Agenda. Session Agenda. Introduction to GuardLogix Approx 15min. Hands-on lab Approx 1.5 hrs

Transcription

1 Integrated Safety

2 Session Agenda Introduction to GuardLogix Approx 15min Agenda Hands-on lab Approx 1.5 hrs

3 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

4 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

5 Introduction to GuardLogix 1980 s Today

6 Introduction to GuardLogix RSLogix 5000 Software Function Block Diagram Ladder Logic Structured Text Sequential Function Chart Certified Safety Instructions Integration with: Motion Process Safety Drives control sequential control motion control safety control process control drives control

7 SIL4 SIL3 AS Introduction to GuardLogix Ris sk SIL2 SIL1 ControlLogix GuardLogix GuardPLC SmartGuard 600 NO SIL

8 High Performance Integrated Safety Up through SIL 3 /Cat 4 Standard Logix Rack, Power Supply and Comms Modules RSLogix 5000 Software CIP Safety DeviceNet, ControlNet, EtherNet Full Logix functionality + SIL 3 safety GuardPLC s Introduction to GuardLogix GuardLogix Packaged Safety Controllers Up thru SIL 3 /Cat 4 High Performance Discrete and Analog I/O GuardPLC Ethernet & DeviceNet Full IEC 1131 FB SmartGuard 600 Certified safety application instructions ti MSR200 SmartGuard 600 MSR300 Up through SIL 3 / Cat 4 programmable safety 16 safety inputs / 8 safety outputs / 4 std outputs Networked safety I/O expansion (CIP Safety on DeviceNet) Safety Relays Modular Expansion Configurable

9 Ease of use and Integration impact 35% of system costs Wiring and Installation costs are 45% of system costs. On Machine I/O Wiring Systems Removable Terminals 20% 2% Introduction to GuardLogix I/O and Controller only 2% of total HARDWARE system cost 13% 5% Hardware Components Enclosures / Cabinents Hardware Eng Software Design 25% Ease of use Faceplates Certified Instructions Logic tools Device Integration Test & Documentation 20% Installation 15% Inside Cabinet Wiring

10 Introduction to GuardLogix Centralized I/O Architecture 2% Distributed I/O Architecture 20% 13% 5% 23% 9% Hardware 11% Components 7% Enclosures / Cabinents Hardware Eng 9% Software Design Test&Documentation 25% 20% 9% 32% Installation Inside Cabinet Wiring 15%

11 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

12 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

13 GuardLogix with ControlLogix Functionality Standard d Control and Safety Control in one controller Standard Controllers and Safety Controllers in a common chassis Standard Control and Safety Control on common networks

14 GuardLogix with ControlLogix Functionality Modular rack based communications EtherNet/IP, ControlNet, DH+, RIO, DeviceNet and EWEB EtherNet/IP Controller Serial ASCII, DF1, and DH485 Mix and match network interfaces Add as many or as few networks as needed Flexible networking Bridging and routing between messaging RIO, DH+ ControlNet networks across backplane w/o processor intervention DeviceNet 3 rd Party Networks via Encompass Partners

15 GuardLogix with ControlLogix Functionality Task Auto-re estart Continuous Task Scan CP PU Overhead Time-slice Program 1 Program 2... Program..n Periodic Task Scan 5ms 10ms 15ms... Program 1 Program 2... Program..n Event Task Scan Input Motion Code... Program 1 Program 2... Program..n Scan interrupted by periodic and event tasks Executes each program top to bottom and then restarts Operates at the lowest priority on the controller Uses all CPU time left after other tasks execute Interrupted by operating system to perform processor and communications overhead Traditional PLC Scan Depending on task priority scan interrupted by other periodic and event tasks Triggered automatically at a preset time interval Interrupts lower priority tasks and can be interrupted by higher priority tasks (15 Levels) Will time-slice on a 1ms basis with another task at the same priority level Captures fault for task overlap Similar to PLC/SLC Selectable Timed Interrupt (STI) Depending on task priority scan interrupted by other periodic and event tasks Triggered on arrival of input, consumed tag, motion operations, via another program, or a Windows Event for SofLogix5800 Priority same options as Periodic... Captures fault for task overlap Similar to PLC Peripheral Input Interrupt (PII) or SLC Discrete Input Interrupt (DII)

