2005 / 2012 / 2035 Series

Transcription

1 Generail Information on Fieldbus Systems FEATURES Solenoid air operated valve manifolds for date exchange via fieldbus. Internal wiring by Z-Board plug-in system. Plug-together flexibility due to different assembly and wiring options. Software or manual configuration of address and baud rate settings. NPN or PNP sensor types with same input module. Designed to meet IP65 / NEMA. Manifold delivered assembled according to customer specifications. COMBINATIONS Modules of up to 3 valves can be grouped together. Optional mixing of: - All functions of dual 3-ported, -position, 5-ported, -position single or double actuated and 5-ported, 3-position valves. - Pressure separation plate and intermediate pressure supply module. The valve manifolds are intended for frame or DIN-EN 500 rail mounting. SUPPORTED PROTOCOLS Interbus-S (M3) Allen Bradley 1771 Remote I/O ControlNet FIPIO AS-Interface Fieldbus Foundation 5 Pin Sub--D Connector Output Module w/ Auxiliary Power Connector Discrete I/O Connectors Single or Double Point LED Status Indicator Communication Connector Discrete I/O Modules Auxiliary Power Connector Manual Configuration Module (MCM) Valve Manifold Assembly Mid-Station Supply & Exhaust Block Valve Side Sub-D Output Module Communication Module X01-7-1

2 Fieldbus Systems 3-D Drawing Connector/cover assembly Fieldbus communication electronics 8/16 I/O circuit board series /8 I/O module (narrow housing) Backplane circuit board Manual configuration module (MCM) X01-7-

3 Interbus - S G- Electronics Fieldbus Systems Interbus - S is an open architecture, high performing, ring based fieldbus system used in many of today s industrial network applications. I/O data is transmitted in frames that provide simultaneous and predictable updates to all devices on the network. More information about INTERBUS can be obtained from the following INTERBUS club web site: More information about Phoenix can be obtained from: phoenixcontact.com Optional Manual Configuration Module (MCM) Interbus - S BUS IN (male) Pin 1 = DO1 Pin = DO1 Pin 3 = DI1 Pin = DI1 Pin 5 = GND Pin 6 = PE 3 Pin 7 = +V Pin 8 = 0V Pin 9 = Not connected Interbus - S AUX DESCRIPTION Interbus - S communications module (node) REPLACEMENT PART NUMBER BUS OUT (female) Pin 1 = DO Pin = DO Pin 3 = DI 7 Pin = DI Pin 5 = GND 6 Pin 6 = PE Pin 7 = +V Pin 8 = 0V Pin 9 = RSBT MALE Pin 1 = + VDC (valve + discrete outputs)* Pin = Earth ground Pin 3 = 0 VDC (common) Pin = + VDC (electronics + inputs)* *Factory configuration Technical Data Electronics Node power (Interbus-S module): VDC % Valve and discrete I/O: Voltage: VDC % Aux power connector: pin mini type (male) Communication connector: 9 pin M3 LEDs: TR, DC, RBDA, BA, auxiliary power status and fuse integrity Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Configuration Data Communication module: Contains all communication electronics as well as short circuit protected driver circuitry for up to 3 valve solenoids. Communication interface module: Contains all communication interfaced electronics Manual configuration module (MCM): Option. Module containing DIP & rotary switches for setting device configuration data. To be used if manual configuration is desired. Valve solenoid outputs: Max. 3 Manually configurable with MCM (standard): Various combinations of up to 160 outputs (incl. max. 3 solenoids) and 96 inputs. Discrete I/O points: Software configurable (optional): Various combinations of up to 160 outputs (incl. 3 solenoids) and 96 inputs. Network Data Supported baud rates: 500 kbit/s and Mbit/s Connectors: Two 9 pin M3 connectors (1 male and 1 female) Diagnostics: Shorts and open load conditions from valve solenoid coils & outputs are monitored. X01-7-3

4 INTERBUS-S BUS CONNECTION The front panel of the communication module for Interbus-S is equipped with: - a pin male 7/8 socket for power supply - a 9 pin M3 socket (male + female) for the bus cable Fieldbus connection BUS-IN BUS-OUT V DC power supply ACCESSORIES FOR INTERBUS-S Accessory Description Order Code Round 9 pin female M3 connector (BUS-IN) Round 9 pin male M3 connector (BUS-OUT) pin straight female cable connector 7/ pin elbow female cable connector 7/ pin elbow female cable connector 7/8 with 9,15 m cable = braun = white 3 = blue = black 00589GB-011/R0 X01-7-

