SINAMICS V90 & SIMOTICS S-1FL6 Sales Slides

Transcription

1 The performance-optimized and easy to use servo system SINAMICS V90 & SIMOTICS S-1FL6 Sales Slides siemens.com/answers

2 SINAMICS V90 & SIMOTICS S-1FL6 Introduction 2 Product 9 Customer benefits 32 Applications 39 Added Value Topics 47 Marketing Promotion 53 Service/Support/Documentation 55 Logistic 61

3 Chapter Overview Introduction General Description of the Product Family Introduction Overview about the Portfolio Positioning within the Portfolio

4 SINAMICS, the optimum drive for every destination Whether it s a matter of efficient pumping, ventilating and compressing, or precise movement, processing, or machining, the number of application areas for frequency converters is almost endless. So it s good that there is one family of drives for all of these areas that perfectly fulfills every requirement: SINAMICS. Our portfolio represents uniform engineering, extremely high efficiency and convenient operation. Pumping, Ventilating Compressing Processing Moving Machining

5 SIMOTICS, the optimum motor for each and every application With SIMOTICS, Siemens provides the most comprehensive portfolio of electric motors worldwide. The following are included in this portfolio: Energy-efficient low-voltage motors Servo and torque motors with high dynamic performance Well-proven DC motors Powerful high-voltage motors Innovative drive technology for all sectors, applications and performance classes. Outstanding performance, quality, efficiency and compactness.

6 SINAMICS Family of Drives Overview of the Portfolio V-Serie G-Serie S-Serie Application Example General Servo General Servo Requirements Basic Performance plug 'n play Ruggedness General Performance Application-optimized variance High Usability High Performance Highest Functionality Innovation Driver Closed-loop Control Performance (TIA) Totally Integrated Automation integration - Energy Recovery Topology - Integrated Safety Functions - Standard Mid-range High-end

7 SINAMICS Family of Drives Overview of the Portfolio SINAMICS V V20 SINAMICS G Family of Drives G120C G120 G120P G110D/G120D kw Basic, cost-effective, easy-tooperate compact drive (1/3 AC). V90 & S-1FL6 Single-axis (AC/AC) kw kw kw kw The compact drive system S110 The modular application-specific drive system The pump, fan and compressor drive (IP20/55) SINAMICS S - Family of Drives S120 The distributed conveyor technology specialists (IP65) Single-axis (AC/AC) Single-axis (AC/AC) Multi-axis (DC/AC) 0.4 7kW kw kw kw The performance-optimized and easy to use servo system The basic single-axis positioning drive The specialist for high dynamic performance and complex drive applications

8 SINAMICS V90 & SIMOTICS S-1FL6 Introduction 3 Product 8 Customer benefits 32 Applications 39 Added Value Topics 47 Marketing Promotion 53 Service/Support/Documentation 55 Logistic 61

9 Chapter Overview Product Overview Description of the Product For which Applications Product Highlights (Top 5) Technical Data / Functionality Communication Options Tools

10 Product Overview Description of the Product SINAMICS V90 & SIMOTICS S-1FL6 Designed for motion control applications to meet general purpose servo application, considering the cost and time-to-market challenges for machine builders and system integrators. The SINAMICS V90 drive works only together with the SINAMICS S-1FL6 motor. Therefore this both units are working perfectly together to ensure plug-and-play commissioning, optimized servo performance, quickly integration with SIMATIC PLC and more reliability.

11 Chapter Overview Product Overview Description of the Product For which Applications Product Highlights (Top 5) Technical Data / Functionality Communication Options Tools

12 SINAMICS V90 & SIMOTICS S-1FL6, for single axis servo control with dynamic performance Moving Auxiliary drives Machine building Packaging machine Drilling Processing Handling Winding & Sawing unwinding Verarbeiten Machining Tool Recycling changers Rack feeder Printing machine Milling

13 Chapter Overview Product Overview Description of the Product For which Applications Product Highlights (Top 5) Technical Data / Functionality Communication Options Tools