16 GuardLogix with ControlLogix Functionality Safety Task is a Periodic Task Safety Task executes in the GuardLogix Primary (L61S, L62S) and the GuardLogix Safety Partner (LSP) Safety Task results are cross checked by both controllers (primary >< partner) When checks are done and OK, safety output data is written to the safety outputs 5ms Periodic Task Scan 10ms 15ms Program 1... Program 2... Program..n Triggered automatically at a preset time interval Interrupts lower priority tasks and can be interrupted by higher priority tasks (15 Levels) Will time-slice on a 1ms basis with another task at the same priority level Captures fault for task overlap Similar to PLC/SLC Selectable Timed Interrupt (STI)

17 Guardlogix with ControlLogix Functionality Language LD (Std Task) FBD (Std Task) SFC (Std Task) STX (Std Task) LD + (Safety Task) Instructions Set Editor Style Boolean General & Trig Math Timer / Counters Table / Array management Diagnostic Serial Port & Messaging ASCII Manipulation Specialty CPU control Motion control blocks Graphical rungs Unlimited rungs General & Trig Math Timer / Counters Bit wise Logical Advanced Process Blocks Advanced d Drive Blocks Graphical free form drawing Unlimited sheets Step / Action with full embedded STX Transition with Embedded STX comparisons Simultaneous and Select Branch Stop Element Graphical free form drawing Unlimited Grid space General & Trig Math Timer / Counters Bit wise Logical Table / Array management Diagnostic Serial Port & Messaging ASCII Manipulation Specialty CPU control Motion control blocks Advanced Process Blocks Advanced Drive Blocks Textual Unlimited lines Upload / Download Full upload/download Full upload/download Full upload/download Full upload/download Comments included Editing On/Off line rung level edits Certified Safety Instructions Boolean Compare Math/Conversion Move Logical Program Control Timer / Counters Certified Safety Application Instructions Graphical rungs Unlimited rungs Full upload/download On/Off line routine edits On/Off line routine edits On/Off line routine edits On/Off line rung level edits Monitoring Rung animation Output pin data value Active Step(s) Animation Data value animation i animation Auto Display Scroll Force status Branch/ trans force status Comments Tag and Rung Tag, Text Boxes Tag, Text Boxes, and Embedded ST comments Tag watch pane Context coloring Multi-line and end of line embedded in text Rung animation Data value animation i Force status Tag and Rung

18 GuardLogix with ControlLogix Functionality GuardLogix ControlLogix Integrated Safety Dual Processor Solution (1oo2 Architecture) SIL-3 Certification per AS AS 4024 Category 4 Programs with RSLogix5000 CIP Safety I/O on EtherNet or DeviceNet

19 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

20 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

21 GuardLogix Controllers in Selection Dialog 1756-L61S 1756-L61S 1756-L63S Safety Partner Automatically Assigned to the next Slot - Right of the Safety Controller 1756-LSP GuardLogix with RSLogix 5000

22 GuardLogix with RSLogix 5000 RSLogix5000 Safety Task automatically created with tools that restrict user to Safety functions Single controller view Standard Control Task(s) Same functionality that exists today with ControlLogix (V16) Safety Control - Safety Task Restricted set of features and functions Safety Certified Standard Instructions Safety Certified Application Instructions Security (Safety Task Signature, Locking) Safety I/O automatically mapped into safety memory

23 Safety Controller Status Guardlogix with RSLogix 5000 Safety Instruction Palette Periodic Safety Task Routine Information Box with Class Watermark

