Operating Instructions

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ s Operating Instructions MOVI-SWITCH 1EM

2 SEW-EURODRIVE Driving the world

3 Contents Contents 1 General Information Use of this documentation Structure of the safety notes Rights to claim under limited warranty Exclusion of liability Copyright Product names and trademarks Safety Notes Preliminary information General Target group Designated use Other applicable documentation Transportation, storage Installation Electrical connection Safe disconnection Operation Unit Structure MOVI-SWITCH 1EM drive MOVI-SWITCH 1EM with Binary Control MOVI-SWITCH 1EM with AS-Interface Operating principle Type designation MOVI-SWITCH 1EM drive Type designation MOVI-SWITCH 1EM motor starter Mechanical Installation General information Installation requirements Mounting the MOVI-SWITCH drive Installation in damp locations or in the open Tightening torques Electrical Installation Installation instructions Connecting MOVI-SWITCH 1EM with binary control Connecting MOVI-SWITCH 1EM with AS-Interface KND3 option (power plug connector) Startup Important notes on startup Requirements Startup MOVI-SWICH 1EM with binary control Starting up MOVI-SWICH 1EM with AS-Interface Operating Instructions MOVI-SWITCH 1EM 3

4 Contents 7 Operation Operating display of MOVI-SWITCH 1EM with binary control Operating displaymovi-switch 1EM with AS-Interface Diagnosing MOVI-SWITCH 1EM with binary control Diagnosing MOVI-SWITCH 1EM with AS-Interface SEW Inspection/maintenance Shutdown Storage Disposal Technical Data CE marking and C-Tick Technical data of MOVI-SWITCH 1EM with binary control Technical data of MOVI-SWITCH 1EM with AS-Interface Declaration of Conformity Address List Index Operating Instructions MOVI-SWITCH 1EM

5 General Information Use of this documentation 1 MOVI-SWITCH Æ 1EM 1 General Information 1.1 Use of this documentation The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, startup, and service this product. The documentation must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the documentation carefully and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. 1.2 Structure of the safety notes Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes, notes on potential risks of damage to property, and other notes. Signal word Meaning Consequences if disregarded DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment INFORMATION Useful information or tip: Simplifies the handling of the drive system Structure of the section-related safety notes Section-related safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used symbols indicate either a general or a specific hazard. This is the formal structure of a section-related safety note: SIGNAL WORD Type and source of danger. Possible consequence(s) if disregarded. Measure(s) to prevent the danger Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action. This is the formal structure of an embedded safety note: SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent the danger. Operating Instructions MOVI-SWITCH 1EM 5

6 1 General Information Rights to claim under limited warranty 1.3 Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit! 1.4 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of the MOVI-SWITCH drive and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE does not assume liability for injury to persons or damage to equipment or property resulting from nonobservance of these operating instructions. In such cases, any liability for defects is excluded. 1.5 Copyright 2012 SEW-EURODRIVE. All rights reserved. Unauthorized duplication, modification, distribution or any other use of the whole or any part of this documentation is strictly prohibited. 1.6 Product names and trademarks All brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. 6 Operating Instructions MOVI-SWITCH 1EM

7 Safety Notes Preliminary information 2 2 Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. 2.1 Preliminary information The following safety notes are primarily concerned with the use of MOVI-SWITCH drives. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation. Please also observe the supplementary safety notes in the individual chapters of this documentation. 2.2 General Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage. During operation, MOVI-SWITCH drives can have live, bare and movable or rotating parts as well as hot surfaces, depending on their enclosure. Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Refer to the documentation for additional information. 2.3 Target group Only qualified personnel is authorized to install, startup or service the units or correct unit faults (observing IEC or CENELEC HD 384 or DIN VDE 0100 and IEC or DIN VDE 0110 as well as national accident prevention guidelines). Qualified personnel in the context of these basic safety notes are persons familiar with installation, assembly, startup and operation of the product who possess the necessary qualifications. Any activities regarding transportation, storage, operation, and disposal must be carried out by persons who have been instructed appropriately. 2.4 Designated use MOVI-SWITCH drives are intended for industrial systems. They comply with the applicable standards and regulations and meet the requirements of the Low Voltage Directive 2006/95/EC. Technical data and information on approved conditions on site can be found on the nameplate and in these operating instructions. You must comply with this information! Operating Instructions MOVI-SWITCH 1EM 7

8 2 Safety Notes Other applicable documentation Do not start up the unit (operate in the designated fashion) until you have established that the machine complies with the EMC Directive 2004/108/EC and that the end product conforms to Machinery Directive 2006/42/EC (with reference to EN 60204) Safety functions The MOVI-SWITCH drives may not perform safety functions unless these functions are described and expressly permitted Hoist applications MOVI-SWITCH drives are suitable for hoist applications to a limited degree only. MOVI-SWITCH drives are not designed for use as safety devices in hoist applications. 2.5 Other applicable documentation Note also the following documentation: "DR/DV/DT/DTE/DVE AC Motors, CT/CV Asynchronous Servomotors" operating instructions 2.6 Transportation, storage You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in chapter "Technical Data". Tighten installed eyebolts securely. They are designed for the weight of the MOVI-SWITCH drive. Do not attach any additional loads. Use suitable, sufficiently rated handling equipment (e.g. rope guides) if required. 2.7 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. Protect the MOVI-SWITCH drives from excessive strain. The following applications are prohibited unless explicitly permitted: Use in potentially explosive atmospheres. Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications with strong mechanical oscillation and impact loads; see chapter "Technical Data". 8 Operating Instructions MOVI-SWITCH 1EM

9 Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live MOVI-SWITCH drives (e.g. BGV A3). Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). Additional information is contained in the documentation. The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation. Protective measures and protection devices must comply with the regulations in force (e.g. EN or EN ). 2.9 Safe disconnection MOVI-SWITCH drives meet all requirements for safe disconnection of power and electronic connections in accordance with EN All connected circuits must also satisfy the requirements for safe disconnection Operation Systems with integrated MOVI-SWITCH drives must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk. Before removing the MOVI-SWITCH motor starter, disconnect the MOVI-SWITCH drive from the power supply. The terminal box must remain closed during operation, i.e. MOVI-SWITCH motor starter must be installed. Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the supply system before correcting the error. Caution: Danger of burns: The MOVI-SWITCH surface temperature can exceed 60 C during operation! Operating Instructions MOVI-SWITCH 1EM 9

10 3 Unit Structure MOVI-SWITCH 1EM drive 3 Unit Structure 3.1 MOVI-SWITCH 1EM drive The following figure shows a MOVI-SWITCH 1EM drive with helical gear unit: [1] [2] [3] [4] [1] MOVI-SWITCH motor starter [2] Connection box [3] Motor [4] Helical gear unit MOVI-SWITCH 1EM is a gearmotor with decentralized motor starter. MOVI-SWITCH 1EM is available with the following interfaces. Binary inputs/outputs (binary control) or AS-Interface It is not permitted to install the MOVI-SWITCH 1EM motor starter close to the motor! 10 Operating Instructions MOVI-SWITCH 1EM

