Operating instructions

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services * _0414* Operating instructions SNI I/O System Edition 04/ / EN

2 SEW-EURODRIVE Driving the world

3 Contents Contents 1 General information About this documentation Structure of the safety notes Rights to claim under limited warranty Exclusion of liability Product names and trademarks Copyright Safety notes General Information Target group Designated use Other applicable documentation Installation Electrical connection Safe disconnection Operation Unit structure SNI I/O system Position of the cable entry Example nameplate and type designation of SNI I/O system Electronics Optional design for use in wet areas Mechanical installation Installation notes Required tools and resources Installation requirements Installing SNI I/O system Tightening torques SNI I/O system with optional design for use in wet areas Electrical installation Installation planning considering EMC aspects Installation instructions Installation topology (example) Terminal assignment Cable routing and cable shielding Prescribed supply system cables Plug connector Plug connector assignment for inputs/outputs Optional plug connector assignment Startup Startup notes Description of the DIP switches Startup procedure Operating instructions SNI I/O System 3

4 Contents 7 Operation of MOVITOOLS MotionStudio About MOVITOOLS MotionStudio First steps Connection mode Executing functions of the units Service Resetting fault messages Description of status and operating displays Error table Unit replacement SEW-EURODRIVE Service Shutdown Storage Extended storage Disposal Inspection and maintenance Inspection and maintenance intervals Inspection and maintenance work Technical data and dimension sheets General technical data of SNI I/O system Ambient temperature Current carrying capacity of terminals and plug connectors Voltage supply 24 V integrated switched-mode power supply Technical data inputs/outputs Variants SNI I/O system Version for use in wet areas Screw fittings Connection cable Dimension drawings Address list Index Operating instructions SNI I/O System

5 General information About this documentation 1 1 General information 1.1 About this documentation This documentation is an integral part of the product. The documentation is intended for all employees who perform assembly, installation, startup, and service work on the product. Make sure this documentation is accessible and legible. Ensure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the entire documentation and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. 1.2 Structure of the safety notes Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes. Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment INFORMATION Useful information or tip: Simplifies handling of the drive system Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard. This is the formal structure of a safety note for a specific section: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent hazard. Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Operating instructions SNI I/O System 5

6 1 General information Rights to claim under limited warranty Hazard symbol Meaning Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the description of the dangerous action. This is the formal structure of an embedded safety note: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent hazard. 1.3 Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit. 1.4 Exclusion of liability You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded. 6 Operating instructions SNI I/O System

7 General information Product names and trademarks Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. 1.6 Copyright 2014 SEW EURODRIVE. All rights reserved. Unauthorized reproduction, modification, distribution or any other use of the whole or any part of this documentation is strictly prohibited. Operating instructions SNI I/O System 7

8 2 Safety notes General Information 2 Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Ensure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, or if you require further information, please contact SEW EURODRIVE. 2.1 General Information Never install or operate damaged products. In the event of damage, submit a complaint to the shipping company immediately. Depending on its degree of protection, the SNI I/O system may have live, uninsulated as well as moving or rotating parts and hot surfaces during operation. Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Refer to the documentation for additional information. 2.2 Target group Only qualified electricians are authorized to install, start up or service the units or correct unit faults (observing IEC or CENELEC HD 384 or DIN VDE 0100 and IEC or DIN VDE 0110 as well as national accident prevention regulations). Qualified electricians in the context of these basic safety notes are all persons familiar with installation, assembly, startup and operation of the product who possess the necessary qualifications. All persons involved in any other work, such as transportation, storage, operation and waste disposal, must be trained appropriately. 8 Operating instructions SNI I/O System

9 Safety notes Designated use Designated use SNI I/O systems are components intended for installation in electrical systems or machines. When installed in machines, startup of the SNI I/O systems (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in EC Directive 2006/42/EC (Machinery Directive). Startup (i.e. the start of designated use) is only permitted under observance of EMC directive 2004/108/EC (EMC Directive). SNI I/O systems meet the requirements stipulated in EC Directive 2006/95/EC (Low Voltage Directive). The standards included in the declaration of conformity are used for the SNI I/O systems. Adhere to the technical data and information on the connection requirements as provided on the nameplate and in the documentation Safety functions SNI I/O systems may not perform any safety functions unless they are described and explicitly approved. 2.4 Other applicable documentation Note also the following documentation: MOVIGEAR SNI operating instructions "DRC-SNI electronic motor" operating instructions Operating instructions of the used controllers (e.g. MOVIFIT FDC) Maintenance switch for DRC / MOVIGEAR installations operating instructions You can download or order these publications on the Internet ( eurodrive.com under the heading "Documentation"). 2.5 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. Protect SNI I/O systems from excessive strain. The following applications are prohibited unless explicitly permitted: Use in potentially explosive atmospheres. Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications that are subject to strong mechanical vibration and shock loads, in accordance with the documentation of the SNI I/O systems. NOTICE SNI I/O systems and parts mounted on them may not extend into walkways! Operating instructions SNI I/O System 9

10 2 Safety notes Electrical connection 2.6 Electrical connection Do not work on live SNI I/O systems. Electrical installation must be carried out in compliance with pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation. You find notes on EMC-compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, in the documentation of the SNI I/O systems. The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation. Protective measures and protection devices must comply with the regulations in force (e.g. EN or EN ). 2.7 Safe disconnection SNI I/O systems meet all requirements for reliable isolation of power and electronics connections in accordance with EN All connected circuits must also satisfy the requirements for safe disconnection to ensure reliable isolation. 2.8 Operation Systems with integrated SNI I/O systems might have to be equipped with additional monitoring and protection devices so they comply with applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk. Changes to SNI I/O systems using the operating software are permitted. WARNING Do not touch live parts or power connections immediately after disconnecting the SNI I/O systems from the supply voltage because there may still be some charged capacitors. Severe or fatal injuries. Wait at least for 5 minutes after the supply voltage has been switched off. The connection boxes must be closed and screwed on before the supply voltage is connected to the SNI I/O system. The unit may still be live and connected to the supply system, even if the operation LEDs and other display elements are no longer illuminated. NOTICE Risk of burns: The surface temperatures of the SNI I/O systems can be more than 60 C during operation! 10 Operating instructions SNI I/O System

11 DI01 NET DIO08 DIO09 DIO13 DIO10 DIO14 DIO15 DIO08 DIO09 DIO13 DIO10 DIO14 DIO15 Unit structure SNI I/O system 3 3 Unit structure 3.1 SNI I/O system The following figure shows the SNI I/O system for Single Line Network Installations: [1] [2] D Bruchsal Made in Germany Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C Status: SNI - I/O-System Type: CIO41-11A SO#: [5] [3] DI00 DI04/Z0 ML 0001 LISTED IND. CONT.EQ. 2D06 CH01 N2936 [6] [4] DI05 DI02 DI06 DI03 DI07 RUN STATE CIO 41-xx A [7] CIO 41-xx A STATE DIO12 DIO12 DIO11 DIO11 [1] Nameplate outside [2] Electronics cover [3] M12 connection sockets inputs/outputs [4] Status LED inputs/outputs [5] Mounting plate for wall bracket [6] Connection ring with connection unit and cable glands [7] Status LEDs operating state Operating instructions SNI I/O System 11

12 3 Unit structure Position of the cable entry 3.2 Position of the cable entry SNI I/O systems are delivered with the following cable entries: Position X X: 2 x M25 x x M16 x 1.5 2: 2 x M25 x x M16 x 1.5 3: 2 x M25 x x M16 x Overview The following figure shows the cable entries: 2 DI02 DI06 DI03 DI07 DI01 DI05 DI00 DI04/Z0 NET RUN STATE CIO 41-xx A DIO10 DIO14 DIO11 DIO15 2 DIO09 DIO13 DIO08 DIO12 X 3 X Operating instructions SNI I/O System

13 Unit structure Example nameplate and type designation of SNI I/O system Example nameplate and type designation of SNI I/O system Nameplate The following figure gives an example of a nameplate of the SNI I/O system: A N2936 D Bruchsal Made in Germany SNI - I/O-System Type: CIO41-11A SO#: CH01 Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 300mA AC I = 4A DC f = Hz T = C Status: ML 0001 LISTED IND. CONT.EQ. 2D06 [1] B Type: CIO41-11A S0#: [2] D Bruchsal Made in Germany DRC / MOVIGEAR Type: CIO41-11A S0#: Eingang / Input U = 3x V AC I = 300mA AC f = Hz T = C N2936 Status : [A] Nameplate outside [B] Nameplate inside [1] Nameplate of connection unit [2] Nameplate fo the electronics cover Type designation The following table shows the type designation of the SNI I/O system: C Product line C = Components/accessories IO Unit type IO = I/O expansion 4 Communication SNI (Single Line Network Installation) 1 I/O functionality 1 = 8 digital inputs + 8 digital inputs/outputs 2 = 4 analog inputs + 4 digital inputs + 8 digital inputs/outputs - 11 Series 11 = Standard 13 = Wet areas Operating instructions SNI I/O System 13

14 3 Unit structure Example nameplate and type designation of SNI I/O system A Version - 50 Supply voltage 50 = AC V 3 Supply phases 3 = 3-phase - 00 Design 00 = Series / IV Option IV = Plug connector 14 Operating instructions SNI I/O System

15 S2 S1 N2936 Unit structure Electronics Electronics Electronics cover (inside) and connection box The following figure shows the connection box and the bottom side of the electronics cover: [1] [2] [3] [4] [5] D Bruchsal Made in Germany DRC / MOVIGEAR Type: CIO41-11A S0#: Eingang / Input U = 3x V AC I = 300mA AC f = Hz T = C Status : Bit 2 0 Bit 2 1 Bit 2 2 Bit 2 3 SNI-Geräte Adresse Bit 2 0 Bit 2 1 Bit res Einstellungen wählbar Betriebsmodus ON OFF Einstellungen: fix 4 Bit res ON OFF [6] [6][7] [8] [6][7] [7] [6] [7][6] [6] [9] [10] [11] [12] [13] [1] Nameplate of drive unit, see following detailed view [1] Type: CIO41-11A S0#: [2] Connection ring [3] Plug connector connection unit for electronics cover [4] Electronics cover [5] Electronics cover nameplate [6] Cable glands [7] Screws for PE connection [8] Line connection L1, L2, L3 [9] DIP switches S2/1 S2/4 [10] DIP switches S5 S6 (only in combination with CIO42 variant) [11] Label of the DIP switches [12] DIP switches S3 S4 (only in combination with CIO42 variant) [13] DIP switches S1/1 S1/ Operating instructions SNI I/O System 15

16 DI00 DIO08 DIO12 DIO09 DIO13 DIO10 DIO14 2D06 DIO11 DIO15 CH01 N Unit structure Optional design for use in wet areas 3.5 Optional design for use in wet areas INFORMATION Slight color differences are possible in the HP200 surface finish due to the treatment process (individual treatment of the components). The following figure depicts the additional features of the optional design for use in wet areas: A [A4] [A1] D Bruchsal Made in Germany Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: SNI - I/O-System Type: CIO41-13A SO#: LISTED IND. CONT.EQ. [A2] DI00 DI04 DI01 DI05 DI02 DI06 DI03 DI07 DI04 DI01 DI05 NET RUN STATE CIO 41-xx A DI02 DI06 DI03 DI07 [A3] [A4] X NET RUN STATE CIO 41-xx A DIO08 DIO09 DIO12 DIO13 DIO10 DIO14 DIO11 DIO15 [A5] X [A4] B [B 1] In this publication, all illustrations depicting the version for use in wet areas are displayed with a shading (= HP200 surface protection). 16 Operating instructions SNI I/O System

17 Unit structure Optional design for use in wet areas Key A [A1] [A2] [A3] [A4] [A5] Scope of delivery Mounting screws for cover made of stainless steel HP200 surface protection, see chapter "Technical data and dimension sheets" Connection ring Screw plugs made of stainless steel Optional plug connectors (see chapter "Electrical installation") are available in connection with the design for wet areas. Pressure compensation fitting The pressure compensation fitting must be mounted by the customer depending on the mounting position, see chapter "Mechanical installation". B Required screw fittings [B1] Cable glands made of stainless steel 1) The required screw fittings can be ordered from SEW EURODRIVE. For an overview, refer to chapter "Screw fittings". 1) Make sure to select cable glands that are compatible with the used cleaning agents. Operating instructions SNI I/O System 17

18 4 Mechanical installation Installation notes 4 Mechanical installation 4.1 Installation notes INFORMATION Adhere to the safety notes during installation. WARNING Dangerous voltages may still be present for up to 5 minutes after disconnection from the power supply. Severe or fatal injuries. Disconnect the SNI I/O system from the power supply before you start working on the unit and secure it against unintentional reconnection to the voltage supply. Wait for at least 5 minutes before removing the electronics cover. 4.2 Required tools and resources Set of wrenches Torque wrench Standard parts are not included in the delivery Tolerances for torque ratings The specified torques must be adhered to with a tolerance of +/ 10%. 18 Operating instructions SNI I/O System

19 Mechanical installation Installation requirements Installation requirements Check that the following conditions have been met: The data on the nameplate of the SNI I/O systems match the voltage supply system. The SNI I/O system is undamaged (no damage caused by transportation or storage). The ambient temperature corresponds to the operating instructions and nameplate. The SNI I/O systems must not be assembled in the following ambient conditions: Potentially-explosive atmosphere Oils Acids Gases Vapors Radiation Operating instructions SNI I/O System 19

20 DI00 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 D Bruchsal SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 20A AC I = 4A DC f = Hz T = C Status: DI03 DI07 4 Mechanical installation Installing SNI I/O system 4.4 Installing SNI I/O system Notes Ensure that cooling air supply is unobstructed and that air discharged by other units does not influence cooling. Use suitable cable glands for the supply leads (use reducing adapters if necessary). Seal the cable entry well. Clean the sealing surfaces of the cover well before reassembling the unit. Check the validity of the degree of protection using the information in the operating instructions and the data on the nameplate. Changing the mounting position Please observe the following when changing the mounting position: Adjust the position of the pressure compensation fitting, if necessary Installation Installation with 4 screws Install the SNI I/O system with 4 M6 size screws in accordance with the figure below: 60 M6 Made in Germany Eingang / Input U = 3x V AC ML 0001 CH01 LISTED IND. CONT.EQ. 2D06 N CIO 41-xx A DIO09 DIO13 DIO10 DIO14 DIO11 DIO15 M Operating instructions SNI I/O System