5 G- Electronics Fieldbus Systems Foundation Fieldbus H1 (FF H1) Foundation Fieldbus H1 is an open protocol governed by the Fieldbus FoundationTM. Intended primarily for process control applications, it is designed to easily integrate field level devices such as transmitters and actuators over a digital communication network running at 31.5 Kbit/s. The General Purpose I/O (GPIO) mode of this communication module can control up to 3 digital Inputs and 16 digital Outputs. Outputs can be any combination of the integrated manifold s valve coils and discrete output modules. This mode is perfect for automating process valves over an FF network where enhanced diagnostics are not required. The Valve Monitoring System (VMS) function of this mode emulates 8 separate FF enabled valve position indicators. This function has the ability of automating 8 process valves over 1 FF node while retaining the complete diagnostic capability of 8 separate FF nodes. Enhanced diagnostic capability of this function allows automatic monitoring of Travel Times, Break Times, Lost Position, Cycle counter and Auto Calibration. DESCRIPTION Foundation Fieldbus communications module (node) 5 pins 7/8 bus connector REPLACEMENT PART NUMBER 0-17 GPIO and VMS functionality can coexist on the same manifold. The maximum digital I/O count is 3 Inputs and 16 Outputs. VMS functionality allocates digital Inputs to every valve station so a maximum of 8 valves and 16 inputs are allowed with this function. The remainder can be allocated as GPIO. The optional Logic Transducer mode allows user to write local logic to be executed independent of DCS. NOTE: When specifying valve position indication as inputs into the valve manifold input module use gold contact mechanical switches. ASCO VMS switch code H signifying mechanical SPDT gold contact switches. Example: HSD1YCHNGA htttp:// Technical Data Electronics Node power (DeviceLogix module): VDC % Fieldbus: Voltage: 9-3 VDC; current: 1.5m A Valve and discrete I/O: Voltage: VDC %; current: 8 A max. Aux power connector.: 5 pin 7/8 connector (male) Communication connector: pin 7/8 connector (male) LEDs: Power status, network status, fuse integrity Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Vibration: 3 axis, up to 500 Hz and 1.5 mm displacement at 6 g acceleration Configuration Data Communication module: Contains all communication electronics as well as short circuit protected driver circuitry for up to 16 solenoids Valve solenoid outputs: Max. 16 Discrete I/O points: 16 outputs and 3 inputs Network Data Supported baud rates: 31.5 kbit/s Connectors: pin 7/8 connector (male) Diagnostics: Shorts and open load conditions from valve solenoid coils & inputs/outputs are monitored. Special features: Optional Link Active Scheduler (LAS) and Logic Transducer blocks EDS file and technical manuals are available at X01-7-5

6 FOUNDATION FIELDBUS CONNECTION The front panel of the communication module for Foundation Fieldbus is equipped with: - a 5 pin male 7/8 socket for power supply - a pin male 7/8 socket for the bus cable BUS V DC power supply ACCESSORIES FOR FOUNDATION FIELDBUS Accessory Description Order Code 5 pin straight 7/8-16 UN female connector pin straight female cable connector 7/ pin elbow female cable connector 7/ X01-7-6

7 G- Electronics Fieldbus Systems Allen Bradley 1771 Remote I/O Allen Bradley 1771 Remote I/O is a proprietary protocol based on a patented chipset. This chipset is obtained from Allen-Bradley and incorported into the Numatics RIO node. This product incorporates technology which is licensed by Allen- Bradley Company, Inc. Allen-Bradley has not technically approved, nor does it warrant or support this product. All warranty and support for this product and its application is provided solely by Numatics Inc. Manual configuration module (MCM) Communication module Allen Bradley 1771 Remote I/O Allen Bradley RIO COM AUX Pin 1 = Protection Pin = RIO # (clair) Pin 3 = RIO #1 (blue) Pin = Ground Pin 5 = non utilisé MALE MALE Pin 1 = + VDC (valve + discrete outputs)* Pin = Earth ground Pin 3 = 0 VDC (common) Pin = + VDC (electronics + inputs)* 5 pin 7/8 bus connector (standard) DESCRIPTION AllenBradley communications module (node) connector 7/8 AllenBradley communications module (node) connector M1 5 pin M1 bus connector (optional) REPLACEMENT PART NUMBER *Factory configuration Technical Data Electronics Node power (Module I/O Allen Bradley 1771 Remote): Voltage: VDC %; current: A Valve and discrete I/O: Voltage: VDC %; current: 8 A max. Aux power connector: pin 7/8 male connector Fieldbus connector: 5 pin 7/8 or M1 male connector LEDs: Network status, fuse integrity and auxiliary power status Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Vibration: 3 axis, up to 500 Hz and 1.5 mm displacement at 6 g acceleration Configuration Data Communication module: Contains all communication electronics as well as short circuit protected driver circuitry for up to 3 valve solenoids. Manual configuration module (MCM): Module containing DIP & rotary switches for setting device configuration data. Valve solenoid outputs: Max. 3 Manually configurable with MCM (standard): Various combinations of up to 96 outputs (incl. max. 3 solenoids) and 80 inputs. Discrete I/O points: Software configurable (optional): Various combinations of up to 18 outputs (incl. max. 3 solenoids) and 80 inputs. Rack size: Rack size is set automatically to 1/, 1/, 3/, or full rack based on the I/O modules installed on the manifold assembly. Network Data Supported baud rates: Autobaud 57.6 kbit/s to 30. kbit/s Bus connector: 5 pin 7/8 or M1 connector (male) Special features: Supports for processor restart/lockout and hold last state. X01-7-7