11 Unit Structure MOVI-SWITCH 1EM with Binary Control MOVI-SWITCH 1EM with Binary Control The following figure shows the connection box of the MOVI-SWITCH 1EM motor starter for binary control: X U1 V1 W1 V2 U2 W2 X107 X105 X106 [1] [2] [1] [3] [4] [5] [6] [7] [8] [9] [10] [11] [1] Screw plug M16 x 1.5 [2] X01: M12 plug connector for binary inputs/outputs [3] Screw plug M20 x 1.5 (for power supply cable) [4] X101: Signal terminal strip [5] X105: Supply system terminal strip L1 L3 in [6] Screw plug M16 x 1.5 [7] X106: Supply system terminal strip L1 L3 out [8] Screw plug M20 x 1.5 (for power supply cable) [9] Screw for PE connection [10] Screw plug M20 x 1.5 (for power supply cable) [11] X107: Brake connection (wired at the factory) Operating Instructions MOVI-SWITCH 1EM 11

12 3 Unit Structure MOVI-SWITCH 1EM with AS-Interface 3.3 MOVI-SWITCH 1EM with AS-Interface The following figure shows the connection box of the MOVI-SWITCH 1EM motor starter with AS-Interface and 2 sensor inputs (option): X U1 V1 W1 V2 U2 W2 X107 X105 X106 [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [1] X02: M12 plug connector sensor input DI2 (option) [2] X01: M12 plug connector AS-Interface [3] X03: M12 plug connector sensor input DI3 (option) [4] Screw plug M20 x 1.5 (for power supply cable) [5] X101: Signal terminal strip [6] X105: Supply system terminal strip in [7] Screw plug M16 x 1.5 [8] X106: Supply system terminal strip out [9] Screw plug M20 x 1.5 (for power supply cable) [10] Screw for PE connection [11] Screw plug M20 x 1.5 (for power supply cable) [12] X107: Brake connection (wired at the factory) 12 Operating Instructions MOVI-SWITCH 1EM

13 Unit Structure Operating principle Operating principle MOVI-SWITCH 1EM is a drive with an integrated electronic on/off switch for one direction of rotation and full motor protection. Switching the star point with power semiconductors causes the current flow in the motor to be switched on or off. The following diagram illustrates how MOVI-SWITCH 1EM operates: & ϑ 2 1 X107 BG Run OK U2 V2 W2 TF ϑ U1 V1 W1 L1 L2 L X105 / X106 L1 L2 L3 (CW) L2 L1 L3 (CCW) [1] Motor [2] DC 24 V control signal If the line voltage is connected permanently, you switch the motor on or off using a DC 24 V control signal. You can invert the direction of rotation by swapping two motor phases. In the event of overload, the MOVI-SWITCH motor starter switches off the motor automatically. When the control signal is present, the motor starts up automatically following the overload switch-off and subsequent cooling. This is why the higher-level controller has to evaluate the "OK" output signal and ensure restart lockout if required. With brakemotors, the MOVI-SWITCH drive is equipped with a brake rectifier to control the brake. The brake coil (phase voltage) is supplied with energy via the motor winding (terminals U1 and U2). As an option, you can select an additional SR current relay cut-off in the DC circuit of the brake coil. The BSR (GB + SR) control makes for fast brake application independent of the remanent voltage on the motor terminal board. Operating Instructions MOVI-SWITCH 1EM 13

14 3 Unit Structure Type designation MOVI-SWITCH 1EM drive 3.5 Type designation MOVI-SWITCH 1EM drive Nameplate The following figure gives an example of a nameplate of a MOVI-SWITCH 1EM drive: W10DT56M4/BMG/TF/MSW/AZZK/KND3 0.09/S / M3B ,31 54 F BG1.2 27, Type designation The following table shows the type designation of the MOVI-SWITCH 1EM drive: W 10 DT 56M4 / BMG / TF / MSW / AZZK / KND3 Plug connector option for power connection Optional M12 connector for control signals MOVI-SWITCH Thermistor (standard) Mechanical brake option Motor size 1) and number of poles Motor series 1) Gear unit size Gear unit series 1) Examples of motors: DT56, DR63 14 Operating Instructions MOVI-SWITCH 1EM

15 Unit Structure Type designation MOVI-SWITCH 1EM motor starter Type designation MOVI-SWITCH 1EM motor starter Nameplate The following figure gives an example of a nameplate of a MOVI-SWITCH 1EM motor starter: KW 11/ Typ: MSW-1EM-B0 Sachnr.: Seriennr.: Type designation The following table shows the type designation of the MOVI-SWITCH 1EM motor starter: MSW-1EM-B0 Design 0 = Standard Signal type B = Binary K = AS-Interface Type MOVI-SWITCH motor starter Operating Instructions MOVI-SWITCH 1EM 15

16 4 Mechanical Installation General information 4 Mechanical Installation 4.1 General information Observe the general safety notes. Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation. Only use the provided attachment options when mounting the MOVI-SWITCH drive. Only use mounting and locking elements that fit into the existing bores, threads and countersinks. 4.2 Installation requirements Make sure that the following requirements are met before you start installing the unit: The data on the nameplate of the drive matches the voltage supply system. The drive is undamaged (no damage caused by transportation or storage) The ambient temperature corresponds to the specifications in chapter "Technical Data". Note that the temperature range of the gear unit may also be restricted (see gear unit operating instructions). The MOVI-SWITCH drive must not be installed under the following harmful ambient conditions: Potentially explosive atmospheres Oils Acids Gases Vapors Radiation etc. When the drive is installed in abrasive ambient conditions, protect the output end oil seals against wear Installation tolerances The following table shows the permitted tolerances of the shaft ends and flanges of the MOVI-SWITCH drive. Shaft end Diameter tolerance according to EN ISO j6 with Ø 26 mm ISO k6 with Ø 38 mm up to 48 mm ISO m6 at Ø > 55 mm Center bore in accordance with DIN 332, shape DR.. Flanges Centering shoulder tolerance in accordance with EN ISO j6 with Ø 250 mm ISO h6 with Ø > 300 mm 16 Operating Instructions MOVI-SWITCH 1EM

