed, torque Speed control via PROFINET with PROFIdrive profile** IP2 SIMOTICS S-1FL6 servomotor 4 shaft heights: Rated torque: Rated/max. speed: Encoder: Degree of protection: Additional advantages: 2 mm, 3 mm, 4 mm, 5 mm.16 Nm up to 6.37 Nm 3 rpm / 5 rpm Incremental encoder TTL 25 ppr***; Absolute encoder single-turn 21-bit* IP65, natural cooling High dynamic performance: High acceleration for shorter cycle times as a result of the very low moment of inertia High speed: Maximum speed up to 5 rpm can increase machine productivity Compact size: The reduced motor length/height compared to High Inertia variants and compact drive size can address critical mounting requirements SINAMICS V9 servo drive system 3AC 38 V V High Inertia for smooth operational performance SINAMICS V9 servo drive Line supply and power: Pulse train (PTI) version Control mode: PROFINET (PN) version Control mode: Degree of protection: 3AC 38 V 48 V ( 15% / +1%),.4 kw 7 kw Positioning with pulse train, internal positioning, speed, torque Speed control via PROFINET with PROFIdrive profile** IP2 SIMOTICS S-1FL6 servomotor 3 shaft heights: Rated torque: Rated/max. speed: Encoder: Degree of protection: Additional advantages: 45 mm, 65 mm, 95 mm 1.27 Nm up to 33.4 Nm 2 rpm / 3 rpm Incremental encoder TTL 25 ppr; Absolute encoder 2-bit + 12-bit multi-turn IP65, natural cooling Smooth operation: Higher torque accuracy and low speed ripple as a result of the higher moment of inertia ensures a better product quality Robust design: High-quality metal connector and standard motor oil seal can withstand harsh environment Sufficient torque output: Wide range of rated torques up to 33.4 Nm Application examples Electronic assembly industry, for example Converting/printing industry, for example Packaging industry, for example Material handling machinery, for example Pick and place machine Stencil cutting machine PCB assembly machine IC handling machine Chip sorting machine Bonding machine Labeling machine Slitter machine Laminating/coating machine Screen printing machine Filling and sealing machine Blister machine (pharmaceutical packaging) Bag packing machine Automatic palletizers Application examples Metal forming machinery, for example Converting/printing industry, for example Packaging industry, for example Material handling machinery, for example Punching machine Engraving machine Edging press Winders Slitter machine Laminating/coating machine Screen printing machine Wire drawing machine Filling machine Blister machine (pharmaceutical packaging) Bag packing machine Storage and warehouse systems Conveyor systems * Absolute encoder single-turn 21-bit available in the 2nd half of ** Position and speed control in combination with a motion function (TO axis) of SIMATIC S7-15 T-CPU / S7-15 / S7-12 *** For very low speed, high accuracy or high dynamic application TTL encoder is not recommended

31 The SINAMICS V9 servo drive system advantages Cost effective Many integrated functions to reduce machine costs Integrated control modes SINAMICS V9 Servo drive Position 1 DI signal/modbus Position 2 Analog input Speed/torque Pulse Pulse counter Pulse train (PTI) PROFINET (PN) Pulse train input position control mode (PTI), internal position control mode (IPos) with traversing block or Modbus, speed control mode and torque control are all integrated in the SINAMICS V9. The drive has various integrated control modes to address a wide range of applications. Integrated PROFINET the industrial Ethernet standard for automation Pulse train (PTI) PROFINET (PN) SINAMICS V9 PROFINET version features a PROFINET interface, enabling real-time transmission of user/ process data and diagnostic data with a single cable. This solution offers wide-ranging functions with reduced complexity. Integrated positioning function Pulse train (PTI) PROFINET (PN) Advanced PLC PLC Positioning function Positioning function Positioning function is integrated in the drive. Target positions and respective speeds can be stored in the drive during commissioning or changed via communication. Absolute or relative positioning Rotary or linear axes Referencing in the drive Point-to-point positioning possible using a PLC without positioning functionality. Integrated braking resistor for all frame sizes Pulse train (PTI) PROFINET (PN) Braking resistor All frame sizes have an integrated braking resistor to dissipate the regenerative power for fast braking. Most applications can be realized without an additional braking resistor. Integrated holding brake switch (SINAMICS V9, 4 V version) Pulse train (PTI) PROFINET (PN) External relay not required Holding brake Integrated holding brake switch the brake can be directly connected to the drive when a motor with holding brake is used. Holding brake can be connected without requiring an external relay (only for SINAMICS V9, 4 V version). 5