21 DI00 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 DI03 DI07 DIO09 DIO13 D Bruchsal SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 20A AC I = 4A DC f = Hz T = C Status: DIO10 DIO14 DIO11 DIO15 Mechanical installation Installing SNI I/O system 4 Installation with 2 screws Install the SNI I/O system with 2 M6 size screws in accordance with the figure below: M6 Made in Germany Eingang / Input U = 3x V AC ML 0001 CH01 LISTED IND. CONT.EQ. 2D06 N CIO 41-xx A M Operating instructions SNI I/O System 21

22 DIO12 DIO09 DIO13 D Bruchsal Made in Germany SNI - I/O-System Type: CIO41-11A SO#: Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DIO10 DIO14 2D06 CH01 N Mechanical installation Installing SNI I/O system Permitted mounting position The following figure shows the permitted mounting positions: 2 LISTED IND. CONT.EQ. DI03 DI07 x DI00 DI04 DI01 DI05 CIO 41-xx A DI02 DI06 DI03 DI07 2 DI02 DI01 DI00 DI06 DI05 DI04 CIO 41-xx A DIO11 DIO10 DIO09 DIO15 DIO14 DIO13 3 DIO08 DIO08 DIO12 DIO11 DIO15 x 3 x 3 DIO08 DIO12 DIO09 DIO13 DIO10 DIO14 DIO11 DIO15 DI00 DI04 DI01 DI05 DI02 DI06 D Bruchsal SNI - I/O-System Made in Germany Type: CIO41-11A SO#: Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DI03 DI07 LISTED IND. CONT.EQ. 2D06 CH01 N Operating instructions SNI I/O System

23 24 24 DRC / MOVIGEAR U = 3x V AC I = 20 A AC f = Hz T = C Einstellungen: fix S2 Betriebsmodus Einstellungen wählbar S1 SNI-Geräte Adresse N2936 Mechanical installation Installing SNI I/O system Electronics cover WARNING Burns caused by hot surfaces. Severe injuries. Let the units cool down before touching them. NOTICE Loss of the guaranteed degree of protection. Possible damage to property. When the electronics cover is removed from the connection box, you have to protect it from humidity, dust or foreign particles. Make sure that the electronics cover is mounted properly. Installing the electronics cover Be careful not to tilt the electronics cover when placing it on the connection box. SNI L1 L2 L3 STO+ STO- 24V_SEN 024V_SEN V_0 0V24 V_0 D Bruchsal Made in Germany Type: CIO41-11A S0#: Eingang / Input Status : SNI L1 L2 L3 STO+ STO- 24V_SEN 024V_SEN V_0 0V24 V_0 4 Bit res Bit 2 0 Bit 2 1 Bit res ON OFF Bit 2 0 Bit 2 1 Bit 2 2 Bit ON OFF Operating instructions SNI I/O System 23

24 4 Mechanical installation Installing SNI I/O system Minimum installation clearance Note the minimum installation clearance (see following figure) required to remove the electronics cover. For detailed dimension drawings, refer to chapter "Technical data" Removing the electronics cover The following figure shows how you can lever off the electronics cover in the intended places Installation in damp locations or outdoors Observe the notes in chapter "SNI I/O system with optional design for use in wet areas". 24 Operating instructions SNI I/O System

25 DI00 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 DI03 DI07 DIO09 DIO13 D Bruchsal SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DIO10 DIO14 DIO11 DIO15 CH01 LISTED IND. CONT.EQ. 2D06 N2936 Mechanical installation Tightening torques Tightening torques WARNING Burns caused by hot surfaces. Severe injuries. Let the units cool down before touching them Blanking plugs Tighten the plastic blanking plugs included in the delivery with 2.5 Nm. Example The following figure shows an example. The number and position of cable entries depends on the variant you have ordered. Made in Germany Eingang / Input U = 3x V AC CIO 41-xx A Cable glands Tightening torques Tighten the EMC cable glands optionally supplied by SEW EURODRIVE to the following torques: Screw fitting EMC cable glands (nickel-plated brass) Part number Contents Size Outer cable diameter Tightening torque pieces M16 x to 9 mm 4.0 Nm pieces M25 x to 16 mm 7.0 Nm Operating instructions SNI I/O System 25

26 DI00 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 DI03 DI07 DIO09 DIO13 D Bruchsal SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DIO10 DIO14 DIO11 DIO15 CH01 LISTED IND. CONT.EQ. 2D06 N Mechanical installation Tightening torques Screw fitting EMC cable glands (stainless steel) Part number Contents Size Outer cable diameter Tightening torque pieces M16 x to 9 mm 4.0 Nm pieces M25 x to 16 mm 7.0 Nm The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland: Cable with outer diameter > 10 mm: 160 N Cable with outer diameter < 10 mm: = 100 N Example The following figure shows an example. The number and position of cable entries depends on the variant you have ordered. Made in Germany Eingang / Input U = 3x V AC CIO 41-xx A Operating instructions SNI I/O System

27 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 T = C Status: DI03 DI07 DIO09 DIO13 SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 4A DC DIO10 DIO14 ML 0001 DIO11 DIO15 CH01 N2936 Mechanical installation Tightening torques Electronics cover Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence with a tightening torque of 6.0 Nm. 1 4 D Bruchsal Made in Germany Eingang / Input U = 3x V AC I = 20A AC f = Hz DI00 LISTED IND. CONT.EQ. 2D CIO 41-xx A Operating instructions SNI I/O System 27

28 4 Mechanical installation SNI I/O system with optional design for use in wet areas 4.6 SNI I/O system with optional design for use in wet areas INFORMATION SEW EURODRIVE guarantees that the HP200 special surface is free from faults when delivered. Report any transportation damage immediately. Although the housing surfaces have a high impact resistance, they are to be handled with care. The corrosion protection can be affected by damage to the surface as a result from improper handling during transport, installation, operation, cleaning, etc. SEW EURODRIVE is not liable for such damage Installation notes NOTICE Loss of degree of protection IP66 and incompatibility with cleaning agents. Possible damage to property. Only use suitable stainless steel screw fittings. Observe the following additional notes when installing SNI I/O systems in optional design for use in wet areas: Make sure to prevent moisture and dirt from entering the unit during installation. After electrical installation, make sure that the sealing and sealing surfaces are clean during assembly. When performing maintenance work, check the condition of the gaskets as well as the tightening torques of the screw fittings. If damaged: Consult SEW EURODRIVE. When the cover / electronics cover is opened after an operating period of 6 months, the gasket between the connection box and the cover / electronics cover must always be replaced. For this purpose it is essential that you observe the chapter "Inspection and maintenance". Make sure to install the cables with a drip loop. Observe the permitted bending radii of the installed cables for cable routing. Use only stainless steel cable glands and screw plugs offered by SEW EURODRIVE, see chapter "Technical data and dimension sheets". Screw the pressure compensation fitting into the designated cable entry depending on the mounting position. Observe the chapter on "Permitted mounting positions and pressure compensation". You must seal unused cable bushings and plug connectors with suitable screw plugs, see chapter "Technical data and dimension sheets". 28 Operating instructions SNI I/O System

29 DI00 DI04 DI01 DI05 NET DI02 DI06 DIO08 DIO12 Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DI03 DI07 DIO09 DIO13 D Bruchsal Made in Germany SNI - I/O-System Type: CIO41-11A SO#: DIO10 DIO14 DIO11 DIO15 CH01 LISTED IND. CONT.EQ. 2D06 N2936 Mechanical installation SNI I/O system with optional design for use in wet areas 4 Example The following figure gives an example of a cable entry with drip loop, the installed pressure compensation fitting according to mounting position and suitable stainless steel screw fittings. [2] RUN STATE CIO 41-xx A [1] [1] Required stainless steel cable glands (see chapter "Technical data and dimension sheets") [2] Supplied pressure compensation fitting (see chapter "Permitted mounting positions and pressure compensation") Operating instructions SNI I/O System 29

30 DI00 DI01 DI05 DI02 DIO12 DIO09 DIO13 D Bruchsal Made in Germany SNI - I/O-System Type: CIO41-11A SO#: Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DIO10 CH01 LISTED IND. CONT.EQ. 2D06 N Mechanical installation SNI I/O system with optional design for use in wet areas Permitted mounting positions and pressure compensation SNI I/O systems with optional design for use in wet areas must only be mounted in the mounting position shown in the following illustration. Only use cable entries with cable outlet pointing "downward" or "sideward". Screw the pressure compensation fitting [1] into the designated cable entry depending on the chosen mounting position as shown in the following figure. The permitted tightening torque for the pressure compensation fitting [1] is 4 Nm. [1] 2 DI03 DI07 DI04 DI02 DI06 x CIO 41-xx A DI06 DI03 DI07 2 DI01 DI00 DI05 DI04 CIO 41-xx A DIO11 DIO10 DIO09 DIO15 DIO14 DIO13 3 DIO08 DIO08 DIO12 DIO14 DIO11 DIO15 x 3 [1] x 3 DIO08 DIO12 DIO09 DIO13 DIO10 DIO14 DIO11 DIO15 CIO 41-xx A DI00 DI04 DI01 DI05 DI02 DI06 D Bruchsal SNI - I/O-System Made in Germany Type: CIO41-11A SO#: Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DI03 DI07 LISTED IND. CONT.EQ. 2D06 CH01 N [1] Operating instructions SNI I/O System

31 DI00 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 DI03 DI07 DIO09 DIO13 D Bruchsal SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DIO10 DIO14 DIO11 DIO15 CH01 LISTED IND. CONT.EQ. 2D06 N2936 Mechanical installation SNI I/O system with optional design for use in wet areas Tightening torques when using optional design for wet areas WARNING Burns caused by hot surfaces. Severe injuries. Let the units cool down before touching them. Blanking plugs / pressure compensation fitting Tighten the stainless steel blanking plugs / pressure compensation fittings supplied by SEW EURODRIVE with the following tightening torques: Type of screw fitting Contents Size Part number Tightening torque Screw plugs external hexagon (made of stainless steel) Pressure compensation screw fittings (made of stainless steel) 10 pieces M16 x Nm 10 pieces M25 x Nm 1 piece M16 x Nm Example The following figure shows an example. The number and position of cable entries depends on the variant you have ordered. Made in Germany Eingang / Input U = 3x V AC CIO 41-xx A Operating instructions SNI I/O System 31

32 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 T = C Status: DI03 DI07 DIO09 DIO13 SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 4A DC DIO10 DIO14 DIO11 DIO15 N Mechanical installation SNI I/O system with optional design for use in wet areas Electronics cover Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence with a tightening torque of 6.0 Nm. 1 4 D Bruchsal Made in Germany Eingang / Input U = 3x V AC I = 20A AC f = Hz DI00 ML 0001 LISTED IND. CONT.EQ. 2D06 CH CIO 41-xx A Operating instructions SNI I/O System

33 DI00 DI04 DI01 DI05 DI02 DI06 DIO08 DIO12 DI03 DI07 DIO09 DIO13 D Bruchsal SNI - I/O-System Type: CIO41-11A SO#: Ausgang / Output U = 24V DC I = 20A AC I = 4A DC f = Hz T = C ML 0001 Status: DIO10 DIO14 DIO11 DIO15 CH01 LISTED IND. CONT.EQ. 2D06 N2936 Mechanical installation SNI I/O system with optional design for use in wet areas 4 EMC cable glands Tighten the EMC cable glands optionally included in the delivery with the following tightening torques: Screw fitting EMC cable glands (nickel-plated brass) EMC cable glands (stainless steel) Part number Contents Size Outer cable diameter Tightening torque pieces M16 x to 9 mm 4.0 Nm pieces M25 x to 16 mm 7.0 Nm pieces M16 x to 9 mm 4.0 Nm pieces M25 x to 16 mm 7.0 Nm The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland: Cable with outer diameter > 10 mm: 160 N Cable with outer diameter < 10 mm: = 100 N Example The following figure shows an example. The number and position of cable entries depends on the variant you have ordered. Made in Germany Eingang / Input U = 3x V AC CIO 41-xx A Operating instructions SNI I/O System 33

34 5 Electrical installation Installation planning considering EMC aspects 5 Electrical installation INFORMATION Adhere to the safety notes during installation. 5.1 Installation planning considering EMC aspects Notes on arranging and routing installation components Successful installation of decentralized drives depends on selecting the correct cables, providing correct grounding and a functioning equipotential bonding. Always apply the relevant standards. Note the following: EMC-compliant installation INFORMATION This SNI I/O system is not designed for operation on a public low voltage supply system that supplies residential areas. This is a product with restricted availability in accordance with IEC This product may cause EMC interference. In this case, it is recommended for the operator to take suitable measures. With respect to the EMC regulation, frequency inverters and compact drives as well as their accessories cannot be seen as stand-alone units. They can only be evaluated in terms of EMC when they are integrated in a drive system. Conformity is declared for a described, CE-typical drive system. These operating instructions contain further information Cable selection, routing and shielding WARNING Electric shock caused by faulty installation. Severe or fatal injuries. Take the utmost care when installing the units. Observe the connection examples. For more information on cable selection, routing and shielding, refer to chapter "Cable routing and shielding". 34 Operating instructions SNI I/O System

35 Electrical installation Installation planning considering EMC aspects Equipotential bonding Regardless of the protective earth connection, it is essential that low-impedance, HF capable equipotential bonding is provided (see also EN or DIN VDE ): Provide for a connection over a wide area between the SNI I/O system and the mounting rail. To do so, use a ground strap (HF litz wire), for example, to connect the SNI I/O system and the grounding point of the plant. Example [1] DI00 DI04 DI01 DI05 DI02 DI06 DI03 DI07 DIO08 DIO12 CIO 41-xx A DIO09 DIO13 DIO10 DIO14 DIO11 DIO15 [3] [2] [4] [1] Conductive connection over a large area between SNI I/O system and mounting plate [2] PE conductor in the supply cable [3] 2. PE conductor via separate terminals [4] EMC-compliant equipotential bonding, for example using a ground strap (HF litz wire) Do not use the cable shield of data lines for equipotential bonding. Operating instructions SNI I/O System 35

36 5 Electrical installation Installation instructions 5.2 Installation instructions Connecting the power supply cables The nominal voltage and frequency of the SNI I/O systems must correspond to the data for the supply system. Cable cross section: according to input current I supply at rated power (see chapter "Technical data and dimension sheets"). Install line fuses at the beginning of the power supply cable behind the supply bus junction. Select the fuse size according to the cable cross section. Use only the specified SNI connection cables with a minimum temperature range of 85 C. SNI I/O systems are suitable for operation on voltage supply systems with grounded star point (TN and TT systems) Permitted cable cross-section of terminals Adhere to the permitted cable cross sections for installation: Line terminals X2 Connection cross section (mm 2 ) Connection cross section (AWG) Permitted tightening torque Conductor end sleeves 1.0 mm mm 2 AWG17 AWG Nm ( lb.in) For single assignment: Connect only single-wire conductors or flexible conductors with conductor end sleeve (DIN part 1, material E-CU) with or without plastic collar For double assignment: Connect only flexible conductors with conductor end sleeve (DIN part 1, material E-CU) without plastic collar Permitted length of the conductor end sleeve: At least 10 mm 36 Operating instructions SNI I/O System

