Solutions Product Guide Accelerating your Electronic Control Unit Development

Transcription

1 Solutions Product Guide Accelerating your Electronic Control Unit Development 1

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3 Accurate Technologies Inc. (ATI), founded in 1992, provides innovative solutions for the evolving needs of Electronic Control Unit (ECU) development. ATI products reflect forward thinking and creative solutions for vehicle manufacturers, testers, calibrators, and suppliers, allowing them to save time and money by working more efficiently. At first glance, ATI is a product-based company, but its business philosophy is that of a service organization. Rather than selling a static product to everyone, ATI believes in developing products that are built from the ground up to adapt to customer processes and needs. ATI s service approach is practiced throughout all areas of the company, from worldwide employee recruitment to, most importantly, our customer support. While headquartered near Detroit, in Novi, Michigan, customer support is provided around the world with ATI subsidiary offices in the United Kingdom, Germany, Sweden, Japan, France, India, and China. Distributors support other markets, including China, South Korea, and Italy. Philosophy Independent corporation Products are designed, developed, and manufactured in-house Focused product portfolio Diverse customer and partner base Open, transparent, and straightforward Privately-held status results in faster decision making Quality Products manufactured at USA facility Comprehensive manufacturing processes using state-of-the-art machinery Increased product quality (less than 0.01% warranty returns) Production co-located with engineering department for faster issue resolution Shorter lead time Selection of the best and most qualified suppliers Service / Support Fast response time Average repair resolved in two weeks Phone calls answered immediately during regular business hours ed issues answered within one hour On-site support, worldwide Free, ongoing product training Support is a service, not a product. 3

4 Table of Contents Applications Overview Data Acquisition ECU Calibration ECU Interfaces ECU Rapid Prototyping Test Cell Measurement Network Solutions CAN Bus Interfaces Products VISION ECU Rapid Prototyping Data Acquisition ECU Interfaces Test Cell Measurement Network Solutions CAN Bus Interfaces Copyright 2017 Accurate Technologies Inc. All rights reserved. Written permission is required for reproduction of all or parts of this publication. Accurate Technologies Inc. is continually improving it products and reserves the right to alter the specifications of the products contained within this catalog at any time without notice. The name and designations used in this document are trademarks or brands belonging to respective owners. 4

5 Applications 5

6 Product Categories ATI development solutions can be used for any vehicle controller such as powertrain, brake and body control modules, and the networks connecting them. These products are used on the lab bench, in hardware-in-the-loop setups, in dynamometer facilities, and in-vehicle applications. Data Acquisition (DAQ) solutions are an essential component of reliably acquiring data throughout the entire development process in any environment. ECU Calibration analyzes the relationships of inputs and outputs and makes real-time modifications. ECU Rapid Prototyping patches in new code on the ECU without the need for the original source, or knowledge of assembler, hex code, or predefined hooks. ECU Interfaces provide the unique communication needed to access ECU microcontrollers real-time. CAN Bus Interfaces translate CAN messages to PC displays, or in stand-alone applications to analog and digital information. Network Solutions tools provide the ability to capture, view and record messages, monitor bus integrity, or troubleshoot a devices functionality on a network. Test Cell Measurement combines industrial machinery (dynamometer or dyno ) with precision control and laboratory-quality measurements to replicate real-world environments for individual components, systems of components, and complete vehicles. 6

7 CTest Cell Measurement Products Precision steady-state and transient timing and pulse measurement for engine development and testing. IGTM CAN Bus Interfaces Translate analog or digital information between vehicle buses and the PC. CANary CANverter Kvaser DAQ COMS EENGINE USmartTach Network Analysis Complete solution for CAN Bus or LIN communications, data logging, and data analysis, including standards such as J1939. CANLab ECU Interfaces Collect data and calibrate across all types of microprocessors, performance and cost. Serial Interfaces Memory Emulators CAN Interfaces EM EDAQ VISION ECU Calibration and Data Acquisition Complete calibration and data acquisition tool that collects signals from the ECU and external sources, enables real-time calibration and modification of closed loop control systems, time aligns and analyzes information, manages calibration data changes, and programs the ECU. No-Hooks OnTarget Data Acquisition Hardware Accurate and reliable measurement and acquisition of external signals via ruggedized packaging. ECU Rapid Prototyping Bypass control variables or variables integrated with model outputs into production ECU executables without any modifications to the source. 7