17 Mechanical Installation Mounting the MOVI-SWITCH drive Mounting the MOVI-SWITCH drive NOTICE Loss of warranted degree of protection if the MOVI-SWITCH motor starter is installed incorrectly or not at all. Damage to the MOVI-SWITCH motor starter. When you remove the MOVI-SWITCH motor starter from the connection box, you must protect it from moisture and dust. Observe the following mounting instructions: Install the MOVI-SWITCH drive only in the specified mounting position on a level, vibration-free, and torsionally rigid support structure. Adhere to the mounting position specified on the motor nameplate. Thoroughly remove any anti-corrosion agent from the shaft end. Use a commercially available solvent. Do not allow the solvent to penetrate the bearings and shaft seals this could damage the material. Align the motor carefully to avoid placing any unacceptable strain on the motor shafts. Observe the permitted overhung and axial forces. Do not jolt or hammer the shaft end. Use an appropriate cover to prevent objects or fluids from entering motors in vertical mounting positions. Ensure sufficient clearance around the unit to allow for adequate cooling. Avoid the drawing in of warm outlet air of other units. Balance components that were subsequently mounted to the shaft with a half key (output shafts are balanced with a half key). Existing condensation drain holes are sealed with plastic plugs. Only open them, if necessary. Open condensation drain holes are not permitted. If condensation drain holes are open, higher degrees of protection are no longer possible. 4.4 Installation in damp locations or in the open Observe the following notes for mounting the MOVI-SWITCH drive in damp areas or in the open: Use suitable cable glands for the cables. Use reducing adapters, if necessary. Coat the threads of the cable glands and filler plugs with sealing compound and tighten them properly. Then coat the cable glands again. Seal the cable entries properly. Before installing the MOVI-SWITCH motor starter again, clean its sealing surfaces thoroughly. If the corrosion protection coating is damaged, restore the coating. Check whether the degree of protection specified on the nameplate is permitted in the ambient conditions on site. Operating Instructions MOVI-SWITCH 1EM 17

18 4 Mechanical Installation Tightening torques 4.5 Tightening torques MOVI-SWITCH motor starter/connection box Tighten the screws on the MOVI-SWITCH motor starter using 3.0 Nm (26 lb.in) working diagonally across Blanking plug cable glands Tighten screw plugs with 2.5 Nm (22 lb.in) Operating Instructions MOVI-SWITCH 1EM

19 Electrical Installation Installation instructions 5 5 Electrical Installation 5.1 Installation instructions Connecting supply system leads The rated voltage and frequency of the MOVI-SWITCH 1EM drive must correspond to the data for the supply system (line). Install the fuses at the beginning of the supply system lead behind the supply bus junction. Use only D, D0, NH fuses or circuit breakers. Select the fuse size according to the cable cross section. Cable cross section: according to input current I line for rated power (see chapter "Technical Data") AS-Interface Connect the required AS-Interface cables (+ sensor cables). Route the AS-Interface cables (and sensor cables) separately from power supply cables Binary control + DC 24 V Connect the required control cables (DC 24 V, RUN, OK). Route the control cables separately from power supply cables Permitted cable cross section of terminals Power terminals Adhere to the permitted cable cross sections for installation: Power terminals X105 / X106 Cable cross section Conductor without end sleeve 1.0 mm mm 2 AWG17 AWG14 Conductor with end sleeve 1.0 mm mm 2 AWG17 AWG15 Conductor end sleeves Only connect single-wire conductors or flexible conductors with conductor end sleeve (DIN 46228, material E-CU) with or without insulating shrouds Permitted length of the conductor end sleeve: at least 8mm Control terminals Observe the permitted cable cross sections for installation: Control terminals X101 Cable cross section Single-wire conductor (bare wire) Flexible conductor (bare litz wire) Conductor with end sleeve Without insulating shrouds Conductor with end sleeve With insulating shrouds 0.5 mm mm 2 AWG20 AWG mm mm 2 AWG20 AWG19 Conductor end sleeves Connect only single-wire conductors or flexible wire conductors with or without conductor end sleeve (DIN 46228, material E-CU). Permitted length of the conductor end sleeve: at least 8mm Operating Instructions MOVI-SWITCH 1EM 19

20 5 Electrical Installation Installation instructions Power terminals X105 X106 Observe the following information for connecting the power cable to the power terminals: Connecting the conductor without screwdriver 1) Connecting the conductor with screwdriver 2) ) Single-wire conductors and flexible conductors with conductor end sleeves can be installed directly (without tool) up to two cross-section sizes below the rated cross-section. 2) You will need to firmly insert a screw driver into the activation opening to open the clamping spring and install untreated, flexible conductors or those with a small cross-section that cannot be installed directly. 20 Operating Instructions MOVI-SWITCH 1EM

21 Electrical Installation Installation instructions Control terminals X101 Observe the following information for connecting the cables to control terminals X101:21 to X101:32: Connecting the conductor without pressing the actuation button Connecting the conductor after pressing the actuation button Single-wire conductors and flexible conductors with conductor end sleeves can be installed directly (without tool) up to two cross section sizes below the nominal cross section You will need to press the actuation button on top to open the clamping spring for installing untreated, flexible conductors or those with a small cross section that cannot be installed directly. Removing the conductor after pressing the actuation button Before removing the conductor, first press the actuation button on top Operating Instructions MOVI-SWITCH 1EM 21

22 5 Electrical Installation Installation instructions Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. The permitted tightening torque for the screw is Nm (18 21 lb.in). Observe the following notes regarding PE connection. Prohibited assembly Recommendation: with forked cable lug Permitted for all cross sections M5 with solid connecting wire Permitted for cross sections up to max. 2.5 mm 2 M5 2.5 mm² [1] [1] Forked cable lug suitable for M5 PE screws 22 Operating Instructions MOVI-SWITCH 1EM

23 Electrical Installation Installation instructions Installation above 1000 m asl MOVI-SWITCH 1EM drives with line voltages of 380 to 500 V can be used in altitudes of 1000 m and up to a maximum of 4000 m above sea level under the following conditions. 1) The nominal continuous power is reduced due to the reduced cooling above 1000 m (see chapter "Technical Data"). Above 2000 m asl, the air and creeping distances are only sufficient for overvoltage class 2. If the installation calls for overvoltage class 3, you will have to install additional external overvoltage protection to limit overvoltage peaks to 2.5 kv phase-tophase and phase-to-ground. If safe electrical disconnection is required, it must be implemented outside the unit for altitudes of 2000 m above sea level and higher (safe electrical disconnection in accordance with EN ). At installation altitudes between 2000 m and 4000 m above sea level, the permitted nominal line voltage is reduced by 6 V per 100 m Protection devices MOVI-SWITCH -1EM drives are equipped with integrated protection devices against motor overload. External motor protection devices are not necessary. 1) The maximum altitude is limited by creeping distances and flameproof components, such as capacitors. Operating Instructions MOVI-SWITCH 1EM 23

24 5 Electrical Installation Connecting MOVI-SWITCH 1EM with binary control 5.2 Connecting MOVI-SWITCH 1EM with binary control Connection MOVI-SWITCH MSW / AVS1 The following figure shows the connection in MSW / AVS1 design: MOVI-SWITCH MSW / AVS1 X101 TF OK RUN NC NC NC NC NC NC 24V 0V TF1 TF BK WH BN BU WH 2 BN 1 X105 X106 L1 L2 L3 L1 L2 L BU BK X01 (CW) (CCW) L1 in L2 in L3 in L1 L2 L3 out out out PE (L2 L1 L3) (L2 L1 L3) CW Clockwise rotation CCW Counterclockwise rotation The AC 400 V input (L1 L3) is available as plug connector as an option (page 28). X01: Binary inputs/outputs Function Binary inputs/outputs Connection type M12, 4-pole, male, A-coded Wiring diagram Assignment No. Name Function V Power supply voltage DC 24 V 2 RUN Control signal DC 24 V 0: Stop drive 1: Start drive 3 0V24 Reference potential 0V24 4 OK Feedback ready, DC 24 V 0: Overtemperature or no DC 24 V supply 1: Ready 24 Operating Instructions MOVI-SWITCH 1EM

