Integrating IO-Link Devices into CIP Networks
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1 Integrating IO-Link Devices into CIP Networks Pat Telljohann Rockwell Automation Technical Track
2 Agenda Introduction CIP Integration Objectives CIP IO-Link Master Models Virtual CIP router Mixed Scanner CIP IO-Link Definition New/Changed objects Identity Object Keying Parameter addressing Data Types conversion IODD to EDS conversion Others Technical Track 2014 Industry Conference & 16 th Annual Meeting page 2
3 Agenda Introduction CIP Integration Objectives CIP IO-Link Master Models Virtual CIP router Mixed Scanner CIP IO-Link Definition New/Changed objects Identity Object Keying Parameter addressing IO-Link Data Types to/from CIP Data Types IODD to EDS conversion Others Technical Track 2014 Industry Conference & 16 th Annual Meeting page 3
4 IO-Link Introduction IO-Link is an extension of the 24 VDC interface Roughly analogous to HART over 4-20mA interface Point-to-point physical connection between IO- Link Master and IO-Link Target device Real-time data and parameter data Device configuration support in IO-Link Technical Track 2014 Industry Conference & 16 th Annual Meeting page 4
5 IO-Link Introduction Microcontroller-based intelligent small sensors and actuators (devices) have a lot of built-in parameters, however the IO-Link protocol is different than CIP. Users are asking for CIP access to: Parameter monitoring and expanded diagnostics Setting configuration parameters Automatic device replacement Real time I/O data Technical Track 2014 Industry Conference & 16 th Annual Meeting page 5
6 IO-Link Technology Domain Technical Track 2014 Industry Conference & 16 th Annual Meeting page 6
7 Why IO-Link? Target use cases Replacement of analog 4..20mA interfaces Parameterization of small devices (sensors and actuators) Getting detailed diagnostic data Monitoring of device conditions Low cost "dumb" sensor concentration - an IO- Link "hub" costs less than an equivalent fieldbus device Technical Track 2014 Industry Conference & 16 th Annual Meeting page 7
8 Agenda Introduction CIP Integration Objectives CIP IO-Link Master Models Virtual CIP router Mixed Scanner CIP IO-Link Definition New/Changed objects Identity Object Keying Parameter addressing Data Types conversion IODD to EDS conversion Others Technical Track 2014 Industry Conference & 16 th Annual Meeting page 8
9 Key Objectives The IO-Link Master device shall support IO-Link process data and parameter access CIP I/O communications RPI times shall meet or be faster than IO-Link process data exchange times IO-Link integration shall be defined for most CIP networks (excludes CompoNet) Support for IO-Link types conversion to/from CIP types for both process and parameter data Technical Track 2014 Industry Conference & 16 th Annual Meeting page 9
10 Easy Integration IO-Link Target devices should appear as much like CIP devices as possible The IO-Link Master device standard should have no restrictions and be open to any vendor or supplier IO-Link Master and Target device replacement should only require the typical steps for CIP device replacement CIP originator holds the configuration for the master and target devices Technical Track 2014 Industry Conference & 16 th Annual Meeting page 10
11 Timeline 9/2012 Project plan (completed) 1/2013 Requirements (completed) 1/2014 Specification (in progress) 12/2014 Publication and Conformance Test Plan (not started) Technical Track 2014 Industry Conference & 16 th Annual Meeting page 11
12 Agenda Introduction CIP Integration Objectives CIP IO-Link Master Models Virtual CIP router Mixed Scanner CIP IO-Link Definition New/Changed objects Identity Object Keying Parameter addressing Data Types conversion IODD to EDS conversion Others Technical Track 2014 Industry Conference & 16 th Annual Meeting page 12
13 IO-Link Master Models Virtual CIP Router IO-Link Master device provides IO-Link Target I/O and parameter access (explicit messaging) via a port segment (IO-Link Master models IO-Link as a CIP subnet) Mixed - IO-Link Master device accumulates I/O to/from IO- Link Target devices and provides parameter access via a port segment Scanner IO-Link Master device accumulates I/O to/from IO-Link Target devices and provides an object for accessing IO-Link Target device parameters. The SIG is working to determine if this model needs to be defined NOTE: The Virtual CIP Router and Mixed models present IO- Link Target devices as if they are on a CIP bus Technical Track 2014 Industry Conference & 16 th Annual Meeting page 13
14 Virtual CIP Router Model CIP Network Virtual IO-Link Network CIP to IO-Link Router IO-Link Slave #1... IO-Link Slave #N Technical Track 2014 Industry Conference & 16 th Annual Meeting page 14
15 Scanner Model CIP Network CIP Interface IO-Link Master IO-Link Slave #1... IO-Link Slave #N Technical Track 2014 Industry Conference & 16 th Annual Meeting page 15
16 Justification for multiple models Virtual CIP router model preferred, IO-Link Target devices look like CIP devices Mixed model - some systems can t support or can t afford a connection for each IO-Link Target device For a network like DeviceNet existing implementations are limited to the predefined master/slave connection set which limits the number of connections For other networks opening one connection per IO-Link target consumes too many resources Scanner model some originators systems don t support configuration of routed communications Technical Track 2014 Industry Conference & 16 th Annual Meeting page 16