8 Data Acquisition ATI has assembled a comprehensive data acquisition solution that includes software and hardware to eliminate any compromise when choosing the proper tools. Designed for automotive ECU development, ATI offers rugged data acquisition solutions for a wide range of applications that provide flawless, reliable performance under all conditions and environments, from the lab bench to the most challenging vehicle conditions. Software Solution ATI s VISION software is the foundation of the data acquisition solution that easily adapts the interface and data management to each unique application. It is a comprehensive solution that includes real-time and post-data analysis. Essential elements of any data analysis tool include the ability to manipulate and view data in a way that highlights results, differences, or specific events. VISION enables comparisons, highlighting or auto detecting of data or events, overlaying, and even partial exporting to save time and minimize throughput. VISION offers still another level of convenience by allowing analysis and changes to analysis while still on-line. There is no need to start or stop the application to make changes. Analysis is strongly tied to the acquisition process and can be an essential part of calibration. VISION combines the functions of calibration, data acquisition, and post analysis into one application. Share, use, and manipulate data throughout the process in a single application. 8

9 Data Acquisition Hardware Solutions ATI offers competitive, rugged data acquisition solutions for a wide range of applications that provide flawless, reliable performance under all conditions and environments, from the lab bench to the most challenging vehicle conditions. This may include signal input devices for analog or thermocouple, power management, communication management, data display, or signal output. In designing a system, performance and cost are core decision factors, but other special features may also be needed, such as more channels, higher bandwidths, or faster data rates. Signal filtering for noise isolation or ruggedization of hardware for use in the harshest environments is also important. And while all these elements are listed in the specification on a data sheet, ATI hardware provides one other key feature - time synchronization. This means that the hardware helps manage time alignment within the software from a variety of sources. Depending on the availability of space, the number of channels needed, sensor locations, and other requirements, ATI s data acquisition hardware configurations can be configured for either centralized or distributed layouts. Centralized Installed in one location Enables the use of lower cost, high channelcount modules Simplifies servicing the equipment in the field Can be placed in a well-protected area; reduces the need for ruggedness Longer wire lengths must be laid throughout; increasing weight, higher labor and material costs Distributed Installed throughout the vehicle Typically smaller data collection modules Placed closer to the actual signal source improving signal integrity and reducing noise affects Smaller bundles of wire; less weight, lower cost of installation and material 9

10 Data Acquisition Data Acquisition Options ATI data acquisition modules are environmentally sealed, robustpackaged devices with high-end performance that can be mounted virtually anywhere. The EM Data Acquisition Series features include extended filtering and accurate data at fast rates. They are configured with a series of functional modules: High Speed Analog Input, Thermocouple, and Sensor Power Supply. The EDAQ16P Data Acquisition Module has provided steady results for many years supporting pulse inputs each with 16 input channels. The DL Datalogger offers not only data acquisition capabilities, but also the features of a CAN interface and datalogger all in one compact package. Additional Devices To design a complete solution with the DAQ modules, there are a series of devices that include communication management, analog and digital output, power boosting, and display. The CANary Interface Module and the VISION Network Hub provide essential time alignment of the ATI hardware data. Both devices can also interface to CCP, CP, or other CAN devices. For output, the Voltage Output Module (VOM) provides analog and digital output data to any external control system or device in the format needed. While the Vehicle Information Display (VID) is an easily configured heads-up display. 10