25 Electrical Installation Connecting MOVI-SWITCH 1EM with AS-Interface Connecting MOVI-SWITCH 1EM with AS-Interface Connecting MOVI-SWITCH MSW / AVSK The following figure shows the connection in MSW / AVSK design: MOVI-SWITCH MSW / AVSK X101 TF DI3 DI2 DO1 0V 0V 0V 24V 24V AS+ AS- TF1 TF WH BK X105 X106 WH L1 L2 L3 L1 L2 L BK X01 (CW) (CCW) L1 in L2 in L3 in L1 L2 L3 out out out (L2 L1 L3) (L2 L1 L3) PE The AC 400 V input (L1 L3) is available as plug connector as an option (page 28). X01: AS-Interface The following table informs about this connection: Function Connection of AS-Interface data cable Connection type M12, 4-pole, male, A-coded Wiring diagram Assignment No. Name Function 1 AS+ AS-Interface data cable (+) 2 n.c. Not connected 3 AS AS-Interface data cable ( ) 4 n.c. Not connected Operating Instructions MOVI-SWITCH 1EM 25

26 5 Electrical Installation Connecting MOVI-SWITCH 1EM with AS-Interface Connecting MOVI-SWITCH MSW / AZZK The following figure shows the connection in MSW / AZZK design: MOVI-SWITCH MSW / AZZK X101 TF DI3 DI2 DO1 0V 0V 0V 24V 24V AS+ AS- TF1 TF BK BK BU BU BN BN WH BK BN BK BU X02 The AC 400 V input (L1 L3) is available as plug connector as an option (page 28). X01: AS-Interface The following table informs about this connection: 2 3 BK X01 WH 1 4 Function Connecting AS-Interface data cable Connection type M12, 4-pole, male, A-coded Wiring diagram BN BK BU X03 (CW) (CCW) X105 X106 L1 L2 L3 L1 L2 L L1 in L2 in L3 in L1 L2 L3 out out out (L2 L1 L3) (L2 L1 L3) PE Assignment No. Name Function 1 AS+ AS-Interface data cable (+) 2 n.c. Not connected 3 AS AS-Interface data cable ( ) 4 n.c. Not connected Operating Instructions MOVI-SWITCH 1EM

27 Electrical Installation Connecting MOVI-SWITCH 1EM with AS-Interface 5 X02: DI2 sensor input The following table informs about this connection: Function DI2 sensor input Connection type M12, 5-pole, female, A-coded Wiring diagram Assignment No. Name Function V DC 24 V voltage supply for sensors 2 N.C. Not connected 3 0V24 0 V reference potential for sensors 4 DI2 DI2 sensor input 5 N.C. Not connected X03: DI3 sensor input The following table informs about this connection: Function DI3 sensor input Connection type M12, 5-pole, female, A-coded Wiring diagram Assignment No. Name Function V DC 24 V voltage supply for sensors 2 N.C. Not connected 3 0V24 0 V reference potential for sensors 4 DI3 DI3 sensor input 5 N.C. Not connected Operating Instructions MOVI-SWITCH 1EM 27

28 5 Electrical Installation KND3 option (power plug connector) 5.4 KND3 option (power plug connector) The MSW /... / KND3 option is equipped with an X00 plug connector for connecting the 400 V supply. MSW /... / KND3 X105 X106 L1 L2 L3 L1 L2 L GNYE X L1 L2 L3 out out out X00: AC 400 V input The following table informs about this connection: Function AC 400 V input Connection type Q 8/0, male Wiring diagram PE Assignment No. Name Function 1 n.c. Not connected 2 L2 Supply system phase 2 3 n.c. Not connected 4 n.c. Not connected 5 n.c. Not connected 6 L3 Supply system phase 3 7 n.c. Not connected 8 L1 Supply system phase 1 PE PE Equipotential bonding/protective earth conductor 28 Operating Instructions MOVI-SWITCH 1EM

29 Startup Important notes on startup I Startup 6.1 Important notes on startup Before startup, make sure that: The drive is undamaged and not blocked All connections have been established correctly The direction of rotation of the motor/gearmotor is correct All protective covers have been installed correctly During startup, make sure that: The motor is running properly (no speed fluctuations, no loud noises, etc.). On brake motors with a self-reengaging manual brake release, the hand lever must be removed after startup! A bracket is provided for storing the lever on the outside of the motor Monitoring The MOVI-SWITCH 1EM motor starter monitors the power semiconductors of the motor starter and the motor winding for overtermperature. In the event of overtemperature, the MOVI-SWITCH 1EM drive switches off automatically. The output signal / AS-Interface bit "OK" indicates the monitoring status. The output signal / AS-Interface bit "OK" must be evaluated by a higher-level controller. CAUTION Risk of crushing due to unexpected start of the drive. If the drive was switched-off due to overtemperature, it will automatically start up once it has cooled down. Severe or fatal injuries. If automatic restarting could pose a risk to persons or components, you must implement an external restart lock. The MOVI-SWITCH 1EM motor starter is protected against supply system overvoltage. 6.2 Requirements The following conditions apply to startup: The MOVI-SWITCH drive must be installed correctly both mechanically and electrically. Appropriate safety measures prevent the drives from starting up unintentionally. Appropriate safety measures must be taken to prevent risk of injury or damage to machine. Operating Instructions MOVI-SWITCH 1EM 29

30 6 I 0 Startup Startup MOVI-SWICH 1EM with binary control 6.3 Startup MOVI-SWICH 1EM with binary control Starting the drive 1. Check the connection of the MOVI-SWITCH 1EM drive. See chapter "Electrical Installation". 2. Switch on the line voltage. 3. Switch on the MOVI-SWITCH 1EM drive with the control signal "RUN" = "1". 6.4 Starting up MOVI-SWICH 1EM with AS-Interface Starting the drive 1. Check the connection of the MOVI-SWITCH 1EM drive. See chapter "Electrical Installation". 2. Take the AS-Interface master into operation. 3. Set the AS-Interface address of MOVI-SWITCH 1EM. See chapter "Assigning the AS-Interface address" (page 31). 4. Switch on the line voltage. 5. Set the AS-Interface bit DO2 for supplying the module electronics to "1". 6. Switch on the MOVI-SWITCH 1EM drive with the AS-Interface bit DO0 (RUN) = "1" Data transmission AS-Interface master MOVI-SWITCH 1EM The following table shows the 3 data bits that the AS-Interface master sends to MOVI- SWITCH 1EM: Bit DO0 DO1 DO2 Function RUN 0: Drive stops. 1: Drive starts. Output DO1, external actuator Module electronics 0: Module electronics is not supplied. 1: Module electronics is supplied with DC 24 V by the AS-Interface cable. 30 Operating Instructions MOVI-SWITCH 1EM