8 Allen Bradley 1771 Remote I/O CONNECTION The front panel of the communication module for Allen Bradley 1771 Remote I/O is equpped with a 5 pin 7/8-16 UN male socket (E) for the bus cable (E). The bus can be connected in the two following ways: directly to the module with a T-connector; with a straight connector, cable (max. length: 3 m) and distributor box. The modules on either side of the system must be provided with terminating resistors (L1 or L). Wiring with T-connector Connection with distributor box K G F H K K K L E L1 K 3m max. BUS J G V DC power supply ACCESSORIES FOR ALLEN BRADLEY 1771 RIO Accessory Description Order Code G 5 pin straight 7/8-16 UN female connector H 5 pin straight 7/8-16 UN male connector F T-connector 7/8-16 UN, 5 male / female / female pins L1 Terminating resistor female plug 10 ohms L Terminating resistor male plug 10 ohms F T-connector M1-A, 5 male / female / male pins G 5 pin female M1-A connector L1 Terminating resistor female plug 10 ohms J (K) Cable to be ordered separately. pin straight female cable connector 7/ pin elbow female cable connector 7/ pin elbow female cable connector 7/8 with 9,15 m cable = braun = white 3 = blue = black 00589GB-011/R0 X01-7-8

9 ControlNet G- Electronics Fieldbus Systems ControlNet node Power supply module ControlNet is an open network that meets the demands of today s industrial applications required high speed (5 MBIT/sec.), high throughput with predictable and repeatable transfers of mission critical data. Originally developed by Allen-Bradley, it is based on the Control and Information Protocol (CIP) technology. The governing body for the ControlNet technology is ControlNet International LTD. More information about ControlNet can be obtained from the following web-side: ControlNet AUX MALE Pin 1 = + VDC (valve + discrete outputs)* Pin = Earth ground Pin 3 = 0 VDC (common) Pin = + VDC (electronics + inputs)* *Factory configuration DESCRIPTION ControlNet communications module (node) REPLACEMENT PART NUMBER Technical Data Electronics Node power (module ControlNet): Voltage: VDC %; current: A Valve and discrete I/O: Voltage: VDC %; current: 8 A max. Aux power connector.: Single key way pin 7/8 connector Communication connector: BNC LEDs: Module owned, module status, channel A and B, fuse integrity and auxiliary power status. Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Configuration Data Power module: Contains all communication electronics as well as short circuit protected driver circuitry for up to 3 valve solenoids. Communication interface module: Contains communication interface electronics and network address (MAC ID) configuration hardware. Valve solenoid outputs: Max. 3 Discrete I/O points: Various combinations of up to outputs (incl. max. 3 solenoids) and 96 inputs. Network Data Supported baud rates: 5 Mbit/s Connectors: BNC type for network, RJ-5 for Network Access Point (NAP). Diagnostics: Shorts and open load conditions from valve solenoid coils & outputs are monitored. Special features: Support for redundant media via BNC connectors X01-7-9

10 ACCESSORIES FOR ControlNet Accessory Description Order Code pin straight female cable connector 7/ pin elbow female cable connector 7/ pin elbow female cable connector 7/8 with 9.15 m cable = braun = white 3 = blue = black 00589GB-011/R0 X

11 FIPIO Interface G- Electronics Fieldbus Systems The FIPIO fieldbus is a standard means of communication between different control system components. It enables max. 56 devices to be connected at the connection point integrated in the processor. This fieldbus conforms to the WorldFip standard based on producer/consumer mechanisms. It is designed for remote location of I/O up to 15 km away. FIPIO protocol is designed to support both determinstic data-transfer and also random messaging. More information about FIPIO can be obtained from the following web-side: FIPIO BUS (6 pin M3 connector) FIPIO AUX MALE DESCRIPTION REPLACEMENT PART NUMBER FIPIO communications module (node) Pin 1 = NC Pin = D+ Pin 3 = NC Pin = D- Pin 5 = NC Pin 6 = NC MALE Pin 1 = + VDC (valve + discrete outputs)* Pin = Earth ground Pin 3 = 0 VDC (common) Pin = + VDC (electronics + inputs)* *Factory configuration Network address (ones) Network address (tens) Technical Data Electronics Node power: Voltage: VDC % Valve and discrete I/O: Voltage: VDC % Aux power connector.: pin power connector Connector de Communication: 6 pin male M3 connector Operating Data Temperature range: 0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Configuration Data Power module: Contains all communication electronics as well as short circuit protected driver circuitry for up to 3 valve solenoids. Communication interface module: Contains communication interface electronics and rotary switches for network address setting. Valve solenoid outputs: Max. 3 Discrete I/O points: Various combinations of up to outputs (incl. max. 3 solenoids) and 96 inputs. Network Data Supported baud rates: 1 Mbit/s Connectors: 6 pin male M3 connector Diagnostics: Shorts and open load conditions from valve solenoid coils & outputs are monitored. X