17 Agenda Introduction CIP Integration Objectives CIP IO-Link Master Models Scanner Virtual CIP router Mixed CIP IO-Link Definition New/changed objects Identity Object Keying Parameter addressing Data Types conversion IODD to EDS conversion Others Technical Track 2014 Industry Conference & 16 th Annual Meeting page 17
18 New/Changed objects New objects IO-Link Device Parameter Object IO-Link Link Object (Virtual CIP router and Mixed models) IO-Link Master Object (Mixed and Scanner models) Changed objects Identity Object Port Object Technical Track 2014 Industry Conference & 16 th Annual Meeting page 18
19 Identity Object and Keying New attribute(s) defined to provide IO-Link Target device identity New information defined in Get_Attributes_All response data to indicate device supports additional identity information New Get_Additional_Attributes service defined that returns additional identity attributes, including IO-Link Target device identity attribute(s) New electronic key segment type defined to key IO-Link identity Technical Track 2014 Industry Conference & 16 th Annual Meeting page 19
20 Parameter addressing An IO-Link Device Parameter Object will be defined to support IO-Link Parameter access IO-Link Parameters are addressed by Index and Sub-Index For CIP Explicit Message requests (connected or unconnected), Index will be provided as the Instance and Sub-index will be provided as the Attribute For Scanner model the IO-Link channel will be specified in the Explicit Message data field Technical Track 2014 Industry Conference & 16 th Annual Meeting page 20
21 Parameter addressing Unconnected Request Timing & Size Inner Message Routing Content modified at every hop Executed in target network One segment cut off in every hop Service Class Instance Attribute Data Standard CIP Services, e.g. Get/Set IO-Link Device Parameter Object = IO-Link Index = IO-Link Sub-Index Technical Track 2014 Industry Conference & 16 th Annual Meeting page 21
22 Data Type Conversion IO-Link data types are different than CIP data types (e.g. IO-Link defines 12 bit integers) IO-Link data is transmitted in big endian order versus little endian for CIP data IO-Link Master device will convert between IO- Link and CIP data types IO-Link Master will be provided IO-Link data type information for the I/O or attributes being accessed Rules will be defined for converting IO-Link data types to/from CIP data types Technical Track 2014 Industry Conference & 16 th Annual Meeting page 22
23 Data Type Conversion For direct I/O connections, IO-Link data type format will be provided in the forward open data segment (Virtual CIP router IO-Link Master) For consolidated I/O connections, IO-Link data type format will be provided as part of the scanlist configuration (Scanner and Mixed IO-Link Master) For parameter access, new services will be defined that provide the IO-Link data type format information Access to untranslated data might be defined using new services Existing Get/Set services could be used if IO-Link Master already has IO-Link data type translation information Technical Track 2014 Industry Conference & 16 th Annual Meeting page 23
24 Data Type Conversion example Given the following IO-Link types and data information: IO-Link Data Types (and values) Integer12 (0xCD7) Integer4 (0x8) Uinteger17 (0x13286) Uinteger15 (0x23B9) Float32 (0xE7FC0453) Highest 17 bits of 0x994323B9 = b = 0x13286 IO-Link Data Values 0xCD 0x78 0x99 0x43 0x23 0xB9 0xE7 0xFC 0x04 0x53 The following CIP types and data will result: CIP Data Types (and value) INT (0x0CD7) SINT (0x08) 8 bit pad UDINT (0x ) UINT (0x023B9) 16 bit pad REAL (0xE7FC0453) CIP Data Values 0xD7 0x0C 0x08 Pad 0x86 0x32 0x01 0x00 0xB9 0x23 Pad Pad 0x53 0x04 0xFC 0xE7 Technical Track 2014 Industry Conference & 16 th Annual Meeting page 24
25 IODD to EDS conversion IODD files provide the device class information for IO-Link target devices This information includes device identity, I/O data information and parameter information EDS files provide the device class information for CIP devices Rules will be defined to convert IODD content into its EDS equivalent The expectation is that CIP configuration tools will convert IODD files to their EDS equivalent on the fly Technical Track 2014 Industry Conference & 16 th Annual Meeting page 25
26 Others Two or three IO-Link Master device profiles will be created The Port Object definition will be updated to define an IO- Link port type for an IO-Link subnet IO-Link Link Object will be defined for Virtual CIP router and Mixed models IO-Link Master startup behavior will be defined, this includes dependence on CIP client and configuration handling IO-Link Master configuration mechanism will be defined for the Scanner and Mixed models IO-Link Master Object for Mixed and Scanner models Technical Track 2014 Industry Conference & 16 th Annual Meeting page 26
27 Questions? Technical Track 2014 Industry Conference & 16 th Annual Meeting page 27
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