31 Startup Starting up MOVI-SWICH 1EM with AS-Interface I Data transmission MOVI-SWITCH 1EM AS-Interface master The following table shows the 4 data bits that MOVI-SWITCH 1EM sends back to the AS-Interface master via the AS-Interface: Bit DI0 DI1 DI2 DI3 Function OK (ready signal) 0: MOVI-SWITCH 1EM is not ready. 1: MOVI-SWITCH 1EM is ready. No function Sensor input 1 0: The signal of sensor 1 = "0" 1: The signal of sensor 1 = "1" Sensor input 2 0: The signal of sensor 2 = "0" 1: The signal of sensor 2 = "1" Assigning the AS-Interface slave address SEW-EURODRIVE supplies MOVI-SWITCH 1EM with AS-Interface with address 0. You have the following options for assigning the AS-Interface address of MOVI- SWITCH 1EM (addresses 1A 31A, 1B 31B): Addresses are assigned automatically within a configured AS-Interface system when replacing a MOVI-SWITCH 1EM drive. The following prerequisites must be fulfilled: The new MOVI-SWITCH 1EM drive must have address 0. If you need to replace several MOVI-SWITCH 1EM drives, you must exchange them individually (one after another). Manual address assignment via the plant master Connect the drives to the AS-Interface cable one after another. Doing so prevents several MOVI-SWITCH 1EM drives from being assigned the same AS-Interface address. Manual address assignment using a hand-held AS-Interface programming device. Observe the notes in the following chapter when connecting the MOVI-SWITCH 1EM drive to the AS-Interface cable. Operating Instructions MOVI-SWITCH 1EM 31

32 6 I 0 Startup Starting up MOVI-SWICH 1EM with AS-Interface Assigning the slave address using a hand-held programming device Hand-held AS-Interface programming devices offer the following functions: Reading out and changing an AS-Interface slave address Reading out the AS-Interface profile Reading out and changing data bits Function check and test run. When using a hand-held programming device, you need a connection cable that fits onto the AS-Interface plug connector X01 of MOVI-SWITCH -1EM (see the following figure) : AS-Interface + 2. n. c. 3: AS-Interface 4: n. c. Example: 1. Disconnect the AS-Interface nodes from the AS-Interface network one at a time and assign addresses via the hand-held programming device (A). 2. Then reconnect the respective AS-Interface node to the AS-Interface network (B). A B [1] [1] AS-Interface hand-held programming device 32 Operating Instructions MOVI-SWITCH 1EM

33 Operation Operating display of MOVI-SWITCH 1EM with binary control 7 7 Operation 7.1 Operating display of MOVI-SWITCH 1EM with binary control The following figure shows the position of the status LED on the MOVI-SWITCH 1EM motor starter: [1] STATUS MOVI-SWITCH [1] Status LED Meaning of the status LED The three-color status LED indicates the operating and error states of the MOVI- SWITCH 1EM drive. Status LED Color Status Operating state Description Off Not ready No DC 24 V supply Yellow Illuminated Ready DC 24 V supply OK Green Illuminated Enable "RUN" signal is present Red Illuminated Overtemperature error Temperature monitoring of the motor and/or the power semiconductor has tripped due to overtemperature and has stopped the drive. The drive starts up automatically once it has cooled down, see chapter "Monitoring" (page 29). Operating Instructions MOVI-SWITCH 1EM 33

34 7 Operation Operating display of MOVI-SWITCH 1EM with AS-Interface 7.2 Operating display of MOVI-SWITCH 1EM with AS-Interface The following figure shows the position of the status LED on the MOVI-SWITCH 1EM motor starter: [1] STATUS MOVI-SWITCH [1] Status LED Meaning of the status LED The three-color status LED indicates the operating and error states of the MOVI- SWITCH 1EM drive. Red Red / green Status LED Color Status Operating state Description Off Not ready No connection to AS-Interface Green Illuminated Ready for operation Normal operation (communication established) Illuminated Flashing AS-Interface communication error Overtemperature error AS-Interface communication interrupted Slave address set to 0 Slave address not configured in the AS-Interface master. Master in protected operating mode. Temperature monitoring of the motor and/or the power semiconductor has tripped due to overtemperature and has stopped the drive. The drive starts up automatically once it has cooled down, see chapter "Monitoring" (page 29). 34 Operating Instructions MOVI-SWITCH 1EM

35 Diagnosing MOVI-SWITCH 1EM with binary control Diagnosing MOVI-SWITCH 1EM with binary control The following table helps you with troubleshooting: Problem Possible cause Solution Drive turns in the wrong direction Motor does not run, no current consumption Motor buzzes, high current consumption Incorrect phase sequence Swap 2 phases on the input power terminals X105 and X106 Missing line voltage Check incoming cable, correct Check line protection fuse, replace No DC 24 V supply Check DC 24 V supply, connect. Missing "RUN" signal Set "RUN" signal (pin X101:22 = 24 V). Overtemperature error Motor or power semiconductor too hot, let it cool down, reduce load TF not connected, check connections, correct Mechanical components blocking Defective winding Correct mechanical fault Replace drive 2-phase operation Check fuses and line cable connections Provide 3 phases Brake does not release Carry out brake maintenance, see operating instructions of the motor Brake rectifier is defect Replace brake rectifier 8.2 Diagnosing MOVI-SWITCH 1EM with AS-Interface The following table helps you with troubleshooting: Problem Possible cause Solution Drive turns in the Incorrect phase Swap 2 line phases on the motor terminals wrong direction sequence Motor does not run, no current consumption Motor buzzes, high current consumption Missing line voltage Check incoming cable, correct Check line protection fuse, replace Missing power supply Set AS-Interface signal (bit DO2) = "1" for module electronics Missing "RUN" signal Set "RUN" signal (bit DO0) = "1" Overtemperature error Motor or power semiconductor too hot, let it cool down, reduce load TF not connected, check connections, correct No communication Check AS-interface master programming Change address mode Mechanical components blocking Defective winding Correct mechanical fault Replace drive 2-phase operation Check fuses and line cable connections Provide 3 phases Brake does not release Carry out brake maintenance, see operating instructions of the motor Brake rectifier is defect Replace brake rectifier Operating Instructions MOVI-SWITCH 1EM 35

36 8 SEW 8.3 SEW If a fault cannot be remedied, please contact SEW (see "Address List"). Please have the following information at hand when you consult the SEW : Type designation on the electronics nameplate [1] Part number [2] Serial number [3] code [4] Type designation on the motor nameplate [5] Brief description of the application (application, binary control or AS-Interface) Nature of the fault Accompanying circumstances (e.g. initial startup) Your own assumptions Any unusual events preceding the problem, etc. [1] [2] [3] [4] KW 11/ Typ: MSW-1EM-B0 Sachnr.: Seriennr.: [5] W10DT56M4/BMG/TF/MSW/AZZK/KND3 0.09/S / M3B ,31 54 F BG1.2 27, Operating Instructions MOVI-SWITCH 1EM