12 FIPIO BUS CONNECTION The front panel of the communication module for FIPIO is equipped with: - a pin male 7/8 socket for power supply - a 6 pin male M3 socket for the bus cable Fieldbus connection BUS V DC power supply ACCESSORIES FOR FIPIO Accessory Description Order Code 6 pin straight female M3 connector pin straight female cable connector 7/ pin elbow female cable connector 7/ pin elbow female cable connector 7/8 with 9,15 m cable = braun = white 3 = blue = black 00589GB-011/R0 X01-7-1

13 G-1 Electronics Fieldbus Systems AS-Interface AS-interface offers a simple and quick technology to connect the various elements of a system with each other. With AS-interface, actuators and sensors can now communicate over a direct fieldbus connection, which was technically not possible in the past. Data and auxiliary power are transmitted over a single cable. The profiled AS-interface cable is designed for AS-interface interconnectivity. The special trapezoidal profile of the -wire cable prevents polarity reversal. The electrical connection is made with prongs which pierce the AS-interface cable offering high-reliability electrical contact. This contact technology eliminates the need to cut and strip wires. The electrical connection of a Numatics AS interface network can therefore be made in the shortest amount of time. AS-Interface V.1 Standard = up to 31 participants Ax = A: 0 or 8 inputs / up to 8 solenoids valve outputs (V.0, V.1, V3.0 Master) A: 0 or 16 inputs / up to 16 solenoids valve outputs (V.0, V.1, V3.0 Master) and nodes / without input and nodes / 8 inputs AS-Interface V.1 Extended = up to 63 participants Bx = B: 0 or 8 inputs / up to 6 solenoids valve outputs Extending addressing (V.0, V.1 Master) B: 0 or 16 inputs / up to 1 solenoids valve outputs Extending addressing (V.0, V.1 Master) nodes / 16 inputs AS-Interface V3.0 Extended = up to 63 participants Cx = C: 0 or 8 inputs / up to 8 solenoids valve outputs Extending addressing (V3.0 Master) C: 0 or 16 inputs / up to 16 solenoids valve outputs Extending addressing (V3.0 Master) Technical Data Electronics Node power (AS-interface): Voltage: 6.5 VDC to 31.6 VDC Valve and discrete I/O: Voltage: VDC % Aux power connector.: AS-Interface cable clamp internal/external power supply Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Configuration Data Node: Contains all communication electronics as well as short circuit protected driver circuitry for up to 16 solenoids and 16 inputs Discrete outputs: Max. 16 (solenoids) Discrete inputs: Max. 16 Network Data Bus connector: AS-Interface cable clamp X

14 ELECTRICAL CONNECTION OF AS-Interface BUS The front side of the COMPACT spool valve islands for AS-Interface is equipped with vampiretype adapters for instant connection without having to strip the yellow (bus cable) and black (power cable) flat cables. The yellow cable (Y) is for data transmission and power supply to the sensor inputs. The black cable (B) is for power supply to the spool valves. AUX. ASi connection location on the cover B Y ELECTRICAL CONNECTION OF INPUTS The front of the left-hand end cover is equipped with maximum 16 inputs ( x modules of 8 inputs or 1 x module of 16 inputs) ELECTRICAL CONNECTION M1 connectors connection (G) View from screw side of female connector Pin 1 = sensor V Pin = input n + 1 Pin 3 = GND Pin = input n Pin 5 = earth DIMENSIONS (mm), WEIGHT (kg) AS-Interface input module ,5 67 6,5 31,5 57,5 input module weight without input 8 inputs 16 inputs nodes 0,09 0,35 - nodes 0, 0,358 0,39 Weight of the adapter for DIN rail mounting: 0.0 kg X01-7-1

15 G-1 Electronics Fieldbus Systems AS-Interface control head PRESENTATION AS-Interface control head pilots 90 or aseptic valve optical indicator «catches the eye» switch for open and close position Description AS-Interface V3.0 control head switch for open and close position with optical indicator catches the eye Réf X

