PEPL. Pyrotech Electronics Pvt. Ltd. Control & Automation Solutions (All under one roof) when quality matters.

Transcription

1 Electronics Pvt. Ltd. when quality matters & (All under one roof) WIDE EXPERIENCE WITH M340 Quantum HMI / SCADA Zelio Micro Twido Premium PEPL

2 Preface: Pyrotech is an ISO 9001:2008 company providing industry with wide range of process control instruments, automation, wireless, security, energy management system and contract manufacturing services. Pyrotech came into existence in 1976 and has registered an average rate of growth of 55% since inception. Our quality products are manufactured with latest machinery in our 25,000 sq. ft. modern facility Authorized Integrator of SCHNEIDER ELECTRIC - Telemecanique. PLC, SCADA, HMI, AC / DC Drives etc. Known for Turnkey Projects of Automation; for Cement plants, Sugar Mills, Re-Rolling Mills, Mining Industry and Various other OEM. Providing world class services at affordable cost and time frame; in India, Syria, South Africa, Singapore, Iran and Pakistan. Manufacturer of various Process control Instruments. Approved by major OEM s and Consultants (PGCIL, BHEL, Alstom, IL, Siemens, ABB etc). Tie-up with Siemens, L&T, Schneider Electric, Pelco, etc. Credentials: ISO 9001 : 2008 Certified & Registered by DNV. Recipient of Excellence in Electronics Award by Dept. of Electronics, Govt. of India. ELCINA award for R&D. Rajiv Gandhi National Quality Award. 6 Branch Offices to Support (Baroda, Banglore, Hyderabad, Kolkata, Mumbai, Delhi). Group Company: Pyrotech Odyssey Optronics Pvt. Ltd. : Designs & manufactures wide range of power saving LED lighting solutions suitable for industrial environment. Pyrotech Electronics Pvt. Ltd., Unit-II & IV : Designs, manufactures and supplies control panels, control desks and industrial furniture using unique modular technology ALCOSY 20/30 (Aluminum Construction ), for different market segments like power, process industries, defense, OEM s etc. The technology of ALCOSY has been well proven with over 7500 installations since 1976.We have also developed the full range of FECOSY (Ferrous Construction ) and ENCOSY(Enclosed Construction ). Tempsens Instruments (I) Pvt. Ltd., Unit-I & II : In order to meet technological demands a separate temperature sensor manufacturing establishment, was created in 1985, within the Pyrotech group bringing together the know how,ability and tradition. We keep in constant touch with customers and cover a wide range of products for temperature measurement and control viz. Thermocouple, RTD, Non Contact Pyrometer, Temperature Calibrators, etc. We also have NABL accredited calibration lab. PEPL Unit - I PEPL Unit - II TEMPSENS 1

3 & Automation: & Automation (C&A) Business Unit of PYROTECH ELECTRONICS is a comprehensive industrial automation solution provider. C&A has been effectively providing discrete and turnkey automation solutions for a wide variety of industries since C&A specializes in Engineering, Procurement and Commissioning (EPC) of customized automation solutions for diverse industry types. Utilities like Power and Water, industries such as Cement, Power, Chemical, Metal, Paper, Steel and other manufacturing and processing industries lie within C&A's realm of expertise. Key Values: Feasibility Study & Project Management. Design & Engineering. Complete Integration Application Software Development. Panel Assembly & Testing. Contract Manufacturing Services. Turnkey Projects : Instrumentation & Automation. & Automation's offerings for industries and utilities include: Automation systems including PLCs for high availability and safety applications (ESD, F&G). Distributed s. Supervisory & Data Acquisition (SCADA) with telecommunication systems. Remote Telemetry Units. Electrical s. Plant Information systems, integration of process control systems with business systems and web enabling of legacy systems. Material Handling s and Crane Solutions. & Instrumentation Packages. Application Software & Driver Development and Documentation. Value Added Services. And an extensive range of products comprising of a wide variety of low to medium voltage Variable Frequency Drives for energy saving, DC Drives for specialized applications, Soft Starters to protect the electrical equipments. The scope of C&A's EPC encompasses techno-commercial proposals, system design, application engineering, procurement, integration, testing, commissioning, hand-over, AMCs and training. C&A's fully integrated, comprehensive, real-time solutions are based on hardware and software platforms based on contemporary technologies. The value addition includes system design, application engineering, application software, documentation, commissioning and after sales services. Cement Plant Chemical Plant Steel Plant 2