37 Inspection/maintenance Inspection/maintenance MOVI-SWITCH 1EM motor starter The MOVI-SWITCH 1EM motor starter is maintenance free. SEW-EURODRIVE does not prescribe any inspection or maintenance work for the motor starter Motor The motor requires regular inspection and maintenance work. Observe the notes and instructions in chapter "Inspection/Maintenance" of the motor operating instructions Gear unit (only for gearmotors) The gear unit requires regular inspection and maintenance work. Observe the notes and instructions in chapter "Inspection/Maintenance" of the gear unit operating instructions. 8.5 Shutdown To shut down the MOVI-SWITCH drive, de-energize it using appropriate measures. 8.6 Storage Observe the following instructions when shutting down or storing the MOVI-SWITCH drive: If you shut down and store the MOVI-SWITCH drive for a longer period, you must close open cable entries and cover contacts with protective caps. Make sure that the unit is not subject to mechanical impact during storage. Observe the notes on storage temperature in the "Technical Data" chapter. 8.7 Disposal This product consists of: Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations! Operating Instructions MOVI-SWITCH 1EM 37

38 9 kva i P f n Hz Technical Data CE marking and C-Tick 9 Technical Data 9.1 CE marking and C-Tick CE marking Low voltage directive: MOVI-SWITCH 1EM drives meet the requirements stipulated in the low voltage directive 2006/95/EC. Electromagnetic compatibility (EMC): The designated use of MOVI-SWITCH 1EM drives is as components for installation in machinery and systems. Provided that you comply with the installation instructions, the CE marking requirements for the entire machine/system in which they are installed are satisfied on the basis of the EMC directive 2004/108/EC. For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC C-Tick C-Tick approval for the MOVI-SWITCH -1EM unit series is in preparation. C-Tick certifies conformity with ACA (Australian Communications Authority) standards. 38 Operating Instructions MOVI-SWITCH 1EM

39 Technical Data Technical data of MOVI-SWITCH 1EM with binary control kva i P f n Hz Technical data of MOVI-SWITCH 1EM with binary control MOVI-SWITCH 1EM type MSW module electronics Part number of MSW module electronics... MSW-1EM-B0 / AVS1 MSW-1EM-B Line voltages V line AC 3 x 380 V / 400 V / 415 V / 460 V / 480 V / 500 V ± 10% (depending on the motor) Line frequency f line Hz ± 10% (depending on the motor) Rated operating current AC 1.0 A (at 400 V) AC 0.75 A (at 500 V) Position of normal use Any Motor protection TF Maximum starting frequency 600 cycles/h Cycle times Interference immunity Meets EN Typical switch-on/switch-off time: 10 ms Interference emission Complies with EN and class A limit to EN and EN Ambient temperature ϑ A C (P N reduction: 3% I rated per K up to max. 60 C), no moisture condensation Storage temperature ϑ L C (EN , class 3K3) Climate class EN , class 3K3 Pollution class 2 according to IEC (VDE ) Degree of protection Duty type Type of cooling (DIN ) Installation altitude Electronics power supply (M12 connector AVS1) Pin 1 (24V) Pin 3 (0 V) IP54, IP55, IP65 (optional, specify when ordering) S1 (EN and 1-3), S3 max. cycle duration 10 minutes Self-cooling h 1000 m: no reduction of performance h > 1000 m: P rated reduction by 1% per 100 m h > 2000 m: V line reduction by AC 6 V per 100 m to max. 3 x 400 V at 4000 m asl h max = 4000 m (see also chapter "Electrical Installation Installation instructions") U = +24 V ± 25%, EN , residual ripple max. 13% I E 50 ma (without I OK ) Binary inputs Isolated via optocoupler; PLC compatible (EN ) R i 3.0 kω, I E 10 ma, sampling cycle 5ms Signal level DC V = "1" = contact closed DC 3 +5 V = "0" = contact open Control functions Pin 2 RUN/stop (M12 connector AVS1) "OK" output Pin 4 Response time 10 ms (M12 connector AVS1) Signaling function (M12 connector AVS1) Pin 4 Output for ready signal Ready for operation checkback signal (high): V OK > V 24 V -3 V - with voltage present (24 V + supply system) - in case no error was detected - at end of self-testing phase (when unit is turned on) I OK Current for checkback max A, short-circuit proof Operating Instructions MOVI-SWITCH 1EM 39

40 9 kva i P f n Hz Technical Data Technical data of MOVI-SWITCH 1EM with AS-Interface 9.3 Technical data of MOVI-SWITCH 1EM with AS-Interface MOVI-SWITCH 1EM type... MSW-1EM-K0 / AVSK... MSW-1EM-K0 / AZZK MSW module electronics Part number of MSW module electronics MSW-1EM-K Line voltages V line AC 3 x 380 V / 400 V / 415 V / 460 V / 480 V / 500 V ± 10% (depending on the motor) Line frequency f line Hz ± 10% (depending on the motor) Rated operating current AC 1.0 A (at 400 V) AC 0.75 A (at 500 V) Position of normal use Any Motor protection TF Maximum starting frequency 600 cycles/h Cycle times Interference immunity Meets EN Typical switch-on/switch-off time: 10 ms Interference emission Complies with EN and class A limit to EN and EN Ambient temperature ϑ A C (P N reduction: 3% I rated per K up to max. 60 C), no moisture condensation Storage temperature ϑ L C (EN , class 3K3) Climate class EN , class 3K3 Pollution class 2 according to IEC (VDE ) Degree of protection Duty type Type of cooling (DIN ) Installation altitude AS-Interface ASI+ ASI- IP54, IP55, IP65 (optional, specify when ordering) S1 (EN and 1-3), S3 max. cycle duration 10 minutes Self-cooling h 1000 m: no reduction of performance h > 1000 m: P rated reduction by 1% per 100 m h > 2000 m: V line reduction by AC 6 V per 100 m to max. 3 x 400 V at 4000 m asl h max = 4000 m (see also chapter "Electrical Installation - Installation instructions") V in AS-Interface = V (AS-Interface power supply unit according to EN 50295) I 100 ma including sensor supply (typically 25 ma at 30 V without sensor supply) AS-Interface binary slave with S-7-A.E profile "4I/3O AB slave" S-7.A.E 7 hex A hex E hex 7 hex Protocol variant AS-Interface profile I/O configuration ID code ext. ID code 2 ext. ID code1 Address 1A 31A and 1B 31B (AB slave, address factory set to 0) Watchdog 40 ms (all outputs de-energized) Sensor connections Voltage supply + 24V V out sensor U in AS-Interface - 7 V 0V I out sensor max = 75 ma, short-circuit proof Sensor inputs PLC-compatible in accordance with EN R i about 3.0 kω I E about 10 ma Signal level +15 V +30 V 3 V +5 V Maximum sensor cable 15 m length "1" "0" 40 Operating Instructions MOVI-SWITCH 1EM