14 SINAMICS V90 & SIMOTICS S-1FL6. The performance-optimized and easy to use servo system Specific product features Benefits for the customers All in one: Positioning with pulse train set-point, internal positioning, Speed- and Torque control mode Comprehensive range of applications with only one converter type Built-in braking resistor to dissipate the regenerative power for fast ramp down Easy setup software PC-tool: Graphic aid to configuration, commission and diagnose Advanced auto tuning Safety Integrated: Safe Torque Off (STO) that prevent unexpected re-start No need additional braking resistor for most application The PC-tool SINAMICS V-ASSISTANT make the configuration and diagnostics quick and easy Achieving quickly and conveniently optimal drive operation Time and cost savings because of integrated safety function SINAMICS V90 & SIMOTICS S-1FL6

15 Chapter Overview Product Overview Description of the Product For which Applications Product Highlights (Top 5) Technical Data / Functionality Communication Options Tools

16 SINAMICS V90 Cable/ Connector SIMOTICS S-1FL6 SINAMICS V90 & SIMOTICS S-1FL6 Component Overview + + SINAMICS V90 in the power range of 0.4kW to 7kW (3AC 380V~480V) Control modes: Position, speed, torque, internal positioning (EPos) Works only together with SIMOTICS S-1FL6 SINAMICS V90 Siemens fabricated 50pin set-point cable (V90 to PLC) Siemens fabricated power cable Siemens fabricated encoder cable Siemens fabricated holding brake cable Connectors (assembling by customer) Cables/ Konnektors SIMOTICS S-1FL6 (0,4 to 7kW / Nm) Plan shaft end/ Half key balanced shaft end, with or without holding brake Incremental encoder TTL 2500ppr Absolute encoder 20bits, 12bits multi-turn SIMOTICS S-1FL6

17 SINAMICS V90 Technical overview Motor control procedures Position control via PTI, with torque and speed limitation Position control via internal traversing blocks, 8 internal position values selectable via DI s Speed control (S), via analog input or fixed internal speed set-point, with torque limitation Torque control (T), via analog input or fixed internal torque set-point, with speed and torque limitation Control change mode: e.g. change from Position control to speed control on-thefly JOG, control via OP buttons Control interface Pulse train input (PTI) Encoder emulation Digital and Analog I/Os Safety Integrated Safe Torque Off (STO) With activated STO no torque is produced by the motor and a start of the motor is prevented. Operator panel Build-in 6-digit / 7-Segment display 5 buttons 2 status LED s Hardware USB interface (to connect with V90 PC- Commissioning-Tool) Slot for SD memory card Digital I/Os Analog I/Os

18 SINAMICS V90 Technical data Power and Control Operating voltage Main voltage: 3AC 380V 480V, (-15% / +10%) Control voltage: DC 24 V (-15%/+20%) Input frequency 50/60Hz, (-10% / +10%) Supply network TN, TT, IT, TT earthed line Power range kW (3AC V +/-10%) Overload without initial load: 300% rated output current for 2s of every 10s with initial load: 300% rated output current for 0.3s of every 10s Control methods Breaking Resistor SD card Signal inputs and outputs USB Pulse train input Pulse train encoder output Digital inputs/outputs Analog outputs Pulse train input position control (PTI), with torque and speed limit Internal position control (IPos), set-points selection via combination of digital input (traversing blocks) Speed control (S), via analog input or fixed internal speed set-point, with torque limit Torque control (T), via analog input or fixed torque internal set-point, with speed and torque limit Control change mode: e.g. change from Position control to speed control on-the-fly via digital input JOG, jog via BOP Built-in (an optional external resistor can be connected to the V90 if shorter ramp down times are needed) SD card for parameter cloning and FW update Mini USB 2 channel, one exclusively for 5V differential signal, one for 24V single end signal 5V differential signal, A,B,Z phase 10 inputs, NPN/PNP; 6 outputs, NPN 2 Analog outputs, output voltage range +/-10V, 10bits Ambient conditions, limitations Degree of protection Environmental Class / Chemical pollutants Cooling Temperature Installation altitude Standards Standard conformity IP20 Class 3S2 1kW Natural cooling > 1kW Fan cooling 0 C to 45 C, without power derating 45 C to 55 C: The power derated up to 20% at 55 C 1000 m (without power derating); > 1000 m and up to 5000 m (with power derating) CE Safety Integrated Safe Torque Off STO