4 Cement Plant Automation Reduced Power consumption. Monitoring of all electrical & power quality parameters from server. Improve Kiln performance and production. Real Time Information is key to cost management. Resource Productivity/Climate Protection/Emissions Reductions/ Ecological Stewardship / Employee safety & health. WTP / STP Metering and water quality analysis. Metering to know the treatment losses in STP / WTP. Vibration monitoring on pumps to avoid unplanned shutdowns To match the average pumping rate under steady state conditions to steady state output from a treatment plant Automatic startups and shutdowns Alarms and fail safe tripping for protection of equipments Sponge Plant Automation Development of the PLC software, SCADA screens; installation & commissioning of the PLC/Drive along with field instruments. Improvement in product quality. and Monitoring of Pressure & Temperature of each zone of kiln on SCADA. Rolling Mill Automation Automatic Grade control of different types of bar by controlling water flow & temperature using control Valve and Pyrometers. Synchronization of flying shear speed with TMT bar speed. Auto/Manual of all instruments, Motors & VFD's panel & SCADA. Machine Automation Wire Saw Automation Gangsaw Automation Water Pump Automation Product quality improved. Automatic sequence control with trip, alarm on touch screen (HMI). Saving power consumption. Increase life & performance of machine. Chemical (SSP/GYPSUM) Plant Automation Centralized control of plant. Acid & Water Flow. Ratio control of acid, lime stone and rock phosphate. Cost effective solution. 3

5 Zelio Standard modules I/O and 20 I/O: - Programming by PC, pocket PC or on front face - Programming language: LADDER - Programming Software: Window based Zileosoft Advantages of Zelio Logic: - Dedicated to simple machines, simple control of small machines - Automated systems of building and industry Applications: - Industry : Pumping system, irrigation, car wash, disposal, automatic distributors, etc. Modicon M340 PLC Performance - 4 MB of program memory Equipped with astounding memory Communicative, with- - CANopen, Ethernet TCP/IP network - Transparent Ready - Modbus serial link or character mode - Remote access via STN, GSM, Radio or ADSL Modicon M238/M258 Compact, expandable, and easy to install, these controllers are designed for machine builders (OEMs ) to offer speed control, high speed counting, motion and communication networks. Improve machine performance Typical digital I/O needs: up to 2400 I/Os Peripheral Devices: Drives, servos: Up to 16 (avg. 8) HMI: Graphic Modicon Premium Premium Powerful CPUs: - P57-10 CPUs for machine control - P57-20/57-30 CPUs for manufacturing processes - P57-40 CPUs for power-demanding processes Premium Multi-Purpose PLC: - Servo & Stepper Motion modules - Warm-standby modules - Communication capabilities : Ethernet TCP/IP, FIP, Modbus +, ASCII, CAN open, Interbus, Profibus DP Twido Twido Compact: - 3 models in 10,16 and 24 I/O, V AC power supply - Removable : screw terminals, the model 24 I/O accepts 4 extension modules Twido Modular: - 3 models in 20 and 40 I/O, 24 V DC power supply - Removable HE 10 connectors or screw terminals. - These models accept 4 to 7 extension modules Extensions: - 14 discrete I/O extension modules: removable screw terminal connections, spring terminal or HE 10 connectors Modicon Quantum Quantum offers four powerful CPUs that cover a wide range of Process and Infrastructure applications: - 486/586 processors - IEC program memory up to 2,5 MB - Key switch to locally start, stop, and memory protect the CPU Flexible architectures for remote and distributed I/Os usable in three major architectures: - Handles upto I/O - Distributed I/O over Modbus Plus, for applications that require small drops dist. over many locations - Redundant Quantum power supplies 4

