Commissioning drives with wizards and macros - Simplicity at its best! Unrestricted Siemens Industry, Inc All rights reserved.

Transcription

1 Commissioning drives with wizards and macros - Simplicity at its best! Unrestricted Siemens Industry, Inc All rights reserved. usa.siemens.com/gmc

2 Agenda Why do we commission a drive? Intelligent Operator Panel IOP Features Wizards Fan & Pump Example Basic Commissioning Summary Demo Page

3 Why commission a drive? The user needs to establish Where is stop/start coming from? What are the motor characteristics? What is the nature of the machine being driven? Page

4 SINAMICS G120 The modular vector drive. Efficiency through applicationspecific optimizations Product Feature The modular system: free combination of operator panel, control unit and power module Efficient Infeed Technology Free Function Blocks Safety functions directly integrated in the drive Intelligent Operator Panel Interface Benefit to the Customer Application-specific design cost-efficiency Regenerative Energy directly applied back to the grid while offering cost savings, space savings while maintaining performance Free programmable logic function blocs for logical, arithmetic and numerical functions without added PLC programming Minimize production risks, while maximizing productivity Graphical human interface device with intuitive guided menu for commissioning and maintaining the Siemens drive system. Page

5 SINAMICS G120 The modular drive for basic and medium applications Performance Continuous Motion Purpose Basic Medium High Pumping Ventilating Compressing Centrifugal pumps Radial/axial fans Compressors SINAMICS G120 Eccentric worm pumps Building Food & Beverage Cranes Moving Belt conveyors Roller conveyors Chain conveyors Belt conveyors Roller conveyors Chain conveyors Vert./horiz. handling Elevators Escalators Gantry cranes Ship drives Cable railways Elevators Container cranes Mine hoists Open cast mine excavators Test stands Cement Chemical Textiles Processing Mills Mixers Kneaders Crushers Agitators Centrifuges Mills Mixers Kneaders Crushers Agitators Centrifuges Extruders Rotary furnaces Extruders Winders / unwinders Leading / Following drives Calenders Mechanical presses Printing machines Water Machine Building Conveyor Page

6 SINAMICS G120 Highlights Modularity for high efficiency Unit Model Function Power Module Control Unit Operating Panel Page PM240-2 PM250 PM260 (special order) CU230P-2 CU240B-2 CU240E-2 CU250S-2 BOP-2 (Basic) IOP (Intelligent) Multiple applications from pumps, fans, compressors to general machinery + energy feed back into the line supply 600V including sinusoidal filter Pumps, fans, compressors General machinery constructions with basic I/O structure General machinery constructions with expanded I/O structure and safety General machinery constructions with extended I/O structure, encoder interface, and extended safety functions Display for commissioning and diagnostics + intuitive menu guidance due to Application Wizard and graphics. Also available in handheld version

7 Intelligent Operator Panel (IOP) Wizard-supported commissioning with the Intelligent Operator Panel (IOP) USB port for PC, Sub-D connection to the converter Graphic display (240x160 pixels) Status display with freely selectable units Structured menus Intuitive navigation using a control wheel Diagnostics based on plain text display with integrated help function Additional functions, converter types and languages can be downloaded Direct manual operation of the drive Page

8 IOP operation in the manual mode Setpoint Jogging Start / stop Page

9 IOP application wizards Wizards Pumps Quick commissioning Boost settings Frequency control PID settings Closed-loop control Different standard application wizards will be offered as download See FW download Every Wizard is based on a circuit diagram On /Off Dry Running Protection Reset L1 L2 L3 PE P24V DIN 1 DIN 2 DIN 3 DIN 4 DIN 5 L1 L2 L3 AOUT 1 + AOUT 1- AOUT 2 + AOUT 2- Fuses Fans Frequency control Closed-loop control The circuit diagram is part of the IOP documentation WW/view/de/ / Setpoint 0-10 V / 0 20 ma / 4-20 ma 0-10 V / 0 20 ma / 4-20 ma DIN 6 AIN 1 + AIN 1 - AIN 2 + AIN 2 - PTC A PTC B u v w Drive Failure Compressors Frequency control Closed-loop control + - M 3~ Conveyors Conveyor Page

10 Wizard Closed Loop Pump and Fan Wiring Example: On/Off to terminal 5 External belt failure/dry pump to terminal 7 Reset to terminal 7 Setpoint to terminals 3 & 4 PID feedback to terminals 10 & 11 Analog Outputs for frequency at 12 & 13 Analog outputs for current at 26 & 27 Page