19 SINAMICS V90 Dimensions Frame size AA Frame size A Frame size B Frame size C

20 SIMOTICS S-1FL6, the suitable motor Technical overview Easy installing : Quick lock/release connection for encoder and brake connectors Rotatable power connector High robustness IP65 protect to complete motor Metal connecter enhance the reliability Shaft with sleeve to increase oil seal life time Optimized performance High-performance magnets and low cogging ensures motor running more stable Braking at Non-drive end eliminates axial movement, and increase the accuracy Easy maintenance Split type design absolute encoder enable exchanging encoder on site easily

21 SIMOTICS S-1FL6 Technical data Motor specification neue motors Order number 1FL AF 044 1AF 061 1AC 062 1AC 064 1AC 066 1AC 067 1AC 090 1AC 092 1AC 094 1AC 096 AC Rated power [kw] Rated torque [N m] Rated speed [r/min] Moment of inertia [10 4kg m2] ( ) with brake Thermal class Degree of protection Recommended load to motor inertia ratio Type of construction Standards Operating temperature Operating humidity Vibration severity grade Installation altitude Encoder specification Brake specifications 2.8 (3.4) B IP (5.9) 8.2 (9.4) 15.7 (16.9) 15.7 (16.9) 23.2 (24.4) 30.7 (31.9) 50.2 (56.5) 10 times maximum 5 times maximum 5 times maximum IM B5, IM V1 and IM V3 CE 0~40 C (without any restrictions) 90% RH maximum (non condensing at 30 C) <49m/s2 1000m above sea level Incremental encoder 2500ppr, Absolute encoder 20bit resolution+12bit multi-turn counter Holding torque [N m] Rated voltage [V] DC 24V ±10% Opening time [ms] Closing time [ms] (79.2) 96.4 (102.6) (151.8)

22 SIMOTICS S-1FL6 Dimensions

23 MOTION CONNECT 300 Design for harsh environment Different variants High quality power cable, encoder cable and brake cable offered Different length: 3m, 5m, 10m and 20m Full options of connectors Siemens offer the connectors for customer to made the cable by themselves High robustness Metal connector IP65 protection at motor side Operating temperature cover from -25 to 80 Max. no. of bends up to 1 million

24 Chapter Overview Product Overview Description of the Product For which Applications Product Highlights (Top 5) Technical Data / Functionality Communication Options Tools

25 SINAMICS V90 Communication to PLC via common pulse train or analog interface S or 3 rd party PLC SIMOTION C or 3rd party motion controller Pulse 100kHz Analog Encoder Emulation (feedback) Pulse Line Driver 750kHz Pulse Line Driver 750kHz Pulse Line Driver 750kHz Pulse Line Driver 750kHz

26 Chapter Overview Product Overview Description of the Product For which Applications Product Highlights (Top 5) Technical Data / Functionality Communication Options Tools

27 SINAMICS V90 & SIMOTICS S-1FL6 Options and accessories Cables and connectors Siemens fabricated 50pin set-point cable with terminal box (V90 to PLC) Siemens fabricated power cable Siemens fabricated encoder cable Siemens fabricated holding brake cable Connectors (assembling by customer) Memory Card Optionally, the V90 can be operated with the memory card. Parameter transfer in case of drive replacement For series commissioning of several identical drives Braking resistor The SINAMICS V90 already includes an internal breaking resistor. The optional external braking resistor can be connected to the V90 if shorter ramp down times are needed to absorb excess regenerative energy in the DC link when the capacity of the internal braking resistor is insufficient. Line filter Protect the network from interference voltages with Siemens recommended line filter (Category C3)

28 SINAMICS V90 & SIMOTICS S-1FL6 Options and accessories Motor options: encoder, shaft, break Replacement fan Incremental encoder TTL 2500ppr Absolute encoder 20bits, 12bits multi-turn Plan shaft end, with/ without holding break Half key balanced, with/ without holding brake For SINAMICS V90 with framesizes FSB, FSC

29 Chapter Overview Product Overview Description of the Product For which Applications Product Highlights (Top 5) Technical Data / Functionality Communication Options Tools

30 SINAMICS V-ASSISTANT The engineering tool for SINAMICS V90 drives Commissioning and diagnostics Intuitive and easy-to-use graphical interface to adapt the drive functions to the application. No installation, executable file with about 80MB Most simple approach with point-to-point communication only, no project structure, only single data files Online and offline parameterization, trace functionality, Control Panel Convenient data handing for mass production and archive for machine variants Advanced diagnostic and troubleshooting tool for end customer, OEM, distributor engineers and Siemens service engineers Note: SINAMICS V-Drives are not integrated into the TIA- Portal