32 The SINAMICS V9 servo drive system advantages Optimized servo performance Quick, smooth and precise positioning Advanced one-button tuning and real-time auto tuning Pulse train (PTI) PROFINET (PN) n n Settling time Auto tuning t Settling time t Control loop parameters are optimized automatically. One-button tuning can be used when commissioning. This allows machines to achieve a high dynamic performance and smooth operation in a wide range of applications. Automatic suppression of machine resonances Gain (db) f (Hz) Gain (db) Notch frequency f (Hz) Pulse train (PTI) PROFINET (PN) When this function is activated the drive identifies mechanical resonance frequencies and automatically suppresses these using a filter. Vibration and noise during operation are reduced. This ensures a high dynamic response of the machine while reducing machine vibration levels. Sufficient encoder resolution and high data transfer rates Pulse train (PTI) PROFINET (PN) n PTI version The encoder is available up to 21-bit resolution (approx. 2.1 billion pulses per motor rotation). n t t 21 bit PN version The command: Signaling rate up to 1 MHz (pulse train version) 1 Mbit/s transfer rate (PROFINET version) Allows machines to achieve a high positioning accuracy with low speed ripple. 21 bit Optimized system performance 3% M N n Torque Speed Faster acceleration Time Time Pulse train (PTI) PROFINET (PN) 3% overload capability of drive and motor Low motor torque ripple Motor and drive are perfectly harmonized Fast acceleration and braking while maintaining smooth operation to ensure high machine productivity. 6

33 Easy to use Simple tuning and quick commissioning Easy servo tuning and machine optimization Commissioning Tuning Optimizing Dynamic factor Machine stiffness High Med Low Amplifier internal setting Positioning data 1 Position loop gain Speed loop gain Speed loop integral time.. n Settling time t Pulse train (PTI) PROFINET (PN) The system can be automatically optimized using the auto tuning function and automatic suppression of machine resonances. Simply plug & play, no in-depth servo know-how required. Easy commissioning using the SINAMICS V-ASSISTANT engineering tool Pulse train (PTI) PROFINET (PN) Graphic user interface guides the user when setting application-specific parameters; intuitive drive and motor status check; integrated trace and measuring functionality. SINAMICS V-ASSISTANT makes commissioning and diagnostics quick and easy. Simple connection to a control system Pulse train (PTI) PROFINET (PN) 5 V differential 24 V single ended USS/Modbus RTU PROFINET PTI version 5 V differential pulse input 24 V single-ended pulse input RS 485 communication port PN version PROFINET interface Two-channel pulse train for position setpoint, one exclusively for 5 V differential (RS 422 standard), one for 24 V single-ended signal (for pulse train version) Standard RS 485 interface supports USS and Modbus RTU (pulse train version) Industrial Ethernet standard PROFINET with PROFIdrive (PROFINET version) Standard interface makes it easy to connect the drive with PLCs and motion controller. Easy, all from a single source Pulse train (PTI) PROFINET (PN) Predefined drive/motor bundles and accessories, easy to select Tested with SIMATIC PLC / HMI and ready-to-run application examples for connecting a SINAMICS V9 drive to a controller Different application examples can be downloaded free of charge from the Online Support Portal (see also page 11) Parameter cloning Pulse train (PTI) PROFINET (PN) Commissioning SD Copy parameters SINAMICS V9 servo drives are equipped with a standard SD card slot (4 V version) and a Micro SD card slot (2 V version), so that parameter settings can be easily transferred between drive devices. Efficient commissioning of machine series. 7

34 The SINAMICS V9 servo drive system advantages Reliable operation Robust in design and a safe choice Suitable for harsh environments Pulse train (PTI) PROFINET (PN) Wide range of line voltages: 2 V V 1AC / 3AC ( 15% / +1%) 38 V V 3AC ( 15% / +1%) Coated PCB increases robustness of the drive to cope with harsh environments Motor is equipped with high-quality bearings 323V~528V High degree of motor protection Pulse train (PTI) PROFINET (PN) IP 6 5 Protected against water jets No ingress of dust SIMOTICS S-1FL6 motors have degree of protection IP65 as standard Oil seal at shaft end as standard High-quality metal motor connector (High inertia motors) Dust Water Integrated STO safety function (Safe Torque Off) Pulse train (PTI) PROFINET (PN) v STO t The STO function is a standard feature of all SINAMICS V9 servo drives. This function prevents the motor from moving unexpectedly and complies with safety standard SIL 2 according to EN 6158 resp. PL d, Cat 3 according to EN ISO This safety functionality can be realized without additional components (activation only via terminals of SINAMICS V9, not supported via PROFINET/PROFIsafe). 8