37 Electrical installation Installation instructions Line protection and residual current device (RCD or RCM) WARNING Electric shock due to incorrect RCD type Severe or fatal injuries. SNI I/O systems can cause direct current in the protective earth conductor. In cases where a residual current device is used for protection against direct or indirect contact, only a type B residual current device is permitted on the power supply side of SNI I/O systems. Install the fuses at the beginning of the power supply cables behind the supply bus junction. A conventional residual current device is not permitted. RCDs sensitive to universal current are permitted. During normal operation of the SNI I/O system, leakage currents of > 3.5 ma may occur. SEW EURODRIVE recommends to not use residual current devices. However, if a residual current device is stipulated for direct or indirect protection against contact, observe the above note. Operating instructions SNI I/O System 37

38 5 Electrical installation Installation instructions Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. The permitted tightening torque for the screw is Nm (18 21 lb.in). Observe the following notes regarding PE connection. Prohibited assembly Recommendation: Assembly with forked cable lug Permitted for all cross sections M5 Assembly with solid connecting wire Permitted for cross sectiona up to max. 2.5 mm 2 M5 2.5 mm² [1] [1] Forked cable lug suitable for M5 PE screws Leakage currents 3.5 ma can occur during normal operation. To meet the requirements of EN , observe the following notes: The protective earth (PE) connection must meet the requirements for plants with high earth-leakage currents. This usually means installing a PE connection cable with a minimum cross section of 10 mm 2 or installing a second PE connection cable in parallel with the original PE connection. 38 Operating instructions SNI I/O System

39 Electrical installation Installation instructions Installation above 1000 m asl You can install SNI I/O systems at altitudes from 1000 m to a maximum of 4000 m above sea level 1) provided the following conditions are met. The continuous output current is reduced due to the reduced cooling above 1000 m (see chapter "Technical data and dimension sheets"). Above 2000 m above sea level, the air and creeping distances are only sufficient for overvoltage category II. If the installation requires overvoltage category III, you will have to install additional external overvoltage protection to limit overvoltage peaks to 2.5 kv phase-to-phase and phase-to-ground. If safe electrical disconnection is required, it must be implemented outside the unit for altitudes of 2000 m above sea level and higher (safe electrical disconnection in accordance with EN ). At installation altitudes between 2000 m and 4000 m above sea level, the permitted rated power supply voltages are reduced as follows: By 6 V per 100 m 1) The maximum altitude is limited by the reduced electric strength due to the lower air density Protection devices SNI I/O systems are equipped with integrated protection devices against overload. Cable protection must be implemented using external overload devices. Observe the relevant standards concerning cable cross section, voltage drop and installation type. INFORMATION Observe the installation instructions in the documentation of the controller you are using. Operating instructions SNI I/O System 39

40 5 Electrical installation Installation topology (example) 5.3 Installation topology (example) INFORMATION The following figure shows a basic installation topology with SNI I/O systems. Observe the installation instructions in the documentation of the controller you are using. Energy Controller / PLC Back-up fuse / Line protection Line filter Control cabinet level Controller - SNI Field level Communication Energy Single Line Installation [2] MOVIGEAR...SNI DRC...SNI SNI I/O system DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 NET RUN STATE DIO08 DIO09 DIO10 DIO11 DIO12 DIO13 DIO14 DIO15 [1] [1] [2] 40 A maximum of 10 SNI actuators in total Permitted cable length between controller and last actuator max. 100 m Operating instructions SNI I/O System CIO 41-xx A

41 Electrical installation Terminal assignment Terminal assignment The following figure shows the terminal assignment of the SNI I/O systems: L1 L2 L3 X2 PE PE PE PE Assignment Terminal No. Name Marking Function (permitted tightening torque) X2 line terminals L1 Brown Actuator supply phase L1 with SNI communication (1.2 to 1.4 Nm) L2 Black Actuator supply phase L2 with SNI communication (1.2 to 1.4 Nm) L3 Gray Actuator supply phase L3 with SNI communication (1.2 to 1.4 Nm) PE Protective earth connection (2.0 to 3.3 Nm ) INFORMATION The communication method requires that you must observe the order of the line phases L1, L2, L3 between SNI controller and SNI stations 1 to 10! Operating instructions SNI I/O System 41

42 5 Electrical installation Cable routing and cable shielding 5.5 Cable routing and cable shielding Installation material kit (part no ) Each SNI I/O system 1) is delivered with an accessory bag that contains installation material for cable shielding: A1: Installation material for power supply cables and hybrid cables: 2 x shield clamps with shield plate and screws to connect the shield of power supply cables (SNI) or hybrid cables (outer shield). A2: Conductive film: 2 x pieces of conductive film to wind around the braid shield. Use the conductive film if required. A1: A2: 2x M4x12 ( Nm) 3x 2x 20mm 20mm 2x 4x M4x10 (2.0 Nm) 2x INFORMATION For some installation variants, you do not need all the parts of the accessory kit. 1) Exception:Not when all possible connections have been ordered as plug connectors. 42 Operating instructions SNI I/O System

43 Electrical installation Cable routing and cable shielding General installation options The following figure shows the general installation options. The following chapters show common examples and contain important notes on cable selection and cable routing Notes on cable routing and shielding Note the following when routing and shielding the cables: Cable selection Only use cable types prescribed by SEW EURODRIVE. It is essential that you observe chapter "Technical data and dimension sheets / Connection cables / Prescribed connection cables for single line installation" in the operating instructions. Always use metal cable glands due to their attenuation properties. Cable shielding Supply system cable (single line) Wind the conductive film included in the installation material kit around the braided shield three times, if required. Connect the cable shields of the supply system cable (single line) to the metal housing of the unit using the shield clamps of the installation material kit. Observe the permitted bending radii of the installed cables for cable routing. Operating instructions SNI I/O System 43

44 5 Electrical installation Cable routing and cable shielding Example 1 Single Line (SNI) 3x 20mm Operating instructions SNI I/O System

45 Electrical installation Cable routing and cable shielding 5 Example 2 3x 20mm Single Line (SNI) Operating instructions SNI I/O System 45

46 5 Electrical installation Prescribed supply system cables 5.6 Prescribed supply system cables Cable cross section 2.5 mm 2 The following table shows the available SNI supply system cables: SNI supply system cable Lengths that can be preassembled Conformity / part number Cable reel 30 m Cable reel 100 m Cable reel 200 m CE: Cable type 1) HELU-KABEL TOPFLEX EMV-UV-2YSL- CYK-J Length/ installation type Cable cross section / operating voltage Fixed 2.5 mm 2 / AC 500 V Open cable end (not prefabricated) Cable reel 30 m Cable reel 100 m Cable reel 200 m UL: HELU-KABEL TOPFLEX EMV-UV-2YSL- CYK-J-UL/CSA Fixed Open cable end (not prefabricated) Cable reel 30 m Cable reel 100 m CE/UL: HELU-KABEL TOPSERV 109 Fixed Cable reel 200 m Open cable end (not prefabricated) 1) See also technical data 46 Operating instructions SNI I/O System

47 Electrical installation Prescribed supply system cables Cable cross section 4 mm 2 SNI supply system cable The following table shows the available SNI supply system cables: Lengths that can be preassembled Conformity / part number Cable reel 30 m Cable reel 100 m Cable reel 200 m CE: Cable type 1) HELU-KABEL TOPFLEX EMV-UV-2YSL- CYK-J Length/ installation type Cable cross section / operating voltage Fixed 4 mm 2 / AC 500 V Open cable end (not prefabricated) Cable reel 30 m Cable reel 100 m Cable reel 200 m UL: HELU-KABEL TOPFLEX EMV-UV-2YSL- CYK-J-UL/CSA Fixed Open cable end (not prefabricated) Cable reel 30 m Cable reel 100 m CE/UL: HELU-KABEL TOPSERV 109 Fixed Cable reel 200 m Open cable end (not prefabricated) 1) See also technical data INFORMATION You find more permitted SNI cables in the chapter "Technical data / Connection cables / Prescribed connection cables for single line installation". Operating instructions SNI I/O System 47

48 5 Electrical installation Plug connector 5.7 Plug connector The wiring diagrams of the plug connectors depict the contact end of the connection Designation key The designation of plug connectors is specified according to the following key: X Terminal 2 Group 1 = Power input 01 Function Function of the plug connector within a group 2 Type Connection diagram of the plug connector within a function _ Group number (optional) for several plug connectors with the same function Group number (optional) for several plug connectors with the same function Connection cables Connection cables are not included in the delivery. You can order prefabricated cables from SEW EURODRIVE. They are described in the following sections. Specify the part number and length of the required cable in your order. The number and type of required connection cables depend on the design of the units and the components to be connected. This is why not all cables in the list are actually required. The following figures show the various cable types: Cable Length Installation type Fixed length Suitable for cable carrier installation Cable routing Variable length Not suitable for cable carrier installation Observe the permitted bending radii of the installed cables for cable routing. For detailed information, refer to chapter "Technical data / Dimension sheets / Plug connectors including mating connectors". 48 Operating instructions SNI I/O System

49 Electrical installation Plug connector 5 Cable types INFORMATION For detailed information about cable types, see chapter "Technical data and dimension sheets / Connection cables". Using prefabricated cables SEW EURODRIVE uses prefabricated cables for certifications, type tests and approval of the units. The cables provided by SEW EURODRIVE fulfill all requirements necessary to ensure that the unit and all connected components function properly. The units under consideration are always the basic units including all connected components and corresponding connection cables. This is why SEW EURODRIVE prescribes to use only the prefabricated cables specified in the documentation for SNI installations. Use of third-party cables If third-party cables are used even if these cables are technically equivalent SEW EURODRIVE will not accept any liability and cannot guarantee compliance with unit properties or that the unit will function correctly. Operating instructions SNI I/O System 49

50 5 Electrical installation Plug connector Plug connector positions The following figure shows possible plug connector positions: Plug connector Color Position X1241_1: AC 400 V connection with SNI 1) Red X or 3 X1241_2: AC 400 V connection with SNI Red Corresponding to the selection of X1241_1 1) Plug connector X1241_1 is also available separately (i.e. without plug connector X1241_2). DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 X NET RUN STATE CIO 41-xx A X1241_2 X1241_1 DIO08 DIO12 DIO09 DIO13 DIO10 DIO14 DIO11 DIO15 3 X1241_1 X1241_ Plug connector variant CAUTION Possible damage of the right-angle connector in case of rotation without mating connector. Irreparable damage to the thread, damage to the sealing surface. Do not use pliers to adjust the right-angle connector before connecting it. CAUTION Adjusting the right-angle connector too often can damage it. Potential damage to property. Adjust the plug connector only when installing and connecting the SNI I/O system. Do not turn the plug connector regularly once it has been installed. 50 Operating instructions SNI I/O System

51 N2936 CH01 2D06 N2936 CH01 2D06 Electrical installation Plug connector 5 The following M23 plug connectors are available: [1] "Straight" plug connector [2] "Right-angle" plug connector Once the mating connector has been plugged in, the "right-angle" connector can be adjusted without using additional tools. Example D Bruchsal Made in Germany SNI - I/O-System Type: CIO41-11A SO#: Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C Status: DI00 DI04 ML 0001 DI01 DI05 LISTED IND. CONT.EQ. DI02 DI06 DI03 DI07 D Bruchsal Made in Germany SNI - I/O-System Type: CIO41-11A SO#: Eingang / Input Ausgang / Output U = 3x V AC U = 24V DC I = 20A AC I = 4A DC f = Hz T = C Status: DI00 DI04 ML 0001 DI01 DI05 LISTED IND. CONT.EQ. DI02 DI06 DI03 DI07 DIO08 DIO09 DIO12 DIO13 NET RUN STATE CIO 41-xx A DIO10 DIO14 DIO11 DIO15 DIO08 DIO09 DIO12 DIO13 NET RUN STATE CIO 41-xx A DIO10 DIO14 DIO11 DIO15 90 [1] [2] Using plug connectors assembled by yourself INFORMATION The power plug connectors as well as the associated assembly tools are also available from Intercontec. Operating instructions SNI I/O System 51

52 5 Electrical installation Plug connector assignment for inputs/outputs 5.8 Plug connector assignment for inputs/outputs SNI I/O system CIO41 1.A Overview The following figure shows the M12 plug connectors for inputs/outputs: X21 X22 X23 X24 DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 X25 X26 X27 X28 NET RUN STATE CIO 41-xx A X31 X32 X33 X34 DIO08 DIO09 DIO10 DIO11 DIO12 DIO13 DIO14 DIO15 X35 X36 X37 X Operating instructions SNI I/O System

53 Electrical installation Plug connector assignment for inputs/outputs 5 Assignment Function Connection of I/Os Connection type M12, 5-pole, female, A-coded Wiring diagram Digital inputs Assignment No. Name Function X V DC 24 V sensor supply 2 DI01 Digital input DI01 3 0V24 0V24 reference potential for sensors 4 DI00 Digital input DI00 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DI01 Digital input DI01 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DI03 Digital input DI03 3 0V24 0V24 reference potential for sensors 4 DI02 Digital input DI02 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DI03 Digital input DI03 5 FE Equipotential bonding / functional earth Operating instructions SNI I/O System 53

54 5 Electrical installation Plug connector assignment for inputs/outputs Digital inputs with counting function Assignment No. Name Function X V DC 24 V sensor supply 2 DI05 Digital input DI05 with counting function CI01 3 0V24 0V24 reference potential for sensors 4 DI04 Digital input DI04 with counting function CI00 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DI05 Digital input DI05 counting function CI01 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DI07 Digital input DI07 counting function CI03 3 0V24 0V24 reference potential for sensors 4 DI06 Digital input DI06 counting function CI02 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DI07 Digital input DI07 counting function CI03 5 FE Equipotential bonding / functional earth 54 Operating instructions SNI I/O System