16 G- Electronics Fieldbus Systems Discrete I/O Modules Discrete I/O modules are used to connect additional I/O devices to the valve manifold node. This provides for more efficient use of system resources when configuring a communication system. Up to I/O points can be addressed with a single communication module. I/O modules are available with Sub-D connectors or with round connectors. Description Wide housing I/O I/O Round Round Connectors per block 8 8 I/O points per connector 1 Total I/O points 8 16 The maximum number of modules connected to the discrete I/O side is 6. A fully configurated manifold assembly would require 6 wide profile modules with double capacity per connector (i. e. 16 I/O points per module times 6 modules equals 96 I/O points). If a manual configuration module is used (MCM) (standard with Allen Bradley RIO and Profibus DP), a maximum of five I/O modules may be installed and the maximum number of discrete I/O points is 80. Discrete I/O connectors Discrete I/O Side maximum of 6 Modules Module Status LED Valve Side max. 3 Solenoids End Plates I/O Point LED Status Indicator(s) Valve 8 round connector I/O module (wide housing) Manual Configuration Module (MCM) Communication Module Valve Side Sub-D Manual Override Solenoid LED Status Indicators Technical Data Electronics - Inputs Voltage: VDC % Type: NPN, PNP or contact closure LEDs: Input status Electronics - Outputs Voltage: VDC % Current: 0.5 A per output ( A per module) Type: Sinking (NPN) and sourcing (PNP) LEDs: Output status Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Vibration: 3 axis, up to 500 Hz and 1.5 mm displacement at 6 g acceleration Connector: pin female M1-A connector, 5 and 15 pin Sub D connector, 19 pin round connector, 16 point terminal strip. Configuration Data The physical limitation of the discrete I/O section is 6 modules including the Manual Configuration Module (MCM). X

17 G- Electronics M1 I/O Modules 8 M1 Wide Module with short-circuit protection Description Weight 16 Inputs 16 Outputs approx. [kg] PNP NPN PNP Complete unit sourcing PNP (incl. Pos. 1 to 10) i 0-13 i i i i With short-circuit protection i i With short-circuit protection and status bit I/O Pin Assignment Single Sourcing Double Sourcing INPUT MODULE OUTPUT MODULE INPUT MODULE OUTPUT MODULE female Pin 1 = + VDC Pin 3 = (-) GND Pin = input (sourcing) female Pin 1 = not used Pin 3 = (-) GND Pin = output (sourcing) 0.5 A max. female Pin 1 = + VDC Pin = input (sourcing) Pin 3 = (-) GND Pin = input 1 (sourcing) female Pin 1 = not used Pin = output (sourcing) Pin 3 = (-) GND (Common) Pin = output 1 (sourcing) 0.5 A max. G- Electronics I/O Module Wiring Accessories Accessory Description Order Code 5 pin straight male M1 connector pin elbow male M1 connector M1 plug pin male DUO M1 connector for inputs ( cables, Ø3-5 mm) X

18 G- Electronics Dimensions Weight Assembly direction for electronic components for pneumatic components Electronic Components (maximum of 6 modules) Pneumatic Components (maximum of 3 solenoids) 5,5 Valve side Sub-D 7,5 F E = 75,7 = = C = = D = 58* 36 58* 36 Dimensions [mm] series A B C D E F A B n x B B For other pneumatic component dimensions, see pages X : series X01-5-1: 035 series A Note: 1x dimension 58* for the communication module with one housing: Profibus DP, DeviceNet ; Allen Bradley 1771 Remote I/O and AS-Interface. x dimension 58* for the communication module with one housing: Interbus - S; ControlNet; Ethernet, FIPIO and AS-Interface. Weight [kg] of pneumatic components series X Weight (0 station) [kg] plus... kg per station Weight of electronic components see pages X01-7-3

19 G- Electronics Fieldbus Systems Overview How to order: (example) 1. Assembly Kit Selection AK C E P G STD Electronic System C = Communication module 005, 01, 035 series or ISO E = Communication module ISO 5599/ series, size 1,, 3 Communication module 00 series + adapter E = W = G = X = B = Series 005 Series 005 Series ISO mm 01 Series 01 Series ISO mm 035 Series STD = DRM = MUF = DWM = A06 = D10 = D11 = D1 = F05 = 1X = Options Standard DIN rail mounting (005 / 01 series only) Pl. d éxtremité with silenc. Rail DIN with MUF (séries 005 / 01 uniq.) End plate with ports on left end only, mounting plate only on right end A06 + DRM (005 / 01 series only) A06 + MUF MUF + 1X A06 + DRM + MUF (005 / 01 series only) External pilot supply Number of Valve Stations 1) A = 1 I = 9 Q = 17 Y = 5 B = J = 10 R = 18 Z = 6 C = 3 K = 11 S = 19 = 7 D = L = 1 T = 0 3 = 8 E = 5 M = 13 U = 1 = 9 F = 6 N = 1 V = 5 = 30 G = 7 O = 15 W = 3 6 = 31 H = 8 P = 16 X = 7 = 3 1) Maximum number of valve stations is determined by the number of single and/or double actuated valves used. L = G = N = Port Type Plug-in fittings (005 / 01 series only) G thread NPTF thread End Plate Port Size 3 = ISO 5599/ size 1: port = 3/8 005 series: port type G or N Port 1; 3 / 5 = 3/8 01 series: port type G or N Port 1 = 3/8 Port 3/5 = 1/ = 035 series or ISO 5599/ size : Port = 1/ 6 = ISO 5599/ size 3: port = 1 H = 01 series port type L only Port 1 = 8 mm Port 3 / 5 = 1 mm K = 005 series: port type L Port 1 only; 3 / 5 = 10 mm 01 series: port type L Port 1 only = 10 mm Port 3 / 5 = 1 mm X