11 Basic Commissioning Wizard Steps for IEC 50Hz Demo Unit Page

12 Basic Commissioning Continued Page

13 Finalizing Basic Commissioning Page

14 Macro IO pre-assignments Two and three wire control Page

15 IOP detailed diagnostic functions directly available Device identification data Faults & alarms I/O simulation Communication status I/O status Converter enable signals Page

16 IOP - additional functions Plain text diagnostics Supplementary information is available by pressing the INFO key Use of technological units User-defined parameter list Series commissioning 14 User Interface Language available Settings via the IOP Status screen Wizard The most important parameters in a dedicated list Uploading/downloading a parameter set Management of the Online Languages via IOP-Updater Page

17 IOP - updates IOP update via USB port IOP switches into the maintenance mode when connected via USB Power supply via the USB master IOP firmware updates/language packages/ Wizards Update via download (SIOS) and executing the installation program Page

18 IOP customer advantages - summary Fast commissioning without expert knowledge Standard applications can be simply commissioned using application-specific Wizards User-defined parameter list Simple local commissioning using a handheld version Series commissioning using the clone function Commissioning without documentation Minimized maintenance work times Plain text display diagnostics Languages, Wizards and firmware can be simply updated via USB Plain text help function for local display and to resolve fault messages Page

19 IOP customer advantages - summary High degree of operator friendliness and intuitive operation Possible to toggle between automatic and manual modes Intuitive navigation by operating a wheel Graphic display Status display with freely selectable units Can be flexibly used Can be mounted directly on the Control Unit, installed in the door or as handheld device Simple and fast mechanical and electrical installation in doors Handheld device Support of 14 different Languages: German, English, French, Spanish, Italian, Czech, Danish, Polish, Turkish, Portuguese, Swedish, Russian and Finish; Chinesisch simplified is available based on a separate device with Chinese, English and German User Interface Page

20 IOP can be flexibly used Device versions Degree of protection IP54 / UL Type 12 Can be mounted on SINAMICS CUs G120 (CU240B-2, CU240E-2, CU250S-2) G120P (CU230P-2) G120C Connected via cable to G110D 2) G120D (CU240D-2, CU250D-2) 2) G110M 2) ET200S FC ET200pro FC 2) S110 (CU305) 1) Option for simple door installation Only one square cutout Standard RS232 cable Available as handheld device Including rechargeable batteries and charging unit 1) PC inverter connecting cable required (6SL3255-0AA00-2AA1) 2) RS232 connecting cable with optical interface required (3RK1922-2BP00) Page CU mounting Door installation Handheld

21 Door installation concept Top view Mounting clamps View from the right Rear view Sheet steel door 1 3 thick Seal around the edge for IP54 / UL12 -> Connector to the CU -> IOP power supply from CU Only a square cutout is required IOP door installation is supported by the following inverters: G120, G120P, G120C, S110 Page

22 Handheld (IP20) View from the top On/off switch RS232 cable (3m) included in the scope of supply Optical cable optionally available for IP65 inverters 195 mm Rechargeable 4xAA batteries ~ 8h operation View from below Charging unit with interchangeable connectors for: EU / UK / USA 40 mm DC input RS232 connector 70 mm Page

23 Documentation User documentation Intelligent Operator Panel Operating instructions for the Intelligent Operator Panel IOP IOP firmware, wizards and language update V1.6 SP1 FAQ: What IOP version supports which SINAMICS Control Units and/or firmware version? Basic Operator Panel Operation Manual, Basic Operator Panel 2 (BOP-2) Page

24 Hands On Commission the drive Use your IOP and perform a Basic Commission on the drive. Set up STANDARD DRIVE CONTROL Be sure to read your motor nameplate. Set the drive up for the 460V data on the nameplate LINEAR Characteristic What is this for? Constant or Variable Torque applications? Set up control for STANDARD IO with MOP, Macro 9. What does this do? What was default control settings in the drive? Field bus control? Y or N? Page

25 Suggested Lab Tasks to Try 1. Operate the drive via HAND Mode. Can you use the roller ball to control speed? 2. Go to EXTRAS and identify the Drive. Can you obtain the part number of your drive? 3. Go to EXTRAS and activate status screen wizard. Change from bar graph to SCALAR values. Keep r0021 n_act TOP and r0025 U_output Bottom. Select RPM units for r0021 with 0 decimals. Save and check your findings. What is represented by the symbol n_act? 4. Go to PARAMTERS and Search for parameter Set it to 0. Did the blinking BF light turn off after you power cycle the drive? 5. Go to UPLOAD/DOWNLOAD and save the parameter file Drive to Panel for back up. Page

26 Thank you for your attention! YOUR NAME Address Phone: Cellular: Page