Control System Architectures. Bills of materials and common layouts for automation control designers

Transcription

1 Control System Architectures Bills of materials and common layouts for automation control designers

2 The Balluff Advantage for Your Modular Controls Architecture SmartLight Adapt to engineering changes easily IO-Link Master Discrete I/O Smart Sensors Analog I/O Sensors Simplify your network RFID Traceability Valve Manifold Control Network Block Sensors PS CPU IN OUT Valve Manifold Control Sensors Valve Manifold Control

3 Quickly adapt to customer s choice of network Minimize change to a BOM Each Bill of Material (BOM) on the following pages can be adapted to your industrial networks by swapping the master block. Please use caution, while the hardware remains easy to change each network has different requirements for cables and power. Network Aux Power 8x Configurable I/O x IO-Link Master Minimize hardware changes Network Chart Port Masters Network Order code Part number EtherNet/IP BNI00A BNI EIP-0-0-Z0 DeviceNet BNI00A BNI DNT-0-00-Z00 PROFINET BNI00U BNI PNT-0-0-Z0 PROFIBUS BNI00R BNI PBS-0-0-Z00 CC-Link BNI000 BNI CCL-0-00-Z00 Others See IO-Link Consortium Network Aux Power 8x IO-Link Master Network Chart 8 Port Masters Network Order code Part number EtherNet/IP BNI00A BNI EIP-08-0-Z0 PROFINET BNI00H BNI PNT-08-0-Z0 PROFIBUS BNI00U BNI PBS-08-0-Z00 EtherCAT BNI00 BNI ECT-08-0-Z0 Others See IO-Link Consortium

4 High Density I/O Up to I/O points and diagnostics with a single IP address Control up to solenoid valve manifold positions per IP address Easily setup pick-to-light systems with configurable I/O Drive amp outputs with diagnostics and overload protection Connect with smart sensors or analog without complexity Advantage

5 Order code Description Inputs BNI00W M8 wire Inputs - PNP BNI00Y M8 wire Inputs - PNP 8 BNI00 M8 wire Inputs - PNP Order code Description Outputs BNI00N p Dsub - Bosch Rexroth, Festo BNI00M p Dsub - MAC BNI00P p Dsub - SMC, Parker, Norgen BNI00R p Dsub - Numatics Order code Description Inputs Outputs BNI000 M Inputs Plastic - PNP BNI00 M Inputs Plastic - NPN BNI00T M Config Plastic - I/O -.A BNI00Z M Config I/O with expansion Order code Description Inputs Outputs BNI00 M Inputs - PNP BNI00 M Inputs - NPN BNI00C M Config I/O -.A BNI00A M Config I/O - A Aux pin BNI00 M Config I/O - A Aux pin Order code Description Inputs Outputs BNI00K IP0 Config I/O - Terminals 8 8 BNI00L IP0 Config I/O - Terminals BNI00M IP0 Config I/O - Wires BNI00N IP0 Config I/O - Wires 8 8 Order code Description Segments BNI00T Smart Light BNI008 Smart Light +Buzzer BNI0088 Smart Light BNI008A Smart Light +Buzzer BNI008 Smart Light BNI008 Smart Light +Buzzer Order code Description Inputs BNI000 M Inputs - Analog & PNP (I) / 8 BNI0008 M Inputs - Analog & PNP (U) / 8 Order code Description Inputs Outputs BNI00 M Inputs - Analog (I) BNI00 M Inputs - Analog (U) BNI00T M Inputs - Analog (PT00) BNI00C M Outputs - Analog (I) BNI00E M Outputs - Analog (U)