11 Data Acquisition EM Data Acquisition 11

12 ECU Calibration Designing an Electronic Control Unit (ECU) is only the beginning. The features in ECUs, such as Powertrain Control Units, are quickly becoming more complex and offering more features. Thousands of variables are now provided for the engineer to modify during the in-vehicle calibration phase, and fine tuning them is as complicated as it is critical. Calibration tools significantly impact the efficiency and effectiveness of the ECU development process. These tools are typically comprised of PC-based software to perform the adjustment of the variables and an ECU hardware interface to provide the interface to the controller. Teams must be able to measure and time-align relationships of inputs and outputs and make real-time modifications. Software Solution VISION Calibration and Data Acquisition Software A calibration tool needs to be efficient and flexible to meet the increasing complexity of the job. It must also be able to adjust to needs of individual calibrators, teams with different goals, increasing sophistication of systems, and changing equipment. From its inception, ATI s VISION Calibration and Data Acquisition Software was structured and developed with the ability to adapt the tool to each process. Features Important features include: Importing/exporting a wide range of file formats to allow teams or groups to share files and information Automation of repetitive tasks Providing multiple recorders with multiple triggers to run tests sequentially Flexibility to view data in the manner your application requires Collecting data from multiple sources into a synchronized data file Comparing calibration data 12

13 ECU Calibration Serial or Memory Emulation CAN Bus Interface Calibration 13

14 ECU Interfaces ECU Interfaces are devices that connect to an ECU microcontroller directly - as a memory emulator or through the debug port interface - while ECU Protocol Interfaces communicate using Association for Standardisation of Automation and Measuring Systems (ASAM) standards, such as CCP or CP. The method can be driven by what is supported on the microcontroller, by the ECU manufacturer, or the end user. ATI offerings support all approaches. Serial Interface Modules Serial Interfaces are built for the most demanding environments, including usage within the ECU underhood. There is a family of USB and Ethernet devices that enables data acquisition, calibration, and flashing functionality to ECUs with supported microprocessors via a connection through the microprocessors debugger interface. A8 Serial Interface Modules support the latest microprocessors through current debug interfaces, such as OCDS, Nexus, and DAP2. A7 Serial Interface Modules currently support JTAG, AUD, and RTD interfaces that provide real-time access to memory mapped resources. Memory Emulator Modules Memory Emulator Modules are designed to directly replace the microcontroller on the ECU to provide direct access to calibration parameters. The M6 Memory Emulator family is a tailored solution for the calibration of ECUs based on the Freescale PowerPC MPC5xx and TriCore TC179x family of microcontrollers. The M5 Memory Emulator Modules connection to the target ECU is via a low-cost Tool Adapter Board (TAB) that is customized to mate the M5 with the specific ECU under test. This makes the M5 a reusable universal module that can be used with a range of microprocessors and applications. CAN Network Calibration over an existing CAN bus or other networks has existed for over a decade. Traditionally the ECU already has an existing communication network making this interface the lowest cost approach. Typical data rates are about 40 to 60 data items every 10 msec and bandwidth may be limiting for calibration. The CANary Interface Module, the VISION Network Hub and other third party CAN interfaces, such as Kvaser CAN hardware, will work for this application. 14

15 ECU Rapid Prototyping Rapid Prototyping is commonly used throughout the development of any product, and ECU development is no different. Vehicle ECUs, especially, are becoming exponentially more complex while their development cycles are shrinking. Therefore, rapid prototyping is even more important because it allows test and integration to progress regardless of hardware and software availability. Any hardware or software component can be prototyped at any point in the development process. ATI s patented rapid prototyping solution focuses on the ECU specifically. ATI No-Hooks software-centric rapid prototyping is uniquely coupled with the ECU, providing unprecedented flexibility and enabling an interactive process for bypassing variables to experiment with new features or test new ideas. All bypasses are accomplished without the need of external hardware or software hooks. Most importantly, these ideas can be exercised on existing hardware, vastly reducing the validation process. When the idea is proven on the existing hardware, it can be implemented with confidence that will translate to saved time and money. ATI provides two levels of rapid prototyping: Base No-Hooks that allows the bypass of an existing variable with a manually controlled alternative variable defined by the user. OnTarget that allows the bypass of an existing variable with an alternative variable that is the output from an alternative control algorithm model. 15