41 Declaration of Conformity Declaration of Conformity EC Declaration of Conformity SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D Bruchsal declares under sole responsibility that the following products electronic motor starters of the series MOVI-SWITCH possibly in connection with AC motor are in conformity with Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC 4) Applied harmonized standards EN 50178:1997 EN :2004 EN :2008 EN :2007 4) According to the EMC Directive, the listed products are not independently operable products. EMC assessment is only possible after these products have been integrated in an overall system. The assessment was verified for a typical system constellation, but not for the individual product. Bruchsal Johann Soder Place Date Managing Director Technology a) b) a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents Operating Instructions MOVI-SWITCH 1EM 41

42 11 Address List 11 Address List Germany Headquarters Production Production / Industrial Gears Competence Center Bruchsal Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal P.O. Box Postfach 3023 D Bruchsal SEW-EURODRIVE GmbH & Co KG Christian-Pähr-Str.10 D Bruchsal Central SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D Graben-Neudorf North SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße D Garbsen (near Hannover) East SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D Meerane (near Zwickau) South SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D Kirchheim (near München) West SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D Langenfeld (near Düsseldorf) Electronics SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal Drive Hotline / 24 Hour France Production Additional addresses for service in Germany provided on request! Haguenau SEW-USOCOME route de Soufflenheim B. P F Haguenau Cedex Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach Sud B. P F Forbach Cedex Bordeaux Lyon SEW-USOCOME Parc d'activités de Magellan 62 avenue de Magellan - B. P. 182 F Pessac Cedex SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F Vaulx en Velin 42 Operating Instructions MOVI-SWITCH 1EM

43 Address List 11 France Nantes SEW-USOCOME Parc d activités de la forêt 4 rue des Fontenelles F Le Bignon Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F Verneuil I'Etang Additional addresses for service in France provided on request! Algeria Algiers REDUCOM Sarl 16, rue des Frères Zaghnoune Bellevue El Harrach Alger Argentina Australia Buenos Aires Melbourne SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37, Garin SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 Austria Sydney Wien SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Belarus Minsk SEW-EURODRIVE BY RybalkoStr. 26 BY Minsk Belgium Competence Center Brussels Industrial Gears SEW-EURODRIVE n.v./s.a. Researchpark Haasrode 1060 Evenementenlaan 7 BE-3001 Leuven SEW-EURODRIVE n.v./s.a. Rue de Parc Industriel, 31 BE-6900 Marche-en-Famenne Brazil Production São Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, Rodovia Presidente Dutra Km 208 Guarulhos SP SAT - SEW ATENDE Operating Instructions MOVI-SWITCH 1EM 43

44 11 Address List Bulgaria Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Cameroon Douala Electro-s Rue Drouot Akwa B.P Douala Canada Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1 Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tilbury Industrial Park 7188 Honeyman Street Delta, BC V4G 1G1 Montreal SEW-EURODRIVE CO. OF CANADA LTD Rue Leger Lasalle, PQ H8N 2V9 Additional addresses for service in Canada provided on request! Chile China Production Santiago Tianjin Suzhou Guangzhou Shenyang Wuhan SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, SEW-EURODRIVE (Guangzhou) Co., Ltd. No. 9, JunDa Road East Section of GETDD Guangzhou SEW-EURODRIVE (Shenyang) Co., Ltd. 10A-2, 6th Road Shenyang Economic Technological Development Area Shenyang, SEW-EURODRIVE (Wuhan) Co., Ltd. 10A-2, 6th Road No. 59, the 4th Quanli Road, WEDA Wuhan 44 Operating Instructions MOVI-SWITCH 1EM

45 Address List 11 China Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. No. 12 Jinye 2nd Road Xi'An High-Technology Industrial Development Zone Xi'An Additional addresses for service in China provided on request! Colombia Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No Bodega 6, Manzana B Santafé de Bogotá Croatia Zagreb KOMPEKS d. o. o. Zeleni dol 10 HR Zagreb Czech Republic Prague SEW-EURODRIVE CZ S.R.O. Lužná 591 CZ Praha 6 - Vokovice Drive Hotline / 24 Hour HOT-LINE (800 SEW SEW) Denmark Copenhagen SEW-EURODRIVEA/S Geminivej DK-2670 Greve Egypt Cairo Copam Egypt for Engineering & Agencies 33 EI Hegaz ST, Heliopolis, Cairo Estonia Tallin ALAS-KUUL AS Reti tee 4 EE Peetri küla, Rae vald, Harjumaa Finland Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN Hollola 2 Production Karkkila SEW Industrial Gears Oy Valurinkatu 6, PL 8 FI Karkkila, Karkkila Operating Instructions MOVI-SWITCH 1EM 45

46 11 Address List Gabon Libreville ESG Electro s Gabun Feu Rouge Lalala 1889 Libreville Gabun Great Britain Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate Normanton West Yorkshire WF6 1QR Drive Hotline / 24 Hour Greece Athens Christ. Boznos & Son S.A. 12, K. Mavromichali Street P.O. Box GR Piraeus Hong Kong Hungary Hong Kong Budapest SEW-EURODRIVE LTD. Unit No , 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 India Registered Office Vadodara SEW-EURODRIVE India Private Limited Plot No. 4, GIDC POR Ramangamdi Vadodara Gujarat Ireland Chennai Dublin SEW-EURODRIVE India Private Limited Plot No. K3/1, Sipcot Industrial Park Phase II Mambakkam Village Sriperumbudur Kancheepuram Dist, Tamil Nadu Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Israel Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / Holon 46 Operating Instructions MOVI-SWITCH 1EM

47 Address List 11 Italy Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I Solaro (Milano) Ivory Coast Abidjan SICA Société industrielle & commerciale pour l'afrique 165, Boulevard de Marseille 26 BP 1115 Abidjan 26 Japan Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka Kazakhstan Almaty ТОО "СЕВ-ЕВРОДРАЙВ" пр.райымбека, г. Алматы Республика Казахстан Latvia Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Lebanon Beirut Gabriel Acar & Fils sarl B. P Bourj Hammoud, Beirut Jordan Kuwait Saudi Arabia Syria Beirut Middle East Drives S.A.L. (offshore) Sin El Fil. B. P Beirut Lithuania Alytus UAB Irseva Statybininku 106C LT Alytus Luxembourg Malaysia Brussels Johor SEW-EURODRIVE n.v./s.a. Researchpark Haasrode 1060 Evenementenlaan 7 BE-3001 Leuven SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya Johor Bahru, Johor West Malaysia Operating Instructions MOVI-SWITCH 1EM 47

48 11 Address List Mexico Morocco Netherlands New Zealand Norway Quéretaro Mohammedia Rotterdam Auckland Christchurch Moss SEW-EURODRIVE MEXICO SA DE CV SEM M93 Tequisquiapan No. 102 Parque Industrial Quéretaro C.P Quéretaro, México SEW EURODRIVE SARL Z.I. Sud Ouest - Lot 28 2ème étage Mohammedia SEW-EURODRIVE B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus NL-3004 AB Rotterdam SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box Greenmount drive East Tamaki Auckland SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Pakistan Karachi Industrial Power Drives Al-Fatah Chamber A/3, 1st Floor Central Commercial Area, Sultan Ahmed Shah Road, Block 7/8, Karachi Peru Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, Urbanizacion Industrial Vulcano, ATE, Lima Poland Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL Łódź Tel / Fax Operating Instructions MOVI-SWITCH 1EM