55 Electrical installation Plug connector assignment for inputs/outputs 5 Digital inputs/outputs Assignment No. Name Function X V DC 24 V sensor supply 2 DIO09 Digital input/output DIO09 3 0V24 0V24 reference potential for sensors 4 DIO08 Digital input/output DIO08 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO09 Digital input/output DIO09 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DIO11 Digital input/output DIO11 3 0V24 0V24 reference potential for sensors 4 DIO10 Digital input/output DIO10 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO11 Digital input/output DIO11 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DIO13 Digital input/output DIO13 3 0V24 0V24 reference potential for sensors 4 DIO12 Digital input/output DIO12 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO13 Digital input/output DIO13 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DIO15 Digital input/output DIO15 3 0V24 0V24 reference potential for sensors 4 DIO14 Digital input/output DIO14 5 FE Equipotential bonding / functional earth Operating instructions SNI I/O System 55

56 5 Electrical installation Plug connector assignment for inputs/outputs X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO15 Digital input/output DIO15 5 FE Equipotential bonding / functional earth Use of the digital inputs/outputs The digital inputs/output DIO.. can be used without configuration of the inputs or outputs. The function is determined by the control via the process data and the external connection. The following figure shows the basic use of the digital inputs/outputs DIO..: DO DIO DI Operating instructions SNI I/O System

57 Electrical installation Plug connector assignment for inputs/outputs SNI I/O system CIO42 1.A Overview The following figure shows the M12 plug connectors for inputs/outputs: X21 X22 X23 X24 AI00 AI01 AI02 AI03 DI04/ DI05 DI06 DI07 X25 X26 X27 X28 NET RUN STATE CIO 42-xx A X31 X32 X33 X34 DIO08 DIO09 DIO10 DIO11 DIO12 DIO13 DIO14 DIO15 X35 X36 X37 X Operating instructions SNI I/O System 57

58 5 Electrical installation Plug connector assignment for inputs/outputs Assignment Function Connection of I/Os Connection type M12, 5-pole, female, A-coded Wiring diagram Analog inputs Assignment No. Name Function X V 24 V DC sensor supply 2 AI00+ Analog input AI V24 0V24 reference potential for sensors 4 AI00 Analog input AI00 5 FE Equipotential bonding / functional earth X V 24 V DC sensor supply 2 AI01+ Analog input AI V24 0V24 reference potential for sensors 4 AI01 Analog input AI01 5 FE Equipotential bonding / functional earth X V 24 V DC sensor supply 2 AI02+ Analog input AI V24 0V24 reference potential for sensors 4 AI02 Analog input AI02 5 FE Equipotential bonding / functional earth X V 24 V DC sensor supply 2 AI03+ Analog input AI V24 0V24 reference potential for sensors 4 AI03 Analog input AI03 5 FE Equipotential bonding / functional earth 58 Operating instructions SNI I/O System

59 Electrical installation Plug connector assignment for inputs/outputs 5 Digital inputs with counting function Assignment No. Name Function X V DC 24 V sensor supply 2 DI05 Digital input DI05 with counting function CI01 3 0V24 0V24 reference potential for sensors 4 DI04 Digital input DI04 with counting function CI00 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DI05 Digital input DI05 counting function CI01 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DI07 Digital input DI07 counting function CI03 3 0V24 0V24 reference potential for sensors 4 DI06 Digital input DI06 counting function CI02 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DI07 Digital input DI07 counting function CI03 5 FE Equipotential bonding / functional earth Operating instructions SNI I/O System 59

60 5 Electrical installation Plug connector assignment for inputs/outputs Digital inputs/outputs Assignment No. Name Function X V DC 24 V sensor supply 2 DIO09 Digital input/output DIO09 3 0V24 0V24 reference potential for sensors 4 DIO08 Digital input/output DIO08 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO09 Digital input/output DIO09 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DIO11 Digital input/output DIO11 3 0V24 0V24 reference potential for sensors 4 DIO10 Digital input/output DIO10 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO11 Digital input/output DIO11 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DIO13 Digital input/output DIO13 3 0V24 0V24 reference potential for sensors 4 DIO12 Digital input/output DIO12 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO13 Digital input/output DIO13 5 FE Equipotential bonding / functional earth X V DC 24 V sensor supply 2 DIO15 Digital input/output DIO15 3 0V24 0V24 reference potential for sensors 4 DIO14 Digital input/output DIO14 5 FE Equipotential bonding / functional earth 60 Operating instructions SNI I/O System

61 Electrical installation Plug connector assignment for inputs/outputs 5 X V DC 24 V sensor supply 2 res. Reserved 3 0V24 0V24 reference potential for sensors 4 DIO15 Digital input/output DIO15 5 FE Equipotential bonding / functional earth Use of the digital inputs/outputs The digital inputs/output DIO.. can be used without configuration of the inputs or outputs. The function is determined by the control via the process data and the external connection. The following figure shows the basic use of the digital inputs/outputs DIO..: DO DIO DI Operating instructions SNI I/O System 61

62 5 Electrical installation Plug connector assignment for inputs/outputs Y adapter For connecting 2 sensors/actuators to an M12 plug connector, use a Y adapter with extension. The Y adapter is available from different manufacturers: Type: Escha WAS4-0,3-2FKM3/ Binder Type: Type: Phoenix Contact SAC-3P-Y-2XFS SCO/.../ Manufacturer: Manufacturer: Manufacturer: Manufacturer: Murr Type: Operating instructions SNI I/O System

63 Electrical installation Optional plug connector assignment Optional plug connector assignment WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries. Switch off the power supply voltage. Never plug or unplug plug connectors while they are energized X1241_1 and X1241_2: AC 400 V connection with SNI The following table shows information about this connection: Function AC 400 V connection for supplying the unit/for looping through With Single Line Network Installation (SNI) Connection type M23, SEW insert, SpeedTec equipment, Intercontec, female, coding ring: red, protected against contact Wiring diagram 4 SHLD A PE B C D Assignment No. Name Function A L1_SNI Actuator supply phase L1 with SNI communication B L2_SNI Actuator supply phase L2 with SNI communication C L3_SNI Actuator supply phase L3 with SNI communication D n.c. Not connected PE PE PE connection 1 n.c. Not connected 2 n.c. Not connected 3 n.c. Not connected 4 n.c. Not connected 5 n.c. Not connected 6 n.c. Not connected 7 n.c. Not connected Operating instructions SNI I/O System 63

64 5 Electrical installation Optional plug connector assignment 8 n.c. Not connected 9 n.c. Not connected 10 n.c. Not connected SHLD n.c. Not connected INFORMATION The communication method requires that you must observe the order of the line phases L1, L2, L3 between SNI controller and SNI I/O system 1 to 10! 64 Operating instructions SNI I/O System

65 Electrical installation Optional plug connector assignment 5 Connection cables Cable cross section 2.5 mm 2 The following table shows the cables available for this connection: Connection cable Conformity / part number Cable type (see also technical data) Length/ installation type Cable cross section / operating voltage CE: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J Variable 2.5 mm 2 / AC 500 V M23, Coding ring: red M23, Coding ring: red UL: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J- UL/CSA Variable CE/UL: HELU-KA- BEL TOP- SERV 109 Variable CE: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J Variable 2.5 mm 2 / AC 500 V Open M23, Coding ring: red UL: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J- UL/CSA Variable CE/UL: HELU-KA- BEL TOP- SERV 109 Variable Operating instructions SNI I/O System 65

66 5 Electrical installation Optional plug connector assignment Cable cross section 4 mm 2 The following table shows the cables available for this connection: Connection cable Conformity / part number Cable type (see also technical data) Length/ installation type Cable cross section / operating voltage CE: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J Variable 4 mm 2 / AC 500 V M23, Coding ring: red M23, Coding ring: red UL: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J- UL/CSA Variable CE/UL: HELU-KA- BEL TOP- SERV 109 Variable CE: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J Variable 4 mm 2 / AC 500 V Open M23, Coding ring: red UL: HELU-KA- BEL TOP- FLEX EMV- UV-2YSL- CYK-J- UL/CSA Variable CE/UL: HELU-KA- BEL TOP- SERV 109 Variable 66 Operating instructions SNI I/O System

67 Electrical installation Optional plug connector assignment 5 Connection of cables with open end The following table shows the conductor assignment of cables with the following part numbers: Part number Signal name Color coding L1_SNI L2_SNI L3_SNI PE Brown Black Gray Green/yellow Part number Signal name Core color/designation L1_SNI Black / 1 L2_SNI Black / 2 L3_SNI Black / 3 PE Green/yellow Operating instructions SNI I/O System 67

68 6 Startup Startup notes 6 Startup 6.1 Startup notes INFORMATION It is essential to adhere to the safety notes during startup. WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages may still be present for up to 5 minutes after disconnection from the power supply system. Severe or fatal injuries. Before removing the electronics cover, de-energize the SNI I/O systems via a suitable external disconnection device. Secure the SNI I/O system against unintended re-connection of the voltage supply. Wait for at least 5 minutes before removing the electronics cover. WARNING Burns caused by hot surfaces. Severe injuries. Let the units cool down before touching them. NOTICE Danger due to arcing. Damage to electrical components. Do not unplug the power connectors during operation. Do not plug in the power connectors during operation. WARNING Unit malfunction due to incorrect unit setting. Severe or fatal injuries. Observe the startup notes. The installation must be carried out by qualified personnel only. Only use settings that are suitable for operation. NOTICE Unit error due to power disconnection during the initialization phase. Possible damage to property. After replacing the cover and switching on the power supply, wait at least for 15 s before disconnecting the drive from the supply system again. 68 Operating instructions SNI I/O System

69 Startup Startup notes 6 INFORMATION Before startup, remove paint protection film from the nameplates. Observe a minimum switch-off time of 2 seconds for the line contactor. INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation. Operating instructions SNI I/O System 69

70 S2 S1 N Startup Description of the DIP switches 6.2 Description of the DIP switches Overview NOTICE Damage to the DIP switches caused by using unsuitable tools. Possible damage to property. To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. The force used for setting the DIP switches must not exceed 5 N. The following figure shows the DIP switches S1 and S2: Type: CIO41-11A S0#: Eingang / Input S2 U = 3x V AC D Bruchsal I = 300mA AC f = Hz Made in Germany T = C DRC / MOVIGEAR Status : S1 ON DIP ON DIP SNI-Geräte Adresse Betriebsmodus Bit 2 0 Bit 2 1 Bit 2 2 Bit Bit 2 0 Bit 2 1 Bit res Einstellungen wählbar ON OFF Einstellungen: fix 4 Bit res ON OFF CIO42: S6 S5 CIO42: S4 S DIP switch S1 The following table shows the functions of DIP switch S1: DIP switch S Binary coding SNI unit address Bit 2 0 Bit 2 1 Bit 2 2 Bit 2 3 ON OFF Operating instructions SNI I/O System

71 Startup Description of the DIP switches 6 DIP switch S2 The following table shows the functions of DIP switch S2: DIP switch S Binary coding operating mode Reserved Reserved Bit 2 0 Bit 2 1 ON 1 1 res. res. OFF 0 0 res. res. DIP switches S3 S6 (only in combination with CIO42 variant) The following table shows the functions of DIP switch S3 S6: DIP switch S3 S4 S5 S Mode analog input AI00 AI01 AI02 AI03 ON Current input Current input Current input Current input OFF Voltage input Voltage input Voltage input Voltage input Operating instructions SNI I/O System 71

72 6 Startup Description of the DIP switches Description of DIP switches DIP switches S1/1 S1/4 Setting the SNI address These DIP switches are used to set the SNI addresses of the SNI I/O systems. You can set addresses from 0 to 9. Other settings are not permitted. SNI address S1/1 X X X X X S1/2 X X X X S1/3 X X X X S1/4 X X X = ON = OFF DIP switches S2/1 to S2/2 Setting the operating mode These DIP switches are used to set the operating mode of the SNI I/O systems. It determines how the unit is controlled. If MOVIFIT FDC SNI is used, the operating mode must be set to "VARIABLE". Mode Reserved Reserved Reserved MOVIFIT FDC (VARIABLE) S2/1 X X S2/2 X X X = ON = OFF 72 Operating instructions SNI I/O System

73 Startup Description of the DIP switches 6 DIP switches S3 S6 (only in combination with CIO42 variant) These DIP switches are used to set the mode of the analog inputs AI00 AI03: DIP switches Analog input Mode analog input Voltage input Current input S3/1 OFF ON Analog input AI00 S3/2 OFF ON S4/1 OFF ON Analog input AI01 S4/2 OFF ON S5/1 OFF ON Analog input AI02 S5/2 OFF ON S6/1 OFF ON Analog input AI03 S6/2 OFF ON Operating instructions SNI I/O System 73

74 6 Startup Startup procedure 6.3 Startup procedure 1. It is essential that you observe the startup instructions. 2. Disconnect all components from the voltage supply and use an external disconnecting device to avoid unintentional re-connection. 3. Check the correct connection of all connected SNI I/O stations and, if installed, of the options. Observe chapter "Electrical Installation". 4. WARNING Uncontrolled drive enable due to incorrect address setting. Severe or fatal injuries. Assign each device address only once. Check the address settings before you enable the drive for the first time. NOTICE! Damage to the DIP switches caused by using unsuitable tools. Possible damage to property. To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. The force used for setting the DIP switches must not exceed 5 N. Set the unit address of the SNI I/O system: The following figure shows an example of the DIP switch setting for address 9: S1 S1/4: 23 x 1 = 8 S1/3: 22 x 0 = 0 S1/2: 21 x 0 = 0 S1/1: 20 x 1 = 1 9 ON DIP The following table shows how to set the DIP switches for unit addresses 0 to 9. Other settings are not permitted. SNI address S1/1 X X X X X S1/2 X X X X S1/3 X X X X S1/4 X X X = ON = OFF 5. NOTICE! Damage to the DIP switches caused by using unsuitable tools. Possible damage to property. To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. The force used for setting the DIP switches must not exceed 5 N. 74 Operating instructions SNI I/O System

75 Startup Startup procedure 6 Set the operating mode with DIP switch S2: S2 ON DIP S1/2: Setting S1/1: SNI operating mode The operating mode determines how the unit is controlled. The following table shows the setting options: If MOVIFIT FDC SNI is used, the operating mode must be set to "VARIABLE". Mode Reserved Reserved Reserved MOVIFIT FDC (VARIABLE) S1/2 X X S2/2 X X X = ON = OFF 6. NOTICE! Damage to the DIP switches caused by using unsuitable tools. Possible damage to property. To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. The force used for setting the DIP switches must not exceed 5 N. Only in combination with the CIO42 variant: Set the mode of the analog inputs via the DIP switches S3 S6: S6 S5 S4 S3 Mode analog input S3/1 + S3/2: Analog input AI00 OFF: Voltage input ON: Current input S4/1 + S4/2: Analog input AI01 OFF: Voltage input ON: Current input S5/1 + S5/2: Analog input AI02 OFF: Voltage input ON: Current input S6/1 + S6/2: Analog input AI03 OFF: Voltage input ON: Current input 7. Screw the electronics cover of the SNI I/O systems onto the connection boxes Start up the assigned SNI controller, observing the instructions in the documentation of the controller you use. Operating instructions SNI I/O System 75