6 Enhanced High Density I/O With enhanced expansion port functionality, a single network node could host a significantly large I/O count. Maximum Outputs: 08 Maximum Inputs: 80 Maximum Configurable I/O: 80 8 Balluff Expanded I/O Key 8 Order code BNI00M BCC0K BCC0CK BNI00Z BNI00N BNI00P BNI00R BCC0MC Part number BNI PNT-0-0-Z0 BCC M-E8-8G-8-PST-00* BCC A VXW-00* BNI IOL-0-00-K00 BNI IOL--V08-K00 BNI IOL--V0-K00 BNI IOL--V-K00 BCC M-M-A-0-VXT-00* *See connectivity catalog for available lengths. Description PROFINET Port IO-Link Master PROFINET Cable M-RJ, m AUX Power Cable /8" -wire, m M - Configurable I/O with expansion port Valve Connector: Festo, Bosch Rexroth Valve Connector: SMC, Parker, Norgen Valve Connector: Numatics Sensor Cable M-M wire, m Quantity Inputs Outputs

7 Robotic Automation Control end effector I/O requirements with single standard M through dress pack Daisy chain I/O block and valve manifold to reduce complexity Simplify tool change with inductive couplers for powered I/O over an air-gap Existing Dress Pack 8 Tool Stand Work Space Key Order code Part number Description Quantity BNI00A BNI EIP-08-0-Z0 EtherNet/IP 8x IO-Link Master BCC0E0 BCC M-E8-8G--ESN-00* Ethernet Cable M-RJ shielded, m BCC00W BCC A VXW-00* Aux Power Cable /8" -wire, m BIC000 BIC B0-ITA0-Q0KFU-SMAA Bi-directional IO-Link inductive coupler base for power and data BIC00 BIC B0-ITA0-Q0KFU-SMAA Bi-directional IO-Link inductive coupler remote for power and data BNI00Z BNI IOL-0-00-K00 Configurable 8x I/O hub with expansion port (port ) BNI00P BNI IOL--V0-K00 Valve connector outputs SMC, Parker or Norgen Valve manifold 8 BNI000 BNI IOL K00 M x input PNP hub for tool holder BCC0MC BCC M-M-A-0-VXT-00* Sensor cable M- M wire, m *See connectivity catalog for available lengths.

8 Production Visualization Operator performance to quota Identify early bottlenecks and maintenance issues Communicate with operators, technicians, and management Easily retrofit into existing architectures OP0 OP0 OP0 OP0 Key Order code Part number Description Quantity Inputs Outputs BNI00A BNI EIP-0-0-Z0 x Master - EtherNet/IP 8 0 BNI008 BNI IOL-80-0-Z0 Segment Smart Light with buzzer BCC0E0 BCC M-E8-8G--ESN-00* Ethernet Cable M-RJ Shielded, m BCC00W BCC A VXW-00* Aux Power Cable /8" -wire, m BCC0MC BCC M-M-A-0-VXT-00* Sensor Cable M-M -wire, m BAM0L BAM MB-NI Pedestal mount for SmartLight, H 00 mm BAM0K BAM MB-NI Pedestal mount for SmartLight, H 00 mm Total Inputs/Outputs 8 0 *See connectivity catalog for available lengths. 8

9 Assembly Automation Our most popular configuration of product Industrial RFID, Sensor Inputs, Valve Control, and SmartLight One master typically runs modular sections Easily build modular equipment for transport or flexibility Change in network only change Master block 0 8 Key Order code Part number Description Quantity Inputs Outputs BNI00A BNI EIP-08-0-Z0 8x Master - EtherNet/IP 0 0 BNI00 BNI IOL-0-S0-K0 M8 -wire Inputs - PNP 0 BNI00P BNI IOL--V0-K00 SMC Valve Connector 0 BNI0088 BNI IOL-80-0-Z0 Segment Smart Light BIS00M BIS M S ISO Read/Write Domino Type Head BIS00 BIS M-0-0/L RFID Data Tag (based on number of pallets) BCC0E0 BCC M-E8-8G--ESN-00* Ethernet Cable M-RJ, m 8 BCC00W BCC A VXW-00* Aux Power Cable /8" -wire, m BCC0MC BCC M-M-A-0-VXT-00* Sensor Cable M-M -wire, m 0 BCC0C00 BCC M-M-A-0-PS0-00* Shielded RFID Cable M-M -wire, m Total Inputs/Outputs *See connectivity catalog for available lengths.