16 ECU Rapid Prototyping Applications Calibration Use No-Hooks to change the calculation of variables in situations where data values are not available for calibration, data ranges are too limited, or algorithm issues prevent effective calibration. In these cases, users can avoid development test delays by working around these issues with potential solutions before new software is available. It is simple to turn No-Hooks off and on to perform back to back comparisons between the old functionality and the new functionality. For Development No-Hooks allows the use of existing ECUs as development platforms, providing a much lower cost alternative for development because no pre-defined software hooks are needed. ATI s OnTarget tool provides the ability to add functionality, such as new algorithms to existing code for in-line prototyping. Experiment, evolve, and finally demonstrate these new ideas on existing hardware in existing vehicles. Diagnostics & Validation No-Hooks enables testing and verification of OBD algorithms to be run faster and cheaper than ever before. For example, safety critical algorithms, including Electronic Throttle and -by-wire features, require redundancy checks, including verification that the memory of the microcontroller is functioning correctly. No-Hooks enables the simulation of a RAM corruption condition by bypassing a given RAM address and inserting a user-defined No-Hooks value into the RAM location. can be monitored for correct behavior. This enables many function or feature level software verification tests to be performed. Example Usage Here are some examples of uses by ATI s Rapid Prototyping customers: Bypass the commanded gear state of the transmission and force the transmission to any desired state regardless of engine RPM and torque load. Bypass the catalytic converter temperature calculation variable and set the variable to a high value that is physically difficult to achieve. Record the vehicle pedal input for a given test and then feed the recorded pedal position data back into the pedal position RAM variable in the ECU to repeat the same test. Bypass the RAM variable associated with the vehicle altitude calculation and set it to any value to simulate the desired operating altitude. Force a clutch into a slippage condition by bypassing the RAM variables associated with the desired clutch state (unlock, partial lock, full lock). In Simulation ATI s OnTarget can replace or add further flexibility to HIL systems by providing the simulated data from a model running in the system rather than from external hardware running a model. OnTarget can adjust non-calibratable variables through simulation software rather than requiring expensive changes to HIL system hardware and simulation software. Test & Verification No-Hooks technology gives standard calibration and rapid prototyping tools the ability to alter the inputs to functions and features inside the ECU. It can feed input range sweeps into the ECU so that the output 16

17 ECU Rapid Prototyping Complementary Rapid Prototyping Tools Additional Rapid Prototyping toolkits and add-ons are available to maximize the use of No-Hooks and OnTarget. VISION Browser for Simulink Models Use ATI s optional Model Browser with ATI s OnTarget to view The MathWorks Simulink Models with calibration screen control, including performing graphical calibration. The view is in terms of data and control flow, rather than the typical list of numbers. The model objects can show calibration data on Simulink blocks and live data on signal lines, along with interacting with them in the familiar calibration screen objects of VISION. The Simulink application is not required. VISION Hardware Bypass Toolbox for xpc Target Software Provides for real-time communication and calibration access between VISION and a Simulink model residing on an external PC via the MathWorks xpc Target TM Software. As a result, the Simulink Model s signals can be acquired directly into VISION and the tunable parameters in any of the Simulink blocks can be modified automatically through the VISION user interface. This functionality can work seamlessly with the VISION Browser for Simulink Models. The No-Hooks Software is not required. VISION NHOT File Exporter Toolkit The No-Hook OnTarget (NHOT) File Exporter allows the user to import and export modified Strategy files (description and memory images) of different formats, including: A2L, DCM, Vector, MDF Log, MatLab (CAL), and VAT2000 files so that they can then be used with any standard calibration measurement tool. Note: Requires an A2L file as an input file to modify with the NHOT data items and does not create an A2L file from scratch. Note: The VISION Import/Export toolkit is not required to use this toolkit for exporting the No-Hooks A2L and memory image files. VISION Import/Export Toolkit When used in conjunction with the No-Hooks/ OnTarget Toolkits, provides the ability to create No- Hooks Strategy files in different formats, including: A2L, DCM, Vector, MDF Log, MatLab (CAL), and VAT2000 files for export (from a VST file). 17