76 About MOVITOOL SMotionStud 7 Operation of MOVITOOLS MotionStudio About MOVITOOLS MotionStudio 7 Operation of MOVITOOLS MotionStudio 7.1 About MOVITOOLS MotionStudio Tasks The software package enables you to perform the following tasks with consistency: Establishing communication with units Executing functions of the units Establishing communication with the units The SEW Communication Server is integrated into the MOVITOOLS MotionStudio software package for establishing communication with the units. The SEW Communication Server allows you to create communication channels. Once the channels are established, the units communicate via these communication channels using their communication options. You can operate up to 4 communication channels at the same time. MOVITOOLS MotionStudio supports the following types of communication channels: Serial (RS-485) via interface adapters System bus (SBus) via interface adapters Ethernet EtherCAT Fieldbus (PROFIBUS DP/DP-V1) Tool Calling Interface The available channels can vary depending on the unit and its communication options Executing functions with the units The software package offers uniformity in executing the following functions: Parameterization (e. g. in the parameter tree of the unit) Startup Visualization and diagnostics Programming The following basic components are included in the MOVITOOLS MotionStudio software package, allowing you to use the units to execute functions: MotionStudio MOVITOOLS 76 Operating instructions SNI I/O System

77 Operation of MOVITOOLS MotionStudio First steps First steps Starting the software and creating a project To start MOVITOOLS MotionStudio and create a project, proceed as follows: 1. Start the MOVITOOLS MotionStudio from the Windows start menu via: [Start] / [Program Files] / [SEW]/[MOVITOOLS MotionStudio] / [MOVITOOLS MotionStudio] 2. Create a project with a name and directory Establishing communication and scanning the network To establish communication with MOVITOOLS MotionStudio and to scan the network, proceed as follows: 1. Set up a communication channel to communicate with your units. 2. Scan your network (unit scan). Press the [Start network scan] button [1] in the tool bar. [1] Additional information INFORMATION The connection between the PC and SNI I/O system is routed via the used controller. For detailed information on how to configure a communication channel, refer to the documentation of the used controller. Operating instructions SNI I/O System 77

78 7 Operation of MOVITOOLS MotionStudio First steps Configuring units Proceed as follows to configure a unit: 1. Select the unit in the network view. 2. Right-click to open the context menu and display the tools for configuring the unit. [1] [1] SNI I/O system (example) The example shows the context menu with the tools for the SNI I/O system [1]. The communication mode is set to "online" and the unit is scanned in the network view. 3. Select a tool (e.g. "Parameter tree") to configure the unit Operating instructions SNI I/O System

79 DI00 DI04 DI01 DI05 NET RUN STATE CIO 41-xx A DIO08 DIO12 DIO09 DIO13 DI02 DI06 DIO10 DIO14 DI03 DI07 DIO11 DIO15 Operation of MOVITOOLS MotionStudio Connection mode Connection mode Overview MOVITOOLS MotionStudio differentiates between "online" and "offline" connection mode. You determine the connection mode yourself. Depending on the selected connection mode, you can choose offline or online tools specific to your unit. Overview of offline/online tools The following figure illustrates the two types of tools: [1] [2] [3] HDD RAM RAM Offline-Tool Online-Tool [4] [1] Hard drive of the engineering PC [2] RAM of the engineering PC [3] Engineering PC [4] Unit Operating instructions SNI I/O System 79

80 7 Operation of MOVITOOLS MotionStudio Connection mode Description of offline/online tools The following figure illustrates the two types of tools: Tools Offline tools Online tools Description Changes made using offline tools affect "ONLY" the RAM [2] at first. Save your project so that the changes can be stored on the hard disk [1] of your engineering PC [3]. Execute the "Download (PC->unit)" function if you want to transfer the changes to your unit [4] as well. Changes made using online tools affect "ONLY" the unit [4] at first. Execute the "Upload (unit->pc)" function if you want to transfer the changes to your RAM [2]. Save your project so that the changes can be stored on the hard disk [1] of your engineering PC [3]. INFORMATION The "online" connection status is NOT a response message which informs you that you are currently connected to the unit or that your unit is ready for communication. If you need this response message, pay attention to the section "Setting up the cyclic availability test" in the online help (or in the manual) of MOVITOOLS MotionStudio. Project management commands (such as "download" and "upload"), the online unit status, and the "unit scan" work independently of the set connection mode. MOVITOOLS MotionStudio starts up in the connection state that you set before you closed down Selecting the connection mode (online or offline) Proceed as follows to set the connection mode: 1. Select the connection mode: "Switch to online mode" [1] for functions (online tools) that should directly influence the unit. "Switch to offline mode" [2] for functions (offline tools) that should influence your project. [1] [2] Operating instructions SNI I/O System

81 Operation of MOVITOOLS MotionStudio Executing functions of the units Executing functions of the units Parameterizing a unit Units are parameterized in the parameter tree. The parameter tree displays all unit parameters, grouped into folders. You can manage the unit parameters using the context menu and the tool bar. The following steps illustrate how to read or edit the unit parameters Reading or changing unit parameters Proceed as follows to read or change device parameters: 1. Switch to the required view (project view or network view). 2. Select the connection mode: Click the "Switch to online mode" button [1] if you want to read or change parameters directly in the unit. Click the "Switch to offline mode" button [2] if you want to read or change parameters in the project. [1] "Switch to online mode" icon [2] "Switch to offline mode" icon [1] [2] 3. Select the unit you want to parameterize. 4. Open the context menu and select the [Parameter tree] command. Then, the "Parameter tree" view opens on the right. 5. Expand the "Parameter tree" to the node you require Double-click to display a particular group of unit parameters Press the enter key to finalize any changes you make to numerical values in the input fields. Operating instructions SNI I/O System 81

82 8 Service Resetting fault messages 8 Service NOTICE Improper handling of the SNI I/O systems may lead to damages. Possible damage to property. Note that only qualified personnel is permitted to repair drives from SEW EURODRIVE. Consult the SEW EURODRIVE Service department. 8.1 Resetting fault messages An error message can be acknowledged: By switching the power off and on again Via the controller/plc: By sending the "reset command" INFORMATION Eliminating the cause of the problem or performing a reset may result in the outputs being activated automatically. 82 Operating instructions SNI I/O System

83 Service Description of status and operating displays Description of status and operating displays LED displays The following figure shows the LED displays of the SNI I/O systems: [1] DI00 DI04 DI01 DI05 DI02 DI0 [2] [3] [4] NET RUN STATE CIO 41-xx A [1] LEDs input/output state [2] "NET" LED [3] "RUN" LED [4] "STATE" LED LEDs "input/output status" LEDs "input/output status" Color LED status Description YELLOW Steady light Input/output active Off Input/output not active Operating instructions SNI I/O System 83

84 8 Service Description of status and operating displays "NET" LED "NET" LED Color LED status Description Green Steady light Communication with the controller not established completely. Reboot required. Green Flashing Communication active; data packages are being sent and received. GREEN/RED Flashing (mixed color orange) Communication active; data packages are being sent and received, Ethernet collision "RUN" LED "RUN" LED LED color LED status Operating state Description - Off Not ready No line voltage Yellow Flashing steadily Green Green Green/ yellow Red Flashing steadily Steady light With alternating colors Steady light Not ready Not ready Ready for operation Ready but timeout Error Check supply cable and line voltage for interruption. Initialization phase or factory setting active Firmware update in progress System ready Cyclical data exchange communication interrupted (error 47 or 67). No SBus/SNI connection between SNI I/O system and controller. Check and establish connection, especially terminating resistor. EMC influence. Check shielding of data lines and improve, if necessary. Protocol time between the individual telegrams is longer than the set time (timeout interval). Shorten telegram cycle. Possible errors: CPU error (17, 37) NV memory error (25) Error while transmitting parameters (97) IPOS error (10) 84 Operating instructions SNI I/O System

85 Service Description of status and operating displays "STATE" Status LED "STATE" Status LED LED color LED status Operating state Description Off Not ready No line voltage Green Steady light Unit ready for operation DC 24 V voltage OK Red Steady light Fault 50 Error in Internal DC 24 V switched-mode power supply Operating instructions SNI I/O System 85

86 8 Service Error table 8.3 Error table Error code Fault 1 Designation Switch-off response Cause/solution Overcurrent (Short circuit output) Fault 10 IPOS error Stop of IPOS program none Output or outputs short-circuited DO = 0 Check the cabling/load of the DO outputs as well as the voltage supplies of the sensors. Reset error by switching the unit off or via error reset function. Error in the IPOS program. Fault 17 CPU error DO = 0 Reset error by switching the unit off or via error reset function. Fault 25 NV memory error Consult SEW Service if the error recurs. DO = 0 Error while accessing NV memory. Set to delivery state and re-parameterize the unit. Consult SEW Service if the error re-occurs. Fault 37 CPU error DO = 0 Reset error by switching the unit off or via error reset function. Fault 50 Power supply unit error 24 V Out = 0 DO = 0 Consult SEW Service if the error recurs. Undervoltage on input Overcurrent/Overtemperature of internal 24 V power supply unit. Fault 53 CPU error DO = 0 Reset error by switching the unit off or via error reset function. Fault 67 PDO timeout Process output data = 0 Fault 97 Fault 116 Parameter transmission error DO = 0 (can be deactivated) Consult SEW Service if the error recurs. The process data communication exceeds the set monitoring time for the "IN buffer". DO = 0 Error during data transmission Timeout MOVI PLC Process output data = 0 DO = 0 (can be deactivated) Repeat copying process. Set to delivery state and re-parameterize the unit. Timeout in communication with higher-level controller. 86 Operating instructions SNI I/O System

87 Service Unit replacement Unit replacement WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages may still be present for up to 5 minutes after disconnection from the power supply system. Severe or fatal injuries. Before removing the electronics cover, de-energize the SNI I/O systems via a suitable external disconnection device. Secure the SNI I/O system against unintended re-connection of the voltage supply. Wait for at least 5 minutes before removing the electronics cover Replacing the electronics cover NOTICE Unit error due to power disconnection during the initialization phase. Possible damage to property. After replacing the cover and switching on the power supply, wait at least for 15 s before disconnecting the drive from the supply system again. 1. Observe the safety notes! 2. Remove the screws and take off the electronics cover from the connection box. 3. Compare the data on the nameplate of the previous electronics cover with the data on the nameplate of the new electronics cover. 4. Set all the control elements (e.g. DIP switches, see "Startup" chapter) on the new electronics cover in the same way as the controls of the previous electronics cover. 5. Place the new electronics cover onto the connection box and screw it on. 6. Supply voltage to the drive. 7. Parameters that can be changed are saved in the electronics cover. This means you have to change these parameters again when you replace the electronics cover. 8. Check the functions of the new electronics cover. Operating instructions SNI I/O System 87

88 8 Service Unit replacement Replacing connection ring with connection unit 1. Observe the safety notes! 2. When you replace the connection ring with connection unit including the electronics cover, you also have to carry out the steps described in chapter "Replacing the electronics cover". 3. Remove the connection ring with connection unit. Observe the notes in the "Mechanical installation" chapter. 4. Compare the data on the nameplate of the connection ring with connection unit with the nameplate data of the new connection ring with connection unit. INFORMATION Always replace the connection unit with a connection unit that has the same properties. 5. Install the connection ring with connection unit. Observe the "Mechanical installation" chapter. 6. Perform the installation according to the "Electrical installation" chapter. 7. Place the electronics cover onto the connection ring with connection unit and screw it on. 8. Supply the SNI I/O system with voltage. 9. Check the functions of the new connection ring with connection unit. 88 Operating instructions SNI I/O System

89 Service SEW-EURODRIVE Service SEW-EURODRIVE Service Sending in a unit for repair If a fault cannot be rectified, please contact the SEW EURODRIVE Electronics Service (see chapter "Address list"). When you contact the SEW Electronics Service, always quote the digits on the status label so that our service personnel can assist you more effectively. Provide the following information when sending the unit in for repair: Serial number (see nameplate) Type designation Unit variant Short description of the application (application, control mode, etc.) Nature of the fault Accompanying circumstances Your own presumptions as to what has happened Any unusual events preceding the problem, etc. 8.6 Shutdown To shut down the SNI I/O systems, de-energize the drive using appropriate measures. WARNING Electric shock due to charged capacitors. Severe or fatal injuries. Before removing the electronics cover, de-energize the SNI I/O systems via a suitable external disconnection device. Secure the SNI I/O system against unintended re-connection of the voltage supply. Wait for at least 5 minutes before removing the electronics cover. 8.7 Storage Observe the following instructions when shutting down or storing the SNI I/O system: If you shut down and store the SNI I/O system for a longer period, you must close open cable entries and cover contacts with protective caps. Make sure that the unit is not subject to mechanical impact during storage. Observe the notes on storage temperature in the "Technical data" chapter. Operating instructions SNI I/O System 89

90 8 Service Extended storage 8.8 Extended storage If the unit is stored for a long time, connect it to the supply system voltage for at least 5 minutes every 2 years. Otherwise, the service life of the unit may be reduced Procedure in case maintenance has been neglected Electrolytic capacitors are used in the unit. They are subject to aging effects when deenergized. This effect can damage the capacitors if the unit is connected using the nominal voltage after a longer period of storage. If you have not performed maintenance regularly, SEW EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview. After you have completed the regeneration process, the unit can be used immediately or stored again for an extended period with maintenance. The following stages are recommended: AC 400/500 V units: Stage 1: AC 0 V to AC 350 V within a few seconds Stage 2: AC 350 V for 15 minutes Stage 3: AC 420 V for 15 minutes Stage 4: AC 500 V for 1 hour 8.9 Disposal Observe the applicable regulations: Dispose of the following materials in accordance with the regulations in force: Aluminum scrap Housing parts Electronics scrap (circuit boards) Plastic (housing), sheet metal, copper, etc. 90 Operating instructions SNI I/O System

