PC2004 PRESSURE CONTROLLER
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1 PC CTROLLER FRT PANEL Digital Display & Display Selector Switch The Display Selector Switch has five positions: PRESS Displays the pressure sensed at the transducer. INT SP Displays the INTERNAL SETPOINT from which the Controller is working. EXT SP Displays the remote setpoint when the external setpoint is installed (nonstandard) or when overidden by a building management system Displays the -VDC signal generated when the pressure is ABOVE the setpoint selected. Displays the -VDC signal generated when the pressure is BELOW the setpoint selected. SYSTEM SYSTEM is totally Australian designed and manufactured. Exclusive circuitry gives the PC Pressure Controller all the features that has made this system an industry leader. The PC is part of the System control devices developed by Regulator Australia. The basic features common to all the Series controllers create a uniquely flexible yet powerful configuration. With all the functions that create an accurate and reliable controller housed in the one unit, the PC offers the finger-tip control needed for complex conditions. Relay Setpoints & LED Display The operation of the relay stages in the system are indicated by their respective LED s and controlled by the potentiometers immediately below the digital display. The pull in volts is set by the left potentiometer and the differential by the right potentiometer. When the relay is energised the LED is illuminated. The zero volts drop out feature prevents any relay from locking on if the differential voltage is set higher than the pull in volts. The internal circuitry will drop out the relay at mv. (The settings on the differential are in volts not in percentage of pull in volts.) Sensor Fault & Setpoint Selection & Adjustment At the lower left is the sensor fault light to indicate when a fault is detected and shutdown is effected. A setpoint adjustment screw is located to the right of the sensor LED and a switch to select internal or external setpoint is located below. Digital Display TECHNICAL DATA Supply Voltage v ± % v ± % Power Consumption VA Ambient Temperature Operating to C Strage - t 6 C Ambient Humidity max 9% RH Enclosure Flame retardant ABS Weight max.kg Size H: mm W: 8mm D: 7mm Output Voltage + to VDC ma max High Select + to VDC ma max Relay Outputs SPDT Contacts - Voltage Free VAC.A Relay Adj Relay Adj Relay Adj Relay Adj Set Point Adj Sensor Fault Light Remote Setpoint Switch nel Mount Fastening (x) Display Selector Switch REGULATOR Volts Set -Diff. ADJ. + SET- FAULT POINT INT EXT. DISPLAY PRESS INT S.P. EXT S.P. D A.V. R A.V. REGULATOR AUSTRALIA PTY LTD ACN 66 Phone 6-() Ermington, NSW Fax 6-()
2 PC CTROLLER INTERNAL LAYOUT Relay Control Stage Input Card Relay Relay Relay Transformer Power Supply Display Card Front nel Card CARD - ma ZeroSpan Socket The PC can be used with any - ma Pressure Sensor, two or three wire connection. The PC has a VDC supply available from terminal for loop powered devices. If a higher voltage is required, then an external power supply is connected to the sensor (+) and terminal (signal ground). The sensor output (-) is connected to terminal (input). For three wire devices, connect to terminals, &. The zero and span potentiometers can be used to adjust the - ma signal to display a range from to. The ranges can be, Kpa or Mpa. Dip switches & are used to set the decimal point. Dip switch is not used. - WIRE CNECTI - WIRE CNECTI EXTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY - WIRE VAC VAC VAC VAC or dc power supply or dc power supply PC PC PC PC REGULATOR AUSTRALIA PTY LTD ACN 66 Phone 6-() Ermington, NSW Fax 6-()