20 G- Electronics Valves Overview. Valve model number 05 F BB Z6 M L Series 05 = 005 Series 1 = 01 Series 35 = 035 Series I5* = 005 Series ISO mm I6* = 01 Series ISO mm R5* (1) = 005 Series ISO mm R6* (1) = 01 Series ISO mm *see the symbols table bellow to verify compatibility with spool valves functions (1) rubber packed spool Port Size of Base = G 1/8 or NPTF or valve w/o manifold X = G 1/ or NPTF or valve w/o manifold X 3 = G 3/8 or NPTF or valve w/o manifold X X = G 1/ or NPTF or valve w/o manifold X F = 6 mm push-in fitting X H = 8 mm push-in fitting X X K = 10 mm push-in fitting X Voltage 00 = Blank station plate 61 = VDC Options 000 = Without option 11B = Locking override 11M = Without manual override 1X = External pilot supply (only for series 01 with base options 3A + 3C) 56Y = 1 mm Electrical connector (in conduit port of 01 series base mounting only) Further options on request Port Type of Bases O = Without base G = G thread L = Plug-in fittings (except for series 035) N = NPTF thread Actuator BA = Single actuated and spring return flush non-locking manual override BN = ISO 1507-: Single actuated and differential return, flush non-locking manual override BB = Double actuated, flush non-locking manual override 00 = Manifold w/o valve (blank station) Function = 5-port., -pos. valve X X X 5 = 5-port., 3-pos. valve, open center, dual pressure X X X 6 = 5-port., 3-pos. valve, closed center X X X 7 = 5-port., 3-pos. valve, 1 connected with &, 3 & 5 blocked X X D = Dual 3-port., -pos. valve 1 NC, 1 NC X X E = Dual 3-port., -pos. valve 1 NC, 1 NC, vacuum service X P = Indicates blank station plate X X X X Ribbon cable option must be used for manifold assemblies that exceed 16 solenoids. (7th and 8th digit of valve order code) (please refer to explanations on page X01-7-3) 1 1 I5/I /1/35... R5/R6... I5/I /1/ I5/I /1/35... BA BN* BB BB5* 5-ported, -pos. valve, spring return 5-ported, monostable, differential return 5-ported, -pos. valve, detented 5-port., 3-pos. valve, open center, dual pressure Symbols K = M = O = Mounting 00 = Valve unit only 01 = With sandwich speed control Z1 = Manifold block with side and bottom ports, single solenoid, Z-Board Z = Manifold block with side and bottom ports, double solenoid, Z-Board Z5 = Z1 with speed control Z6 = Z with speed control R1 = Z1 with ribbon cable connector R = Z with ribbon cable connector R5 = Z5 with ribbon cable connector R6 = Z6 with ribbon cable connector N = Double Z-board TM with VDC isolator (005-01) 1 1 Connectiques électriques Plug-in, AC with LED Plug-in, DC with LED Blank station plate R5/R /1/35... I5/I /1/35... R5/R /1/35... R5/R /1/35... BB6* BB7* BBD* BBE* 5-port., 3-pos. valve, closed center 5-port., 3-pos. valve, 1 connected with &, 3 & 5 blocked Dual 3-port., -pos. valve 1 NC, 1 NC Dual 3-port., -pos. valve vacuum service 1 NC, 1 NC 00589GB-013/R01