91 Inspection and maintenance Inspection and maintenance intervals 9 9 Inspection and maintenance 9.1 Inspection and maintenance intervals The following table shows the inspection and replacement intervals for SNI I/O systems: Time interval What to do? Who is permitted to perform the work? When the cover / electronics cover is removed after an operating period of 6 months. Each time the cover / electronics cover is removed When the cover/electronics cover is opened after an operating period of 6 months, the gasket between the connection ring with connection unit and the cover / electronics cover must always be replaced. The 6-month period can be shortened by harsh ambient/operating conditions, e.g. cleaning with aggressive chemicals or frequent temperature fluctuations. Visual inspection of the gasket between connection ring with connection unit and cover/electronics cover: Replace the gasket if it is damaged or separating from the connection ring with connection unit. Qualified personnel at customer site Qualified personnel at customer site Operating instructions SNI I/O System 91

92 9 Inspection and maintenance Inspection and maintenance work 9.2 Inspection and maintenance work Preliminary work for inspection and maintenance Observe the following notes before you start with inspection/maintenance work on the SNI I/O system: WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages may still be present for up to 5 minutes after disconnection from the power supply system. Severe or fatal injuries. Before removing the electronics cover, de-energize the SNI I/O systems via a suitable external disconnection device. Secure the SNI I/O system against unintended re-connection of the voltage supply. Wait for at least 5 minutes before removing the electronics cover. WARNING Burns caused by hot surfaces. Severe injuries. Let the units cool down before touching them Connection cables Observe the notes in chapter "Preliminary work for inspection and maintenance". Check the connection cable for damage at regular intervals and replace if necessary. 92 Operating instructions SNI I/O System

93 Inspection and maintenance Inspection and maintenance work Replacing of the gasket between connection ring with connection unit and cover/ electronics cover Spare part kit The gasket is available as spare part from SEW EURODRIVE. Contents 1 piece pieces pieces Part number SNI I/O system CIO41 1.A SNI I/O system CIO42 1.A Work Steps NOTICE Loss of the guaranteed degree of protection. Possible damage to property. Make sure that the electronics cover is mounted properly. When the electronics cover is removed from the connection ring with connection unit, you have to protect it from humidity, dust or foreign particles. 1. Observe the notes in chapter "Preliminary work for inspection and maintenance". 2. Loosen the screws of the electronics cover and remove it. DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 NET RUN STATE CIO 41-xx A DIO10 DIO14 DIO11 DIO15 DIO09 DIO13 DIO08 DIO NOTICE! Loss of the guaranteed degree of protection Operating instructions SNI I/O System 93

94 9 Inspection and maintenance Inspection and maintenance work Possible damage to property Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. This becomes easier when you keep to the sequence shown in the figure below Remove all used gaskets from the connection ring with connection unit CAUTION! Risk of injury due to sharp edges. Cuts. Use protective gloves for cleaning. Work may only be carried out by qualified personnel. 94 Operating instructions SNI I/O System

95 Inspection and maintenance Inspection and maintenance work 9 Clean the sealing surfaces of the connection ring with connection unit and the electronics cover carefully Place the new gasket on the connection ring with connection unit and fix it in position with the retaining cams. This becomes easier when you keep to the sequence shown in the figure below Check the installation and startup of the SNI I/O system using the applicable operating instructions. 8. Place the electronics cover on the connection ring with connection unit again and fasten it. Operating instructions SNI I/O System 95

96 9 Inspection and maintenance Inspection and maintenance work Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence with a tightening torque of 6,0 Nm. 1 4 DI01 DI02 DI03 DI05 DI06 DI07 DI00 DI04 NET RUN STATE CIO 41-xx A DIO10 DIO14 DIO11 DIO DIO09 DIO13 DIO08 DIO Operating instructions SNI I/O System

97 Technical data and dimension sheets General technical data of SNI I/O system Technical data and dimension sheets 10.1 General technical data of SNI I/O system General technical data Type Supply voltages Permitted range CIO41 1.A CIO42 1.A V line 3 x AC 380 V 5% bis AC 500 V + 10% Line frequency f line Hz ± 5% Input current 100% (at V line = AC 3 x 400 V) Climate class I line 300 ma (fusing by SEW controller) EN ; class 3K3 (without condensation) Type of cooling Self-cooling to DIN and EN Storage temperature ϑ S 25 C to +70 C (EN , class 3K3) Degree of protection Standard version Degree of protection Version for use in wet areas with HP200 coating IP IP65 according to DIN EN (housing closed and all cable glands sealed) IP IP66 according to DIN EN (housing closed and all cable glands sealed) Installation altitude h Up to h 1000 m without restrictions. Proof of mechanical strength Interference immunity Interference emission The following restrictions apply to heights 1000 m: From 1000 m to max m: I N reduction by 1% per 100 m From 2000 m to max m: V line derating by AC 6 V per 100 m Over 2000 m only overvoltage category II, external measures are required for overvoltage category III. Overvoltage categories according to EN According to EN EN ; 2. Environment (industrial environment) EN category C2 with line filter and measures within SEW controller (class A group 2 of EN 55011) Overvoltage category III according to IEC (VDE ) Pollution class 2 according to IEC (VDE ) Signaling functions Required preventive measures Display elements on housing to indicate the unit state Grounding the unit Operating instructions SNI I/O System 97

98 10 Technical data and dimension sheets Ambient temperature 10.2 Ambient temperature General technical data Type Ambient temperature I N reduction CIO41 1.A CIO42 1.A ϑ A -25 C to +40 C 3% I N per K at +40 C to +60 C 10.3 Current carrying capacity of terminals and plug connectors Current carrying capacity of terminals and plug connectors Type CIO41 1.A CIO42 1.A Supply system terminals X2 20 A (max. loop-through current) 10.4 Voltage supply 24 V integrated switched-mode power supply Voltage supply 24 V integrated switched-mode power supply 1) Type Voltage supply Permitted total current CIO41 1.A CIO42 1.A DC 24 V to EN , interference voltage proof and shortcircuit-proof 4 A 1) The SNI I/O system is equipped with an integrated switched-mode power supply 98 Operating instructions SNI I/O System

99 Technical data and dimension sheets Technical data inputs/outputs Technical data inputs/outputs SNI I/O system CIO41 1.A Technical data digital inputs/outputs Type Number of inputs/outputs Connection technology Input type Output type Sensor/actuator supply Permitted total current CIO41 1.A digital inputs DI00 to DI07 (4 counter inputs CI00 to CI03, input frequency range 0 to 120 KHz) 8 digital inputs/outputs DIO08 to DIO15 Sampling cycle 5 ms M12 plug connector (A-coded, female) PLC-compatible according to EN (digital inputs type 3) R i about 8 kω, sampling cycle 4 ms Signal level: +11 V to +30 V: "1" = contact closed -3 V to +5 V: "0" = contact open PLC-compatible to EN , interference-voltage-proof and short-circuit-proof 250 ma DC 24 V to EN , Interference voltage-proof and short-circuit-proof 4 A (total of all connected sensors/actuators, maximum individual load: 250 ma) SNI I/O system CIO42 1.A Technical data analog inputs Type Number of inputs Connection technology Analog input type Technical data digital inputs/outputs Type Number of inputs/outputs CIO42 1.A analog inputs AI00 to AI03 M12 plug connector (A-coded, female) Differential input Voltage input U in = DC 0 to 10 V Resolution 10 bit Internal resistance R i >10 kω CIO42-1.A Current input I in = DC 4 to 20 ma Resolution 10 bit Internal resistance R i = 250 Ω 4 digital inputs DI04 to DI07 (4 counter inputs CI00 to CI03, input frequency range 0 to 120 khz) 8 digital inputs/outputs DIO08 to DIO15 Sampling cycle 5 ms Operating instructions SNI I/O System 99

100 10 Technical data and dimension sheets Technical data inputs/outputs Technical data digital inputs/outputs Type Connection technology Input type Output type Sensor/actuator supply Permitted total current CIO42-1.A M12 plug connector (A-coded, female) PLC-compatible according to EN (digital inputs type 3) R i about 8 kω, sampling cycle 4 ms Signal level +11 V to +30 V: "1" = contact closed -3 V to +5 V: "0" = contact open PLC-compatible to EN , interference-voltage-proof and short-circuit-proof 250 ma DC 24 V to EN interference voltage proof and shortcircuit-proof 4 A (total of all connected sensors/actuators, maximum individual load: 250 ma) 100 Operating instructions SNI I/O System

101 Technical data and dimension sheets Variants SNI I/O system Variants SNI I/O system Electronics cover Design Electronics cover Inputs/outputs Type designation Standard version 8 DI + 8 DIO C IO 41 11A Design for use in wet areas with HP200 coating 4 AI + 4 DI + 8 DIO C IO 42 11A DI + 8 DIO C IO 41 13A AI + 4 DI + 8 DIO C IO 42 13A Connection box with connection unit Standard version Design Connection box Connection via Number plug connectors (designation plug connectors) Cable entry / position plug connector Plug connector design Standard version Cable glands 2) 2, 3 and X Plug connector 3) 2 (X1241_1 + X1241_2) 3 Straight 2 (X1241_1 + X1241_2) X Straight 2 (X1241_1 + X1241_2) 3 Right-angle 2 (X1241_1 + X1241_2) X Right-angle 1 (X1241_1) 3 1 (X1241_1) X Straight 1 (X1241_1) 3 Right-angle 1 (X1241_1) X Right-angle Operating instructions SNI I/O System 101

102 10 Technical data and dimension sheets Variants SNI I/O system Version for use in wet areas Design Connection box Design for use in wet areas 1) with HP200 coating Connection via Number plug connectors (designation plug connectors) Cable entry / position plug connector Plug connector design Cable glands 4) 2, 3 and X Plug connector 5) 2 (X1241_1 + X1241_2) 3 2 (X1241_1 + X1241_2) X Straight 2 (X1241_1 + X1241_2) 3 Right-angle 2 (X1241_1 + X1241_2) X Right-angle 1 (X1241_1) 3 Straight 1 (X1241_1) X Straight 1 (X1241_1) 3 Right-angle 1 (X1241_1) X Right-angle Key 1) Only use cable entries with cable outlet pointing "downward" or "sideward". The supplied pressure compensation fitting must be installed by the customer according to the mounting position. Observe chapter "Mechanical installation". 2) All cable entries are sealed with plastic screw plugs at the factory. 3) All unused cable entries are sealed with plastic screw plugs at the factory. 4) All cable entries are sealed with stainless steel screw plugs at the factory. 5) All unused cable entries are sealed with stainless steel screw plugs at the factory. 102 Operating instructions SNI I/O System

103 Technical data and dimension sheets Version for use in wet areas Version for use in wet areas Sealing material Resistance to cleaning agents The sealing material used in SIN I/O systems has been tested for resistance to cleaning agents. Resistance to the following cleaning agents was proven in the tests performed by the company ECOLAB : Alkaline and chlorinated alkaline foam cleaning agents Designation Application concentration P3-topax 19 5% 40 C Acid foam cleaning agents Designation Application concentration P3-topax 56 5% 40 C P3-topax 58 5% 40 C TFC cleaner Designation Application concentration P3-topactive 200 4% 40 C P3-topactive 500 4% 40 C Disinfectant Designation Application concentration P3-topax 990 5% 23 C Application temperature Application temperature Application temperature Application temperature DI water 40 C Product specifications: P3-topax 19 P3-topax 56 P3-topax 58 P3-topactive 200 P3-topactive 500 P3-topax 990 DI water Alkaline foam cleaning agent Acid foam cleaning agent based on phosphoric acid Acid foam cleaning agent based on organic acids Alkaline cleaning agent for operational cleaning as TFC application Acid cleaning agent for operational cleaning as TFC application Alkaline foam disinfectant based on alkylamine acetate Demineralized water Operating instructions SNI I/O System 103

104 10 Technical data and dimension sheets Version for use in wet areas HP200 surface treatment INFORMATION The information in this chapter is based on the current technical knowledge and experience. No legally binding guarantee of certain properties or of the suitability for a specific application purpose can be derived from the given information. Characteristics Thermoplastic fluorinated polymer coating with nearly non-porous surface, excellent anti-stick properties and chemical resistance. Approved for contact with food. Properties The HP200 surface finish has the following properties: HP200 surface treatment Anti-adhesive properties Wear resistance Chemical resistance Solvent resistance Corrosion resistance Flammability Temperature resistance Layer thickness Color Food grade approval Excellent Good, not suitable for abrasion or high pressure Excellent Not soluble DIN 50021, > 1000 h depending on layer structure Not flammable 40 to +200 C, thermoplastic behavior Approx. 25 μm Silver-gray Slight color differences are possible in the HP200 surface finish due to the treatment process (individual treatment of the components). Approved according to German Federal law and US FDA (no. 21 CFR ) Cleaning Do not mix cleaning and disinfecting agents under any circumstances! Never mix acids and chloralkalis, as poisonous chlorine gas will result. Strictly observe the safety instructions of the cleaning agent manufacturer. 104 Operating instructions SNI I/O System

105 Technical data and dimension sheets Version for use in wet areas 10 Certificate of Ecolab Deutschland GmbH Ecolab Deutschland GmbH P.O. Box D Düsseldorf certifies that a material resistance test was performed for SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42 D Bruchsal with the following cleaning agents and disinfectants: P3-topax 19, P3-topax 56, P3-topax 58, P3-topax 686, P3-topactive 200, P3-topactive 500, P3-topactive DES, P3-topax 990 and P3-oxysan ZS, and demineralized water. The protective properties of the High Protection surface treatment HP 200 tested against the above-mentioned Ecolab products used in the test can be considered to be positive according to the cleaning procedures mentioned overleaf. Düsseldorf, 14 August 2009 Ecolab Deutschland GmbH i.v. i. A. Thomas Wershofen Manager Corporate Service RD&E Center of Excellence EMEA Food & Beverage Division Karin Uhlenbrock Service Engineer RD&E Center of Excellence EMEA Food & Beverage Divsion Operating instructions SNI I/O System 105