18 Test Cell Measurement Accurate Technologies long history in powertrain development provided insight into the day-to-day issues that were occurring during engine testing at a time when electronic devices were being introduced to monitor performance instead of traditional mechanical means. Outside of the harsh physical environments, devices used in these applications need to perform difficult high-voltage signal conditioning and high-speed synchronous pulse processing. ATI developed unique products that satisfy specific test cell or dynamometer challenges. These highly accurate products measure engine timing (IGTM) or speed (SmartTach) in convenient ways to provide information that otherwise may not be available. IGTM-2000 The IGTM-2000 is a precision ignition timing measurement instrument designed specifically for the engine development and testing environment. Among its many innovations is the capability to continuously measure actual ignition timing in real-time with +/-0.05 degree accuracy under all engine operating conditions. A unique feature of the IGTM-2000 is the universal compatibility with patterned crankshaft position signals (i.e. missing/extra tooth). Reference (tooth) patterns can be chosen from pre-defined common automotive types or custom pattern definitions, which can easily be programmed into the IGTM-2000 by the operator. A universal decoding algorithm provides maximum achievable transient timing measurement accuracy for any reference pattern under all engine operating conditions. SmartTach The SmartTach is a precision speed measurement instrument designed specifically for the development and testing environment. Among its many innovations is the capability to continuously measure speed from virtually any type of signal. Along with measured speed being continuously displayed, a precision analog voltage output representing measured speed is available on the Analog output connector. Three user configurable Range Outputs are available on the SmartTach. These can be used as warnings to the dynamometer technician or test cell computer that an engine or test malfunction may have occurred. 18

19 Network Analysis Network development solutions come in different formats to support a variety of applications, such as network analysis or node emulation. Network analysis is crucial throughout the development of any networked system or module. The ability to capture, view, and record messages allows monitoring of bus integrity or troubleshooting functionality of the modules on the network. Whether developing a concept or preparing for production, access to the network is essential. Node simulation can be done with hardware or software components depending on whether the environment is on the bench or in the vehicle. Software Solution Features Node Emulation During network development, in many instances there is a point where the real hardware is not available for testing. Node emulation, done by hardware or in software, is used in its place. CANLab Network Analysis Software provides all the features needed to send and receive messages just as an ECU would - including send on changes, send on receipt, time based sending, etc. Scripting Scripting has almost become a required function in networking analysis tools. There are always unique situations where scripting is essential to automate tests, simulate nodes, or initiate messages based on network activity. The script itself should be easy to use and based on an environment familiar to most developers, making their implementation fast and efficient. Post Data Analysis Traditional bus analysis tools provide little functionality for analyzing the data contained in CAN messages. Expectations of these tools are getting higher, since passive monitoring is not enough. With programmable conditional highlighting of monitors, virtual channels, and the ability to mix real-time and recorded data, good post analysis tools empower users. It allows them to streamline and enhance every aspect of their jobs. 19