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36 The SINAMICS V9 servo drive system in the automation environment Integrated and innovative Support when selecting, commissioning and operating: powerful software tools Industry Mall The Industry Mall supports you with: Selecting products, services and training courses The Industry Mall supplies you with: The product selection of the complete and up-to-date Siemens automation and drive technology product spectrum System configuration, DT Configurator Download of CAX data, data sheets and schematic diagrams Online shopping cart orders Price and order overview Availability check and order tracking Link to Internet page: SINAMICS V-ASSISTANT Easy-to-use engineering tool for commissioning and diagnostics A PC with installed SINAMICS V-ASSISTANT software tool can be connected to SINAMICS V9 via a standard USB port. It is used for setting parameters, test operation, troubleshooting and has powerful monitoring functions. SINAMICS V-ASSISTANT can be downloaded free of charge from the SINAMICS V9 Internet page. Link to Internet page: User task-centric design for prompted machine commissioning 1

37 SINAMICS V2 technical data Complete motion control solutions from Siemens SINAMICS V9 System and SIMATIC Siemens offers comprehensive solutions from a single source for general motion control applications. We can provide you with highly efficient systems, especially through the optimum interaction between SIMATIC control technology and SINAMICS drive technology with our SINAMICS Application Examples. Siemens application examples comprise the following Ready-to-run application example including wiring diagram and parameter description Sample configuration to connect SINAMICS V9 drives to the appropriate SIMATIC controller this includes hardware and software, a corresponding wiring example, installation instructions for the S7 project provided, drive parameterization and a HMI sample project Benefits for the customer An operational project is configured properly A motor is quickly made operational Basis for a customer-specific configuration TIA advantages are optimally leveraged Can be downloaded free of charge via the Online Support Portal: Example: Positioning with SINAMICS V9 using pulse/direction interface and SIMATIC S7-12 control via HMI Task A SINAMICS V9 servo drive is to control a SIMOTICS S-1FL6 servomotor. A SIMATIC S7-12 is to be used to select the following functions via a touch panel. Solution The SINAMICS V9 is controlled via the pulse/direction interface (PTI) of the SIMATIC S7-12. Technology objects are employed along with the PLCopen motion control standard to control the axis. The move commands are entered at a SIMATIC Basic Panel, which communicates with the SIMATIC controller via Ethernet. 1 SITOP PSU1L power supply 2 SIMATIC S7-12, CPU 1217C 3 KTP7 Basic 4 SINAMICS V9 5 SIMOTICS S-1FL6 servomotor 6 Mechanical limit switch 7 Inductive reference cam Link to Internet page: 11