106 10 Technical data and dimension sheets Version for use in wet areas This certificate for the HP200 surface treatment is based on documented test procedures on material resistance defined product specifications a standardized cleaning procedure Test procedure Dipping test: Immersion into the test medium with contact surface toward ambient air Test period: 7 days Evaluation: Evaluation approx. 7 days after regeneration Evaluation of changes of the protective properties according to DIN EN ISO Evaluation of decorative changes (color, brightness, blistering) (+) no changes (o) possible minor changes (-) possible changes under long-term influence The HP200 surface treatment was tested in the following media: Alkaline and chlorinated foam cleaners TFC cleaning agents P3-topax 19 5% 40 C o P3-topactive 200 4% 40 C o P3-topax 686 5% 40 C o P3-topactive 500 4% 40 C o Disinfectants Acid foam cleaning agents P3-topax 990 5% 23 C + P3-topax 56 5% 40 C o P3-topactive DES 3% 23 C + P3-topax 58 5% 40 C + P3-oxysan ZS 1% 23 C + DI water - 40 C + Product specifications: P3-topax 19 Alkaline foam cleaning agent P3-topax 56 Acid foam cleaning agent based on phosphoric acid P3-topax 58 Acid foam cleaning agent based on organic acids P3-topax 686 Alkaline foam cleaning agent with active chlorine P3-topactive 200 Alkaline cleaning agent for operational cleaning as TFC application P3-topactive 500 Acid cleaning agent for operational cleaning as TFC application P3-topax 990 Alkaline foam disinfectant based on alkylamine acetate P3-topactive DES Foam and TFC capable disinfectant based on H 2 O 2 and peroxy acid P3-oxysan ZS Disinfectant based on peroxy compounds DI water Demineralized water Operating instructions SNI I/O System

107 Technical data and dimension sheets Screw fittings Screw fittings The following tables show the screw fittings optionally available from SEW EURODRIVE: Cable glands / screw plugs Screw plugs external hexagon (made of stainless steel) EMC cable gland (brass, nickel-plated) EMC cable gland (made of stainless steel) 10 pieces 10 pieces 10 pieces 10 pieces 10 pieces 10 pieces Size M16 x 1.5 M25 x 1.5 M16 x 1.5 M25 x 1.5 M16 x 1.5 M25 x 1.5 Type of screw fitting Figure Contents Tightening torque 1) Part number 6.8 Nm Nm Nm Nm Nm Nm ) The specified torques must be adhered to with a tolerance of +/ 10% Screw fittings plug connectors M23 plug (made of stainless steel) Size 1 piece M23 x 1.5 Type of screw fitting Figure Contents Tightening torque 1) Tighten fully Part number M12 plug for plug connector with female thread (made of stainless steel) 10 pieces M12 x Nm Pressure compensation screw fittings (made of stainless steel) 1 piece M16 x 1.5 1) The specified torques must be adhered to with a tolerance of +/ 10%. 4 Nm Operating instructions SNI I/O System 107

108 10 Technical data and dimension sheets Connection cable 10.9 Connection cable Prescribed connection cables for single line installation SEW EURODRIVE specifies the following cable types for connecting SNI I/O systems and SNI controller: HELUKABEL TOPFLEX HELUKABEL TOPFLEX EMV-UV-2YSLCYK-J HELUKABEL TOPFLEX EMV-UV-2YSLCYK-J/UL/CSA (UL-compliant installation) HELUKABEL TOPFLEX EMV-2YSLCY-J The following figure shows the cable structure: HELUKABEL TOPFLEX EMV-UV-2YSLCYK-J EMV-UV-2YSLCYK-J/UL/CSA Black outer cable jacket (UV-resistant) HELUKABEL TOPFLEX EMV-2YSLCY-J Transparent outer cable jacket HELUKABEL TOPFLEX EMV-UV-3 PLUS 2YSLCYK-J The following figure shows the cable structure: HELUKABEL TOPFLEX EMV-UV-3 PLUS 2YSLCYK-J Black outer cable jacket (UV-resistant) Operating instructions SNI I/O System

109 Technical data and dimension sheets Connection cable 10 HELUKABEL TOPSERV HELUKABEL TOPSERV 109 (UL-compliant installation) The following figure shows the cable structure: HELUKABEL TOPSERV 109 Sheath color: orange (RAL 2003) LAPP ÖLFLEX LAPP ÖLFLEX SERVO 2YSLCYK-JB LAPP ÖLFLEX SERVO 2YSLCY-JB The following figures show the cable structure: LAPP ÖLFLEX SERVO 2YSLCYK-JB Black outer cable jacket (UV-resistant) LAPP ÖLFLEX SERVO 2YSLCY-JB Transparent outer cable jacket INFORMATION A high signal quality is achieved due to the low operating capacitance of the specified cables. The shielding prevents interference emission resulting from the data transmission modulated onto the line. Operating instructions SNI I/O System 109

110 10 Technical data and dimension sheets Dimension drawings Dimension drawings SNI I/O system CIO41 1.A , CIO42 1.A DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 CIO 41-xx A DIO08 DIO09 DIO10 DIO11 DIO12 DIO13 DIO14 DIO X Operating instructions SNI I/O System

111 Technical data and dimension sheets Dimension drawings Plug connector INFORMATION The following figure shows an example of the additional dimensions of the optional plug connectors for a possible plug connector configuration. For more information, refer to chapter "Electrical Installation / Plug connector positions" ) / ) DI00 DI04 DI01 DI05 DI02 DI06 DI03 DI07 NET RUN STATE CIO 41-xx A [1] [2] DIO08 DIO12 DIO09 DIO13 DIO10 DIO14 DIO11 DIO ) "Straight" plug connector variant 2) "Right-angle" plug connector variant [1] X1241_2: AC 400 V connection with SNI [2] X1241_1: AC 400 V connection with SNI Operating instructions SNI I/O System 111

112 10 Technical data and dimension sheets Dimension drawings Plug connector including mating connector INFORMATION The following figure shows the additional dimensions / bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE. For more information, refer to chapter "Electrical Installation / Plug connector positions" Bending radius Bulk cable R75 DI00 DI04 DI01 DI05 DI02 DI06 DI03 DI07 [1] NET RUN STATE CIO 41-xx A DIO08 DIO09 DIO10 DIO11 DIO12 DIO13 DIO14 DIO [2] [1] "Straight" plug connector variant [2] "Right-angle" plug connector variant 112 Operating instructions SNI I/O System

113 Address list Address list Germany Headquarters Production Sales Production / Industrial Gears Service Competence Center Drive Technology Center Bruchsal Bruchsal Mechanics / Mechatronics Electronics North East South West SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal P.O. Box Postfach 3023 D Bruchsal SEW-EURODRIVE GmbH & Co KG Christian-Pähr-Str.10 D Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D Graben-Neudorf SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße D Garbsen (near Hannover) SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D Meerane (near Zwickau) SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D Kirchheim (near München) SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D Langenfeld (near Düsseldorf) Drive Service Hotline / 24 Hour Service Additional addresses for service in Germany provided on request. Tel Fax sew@sew-eurodrive.de Tel Fax Tel Fax sc-mitte@sew-eurodrive.de Tel Fax sc-elektronik@sew-eurodrive.de Tel Fax sc-nord@sew-eurodrive.de Tel Fax sc-ost@sew-eurodrive.de Tel Fax sc-sued@sew-eurodrive.de Tel Fax sc-west@sew-eurodrive.de SEWHELP France Production Sales Service Haguenau SEW-USOCOME route de Soufflenheim B. P F Haguenau Cedex Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach Sud B. P F Forbach Cedex Assembly Sales Service Bordeaux Lyon Nantes Paris SEW-USOCOME Parc d'activités de Magellan 62 avenue de Magellan - B. P. 182 F Pessac Cedex SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F Vaulx en Velin SEW-USOCOME Parc d activités de la forêt 4 rue des Fontenelles F Le Bignon SEW-USOCOME Zone industrielle 2 rue Denis Papin F Verneuil I'Etang Additional addresses for service in France provided on request. Tel Fax sew@usocome.com Tel Tel Fax Tel Fax Tel Fax Tel Fax Operating instructions SNI I/O System 113

114 11 Address list Algeria Sales Algiers REDUCOM Sarl 16, rue des Frères Zaghnoune Bellevue El Harrach Alger Tel Fax Argentina Assembly Sales Buenos Aires SEW EURODRIVE ARGENTINA S.A. Ruta Panamericana Km 37.5, Lote 35 (B1619IEA) Centro Industrial Garín Prov. de Buenos Aires Tel Fax Australia Assembly Sales Service Melbourne Sydney SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 Tel Fax enquires@sew-eurodrive.com.au Tel Fax enquires@sew-eurodrive.com.au Austria Assembly Sales Service Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel Fax sew@sew-eurodrive.at Belarus Sales Minsk SEW-EURODRIVE BY RybalkoStr. 26 BY Minsk Tel / Fax sales@sew.by Belgium Assembly Sales Service Service Competence Center Brussels Industrial Gears SEW-EURODRIVE n.v./s.a. Researchpark Haasrode 1060 Evenementenlaan 7 BE-3001 Leuven SEW-EURODRIVE n.v./s.a. Rue de Parc Industriel, 31 BE-6900 Marche-en-Famenne Tel Fax info@sew-eurodrive.be Tel Fax service-wallonie@sew-eurodrive.be Brazil Production Sales Service Assembly Sales Service São Paulo Rio Claro Joinville Indaiatuba SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, Rodovia Presidente Dutra Km 208 Guarulhos SP SAT - SEW ATENDE SEW-EURODRIVE Brasil Ltda. Rodovia Washington Luiz, Km 172 Condomínio Industrial Conpark Caixa Postal: Rio Claro / SP SEW-EURODRIVE Brasil Ltda. Rua Dona Francisca, Pirabeiraba Joinville / SC SEW-EURODRIVE Brasil Ltda. Estrada Municipal Jose Rubim, 205 Rodovia Santos Dumont Km Indaiatuba / SP Tel Fax sew@sew.com.br Tel Fax montadora.rc@sew.com.br Tel Fax filial.sc@sew.com.br Tel sew@sew.com.br 114 Operating instructions SNI I/O System

115 Address list 11 Bulgaria Sales Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Tel Fax bever@bever.bg Cameroon Sales Douala Electro-Services Rue Drouot Akwa B.P Douala Tel Fax electrojemba@yahoo.fr Canada Assembly Sales Service Chile Toronto Vancouver Montreal SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1 SEW-EURODRIVE CO. OF CANADA LTD. Tilbury Industrial Park 7188 Honeyman Street Delta, BC V4G 1G1 SEW-EURODRIVE CO. OF CANADA LTD Rue Leger Lasalle, PQ H8N 2V9 Additional addresses for service in Canada provided on request. Tel Fax l.watson@sew-eurodrive.ca Tel Fax b.wake@sew-eurodrive.ca Tel Fax a.peluso@sew-eurodrive.ca Assembly Sales Service Santiago SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile Tel Fax ventas@sew-eurodrive.cl China Production Assembly Sales Service Assembly Sales Service Tianjin Suzhou Guangzhou Shenyang Wuhan Xi'An SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, SEW-EURODRIVE (Guangzhou) Co., Ltd. No. 9, JunDa Road East Section of GETDD Guangzhou SEW-EURODRIVE (Shenyang) Co., Ltd. 10A-2, 6th Road Shenyang Economic Technological Development Area Shenyang, SEW-EURODRIVE (Wuhan) Co., Ltd. 10A-2, 6th Road No. 59, the 4th Quanli Road, WEDA Wuhan SEW-EURODRIVE (Xi'An) Co., Ltd. No. 12 Jinye 2nd Road Xi'An High-Technology Industrial Development Zone Xi'An Additional addresses for service in China provided on request. Tel Fax info@sew-eurodrive.cn Tel Fax suzhou@sew-eurodrive.cn Tel Fax guangzhou@sew-eurodrive.cn Tel Fax shenyang@sew-eurodrive.cn Tel Fax wuhan@sew-eurodrive.cn Tel Fax xian@sew-eurodrive.cn Operating instructions SNI I/O System 115

116 11 Address list Colombia Assembly Sales Service Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No Bodega 6, Manzana B Santafé de Bogotá Tel Fax sew@sew-eurodrive.com.co Croatia Sales Service Czech Republic Sales Assembly Service Denmark Zagreb KOMPEKS d. o. o. Zeleni dol 10 HR Zagreb Hostivice Drive Service Hotline / 24 Hour Service SEW-EURODRIVE CZ s.r.o. Floriánova Hostivice HOT-LINE (800 SEW SEW) Tel Fax kompeks@inet.hr Tel Fax sew@sew-eurodrive.cz Servis: Tel Fax servis@sew-eurodrive.cz Assembly Sales Service Copenhagen SEW-EURODRIVEA/S Geminivej DK-2670 Greve Tel Fax sew@sew-eurodrive.dk Egypt Sales Service Cairo Copam Egypt for Engineering & Agencies 33 EI Hegaz ST, Heliopolis, Cairo Tel Fax copam@datum.com.eg Estonia Sales Tallin ALAS-KUUL AS Reti tee 4 EE Peetri küla, Rae vald, Harjumaa Tel Fax veiko.soots@alas-kuul.ee Finland Assembly Sales Service Hollola SEW-EURODRIVE OY Vesimäentie 4 FIN Hollola 2 Service Hollola SEW-EURODRIVE OY Keskikankaantie 21 FIN Hollola Production Assembly Karkkila SEW Industrial Gears Oy Valurinkatu 6, PL 8 FI Karkkila, Karkkila Tel Fax sew@sew.fi Tel Fax sew@sew.fi Tel Fax sew@sew.fi Gabon Sales Libreville ESG Electro Services Gabun Feu Rouge Lalala 1889 Libreville Gabun Great Britain Assembly Sales Service Normanton SEW-EURODRIVE Ltd. DeVilliers Way Trident Park Normanton West Yorkshire WF6 1GX Tel Fax esg_services@yahoo.fr Tel Fax info@sew-eurodrive.co.uk 116 Operating instructions SNI I/O System

117 Address list 11 Great Britain Drive Service Hotline / 24 Hour Service Tel Greece Sales Athens Christ. Boznos & Son S.A. 12, K. Mavromichali Street P.O. Box GR Piraeus Tel Fax info@boznos.gr Hong Kong Assembly Sales Service Hong Kong SEW-EURODRIVE LTD. Unit No , 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel Fax contact@sew-eurodrive.hk Hungary Sales Service Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel Fax office@sew-eurodrive.hu India Registered Office Assembly Sales Service Assembly Sales Service Vadodara Chennai SEW-EURODRIVE India Private Limited Plot No. 4, GIDC POR Ramangamdi Vadodara Gujarat SEW-EURODRIVE India Private Limited Plot No. K3/1, Sipcot Industrial Park Phase II Mambakkam Village Sriperumbudur Kancheepuram Dist, Tamil Nadu Tel , Fax , salesvadodara@seweurodriveindia.com Tel Fax saleschennai@seweurodriveindia.com Ireland Sales Service Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel Fax info@alperton.ie Israel Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / Holon Tel Fax office@liraz-handasa.co.il Italy Assembly Sales Service Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I Solaro (Milano) Tel Fax sewit@sew-eurodrive.it Ivory Coast Sales Abidjan SICA Tel Société Industrielle & Commerciale pour l'afrique Fax , Boulevard de Marseille sicamot@aviso.ci 26 BP 1173 Abidjan 26 Japan Assembly Sales Service Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka Tel Fax sewjapan@sew-eurodrive.co.jp Operating instructions SNI I/O System 117