31 Introduction 3 Product 9 Customer benefits 31 Applications 39 Added Value Topics 47 Marketing Promotion 53 Service/Support/Documentation 55 Logistic 61

32 SINAMICS V90 & SIMOTICS S-1FL6 customer benefits Easy to use and maintain Opitmiced Performance Easy to integrate Robustness Safety Integrated

33 Customer benefits in detail... Easy to use and maintain Easy to use and maintain V90: Parameter settings can be easily transferred from one unit to another using SD-card V90: Pluggable connector and error proof design. All connectors/interfaces are put in front of drive Customer benefits Less technical support required, Shorten commissioning time for mass production Fast commissioning, easy to operate V90 PC-tool: Graphic mask guide to set applicationspecific parameters; Intuitive drive and motor status check; Trace and measuring; Less than 50M footprint Faster setup and easy to use S-1FL6: Rotatable connector Free choice for customer cable outlet direction S-1FL6: Quick release of cable Save mounting time S-1FL6: Real absolute encoder (without battery) Easy maintenance

34 Customer benefits in detail... Optimiced Performance Optimized performance V90: Advanced Real-time auto tuning (Optimize control loop parameters like gains and integral time automatically ) V90: Resonance Suppression, advanced filter adaption Customer benefits Enable the machine to achieve a high dynamic performance and smooth operation in wide range of application. Suppress machine resonance frequency (result by coupling, ball screw) automatically without measuring the machine frequency characteristics. This ensure dynamic response without rising machine vibration. V90: Simple built-in point-to-point positioning (8 internal fixed position set-point) External positioning controller is not required for simple positioning, save system cost (e.g for the PLC) V90: 1MHz pulse train set-point and 20bits encoder resolution feedback Make the machine to reach high positioning accuracy and low speed ripple. Optimized system performance: 3 times overload capacity of drive and motor, low motor torque ripple, perfecttly fitting drive and motor Fast acceleration/deceleration and smoothly runing system to ensure a high machine productivity

35 Customer benefits in detail... Easy to integrate Easy to integrate Customer benefits V90: Simple connection to controller. 2 pulse train input channel, one for 24V level and another exclusively for high speed differential 5V RS485 level Standard interface make drive easy to integrate with PLCs and motion controller. V90: Compact drive size Save cabinet space V90: Position/speed/torque/internal positioning/control change mode available Suitable for various control structure V90: Provide wide range of motion solutions together with S7-PLCs and panels One stock solution to customer to reduce supplier effort and manpower V90: Built-in braking resistor for all drive version Save cabinet space, fast ramp down performance without external braking module (to dissipate the regenerative power) necessary for all frame size

36 Customer benefits in detail... Robustness Robustness Customer benefits V90: Better cooling design and coated PCB Operation up to an ambient temperature of 55 C V90: Wider voltage range Reliable operation for line voltages: 3AC 380 V 480 V (-15 %, +10 %) S-1FL6: Robust mechanical design including housing (Quality-brand bearing, Full metal housing connectors) High tolerance against bad environmental conditions S-1FL6: Real IP65 degrees of protection (IP65 include connector) Increase environmental resistance

37 Detailed overview about the customer benefits... Safety Integrated Safety Integrated Benefits for the customer Integrated safety function STO (Safe Torque Off): Built-in Safe torque off function via terminals, in accordance with standard IEC SIL 2. The STO function prevents energy from being supplied to the motor, which can generate a torque. An unwanted start of the motor will be prevented. The certified safety functions help to ensure to realize a practicable protection of personnel and machinery Less system costs because of less additional devices needed Higher degree of productivity because of less downtime of the machines

38 Introduction 3 Product 9 Customer benefits 32 Applications 38 Added Value Topics 47 Marketing Promotion 53 Service/Support/Documentation 55 Logistic 61

39 Chapter Overview Applications Feed film and cross cutting Soap Cutting Machine Applications Spining Machine Battery Machine Amorphous Steel Coiling Machine Servo straightener feeder Machine

40 Application horizontal packaging Feed film and cross cutting Application Solution Feed film Cross Cutting Feed film Cross Cutting Horizotal packaging L V90 + 1FL6 L Requirement Customer benefit One motor to control the feed of film One motor to control the cutting knife, this axis need to be synchronized with feed film axis to guarantee the distance of film. Preconfigured position control with pulse train, only mechanical parameters need to be adjust Auto-tuning function enable the increasing of fast ramp up and ramp down to increase productivity. Simple solution together with AS S7-PLCs, total solution reduce integration effort.