38 SINAMICS V9 technical data Technical data SINAMICS V9 servo drive Line supply V 1AC / 3AC Article No. Pulse train: 6SL321-5F PROFINET: 6SL321-5F B1-1UA B1-1UF B1-2UA B1-2UF B1-4UA1 B1-4UF1 B1-8UA B1-8UF B11-UA1 B11-UF1 B11-5UA B11-5UF B12-UA B12-UF Max. motor power (kw) Rated output current (A) Max. output current (A) Voltage 1/3AC 2 V V ( 15% / +1%) 3AC 2 V V ( 15% / +1%) Line supply Frequency 5 Hz / 6 Hz, ( 1%/ +1%) Capacity (kva) (1AC) Capacity (kva) (3AC) Cooling Natural cooling Fan cooling Frame size FSA* FSB FSC FSD Dimensions WxHxD (mm) 45x17x17* 55x17x17 8x17x195 95x17x195 Weight approx. (kg) Line supply V 3AC Article No. Pulse train: 6SL321-5F PROFINET****: 6SL321-5F E1-4UA E1-4UF E1-8UA E1-8UF E11-UA E11-UF E111-5UA E111-5UF E12-UA E12-UF E13-5UA E13-5UF E15-UA E15-UF E17-UA E17-UF Max. motor power (kw) Rated output current (A) Max. output current (A) Line supply Voltage 3AC 38 V 48 V ( 15% / +1%) Frequency 5 Hz / 6 Hz, ( 1% / +1%) Capacity (kva) Cooling Natural cooling Fan cooling Frame size FSAA FSA FSB FSC Dimensions WxHxD (mm) 6x18x2 8x18x2 1x18x22 14x26x24 Weight approx. (kg) Control power supply Voltage** 24 V DC ( 15% / +2%) Current*** 1.6 A (without holding brake) 3.6 A (with holding brake) TN, TT, IT, TT earthed line 3% x rated current for 3 ms every 1 s Servo control Integrated Operation C to 45 C: without power derating, 45 C to 55 C : with power derating Storage 4 C to +7 C Operation < 9% (no condensation) Storage 9% (no condensation) Line supply system Overload capacity Control system Braking resistor Ambient temperature Ambient humidity Pollution class 2 Vibration Operation Shock Operational area II Peak acceleration: 5 g, 3 ms, 15 g, 11 ms Quantity of shocks: 3 per direction 6 direction Duration of shock: 1 s Product packaging Degree of protection Altitude Standards Interface Vibration Vibration Operational area II 1 Hz to 58 Hz:.75 mm deflection 58 Hz to 2 Hz: 1 g vibration 2 Hz to 9 Hz: 3.5 mm deflection 9 Hz to 2 Hz: 1 g vibration Quantity of cycles: 1 per axis Sweep seed: 1 octave/min IP2 1 m (without power derating); > 1 m and up to 5 m (with power derating) CE, KC, EAC, culus, C-tick SINAMICS V9 Pulse train version (PTI) SINAMICS V9 PROFINET version (PN) USB Mini USB Mini USB Pulse train input 2 channels, one exclusively for 5 V differential signal, one for 24 V single-end signal Pulse train encoder output 5 V differential signal, A, B, Z phase Digital inputs/outputs 1 inputs, NPN/PNP; 6 outputs, NPN 4 inputs, NPN/PNP; 2 outputs, NPN/PNP Analog outputs 2 analog outputs, output voltage range ±1 V, 1 bits Communication USS/Modbus RTU (RS 485) PROFINET RT/IRT interface with 2 ports (RJ45 sockets) SD card slot Standard SD card with 4 V version, Micro SD card with 2 V version Standard SD card with 4 V version, Micro SD card with 2 V version Safety functions Safe Torque Off (STO) via terminal, SIL 2 Safe Torque Off (STO) via terminal, SIL 2

39 Control features SINAMICS V9 servo drive Control modes Control modes SINAMICS V9 Pulse train version (PTI) Pulse train input position control (PTI) Internal position control (IPos), setpoints selected using a combination of digital inputs, or Modbus/USS Speed control (S) Torque control (T) Compound controls, switches between position control, speed control, and torque control Jog using buttons on the integrated operator panel SINAMICS V9 PROFINET (PN) Speed control mode: position and speed control in combination with a motion function (TO axis) of SIMATIC S7-15 / S7-12 and PROFINET Speed control Speed input External analog input or internal speed setpoint PROFINET or internal speed setpoint Pulse train input position control Torque control mode Control features Real time auto tuning Resonance suppression One-button auto tuning Torque limit External analog input or set using a parameter PROFINET or set using a parameter Max. pulse frequency Multiplying factor Differential line driver (5 V), 1 MHz Optical coupler (24 V), 2 khz Electronic gear ratio (A/B), A: , B: , 1/5<A/B<2 Torque limit External analog input or set using a parameter Torque input External analog input or internal torque setpoint Speed limit Gain switch and PI/P switch Torque limit Prevents speed limits from being violated, set using a parameter for analog input Set using a parameter Estimates the machine characteristic and sets the closed-loop control parameters (gain, integral time, etc.) continuously in real time without any user intervention Suppresses mechanical resonance, such as workpiece and foundation vibration Estimates the machine load inertia and mechanical characteristics with internal movement command (pre-configured in the SINAMICS V9). This feature can be initiated using the SINAMICS V-ASSISTANT engineering tool Switches between gains or from PI to P control using an external signal or internal operating conditions Limits motor speed using an external analog input or internal torque limit Motor torque is internally limited Travel to fixed stop Can be used to move an axis to a fixed stop at a specified torque without a signal fault DI/DO parameterization External braking resistor Measure machine Parameter cloning and Firmware update Freely assigns the control signals to digital inputs and digital outputs An external braking resistor can be used when the internal braking resistor is not capable of handling the regenerative energy The machine frequency characteristics are analyzed using SINAMICS V-ASSISTANT Standard SD card with 4 V version, Micro SD card with 2 V version. Maximum supported capacity is 32 GB Safety functions Safe torque off (STO) via terminal, complies with safety standard SIL 2 according to EN 6158 resp. PL d, Cat 3 according to EN ISO (activation only via terminals of SINAMICS V9, not supported via PROFINET/PROFIsafe) Basic Operator Panel (BOP) Engineering PC tool Integrated, 6-digit / 7-segment display, 5 buttons SINAMICS V-ASSISTANT engineering tool exclusively for SINAMICS V9. SINAMICS V9 in combination with S7-15 and STEP 7 Professional engineering via TIA Portal V14 possible. * SINAMICS V9 PROFINET 2 V version not available in frame size A (FSA). The power range from.1 kw to.4 kw is covered with frame size B (FSB). ** When SINAMICS V9 controls a motor equipped with brake, the tolerance of the 24 V DC power supply must be 1% to +1% to comply with the voltage required by the brake. *** PROFINET version requires a 24 V DC supply with max. 1.5 A (without a holding brake), or 3.5 A (with a holding brake). Refer to the operating instructions for detailed information. **** SINAMICS V9 PROFINET 4 V version is available in the 2nd half of

