Chapter 3: Memory Organization and. Computer Aided Manufacturing TECH 4/

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1 Chapter 3: Memory Organization and Addressing Computer Aided Manufacturing TECH 4/

2 Memory Organization & Addressing Learning objectives Understand memory organization and addressing for the following PLCs: IEC Model Allen-Bradley ControlLogix Allen-Bradley PLC-5/SLC-500 Computer Aided Manufacturing TECH 4/

3 IEC Model Technology Overview IEC Protocol International Electrotechnical Commission (IEC) Vendor Independent d Standardized di d Programming Language for Industrial Automation Specifies Syntax, Semantics and Display for: Ladder Diagram Sequential Function Charts Function Block Diagram Structured Texts Instruction Lists IEC refers to Part 3 of IEC suite Part 1 General Overview Part 2 Hardware Part 3 Programming Language Part 4 User Guidelines Part 5 - Communication Computer Aided Manufacturing TECH 4/

4 Memory Organization & Addressing IEC Model IEC Protocol: A mutually agreed upon set of rules, conventions, and agreements for the efficient and orderly design of PLCs Layered Software Architecture Each layer hides details of lower layers Common Elements of IEC Architecture: Configuration (Top layer) It describes entire software (program + data) for one PLC Each PLC, within an organization, has a separate configuration Includes resources, memory addresses for I/O channels, system capabilities Resource (within Configuration layer) Provides support function for the execution of IEC programs Configuration may consist of one or more resources Provides an interface between a program and a I/O ports of the PLC Computer Aided Manufacturing TECH 4/

5 IEC Model Common Elements of IEC Architecture t (continued) Tasks (within Resource layer) Control the execution of a set of programs and/or function blocks Programs/function blocks can be executed periodically or can be event driven Programs must be assigned to a task in order to be executed The task must be configured to either execute periodically or upon a trigger Resource layer may consist of one or more Tasks Computer Aided Manufacturing TECH 4/

6 IEC Memory Model Configuration Resource Resource Task Task Task Task Task Function Block Program Function Block Function Block Program FB FB Program FB FB Program FB Local Prog. Vars Global Prog. Vars Lcl Glbl Lcl Glbl Lcl Glbl Global and directly represented variables Access Paths Computer Aided Manufacturing TECH 4/

7 IEC Memory Model Variables Local Variable Defined within the software element Accessible only by the software element Software Element: Function Block, Resource or Configuration Global Variables Defined for a configuration Accessible to all elements contained in the configuration Global Config variable can be accessed by all software elements Global Program Variable can be accessed by all function blocks in the program Directly Represented Variables Refers to memory and I/O locations Computer Aided Manufacturing TECH 4/

8 A-B ControlLogix Memory Project Task1 Program 32 Program Program 1 Main Routine Program (local) Tags Config. Status Task2 Task3 Fault Routine Other Routines Watchdog Task32 Controller (global) Tags I/O Data System-shared Data Controller Fault Handler Power Up Handler Computer Aided Manufacturing TECH 4/

9 Simple Ladder Logic NOT Operation Tasks Configured to control execution of one or more programs Maximum of 32 tasks No more than one continuous task Others are periodic, scheduled at fixed interval. May be interrupted by a higher-priority periodic task. Programs Consists of Routines Max. of 32 per task Executed in order as listed in task Computer Aided Manufacturing TECH 4/

10 Simple Ladder Logic NOT Operation Possible Combinations of the 2 Switches: (2 2 ) NOT Truth Table A B Light OFF OFF OFF OFF ON OFF ON OFF ON ON ON OFF Computer Aided Manufacturing TECH 4/

11 ControlLogix Program Organization Tasks Configured to control execution of one or more programs Maximum of 32 tasks No more than one continuous task Others are periodic, scheduled at fixed interval. May be interrupted by a higher-priority periodic task. Programs Consists of Routines Max. of 32 per task Executed in order as listed in task Computer Aided Manufacturing TECH 4/

12 ControlLogix Program Organization Routines Encapsulate code in single programming language Main Routine is first one executed Must call other routines Fault Routine is executed if a program fault is encountered during execution Controller Tags Global l directly represented varibles Represents global controller memory I/O data Computer Aided Manufacturing TECH 4/

13 ControlLogix Scan Control logic (program) continuously scanned. Data is transferred to/from I/O modules any time during the logic scan. If input data must remain constant, make a copy at beginning g of scan and use the copy throughout scan Computer Aided Manufacturing TECH 4/

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