21 3. Sandwich Pressure Regulator Model Number 005 / 01 / 035 Series Sandwich Pressure Regulators Overview 05 F ES 1 Z1 J L Series 05 = 005 Series 1 = 01 Series 35 = 035 Series I5 = 005 Series ISO mm I6 = 01 Series ISO mm Port Size of Base = G 1/8 or NPTF or valve w/o manifold X = G 1/ or NPTF or valve w/o manifold X 3 = G 3/8 or NPTF or valve w/o manifold X X = G 1/ or NPTF or valve w/o manifold X F = 6 mm push-in fitting X H = 8 mm push-in fitting X X K = 10 mm push-in fitting X Regulator Type ES = Single pressure to port 1 ED = Dual pressure to ports 3 and 5 EC = Dual pressure with non-relieving checks (01 and 035 series) EQ = Dual pressure with relieving checks (01 and 035 series) EE = Dual pressure to ports and ET = Two-pressure selector Pressure Range 1 = 0.7 to 9 bar 3 = 0. to bar = 0.5 to bar Ribbon cable option must be used for manifold assemblies that exceed 16 solenoids. (7th and 8th digit of valve order code) (please refer to explanations on page X01-7-3) Options 000 = Standard 1H = Without gauge 16N = Jumper on 1 end 16P = Jumper on 1 end 16W = Top facing gauge* (005 series) 61Y = Extended gauge* (005 series) 63D = 16W + 61Y* (005 series) * see note below Further options on request O = Q = K = P = J = Port Type of Bases Without base G thread Plug-in fittings NPTF thread Wiring Option Plug-in receptacle Mounting = Without base X X 01 = With sandwich speed control X X Z0 = Manifold block with side and bottom ports, Z-Board, X used with EE regulator Z1 = Manifold block with side and bottom ports, Z-Board single actuated X X Z = Manifold block with side and bottom ports, Z-Board double actuated X X Z5 = Z1 with speed control X X Z6 = Z with speed control X X R1 = Z1 with ribbon cable connector X X R = Z with ribbon cable connector X X R5 = Z5 with ribbon cable connector X X R6 = Z6 with ribbon cable connector X X Single pressure from a single supply Symbols ES ED EC EQ (01-035) Relieving: exhausts pressure in cylinder if upstream pressure is exhausted 1 1 Dual pressure from a single supply EE 5 1 External outlet regulator used with jumper plate for single or dual pressure (01-035) Non-relieving: taps downstream pressure if upstream is exhausted ET 1 1 Two-pressure selector used for multi-pressure applications 1 1 Note (005 series): Regulator gauges must be offset on alternating stations to prevent interference (see photo) Odd numbered stations will use either standard (no option) or top facing ( 16W option) gauges. Even numbered stations will use either extended standard ( 61Y option) or extended top facing ( 63D option) gauges. X01-7-1

22 Sandwich Pressure Regulators 005 Series (ES.. / ED.. / EE.. / ET..) Valve manifold block 01 Series (ES..) Valve on individual base 035 Series (ES..) Sandwich Pressure Regulators and Speed Control Type: ES / ED / EE / ET When ordering a valve with regulator mounted on a manifold and sandwich speed control, list the valve unit model number only and include the mounting requirements with the regulator and the speed control. Specify Assembled EXAMPLE ORDERS: Valve unit only: 051BAM Regulator with speed control and mounting: 05FESZ5JL00000 ASSEMBLED 051BA00M Valve unit only 05FESZ5JL00000 ASSEMBLED X01-7- Sandwich pressure regulator standard version Speed control Mounting Note: Sandwich speed controls can only be used with single sandwich pressure regulators.

23 G- Electronics Fieldbus Systems Overview How to order: (example). Communication module Fieldbus Systems AB = Allen Bradley Remote I/O RIO, incl. manual configuration module (MCM) - standard CN = ControlNet, manual configuration module (MCM) not possible 01 = Interbus-S, with optional manual configuraton module (MCM) FF = Foundation Fieldbus (FF H1) FL = Foundation Fieldbus with Logic Transducer FP = FIPIO Interface, manual configuration module (MCM) not possible Ax* = AS-Interface standard Bx* = AS-Interface extended * For more information, see following page NXG PB 6 38 D F E0 Options E0 = Separate power (Valve and I/O) - standard G08* = Manual configuration module (MCM) and separate power (if not standard) G10 = 1 mm connector 1 for communications (if not standard) G18 = Valve side Sub-D 16 outputs (NPN) with MCM G0 = Without MCM (if not standard) G = Valve side dual 15 pin Sub-D 16 outputs G7 = IP 67 communication connector (EtherNet and Interbus S only) J18 = Valve side dual 5 pin Sub-D 5 pins 3 outputs * Standard at AB, PB, PT More options on request. Voltage F = VDC I/O Type A = B = D = analogue analogue and digital digital Output ** = Discrete outputs (see chart below if in excess of 99) Input ** = Discrete inputs (see chart below if in excess of 99) Discrete I/O Table for I/O in Excess of 99 ** Number of I/O stations A0 = 100 B0 = 110 C0 = 10 D0 = 130 E0 = 10 F0 = 150 G0 = 160 H0 =170 J0 = 180 K0 =190 A1 = 101 B1 = 111 C1 = 11 D1 = 131 E1 = 11 F1 = 151 G1 = 161 H1 =171 J1 = 181 K1 =191 A = 10 B = 11 C = 1 D = 13 E = 1 F = 15 G = 16 H =17 J = 18 K =19 A3 = 103 B3 = 113 C3 = 13 D3 = 133 E3 = 13 F3 = 153 G3 = 163 H3 =173 J3 = 183 A = 10 B = 11 C = 1 D = 13 E = 1 F = 15 G = 16 H =17 J = 18 A5 = 105 B5 = 115 C5 = 15 D5 = 135 E5 = 15 F5 = 155 G5 = 165 H5 =175 J5 = 185 A6 = 106 B6 = 116 C6 = 16 D6 = 136 E6 = 16 F6 = 156 G6 = 166 H6 =176 J6 = 186 A7 = 107 B7 = 117 C7 = 17 D7 = 137 E7 = 17 F7 = 157 G7 = 167 H7 =177 J7 = 187 A8 = 108 B8 = 118 C8 = 18 D8 = 138 E8 = 18 F8 = 158 G8 = 168 H8 =178 J8 = 188 A9 = 109 B9 = 119 C9 = 19 D9 = 139 E9 = 19 F9 = 159 G9 = 169 H9 =179 J9 = Discrete I/O station selection (see pages X01-7-) X01-7-3