20 CAN Bus Interfaces ATI offers several products for hardware solutions that include node emulator or easy-to-use PC interfaces. One benefit of using a hardware solution is that it can provide real-time results without PC operating system interruptions. Hardware Emulator ATI s CANverter provides the simplest way to move signals on or off a vehicle network. This low cost device allows users to collect analog and digital signals then convert the data into CAN messages. It can also receive CAN messages and translate data to analog, digital, pulse or PWM outputs. Once set up using the CANverter Configuration software, it is used without a PC. For example, use the CANverter to read analog torque measurements and output CAN messages to provide the torque information to the entire CAN network. PC Interfaces ATI provides the VISION Network Hub or CANary Interface Module for use with VISION Calibration and Data Analysis software for synchronized network data analysis. To provide the widest possible range of interface options, ATI partners with Kvaser AB to provide CAN interfaces of all format types, including USB, PCMCIA, PCI, ISA, and data loggers. Rugged versions of hardware are also available. 20

21 Products 21

22 VISION Calibration and Data Acquisition Solution VISION Calibration and Data Acquisition Software is a powerful collection of toolkits that can be seamlessly grouped together in combinations to provide an integrated customizable application that is capable of the entire range of calibration and data acquisition functions including data collection from electronic control units and external sources, measurement of relationships between inputs and outputs, real-time calibration and modification of closed loop control systems, time alignment and analysis of all information, management of calibration data changes, and programming of electronic control units (ECUs). VISION Base is available at no charge and provides core setup features, configuration of ATI hardware and the ability to acquire and view data from ATI data acquisition hardware using Data Lists, Recorder Objects, CAN Monitors and CAN Trace Objects. All additional functionality is added to VISION Base in the form of toolkits. Experience VISION with a free copy of VISION Base. VISION Base Features Configure and acquire data from ATI data acquisition hardware View and collect data with functional Data List and Recorder Objects Utilize CAN Monitors and CAN Trace Objects (available for use with ATI devices only including ATI CAN Network Interfaces) Allows for an unlimited number of views Device Manager to describe and organize hardware components Vehicle Manager that makes it easy to create vehicle specific setups Select the individual Toolkits needed or chose from one of ATI s Toolkit packages that offer popular groups of functionality. Easily add toolkits to provide functionality that has been developed based on ATI s extensive history of working side-by-side with customers. ATI has gained critical insight to how development engineers work and how to present functionality in the most intuitive and convenient manner. Available VISION Functionality Live graphical views Additional data analysis tools Calibration Third party device compatibility Electronic control unit communication support Importing/Exporting API (application program interface) ODB II vehicle diagnostics support for vehicle comparisons J1939 Monitor support Support of other third party devices ECU algorithm rapid prototyping 22

23 VISION Calibration and Data Acquisition Solution The VISION Difference VISION s approach is unique. Designed and developed with direct input from ECU development customers, VISION functionality is structured based on how engineers want to work rather than how a programmer builds software. VISION focuses on customizability, efficiency, expanding compatibility, minimal steps, performing multiple functions at once, and programmability to simplify repetitive tasks. The sole purpose of VISION s flexibility is to speed up the development process. Evidence of ATI s success is the fact that new customers only require minimal training upon start up. This is demonstrated by the fact that the vast majority of VISION users do not see the need for on-site support. All customers benefit from ATI s customer service team that not only answers questions in record time, but act as the advocate for the customer by adding product improvement suggestions directly to the local development group. VISION development is being structured to provide VISION users a platform that is more responsive to their very dynamic development environments. The most recent introduction of VISION Tool Suite provides an advanced expansive framework to which functionality can be added in the form of plug-ins. With functionality independence and the ability to accommodate enormous volumes of data, VISION Tool Suite enables the addition of functions such as MDF4 recorder analysis, editing of A2L files, new ATI hardware configuration utilities, automated script generation, and virtually any new feature requirement in the future. The VISION Client Services Tray provides services that are normally not accessible or easily accessible to typical application users. The evolution of Windows security was the basis for the creation of Client services. This isolates users from many of the traditional Windows application management limitations. VISION Client Services deliver these extended features such as licensing using a file rather than codes, assigning VISION Rapid Prototyping versions to MATLAB and configuring the Recorder Catalog or Remote Dashboard. All these activities can be accomplished without launching VISION. 23