41 PTI Position Control Soap Cutting Machine Application Solution SMART HMI 7 V90 2kW The soap cutting machine will cut the soap bar made by the machine before into pieces of soap with curtain length and weight. USS S7-200 SMART 1FL6 R-Gear Encoder Mechanical cam Cutter V20 Conveyor 0.75kW Requirement Customer benefit The asynchronous motor drives the conveyor belt to transfer the soap bar, a encoder is used to detect the soap bar speed and give the feedback to PLC. The servo motor drives the cutter by a gear box to cut the soap bar at the right speed and position. All position switches are connected to the PLC. The PLC coordinate all actions Save a transformer in the application. Efficiency is 20% higher than the customer s requirement. The accuracy reaches ± 0.5g.

42 PTI Position Control Spining Machine Application Solution Spining machine, which is also called edge rolling machine, is mainly used to machine the dished head of oil tank, cement tank, pressure vessel etc. Requirement This machine controls two servo motors via one PLC. One motor drives the spinning axis and another motor drives the swing axis. The workpiece is machined continuously by the coordinated movement of the two axes. User can operate the machine by the buttons and switches on the operation panel Customer benefit 1.Connect with 3rd party PLC simply. 2.Reduce the cost of transformer for customers.

43 PTI Position Control Battery Machine Application Solution The Battery machine, is mainly used to produce the membrane. This machine will press two membrane to one. Requirement This machine controls two servo motor via one PLC. PLC control the pulse frequency to control the motor speed according to the angle sensor. Angle is big, then rotating speed is big. The speed of the combination point of the two axis should be the same. User can operate the machine by the buttons and switches on the operation panel and HMI. Customer benefit 1.Connect with 3rd party PLC simply. 2.Reduce the cost of transformer for customers.

44 PTI Position Control Amorphous Steel Coiling Machine Application Solution Amorphous steel coiling machine, is mainly used to produce the iron core of the motor, inductance and so on, with the rough material is amorphous steel. Requirement This machine controls one servo motor via one PLC. The motor drive the rotating axis to rotate and stop at the exact degree. User can set the rotating speed and stop degree through the HMI. User can operate the machine by the buttons and switches on the operation panel and HMI Customer benefit 1.Connect with 3rd party PLC simply. 2.Reduce the cost of transformer for customers.

45 PTI Position Control Servo straightener feeder Machine Application Solution This machine is designed to straighten the most delicate, highly polished and fine materials. Requirement This machine controls one servo motor via one PLC. The motor drive the rotating axis to rotate and stop at the exact degree. User can operate the machine by the buttons. Customer benefit Reduce the cost of transformer for customers.

46 Introduction 3 Product 9 Customer benefits 32 Applications 39 Added Value Topics 46 Marketing Promotion 53 Service/Support/Documentation 55 Logistic 61

47 Chapter Overview Added Value Topics Added Value Topics Safety Integrated Standard applications

48 Safety Integrated Siemens is worldwide No. 1 in machine safety* *( ARC Study 2012) Wherever rotating units such as saws, rollers and spindles are used or handling axes and machine slides are moved linearly, there is a higher risk of injury for personnel and machine Safety Integrated means Certified safety functions to realize a secure shutdown and the safe monitoring of movement and positioning are integrated direct into the drive. The actuation of the safety functions can be realized by the terminals of the drive themselves. Detailed informations for Safety Integrated SINAMICS Safety Integrated Sales Slides: My Presentation Manager (Intranet) Go to the Siemens safety internet page to find more detailed informations:

49 Standardapplikationen Standard applications comprise the following contents Ready to run example of an application including: Wiring diagram, guided commissioning via script file, parameter description Sample configuration for the connection of SINAMICS to SIMATIC: Presentation of hardware and software, wiring example, installation instructions for the S7 project supplied, drive parameterization, HMI sample project Benefits for the customer Getting quickly to the project in progress The Commissioning Guide need not be read Getting quickly to the rotating motor Basis for customer-specific configuration Optimum use of the TIA benefits Can be downloaded at no cost from the Online Support Portal SIMATIC HMI SIMATIC S7-3x