24 GuardLogix with RSLogix 5000

25 GuardLogix with RSLogix Safety Certified Instructions Subset of standard ladder logic instruction set Safety Certified Application Instructions Dual Channel Suite 6 Instructions Metal Forming Suite 10 Instructions Muting Suite

26 GuardLogix with RSLogix 5000 Provides the same functionality as: 16 rungs of logic 2 Timers 5 Latching coils 3 One shots Results Significant reduction in memory usage Much easier maintenance

27 Safety Task operates in 1 of 2 states Standard behavior (Safety signature does not exist) SIL 3 Safety behavior (Safety signature exists) Safety Task - Standard User actions same as standard task Forcing, online editing, memory write are allowed. Safety Task - Safety Safety Logic and data is protected NO FORCES NO ONLINE EDITING SAFETY MEMORY READ ONLY Safety Signature A 64 bit unique number Calculated by GuardLogix Firmware GuardLogix with RSLogix 5000

28 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

29 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

30 Safety modules appear directly on the I/O Config Tree within RSLogix 5000 DeviceNet Safety I/O looks like I/O on ControlNet or EtherNet I/P Safety tags are automatically created Safety module configuration is owned by GuardLogix. Safety I/O

31 Safety IO SIL 3 & Category 4 Certified for use, by TUV UL Listed for Functional Safety - NRGF.E256621

32 Key Features Configurable Standard Outputs, Removable terminal blocks, DIN Rail mountable Safety I/O Product Characteristics Configurable Standard Outputs Use for standard control Use as an input s pulse test source

33 Safety I/O

34 Eliminate need for IO panels Safety I/O Simplify design/installation time using devices with quick disconnect Many safety devices directly connect to ArmorBlock Guard I/O

35 CompactBlock TM Guard I/O TM Same as new 1791DS DeviceNet CompactBlock Guard IO products Bi-Polar Outputs t option Ethernet/IP Support Set node number with software or rotary switches IP20 Products: #1-1791ES-IB8XOBV4-8 inputs, 4 Bipolar outputs, + 8 pulse test / standard d outputs #2 1791ES-IB16-16 inputs, 0 outputs, + 16 pulse test / standard outputs CIP Safety Guard I/O Modules on EtherNet/IP supported in RSLogix 5000 V16 Safety I/O

36 Safety I/O RSLogix RSView GuardLogix GuardLogix SmartGuard 600 CIP Safety EtherNet I/P CIP Safety ControlNet CIP Safety DeviceNet

37 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

38 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

39 GuardLogix Key Benefits One Single Programming Environment for Discrete, Motion, Drives, Safety, and Process Pure Tag-based Control Environment Better Integrated t Motion, Safety, and Drives Better Integrated Ethernet Solution

40 Safety and Standard, One Project Upload / Download one project (including safety task) Safety Data available to Standard Task (Read Only) Passing of Standard Data to Safety Task Leverage existing hardware Chassis, Power Supplies, Comm s s, etc. SIL 3 Safety Task Certified Safety and Safety Application Instructions Ladder Programming SIL 3 Compact Block Safety I/O on DeviceNet Safety On-line, Off-line Editing and Forcing (when Unlocked) On-line Program Monitoring (Locked or Unlocked) Safety Tags provide data security GuardLogix Key Benefits 4

41 Topics to Cover Introduction to GuardLogix Contents GuardLogix with ControlLogix Functionality GuardLogix with RSLogix 5000 Safety I/O GuardLogix Key Benefits

42 Web Resources CIP Safety Overview Safety Rockwell White Paper - Safety Networks Rockwell Automation Safety Certifications / ifi i / f / Safety Home Page Safety Library (left navigator click on Safety Library) Collateral Safety Now new February 2006 issue Order Publication No. SAFETY-BR001D-EN-P Safety Overview Brochure still in stock Order Publication No. SAFETY-BR008A-EN-P

43 Questions???????