24 VISION Calibration and Data Acquisition Solution Data Acquisition (DAQ) VISION offers complete DAQ solutions that can provide powerful yet convenient features for data analysis, data collection and connection to devices acquiring data. Use VISION s Project Manager to simplify test setup in a tree structure format that easily allows the addition, removal, and configuring of measurement devices then tailor VISION recorders or screen to collect, manage, and analyze data in the manner and format that best fits individual needs. VISION Data Analysis Essential elements of any data analysis tool include the ability to manipulate and view data in a way that highlights results, differences, or specific events. ATI s VISION enables comparisons, highlighting or auto detecting of data or events, overlaying, and even partial exporting to save time and maximize throughput. Use Virtual or Calculated channels to enhance information or Layout Templates to expedite set up of similar tasks or tests. VISION offers still another level of convenience by allowing analysis and changes to analysis while still on-line. There is no longer the need to start or stop your application to make changes. VISION s powerful post analysis features include importing/exporting in popular file formats (MATLAB, MDF, HDF and ASCII), use of x-y plots to plot one variable against another, and file overlays to view data from more than one file at a time. Add files to current plots and open files relative to one another so that all files can be viewed together. The data analysis capabilities of VISION make it a versatile calibration measurement tool for many industry applications. Powerful Post-Analysis Features Support of recorder file overlay for comparisons between different recorder files Statistical analysis including: means, peaks, medians, standard deviations, etc. for each channel Display trace data in both graphic and tabular form Create line and Y plots Digital, line and step line modes Simultaneous view of multiple graphs Create multiple views of the same data set Create Templates for quick formatting of data Independent or grouped Y-Axis scaling Create calculations based on recorded data Import/Export other recording file formats Export segments of recorded data Quick and easy plot navigation and formatting Recently added to VISION is the Data Analyzer designed to accommodate extremely large data sets made possible by the ASAM MDF4 format. Open MDF4 files in the Data Analyzer using templates and take advantage of the advanced analysis of VISION. 24

25 VISION Calibration and Data Acquisition Solution VISION Data Collection For data acquisition and analysis, VISION s screens can be tailored to collect, manage, and analyze data in the manner and format that best fits individual needs. Objects are included to display data for thorough analysis and can be arranged to fit proper test environments. Select from a collection of customizable display objects such as stripchart recorders, oscilloscopes, dials, gauges, and dashboards. Change colors, fonts, sizes and other appearance aspects of each individual object. Viewing Features During Collection or Analysis Independent sampling rates per channel Record any data available to VISION including calibration items Pause stripchart display while continuing to record data Monitor data in real-time Tabular, 2D, or 3D display of curves and maps Customizable gauges, dials, switches and others to view data Specialized views such as Poke, CAN Replay, OBDII, Text Screen Objects Customize all screen objects to view data Remote dashboard for mobile devices monitors VISION on a host computer Live calculated data based on formulas applied to available data items Create and display unlimited customized virtual dashboards on secondary displays and other mobile devices connected to the same network to remotely monitor a VISION session. In addition the Remote Dashboard is also capable of automating and executing some common functions of the VISION software host environment. The Remote Dashboard offers convenient, adaptable, location-independent, and safer viewing and interaction with your important VISION data. 25

26 VISION Calibration and Data Acquisition Solution Interfacing and Managing DAQ Devices VISION is not a closed system. It can adapt to legacy systems or tools that customers may already use. Convert files to / from VISION for data sharing or, in many cases, use hardware supplied by other vendors. VISION offers recording, monitoring and analysis capabilities of a broad range of ATI and third party CAN data acquisition device data and data from supported electronic control unit (ECU) interfaces including CCP and CP protocols, serial interfaces and memory emulators. Compatible DAQ Products All ATI hardware Third party CAN interfaces such as Kvaser CAN and CAN FD Interfaces Third party CAN data acquisition device data Monitor and record data from supported electronic control unit interfaces including CCP and CP protocols, serial interfaces and memory emulators 26