6 Online & Portable Pyrometers, Kiln Camera Calibration Bath, Master Sensors & Services Kiln Shell Scanner Electrical Panel Mimic Desk MCC Panels & Relay Panels Mosaic Tile Unit Desk EMC Panel Bare Panel 5

7 High Power Machines (Altivar 71) Motor Powers to 500KW Voltage range - 1-phase 200 to 240 V up to 5.5KW - 3-phase 380 to 500 V up to 500KW Applications - Material Handling, Hoisting, Wood Machines, Process Machines, Textile Machines, Packaging Machines Variable Speed Drives For HVAC (Altivar 61) Motor Powers to 630KW Voltage range - Single-Phase 200 to 240 V - 3-Phase 380 to 460 V Applications - Air conditioning and heating, Air treatment and regulationof water circuits, Ventilation, Pumping Automation Platform Type of Component Platforms Integrated Platforms Solution provide the lowest cost Solution provide the lowest life cycle cost Soft PLC PCbased - Enhanced Basic Block Zelio Repetitive Machine Twido Small Panel builder Simple Machine Catalog Micro Complex Machine Catalog and Modular Unity v2 M340 Atrium Special Machine Premium New Mid Range (2007) Discrete Process Modicon Quantum Batch Process Continuous Process Variable Speed Drives For 3-Phase Asynchronous Motors (Altivar 312) Variable Speed Drives For Asynchronous Motors (Altivar 11) Motor Powers to 15 KW Voltage range - Single - Phase 200 to 240 V up to 2.2 kw/3 HP. - 3-phase 380 to 500 V up to 15 kw / 20 HP Applications - Pumps, Ventilation, Materials Handling, Textile Machines, Packaging, Special Machines. Motor Powers to 2.2 kw. Voltage range V / 230 V Single Phase V 3-phase Applications - Conveyors, Automatic Doors, Barriers, Supplying Conveyors, Grinders, Saws, Drills, Exercise Equipment, Hoardings, Dough Mixers, Grinders, Folding Machines, Car Wash, Pleating Machines. 6

8 PARAMETER PROCESS VALUE C M M ACK SCAN32 S Pyrotech PEPL Pyrotech Electronic Pvt. Ltd. F-16A, Road No.3 M.I.A., Udaipur Phone (0294) , Fax (0294) CONVERTER ISOLATED MODEL NO. SERIAL NO. INPUT RANGE OUTPUT SUPPLY PI / mV [7-8 KHZ] 0-40mV [7-8 KHZ] 4-20 madc 24 VDC SOUND TRANSMITTER Pyrotech PEPL Fax (0294) MODEL NO. SERIAL NO. AUX. PWR RANGE OUTPUT V PTR Pyrotech PI / VAC Kw 4-20 madc I CTR SOUND SENSOR OUR PRODUCT RANGE Industrial Process Automation Level, Pressure & Temp. Transmitters Displays, Wireless Radio/Modem DO AO DI AI Electrical Transducers/lers Pyrotech Electronic Pvt. Ltd. F-16A, Road No.3 M.I.A., Udaipur Phone (0294) , POWER TRANSDUCER Scanners/T-Max/Bargraph Indicators Signal Converters/Transmitters Digital Indicators Timers/Totalisers/Annunciators Speed Instruments/Counters/Safety Switches Contract Manufacturing Services LED Drivers (SMPS)/Power Supplies Industrial LED Lights CCTV s U.S.Saini Head - Projects and Automation Mob. No.: uss@peplelectronics.com automation@peplelectronics.com Manufacturing facilities : Pyrotech Electronics Pvt. Ltd. (Unit - I) F-16 A, Road No. 3, MIA, Udaipur Rajasthan, (India) Ph. : , Fax : pyrotech@peplelectronics.com Web: Branch Offices : Delhi Bangalore Hyderabad Jamshedpur Our Associates : Jamshedpur Korba Mumbai Rourkela Bokaro Bangalore Kolkata ISO 9001 : 2008 REGISTERED FIRM \\server\mktg\siddique_up\master Catalogue\PLC_Master_2012 Update on