3 PC CTROLLER CTROL P-BAND % 7.. % PROPORTIAL BAND The PC generates two voltage signals: direct acting and reverse acting. Each is independently adjustable. These - vdc signals are proportional to the deviation of the input pressure from the setpoint. The adjustment range is from. - % of range. E.G. With a range of and a P-Band setting of %, this will give a - vdc output with a change at the sensor. PROPORTIAL OUTPUTS VOLTS VOLTS REVERSE ACTING SP DIRECT ACTING RANGE PROP. BAND K. -. K -. K. -. K - K. - K - K.7-7 K - K - K -. K. -. M Range: - PB: volts/ RELAY CARD FUNCTI SELECT SWITCH RELAY Functional select switches - example settings On/Off On/Off to direct acting signal on/off to reverse acting signal on/off RELAY CARDS The Series relay cards have identical features:. Easy plug in replacement with expansion to outlets.. VAC. amp ratings with voltage-free contacts. to reverse acting signal time proportional. Selection for operation of each relay stage on the or voltage signal.. Selection of each stage to operate as / or TIME PROPORTIAL basis with DIP switching. Relays & can be isolated from the internal and signal rails and operated through terminals & by an external -VDC signal. The diagram shows the DIP switch positions to external signal on/off via terminals or REGULATOR AUSTRALIA PTY LTD ACN 66 Phone 6-() Ermington, NSW Fax 6-()
4 PC CTROLLER TERMINAL CNECTI DIAGRAM SIGNAL GROUND ±V SETPOINT CHANGE -V DC OUTPUT HIGH SELECT RELAY SIGNAL GROUND SIGNAL GROUND REMOTE SETPOINT OV TO +VDC OUT -V DC OUTPUT HIGH SELECT RELAY A N RELAY RELAY V NOT RELAY RELAY V AC AC USED MODEL NUMBERING SYSTEM P C CUSTOM -Ma Input Card -.K Mounting Board Rear Mount nel Mount K -K -K No Relay Relay Card VAC VAC -.K 9 -.M Display Range Relay Input Voltage REGULATOR AUSTRALIA PTY LTD ACN 66 Phone 6-() Ermington, NSW Fax 6-()
5 PC CTROLLER MODEL NUMBERING SYSTEM Sensor Inputs The PC accepts a -ma signal (loop powered) from the PC range of pressure transducers or any other pressure transducer with a -ma output. Note: If the device is not loop powered the input connections are to terminals and. The input card is selectable for different ranges, eg. -, -, etc. Common Signal Ground All signal inputs and control voltage outputs are referenced to this point. In multiple control configurations, # must be commoned. Remote Setpoint If a remote setpoint is required, it is wired across terminals &. Non standard by special order. Setpoint Change This terminal accepts a +v to -v signal to vary the setpoint up and down +% of range. Commonly this signal would be derived from a DDC or BMS system, or another controller. The altered setpoint is displayed on the EXT S.P. position on the front panel. The INT/EXT switch is set to INT. v to +v DC This terminal output is a direct output voltage of the input signal. In the PC it represents to % of the range. Commonly used to interface with a DDC or BMS system.note: If there is a sensor fault and the Controller shuts down, this voltage drops to -VDC allowing for an external fault indicator to be incorporated. & -VDC Output When switched to the or position, these output voltages are the same as shown on the front panel digital display. These voltages are generated by the PC in response to movement away from the setpoint of the measured variable and are the voltage ramps used to switch the internal relays. Used for analog output for external equipment control. & High Select These terminals are used for high selecting on multiple control hookups. Voltages are the same as for - output terminals. Diode protected to prevent voltage feeding back into the controller. Relay & Input When it is desired to operate a relay from an external signal then the dip switch settings on the appropriate relay card are switched to external signal. These external signals are connected to terminal for relay and terminal for relay. VAC/VAC All System Controllers have internal mains transformer isolation. Active supply is via terminals 7 & 8. Terminals 9 to are relay connections. Relays are rated. amps at VAC. DIN MOUNTING RAIL 7 8 REGULATOR Volts 7 96 Set Diff. - ADJ. + SET- FAULT POINT INT EXT. DISPLAY PRESS INT S.P. EXT S.P. D A.V. R A.V. NOTE: Double mm DIN Rail REGULATOR AUSTRALIA PTY LTD ACN 66 Phone 6-() Ermington, NSW Fax 6-()
6 PC CTROLLER PANEL OR REAR MOUNTING All PC Controllers are suitable for panel or rear mounting. Available in a white custom-made enclosure, the PC can be mounted through the front panel of a switchboard to take full advantage of the digital display. Wiring is easy. The DIN rail (spring loaded clip system) supports the minimum of interconnections with all signal and high voltages at opposite ends. PANEL MOUNT TERMINAL BLOCK 6 8 REGULATOR Volts 9 96 Set -Diff. ADJ. + SET- FAULT POINT INT DISPLAY PRESS INT S.P. EXT S.P. D A.V. R A.V. CUT OUT - DIMENSIS REGULATOR AUSTRALIA PTY LTD ACN 66 Phone 6-() Ermington, NSW Fax 6-()
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