40 SINAMICS V9 technical data Connection diagram Standard wiring for pulse train input (PTI) position control mode (for detailed information and connection diagrams for other control modes such as via PROFINET communication, please refer to the operating instructions). The diagram below provides a reference for selecting the drive type. When commissioning the selected servo drive system, establish the wiring connections according to the connection diagram and the instructions provided in the operating instructions. Servo drive Channel 1: high-speed 5 V differential pulse train input A phase pulse B phase pulse Channel 2: 24 V singleend pulse train input Z phase pulse 12 V max. current: 1 ma Speed limit Torque limit Recommended: 2 Ω to 5 Ω, 5 W Zero mark (open collector) Motor speed Output torque Max. output current: 1 ma Shielded cable Twisted-pair wires Only one of the pulse train input channels can be used. Other control signals can be assigned to digital inputs and 6 digital outputs, please refer to the operating instructions. * Digital inputs, supporting both PNP and NPN types. The 24 V power supplies in the connection diagram are as follows: 1) 24 V power supply for SINAMICS V9. All the PTO signals must be connected to the controller with the same 24 V power supply as SINAMICS V9. 2) Isolated digital input power supply. The controller power supply can be used. 3) Isolated digital output power supply. The controller power supply can be used. 14

41 System overview System at glance SINAMICS V9 servo drive system 1/3AC V Low Inertia (LI) for high dynamic performance PTI PTI PN PTI PN PTI PN Frame size A Frame size B Frame size C Frame size D Control / setpoint / I/O cable SH 2 SH 3 SH 4 SH 5 Power cable Encoder cable SINAMICS V9 servo drive system 3AC V High Inertia (HI) for smooth operational performance PTI PN PTI PN PTI PN PTI PN Frame size AA Frame size A Frame size B Frame size C SH 45 SH 65 SH 9 Power cable Encoder cable Control / setpoint / I/O cable 15

42 System overview SINAMICS V9 servo drive Pulse train version (PTI) RS 485 interface for MODBUS RTU/USS to communicate with a PLC SINAMICS PROFINET version 2 RJ45 connectors for PROFINET communication with a PLC Status indicator RDY indicates servo ready/alarm state COM indicates communication with PC Integrated operator panel 6 digits, 7-segment LED 5 buttons Standard mini USB socket To connect a PC with engineering tool SD card slot To copy parameters Standard SD card slot (4 V version) Micro SD card slot (2 V version) Safe Torque Off High-quality connectors Braking resistor If the internal braking resistor is not sufficient, disconnect DCP and R2, then connect DCP and R1 with an external braking resistor Shield plate Easy shield connection to cables and improved EMC behavior Motor holding brake (only for SINAMICS V9, 4 V version) Control/status interface Pulse train version Setpoint interface 5 pins Pulse train input Encoder emulation pulse output DI/DO, AI/AO Motor holding brake* (only for SINAMICS V9, 2 V version) PROFINET version I/O interface 2 pins DI/DO Motor holding brake* (only for SINAMICS V9, 2 V version) Motor encoder connector * Motor holding brake signal (only for SINAMICS 2 V version). The SINAMICS V9, 2 V version requires an external relay to connect the motor holding brake. SIMOTICS S-1FL6, High Inertia motor SIMOTICS S-1FL6, Low Inertia motor High-quality metal connector Quick-release connector IP65 as standard for all motors High-quality bearings Shaft sleeve protection Oil seal with high wear resistance Cost-efficient, compact cable IP65 as standard for all motors High-quality bearings Oil seal with high wear resistance 16