118 11 Address list Kazakhstan Sales Almaty ТОО "СЕВ-ЕВРОДРАЙВ" пр.райымбека, г. Алматы Республика Казахстан Тел. +7 (727) Факс +7 (727) Kenya Sales Nairobi Barico Maintenances Ltd Kamutaga Place Commercial Street Industrial Area P.O.BOX Nairobi Tel /5 Fax Latvia Sales Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel Fax info@alas-kuul.com Lebanon Sales Lebanon Beirut Gabriel Acar & Fils sarl B. P Bourj Hammoud, Beirut Sales Jordan / Kuwait / Saudi Arabia / Syria Beirut After Sales Service Middle East Drives S.A.L. (offshore) Sin El Fil. B. P Beirut After Sales Service Tel Fax ssacar@inco.com.lb service@medrives.com Tel Fax info@medrives.com service@medrives.com Lithuania Sales Alytus UAB Irseva Statybininku 106C LT Alytus Tel Fax irmantas@irseva.lt Luxembourg Assembly Sales Service Brussels SEW-EURODRIVE n.v./s.a. Researchpark Haasrode 1060 Evenementenlaan 7 BE-3001 Leuven Tel Fax info@sew-eurodrive.be Madagascar Sales Antananarivo Ocean Trade BP21bis. Andraharo Antananarivo. 101 Madagascar Tel Fax oceantrabp@moov.mg Malaysia Assembly Sales Service Johor SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya Johor Bahru, Johor West Malaysia Tel Fax sales@sew-eurodrive.com.my Mexico Assembly Sales Service Quéretaro SEW-EURODRIVE MEXICO SA DE CV SEM M93 Tequisquiapan No. 102 Parque Industrial Quéretaro C.P Quéretaro, México Tel Fax scmexico@seweurodrive.com.mx 118 Operating instructions SNI I/O System

119 Address list 11 Mongolia Sales Ulan Bator SEW-EURODRIVE Representative Office Mongolia Olympic street 8, 2nd floor Juulchin corp bldg., Sukhbaatar district, Ulaanbaatar Tel Fax Morocco Sales Service Mohammedia SEW-EURODRIVE SARL 2 bis, Rue Al Jahid Mohammedia Tel /81 Fax sew@sew-eurodrive.ma Namibia Sales Swakopmund DB Mining & Industrial Services Einstein Street Strauss Industrial Park Unit1 Swakopmund Tel Fax sales@dbmining.in.na Netherlands Assembly Sales Service Rotterdam SEW-EURODRIVE B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus NL-3004 AB Rotterdam Tel Fax Service: 0800-SEWHELP info@sew-eurodrive.nl New Zealand Assembly Sales Service Auckland Christchurch SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box Greenmount drive East Tamaki Auckland SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel Fax sales@sew-eurodrive.co.nz Tel Fax sales@sew-eurodrive.co.nz Nigeria Sales Lagos EISNL Engineering Solutions and Drives Ltd Plot 9, Block A, Ikeja Industrial Estate ( Ogba Scheme) Adeniyi Jones St. End Off ACME Road, Ogba, Ikeja, Lagos Nigeria Tel (0) team.sew@eisnl.com Norway Assembly Sales Service Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel Fax sew@sew-eurodrive.no Pakistan Sales Karachi Industrial Power Drives Al-Fatah Chamber A/3, 1st Floor Central Commercial Area, Sultan Ahmed Shah Road, Block 7/8, Karachi Paraguay Sales Fernando de la Mora SEW-EURODRIVE PARAGUAY S.R.L De la Victoria 112, Esquina nueva Asunción Departamento Central Fernando de la Mora, Barrio Bernardino Tel Fax seweurodrive@cyber.net.pk Tel Fax sew-py@sew-eurodrive.com.py Operating instructions SNI I/O System 119

120 11 Address list Peru Assembly Sales Service Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, Urbanizacion Industrial Vulcano, ATE, Lima Tel Fax sewperu@sew-eurodrive.com.pe Poland Assembly Sales Service Portugal Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL Łódź Service Tel / Fax Tel Fax sew@sew-eurodrive.pl Linia serwisowa Hotline 24H Tel ( SEW SEW) serwis@sew-eurodrive.pl Assembly Sales Service Coimbra SEW-EURODRIVE, LDA. Apartado 15 P Mealhada Tel Fax infosew@sew-eurodrive.pt Romania Sales Service Bucharest Sialco Trading SRL str. Brazilia nr Bucuresti Tel Fax sialco@sialco.ro Russia Assembly Sales Service St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 RUS St. Petersburg Tel Fax sew@sew-eurodrive.ru Senegal Sales Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Tel Fax senemeca@sentoo.sn Serbia Sales Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV sprat SRB Beograd Tel / Fax office@dipar.rs Singapore Assembly Sales Service Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore Tel Fax sewsingapore@sew-eurodrive.com Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Rybničná 40 SK Bratislava Žilina Banská Bystrica SEW-Eurodrive SK s.r.o. Industry Park - PChZ ulica M.R.Štefánika 71 SK Žilina SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK Banská Bystrica Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk 120 Operating instructions SNI I/O System

121 Address list 11 Slovakia Košice SEW-Eurodrive SK s.r.o. Slovenská ulica 26 SK Košice Tel Fax Slovenia Sales Service Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO Celje Tel Fax pakman@siol.net South Africa Assembly Sales Service Johannesburg Cape Town Durban Nelspruit SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box Bertsham 2013 SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box Chempet 7442 Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED 48 Prospecton Road Isipingo Durban P.O. Box 10433, Ashwood 3605 SEW-EURODRIVE (PTY) LTD. 7 Christie Crescent Vintonia P.O.Box 1942 Nelspruit 1200 Tel Fax info@sew.co.za Tel Fax Telex bgriffiths@sew.co.za Tel Fax cdejager@sew.co.za Tel Fax robermeyer@sew.co.za South Korea Assembly Sales Service Ansan Busan SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate #1048-4, Shingil-Dong, Danwon-Gu, Ansan-City, Kyunggi-Do Zip SEW-EURODRIVE KOREA Co., Ltd. No , Songjeong - dong Gangseo-ku Busan Tel Fax master.korea@sew-eurodrive.com Tel Fax master@sew-korea.co.kr Spain Assembly Sales Service Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E Zamudio (Vizcaya) Tel Fax sew.spain@sew-eurodrive.es Swaziland Sales Manzini C G Trading Co. (Pty) Ltd PO Box 2960 Manzini M200 Sweden Assembly Sales Service Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S Jönköping Box 3100 S Jönköping Tel Fax engineering@cgtrading.co.sz Tel Fax jonkoping@sew.se Operating instructions SNI I/O System 121

122 11 Address list Switzerland Assembly Sales Service Basel Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Tel Fax Tanzania Sales Dar es Salaam SEW-EURODRIVE PTY LIMITED TANZANIA Plot 52, Regent Estate PO Box Dar Es Salaam Tel Fax uroos@sew.co.tz Thailand Assembly Sales Service Chonburi SEW-EURODRIVE (Thailand) Ltd. 700/456, Moo.7, Donhuaroh Muang Chonburi Tel Fax sewthailand@sew-eurodrive.com Tunisia Sales Tunis T. M.S. Technic Marketing Service Zone Industrielle Mghira 2 Lot No Fouchana Tel Fax tms@tms.com.tn Turkey Assembly Sales Service Kocaeli-Gebze SEW-EURODRİVE Sistemleri San. Ve TIC. Ltd. Sti Gebze Organize Sanayi Böl. 400 Sok No Gebze Kocaeli Tel Fax sew@sew-eurodrive.com.tr Ukraine Assembly Sales Service Dnipropetrovsk ООО «СЕВ-Евродрайв» ул.рабочая, 23-B, офис Днепропетровск Тел Факс sew@sew-eurodrive.ua United Arab Emirates Sales Service Sharjah Copam Middle East (FZC) Sharjah Airport International Free Zone P.O. Box Sharjah Tel Fax copam_me@eim.ae USA Production Assembly Sales Service Assembly Sales Service Southeast Region SEW-EURODRIVE INC Old Spartanburg Highway P.O. Box 518 Lyman, S.C Northeast Region SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey Midwest Region Southwest Region Western Region SEW-EURODRIVE INC West Main Street Troy, Ohio SEW-EURODRIVE INC Platinum Way Dallas, Texas SEW-EURODRIVE INC San Antonio St. Hayward, CA Additional addresses for service in the USA provided on request. Tel Fax Sales Fax Manufacturing Fax Assembly Fax Confidential/HR cslyman@seweurodrive.com Tel Fax csbridgeport@seweurodrive.com Tel Fax cstroy@seweurodrive.com Tel Fax csdallas@seweurodrive.com Tel Fax cshayward@seweurodrive.com 122 Operating instructions SNI I/O System

123 Address list 11 Venezuela Assembly Sales Service Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel Fax Vietnam Sales Ho Chi Minh City All sectors except harbor and offshore: Nam Trung Co., Ltd 250 Binh Duong Avenue, Thu Dau Mot Town, Binh Duong Province HCM office: 91 Tran Minh Quyen Street District 10, Ho Chi Minh City Hanoi Harbor and offshore: DUC VIET INT LTD Industrial Trading and Engineering Services A75/6B/12 Bach Dang Street, Ward 02, Tan Binh District, Ho Chi Minh City Nam Trung Co., Ltd R.205B Tung Duc Building 22 Lang ha Street Dong Da District, Hanoi City Tel Fax namtrungco@hcm.vnn.vn truongtantam@namtrung.com.vn khanh-nguyen@namtrung.com.vn Tel Fax totien@ducvietint.com Tel Fax namtrunghn@hn.vnn.vn Zambia Sales Kitwe EC Mining Limited Plots No & 5294,Tangaanyika Road, Off Mutentemuko Road, Heavy Industrial Park, P.O.BOX 2337 Kitwe Tel Fax sales@ecmining.com Operating instructions SNI I/O System 123

124 Index Index A Ambient temperature B Bearings C Cable Prescribed Cable cross section Cable entry, position Cable glands Cable routing... 34, 42 Cable shielding... 34, 42 Changing the mounting position Circuit breaker Cleaning Cleaning agent Connection Cable routing Cable shielding EMC aspects Installation instructions Installation topology Plug connector Plug connector assignment... 52, 63 Terminal assignment Connection box Connection cable Information Prescribed Connection cables, prescribed Connection cables:inspection and maintenance.. 92 Copyright... 7 Current carrying capacity of terminals/plug connectors D Designated use... 9 Diagnostics Error table LED indicators Dimension drawings Plug connector Plug connector with mating connector SNI I/O system DIP switches S1 and S S3 to S E Electronics cover Embedded safety notes... 6 EMC EMC cable glands Equipotential bonding Error Error table Reset Exclusion of liability... 6 Extended storage H Hazard symbols Meaning... 5 HP HP200 high-protection surface treatment Certificate Technical data I Information Designation in the documentation... 5 Inputs/outputs Inspection Connection cable Inspection intervals Preliminary work Installation... 9 Blanking plugs Blanking plugs (wet areas) Electronics cover... 23, 27 Electronics cover (wet areas) EMC cable glands EMC cable glands (wet areas) Installing SNI I/O system Requirements Version for use in wet areas Installation (electrical) / EN 04/ Operating instructions SNI I/O System

125 Index / EN 04/14 Cable cross section Cable routing... 34, 42 Cable selection Cable shielding... 34, 42 EMC aspects EMC-compliant installation Equipotential bonding Installation altitude Installation instructions Installation topology Line protection Optional plug connector assignment PE connection Plug connector Plug connector assignment Power supply cables Protection devices Residual current device Terminal assignment Installation (mechanical) Electronics cover Installation notes Installing SNI I/O system Required tools and resources Requirements Tightening torques Version for use in wet areas Installation altitude Installation instructions Installation of the SNI I/O system Installation requirements Installation topology Installing the electronics cover L LED indicators "NET" LED "RUN" LED "STATE" Status LED Line protection M Maintenance Connection cable Maintenance intervals Preliminary work Mounting position MOVITOOLS MotionStudio... Configuring units Connection mode offline/online Creating a project Establishing communication... 76, 77 Executing functions... 76, 81 Parameterization Scan network Starting the software Tasks N Nameplate SNI I/O system Notes Meaning of the hazard symbols... 5 O Operation P Paint protection film Parameters Parameterizing units in the parameter tree Reading/changing device parameters PE connection Plug connector Assignment... 52, 63 Connection cable Designation key Dimension drawing , 112 Plug connector positions Plug connector variant Power supply cables Product names... 7 Protection devices R Repair Replace the gaskets Required tools and resources Reset Residual current device Rights to claim under limited warranty... 6 Operating instructions SNI I/O System 125

126 Index S Safe disconnection Safety notes... 8 Designated use... 9 Designation in the documentation... 5 Electrical connection General information... 8 Installation... 9 Operation Other applicable documentation... 9 Safe disconnection Structure of embedded... 6 Structure of the section-related... 5 Target group... 8 Screw fittings Plug connector Pressure compensation Screw plugs Sealing material Section-related safety notes... 5 Service LED indicators Resetting fault messages SEW EURODRIVE Service Unit replacement Waste disposal Shutdown Signal words in the safety notes... 5 SNI Address Prescribed connection cables Run mode Startup Description of the DIP switches SNI I/O system Startup notes Switched-mode power supply, integrated T Target group... 8 Technical data Ambient temperature Connection cable Current carrying capacity of terminals/plug connectors Dimension drawings HP200 surface treatment Inputs/outputs Integrate SMPS Screw fittings Version for use in wet areas Terminal assignment Tightening torques Blanking plugs Blanking plugs (wet areas) Electronics cover Electronics cover (wet areas) EMC cable glands EMC cable glands (wet areas) Trademarks... 7 Type designation U Plug connector SNI I/O system Unit replacement Unit structure V Electronics Nameplate and type designation Optional design for use in wet areas Position of the cable entry SNI I/O system Variants SNI I/O system Version for use in wet areas W Installation notes Permitted mounting positions and pressure compensation Technical data Tightening torques Unit structure Warning notes Meaning of the hazard symbols... 5 Waste disposal X X1241_1 Assignment Connection cables, available / EN 04/ Operating instructions SNI I/O System

127 Index X1241_2 Assignment Connection cables, available Y Y adapter / EN 04/14 Operating instructions SNI I/O System 127

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132 SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box BRUCHSAL GERMANY Phone Fax