24 Electronics Completely Assembled Manifolds Overview. AS-Interface Interface A = A = B = B = C = C = AS-I fieldbus system 0 or 8 inputs / up to 8 solenoids valve outputs (V.0, V.1, V3.0 Master) 0 or 16 inputs / up to 16 solenoids valve outputs (V.0, V.1, V3.0 Master) 0 or 8 inputs / up to 6 solenoids valve outputs, Extending addressing (V.0, V.1 Master) 0 or 16 inputs / up to 1 solenoids valve outputs, Extending addressing (V.0, V.1 Master) 0 or 8 inputs / up to 8 solenoids valve outputs, Extending addressing (V3.0 Master) 0 or 16 inputs / up to 16 solenoids valve outputs, Extending addressing (V3.0 Master) NXB A D F E0 E0 = F = D = Options vampire type panel connector Tension VDC I/O Type digital Input 08 = 8 discrete inputs 16 = 16 discrete inputs X01-7-

25 How to order: G- Electronics Example Order AKC Manifold Assembly Kit with Fieldbus Electronics 005 and 01 Series and ISO Series I/O Fieldbus Valve node Stations Electronic components Pneumatic components Shaded components are included in assembly kit (AK). Each valve station is listed in sequential order from left ro right when facing the port side of the manifold as indicated. For valve and sandwich pressure regulator, see pages X EACH I/O is listed in sequential order from right to left. Example order (005): 1. Assembly kit AKCEP00003GSTD 005 Assembly kit. Valve Station 1 = 051BAZ1MG11M61 Single solenoid actuated valve Station = 051BAZ1MG11M61 Single solenoid actuated valve Station 3 = 051BAZ1MG11M61 Single solenoid actuated valve Station = 051BAZ1MG11M61 Single solenoid actuated valve Station 5 = 051BAZ1MG11M61 Single solenoid actuated valve Station 6 = 051BAZ1MG11M61 Single solenoid actuated valve Station 7 = 051BAZ1MG11M61 Single solenoid actuated valve Station 8 = 051BAZ1MG11M61 Single solenoid actuated valve Station 9 = 051BB6ZMG11M61 Double solenoid actuated valve Station 10 = 051BB6ZMG11M61 Double solenoid actuated valve Station 11 = 051BB6ZMG11M61 Double solenoid actuated valve Station 1 = 051BB6ZMG11M61 Double solenoid actuated valve Station 13 = 051BB6RMG11M61 Double solenoid actuated valve Station 1 = 051BB6ZMG11M61 Double solenoid actuated valve Station 15 = 051BB6ZMG11M61 Double solenoid actuated valve Station 16 = 051BB6ZMG11M61 Double solenoid actuated valve Fieldbus NXGDN06DFE0 DeviceNet communication module. I/O module Station 1 = inputs - 8 connectors (PNP) Station = inputs - 8 connectors (PNP) Station 3 = inputs - connectors (PNP) Station = outputs - connectors (PNP) Station 5 = outputs - 8 connectors (PNP) Station 6 = outputs - 5 pin Sub-D (PNP) ASSEMBLED Note: 1. Total of 3 valve solenoids available on a manifold. Either 3 single or 16 double valve solenoids or any combination of singles and doubles, not to exceed 3 solenoid outputs.. When ordering a manifold assembly that exceeds 16 solenoids, the model number of the valve station containing the 17th solenoid must be modified (7th and 8th digits of order code) See order example station 13 or see Z-Boards on page X X01-7-5