50 Standard applications, how can I quickly get to the suitable application? Enhanced selection of the existing applications Intelligent Multiset filter acc. to product, plant or customer-specific specifications Situated between SINAMICS product sites and Online Support Enhanced product assignment for application examples Fast overview of the contents of the GMC applications Product-function Matrix Product Page - e.g. SINAMICS G120P SIOS - Siemens Industry Online Support Customer

51 Product-function matrix Application filtering Selection of the SINAMICS drive Selection of the function Selection of the S7 controller Selection of the configuring software (TIA Portal) Selection of the communication (DB, PN, ) Safety, DCC, FFB,. Getting quickly to the appropriate application: Selection of the appropriate application according to product, plant / system and customer-specific specifications

52 Introduction 3 Product 9 Customer benefits 32 Applications 39 Added Value Topics 47 Marketing Promotion 52 Service/Support/Documentation 55 Logistic 61

53 SINAMICS V90 & SIMOTICS S-1FL6 Catalogs, product brochures, Internet presentation Promotion Catalog Promotion catalog stating the highlights and technical data of SINAMICS V90 & SIMOTICS S-1FL6 Video Video about the wiring, commissioning, diagnosis and use of the SINAMICS V90 & SIMOTICS S-1FL6 Servosystem Internet presentation Major facts regarding SINAMICS V90 & SIMOTICS S-1FL6, links to the documentation and brochures, as well as technical data and support for the user are provided on the Internet.

54 Introduction 3 Product 9 Customer benefits 32 Applications 39 Added Value Topics 47 Marketing Promotion 53 Service/Support/Documentation 54 Logistic 61

55 Chapter Overview Service / Support / Documentation Service / Support / Documentation Service and Support User Documentation

56 Service and Support The Siemens Network: Close to the customer and worldwide Planning & Design Engineering & Developement Installation & Commissioning Operation & Service Retrofit Online-Support Technischer Support Technical Consulting Engineering incl. Software Engineering Field Service Repair and Spare Parts Improvement and Retrofit Online Support... Always the first step Technical Consulting... Competent answers to all your questions Technical Support... We optimize planning and concept execution. Engineering incl. Software Engineering The top competence of our employees ensures utmost quality when commissioning your plant / system. Field Service... Our specialists are always in your vicinity. Repair and Spare Parts... Our comprehensive repair and spare parts service offers the highest degree of operational safety Improvement and retrofit... We thus secure your machines and your plant invest in the long run. Worldwide, 24 h/365 days available

57 Service and Support The Siemens Network: Close to the customer and worldwide Online Support Technical Support You can directly access current expert knowledge in numerous languages on the Internet. Experts answer technical inquiries fast and competently for Germany for America for Asia/Pacific regional contact persons see below Technical Consulting *) Optimal system solutions with automation components from Siemens Engineering incl. Software Engineering *) The fast, competent solution *) Specific region-specific matters are handled by our contact persons, Contact Partner Database:

58 Service and Support The Siemens Network: Close to the customer and worldwide Field Service Our specialists are always in your vicinity they quickly get on site worldwide +49 (0) for Germany, regional contact persons see below Spare Parts*) Repairs*) By storekeeping spare parts and worldwide logistics, we can ensure fast delivery. We repair fast, reliably and with high quality +49 (0) for Germany regional contact persons see below Improvement and Retrofit*) Through improvement and retrofit measures, we offer an alternative to new investments. *) Specific region-specific matters are handled by our contact persons, Contact Partner Database:

59 SINAMICS V90 & SIMOTICS S-1FL6 User Documentation User Documentation Entry to the V90 & S-1FL6 product support site Operating Instructions Getting Startet

60 Introduction 3 Product 9 Customer benefits 32 Applications 39 Added Value Topics 47 Marketing Promotion 53 Service/Support/Documentation 55 Logistic 60

61 Logistik For more detailed information about logistics and delivery times, please contact your local Siemens contact person.

62 Thank you for your attention! Axel Haendler DoubleGMC! Project I IA DT MC RMC P axel.haendler@siemens.com siemens.com/answers