10 High Volume Data Traceability Pallet Tracking and I/O Process large amounts of read/write data simultaneously Collect lineage and build data for each component Data stays with the pallet if removed from the line Track exact rework requirements 8 0 Key Order code Part number Description Quantity Inputs Outputs BNI00A BNI EIP-08-0-Z0 8x Master - EtherNet/IP 0 0 BIS0 BIS V-0-0-C00 x RFID with x Master - EtherNet/IP BIS0 BIS VM--0-S BIS M Read/Write Head Flat BIS0C BIS M--/A RFID Data Tag (based on number of pallets) 0 BNI00 BNI IOL-0-S0-Z0 M Config I/O - A Aux pin BNI0088 BNI IOL-80-0-Z0 Segment Smart Light - Stack Mode BCC0NN BCC M-M-D-8-ESN-00* Ethernet Cable M-M Shielded, m 8 BCC0E0 BCC M-E8-8G--ESN-00* Ethernet Cable M-RJ Shielded, m BCC00W BCC A VXW-00* Aux Power Cable /8" -wire, m 0 BCC0MC BCC M-M-A-0-VXT-00* Sensor Cable M-M -wire, m 8 BCC0C00 BCC-M-M-A-0-PS0-00* Shielded RFID Cable M-M -wire, m Total Inputs/Outputs *See connectivity catalog for available lengths. Network Chart Network Order code Part number EtherNet/IP BIS0 BIS V-0-0-C00 Profinet BIS0U BIS V C00 Profibus BIS00T BIS V-0-0-C00 CC-Link BIS00P BIS V--0-C00 EtherCAT BIS00U BIS V-0-0-C00 0

11 Measurement Devices and Analog I/O Eliminate analog headaches Remove shielded cable runs Add diagnostics to equipment Drive high power valves with A outputs Hydraulic Cylinder Variable Regulator Flow Sensor Temp. Sensor Control Valve Key Order code Part number Description Quantity BNI00R BNI PBS-0-0-Z00 Port Profibus Master BSP008A BSP B00-EV00-D00SB-S Pressure Sensor BTL-T0-M -Z-S0 BTL Z Length 0mm...m BNI00 BNI IOL--000-K0 Analog Input Plug BNI00E BNI IOL--000-K0 Analog Output Plug BNI0008 BNI IOL K00 Analog Hub BCC0MC BCC M-M-A-0-VXT-00* M to M Double Ended, m 8 BCC0C00 BCC M-M-A-0-PS0-00* Shielded Cable M-M -wire, m BAM0L BTL-P-0-R BTL Z Magnet 0 BCC08 BCC M-0000-B-R0 BTL Z Terminating Resistor BCC00N BCC M EXT-00* BTL Z Power Cable M8, m BCC0A BCC M-M-B--PSN-00* PBS Cables Double Ended, m BCC0CK BCC A VXW-00* Power Cable, m *See connectivity catalog for available lengths.

12 Systems and Services Industrial Networking and Connectivity Industrial Identification Object Detection Linear Position Sensing and Measurement Fluid Sensors Accessories USA Balluff Inc. 8 Holton Drive Florence, KY 0 Phone: (8) -00 Toll-free: Fax: (8) -8 balluff@balluff.com Canada Balluff Canada, Inc. 80 Argentia Road, Unit # Mississauga, Ontario LN 8G Phone: (0) 8- Toll-free: Fax: (0) 8- balluff.canada@balluff.ca Mexico Balluff de México SA de CV Anillo Vial II Fray Junípero Serra No. Colonia La Vista Residencial. Querétaro, Qro. CP Phone: (++ ) -88 Fax: (++ ) -0 balluff.mexico@balluff.com Doc. no. /Mat. no. EN C; Product specifications, availability, and pricing are subject to change without notice.