49 Address List 11 Portugal Coimbra SEW-EURODRIVE, LDA. Apartado 15 P Mealhada Romania Russia Bucharest St. Petersburg Sialco Trading SRL str. Madrid nr Bucuresti ZAO SEW-EURODRIVE P.O. Box St. Petersburg Russia Senegal Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Serbia Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV sprat SRB Beograd Singapore Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore Slovakia Bratislava SEW-Eurodrive SK s.r.o. Rybničná 40 SK Bratislava Slovenia Žilina Banská Bystrica Košice Celje SEW-Eurodrive SK s.r.o. Industry Park - PChZ ulica M.R.Štefánika 71 SK Žilina SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK Banská Bystrica SEW-Eurodrive SK s.r.o. Slovenská ulica 26 SK Košice Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO Celje Operating Instructions MOVI-SWITCH 1EM 49

50 11 Address List South Africa South Korea Spain Johannesburg Cape Town Durban Nelspruit Ansan Busan Bilbao SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box Bertsham 2013 SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box Chempet 7442 Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaco Place Pinetown Durban P.O. Box 10433, Ashwood 3605 SEW-EURODRIVE (PTY) LTD. 7 Christie Crescent Vintonia P.O.Box 1942 Nelspruit 1200 SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate #1048-4, Shingil-Dong, Danwon-Gu, Ansan-City, Kyunggi-Do Zip SEW-EURODRIVE KOREA Co., Ltd. No , Songjeong - dong Gangseo-ku Busan SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E Zamudio (Vizcaya) Sweden Switzerland Jönköping Basel SEW-EURODRIVE AB Gnejsvägen 6-8 S Jönköping Box 3100 S Jönköping Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Thailand Chonburi SEW-EURODRIVE (Thailand) Ltd. 700/456, Moo.7, Donhuaroh Muang Chonburi Operating Instructions MOVI-SWITCH 1EM

51 Address List 11 Tunisia Tunis T. M.S. Technic Marketing Zone Industrielle Mghira 2 Lot No Fouchana Turkey Ukraine Istanbul Dnipropetrovsk SEW-EURODRIVE Hareket Sistemleri Sanayi Ticaret Limited Şirketi Gebze Organize Sanayi Bölgesi 400.Sokak No:401 TR Gebze KOCAELİ SEW-EURODRIVE Str. Rabochaja 23-B, Office Dnepropetrovsk United Arab Emirates Sharjah Copam Middle East (FZC) Sharjah Airport International Free Zone P.O. Box Sharjah USA Production Southeast Region SEW-EURODRIVE INC Old Spartanburg Highway P.O. Box 518 Lyman, S.C Northeast Region Midwest Region Southwest Region Western Region SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey SEW-EURODRIVE INC West Main Street Troy, Ohio SEW-EURODRIVE INC Platinum Way Dallas, Texas SEW-EURODRIVE INC San Antonio St. Hayward, CA Additional addresses for service in the USA provided on request! Venezuela Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon Zona Industrial Municipal Norte Valencia, Estado Carabobo Operating Instructions MOVI-SWITCH 1EM 51

52 11 Address List Vietnam Ho Chi Minh City All sectors except for ports, mining and offshore: Nam Trung Co., Ltd 250 Binh Duong Avenue, Thu Dau Mot Town, Binh Duong Province HCM office: 91 Tran Minh Quyen Street District 10, Ho Chi Minh City Ports, mining and offshore: DUC VIET INT LTD Industrial Trading and Engineering s A75/6B/12 Bach Dang Street, Ward 02, Tan Binh District, Ho Chi Minh City Hanoi Nam Trung Co., Ltd R.205B Tung Duc Building 22 Lang ha Street Dong Da District, Hanoi City 52 Operating Instructions MOVI-SWITCH 1EM

53 Index Index A Additional documentation...8 Address, AS-Interface...31 AS-Interface Address, assignment...31 Connection...25, 26 Data transmission...30 Hand-held programming device...32 Starting up MOVI-SWITCH -1EM...30 C Cable cross section...19 CE marking...38 Connection AC 400 V input...28 AS-Interface...25, 26 Binary inputs/outputs...24 DI2 sensor input...27 DI3 sensor input...27 MOVI-SWITCH EM with AS-Interface...25 MOVI-SWITCH 1EM MSW / AVSK...25 MOVI-SWITCH 1EM MSW / AVS MOVI-SWITCH 1EM MSW / AZZK...26 MOVI-SWITCH 1EM with AS-Interface + sensor...26 MOVI-SWITCH 1EM with binary control...24 MOVI-SWITCH -1EM MSW /... / KND MOVI-SWITCH -1EM with power plug connector...28 Safety notes...8 Control terminals...21 Conventional control...19 Copyright...6 C-Tick...38 D Data transmission via AS-Interface...30 Derating...39, 40 Designated use...7 Diagnostics MOVI-SWITCH 1EM with AS-Interface...35 MOVI-SWITCH 1EM with binary control...35 Disposal...37 Documentation, additional...8 E Electrical installation...19 Embedded safety notes...5 Exclusion of liability...6 F Fusing...19 H Hoist applications...8 I Inspection...37 Installation...8 Installation altitude...23, 39, 40 Installation instructions...19 L LED MOVI-SWITCH 1EM with binary control...33 MOVI-SWITCH -1EM with AS-Interface...34 LED status...33, 34 M Maintenance...37 Monitoring functions...29 Mounting...17 N Nameplate...14, 15 Notes Designation in the documentation...5 O Operation Safety notes...9 Other applicable documentation...8 P PE connection...22 Power supply, DC 24 V...19 Product names...6 Protection devices...23 Operating Instructions MOVI-SWITCH 1EM 53

54 Index R Rated voltage...19 Requirements for startup...29 Rights to claim under limited warranty...6 Startup information...29 Status LED...33, 34 Storage...8, 37 Supply system leads...19 S Safe disconnection...9 Safety functions...8 Safety notes...7 Designation in the documentation...5 Electrical connection...8 General...7 Installation...8 Operation...9 Storage...8 Structure of the embedded safety notes...5 Structure of the section-related safety notes...5 Transportation...8 Section-related safety notes...5 SEW...36 Shutdown...37 Signal words in the safety notes...5 Starting the drive...30 Startup MOVI-SWITCH -1EM with AS-Interface...30 MOVI-SWITCH -1EM with binary control...30 Requirements...29 T Target group...7 Technical data CE marking...38 C-Tick...38 MOVI-SWITCH 1EM with AS-Interface...40 MOVI-SWITCH 1EM with binary control...39 Terminals...21 Tightening torques Blanking plug cable glands...18 Motor starter/connection box...18 Tolerance, shaft end...16 Trademarks...6 Transportation...8 Type designation...14, 15 U Unit structure MOVI-SWITCH 1EM with AS-Interface...12 MOVI-SWITCH 1EM with binary control Operating Instructions MOVI-SWITCH 1EM

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56 SEW-EURODRIVE Driving the world SEW-EURODRIVE Driving the world