27 VISION Calibration and Data Acquisition Solution Calibration (CAL) Off-line Calibration VISION provides a wide range of calibration screen objects such as 2D and 3D Calibration Tables, which are key graphical representations of multi-dimensional calibrations that can be edited in various ways. Editing methods include adjustment formulas, keyboard shortcuts, and automated scripts. Additional features include the ability to transpose axes, rotate map views, interpolate cells and map slice views. Use all of these features off or on line. Available Calibration Functionality Calibrate off-line without an ECU or on-line with appropriate ECU interface toolkit Graphic multi-dimensional view of calibrations Wide range of calibration data item editing methods: formula bars, drag and drop, manual, and spinners Batch processes of calibration changes Track ECU cell usage of tables and maps; display running point during measurement Display the percentage of time spent in each cell of a table or map Mark calibratable items to track changes Calibration Manager for dynamically comparing, merging or creating calibrations Calibration Maturity parameter associated with data items / Track maturity levels of calibration data items View/edit ASAM ASAP2/A2L files with A2L Explorer Create/edit/import/export ATI, DCM, Vector, MATLAB, VAT2000 or ASAM CDF calibration file formats Calibrating On-Line Calibrating in real-time requires an interface to the ECU. ATI s VISION provides the support for the entire range of ECU interfaces. Select from ATI hardware or third party devices and VISION provides seamless ECU monitoring, calibration and flashing of ECU data. Perform calibration and data acquisition in real-time in a single user interface. 27

28 VISION Calibration and Data Acquisition Solution Software Options Extended Software Support VISION also supports interfaces to some vehicle-oriented standards or third party software that are essential for many applications involved in vehicle electronic control unit development. One major category comprises support of Society of Automotive Engineer (SAE) standards including J1939 that covers CAN networks for medium/ heavy duty vehicles and on-board diagnostics (OBD) that refers to the vehicle s self-diagnostic and reporting network. The second category includes other companies software that provides information important to powertrain ECU development. Interfaces to Other Networks or Software J1939 Monitor (with DTC Support) Interface CAN OBD Interface AVL s IndiCom, Advanced Combustion Analysis Software AVL CRETA Calibration Data Management Software interface KiBox Combustion Analysis Measurement System VETS Automation interface* *requires additional support for custom VETS implementation Scripting to Expand your VISION Application For those who want to automate tasks, have novel approaches to accomplish tasks or invented entirely new functions beyond the native capabilities of VISION, the VISION API provides the ultimate in customization flexibility. Use Microsoft Excel, MATLAB or free options such as VBScript or Microsoft Visual Studio Express to quickly automate tasks. The Automated Test Sequence editor is a visual scripting environment for easily creating or modifying scripts to interact with the VISION application without specific programming knowledge. Scripts (.ats files) can be built to perform the simple task such as starting VISION, loading project files into VISION, toggling VISION online state, or starting a recorder. More extensive scripts can be built that include performing actions such as enabling and autosyncing devices, adding/configuring strategy files, adding and activating calibration files, opening screen files, or writing to Data Items. Rapid Prototyping - No-Hooks Perform software-centric algorithm rapid prototyping on existing ECUs using the No-Hooks/OnTarget toolkits with VISION. The patent-pending No-Hooks technology enables the bypass of control variables in the ECU s RAM that are normally only viewable or measureable. OnTarget uses No- Hooks and integrates Mathworks Simulink models into an existing ECU strategy. These bypass functions occur with the production ECU executables without requiring access to the ECU source code. There is no need for high cost external bypass hardware, extra Hardware-in-the-Loop boxes or expensive (and time consuming) code changes. 28

29 VISION Calibration and Data Acquisition Solution Hardware Options ATI provides a wide range of hardware to complement calibration and data acquisition systems based on ATI s VISION Software. Use ATI VISION hardware for features such as interfacing to accessories essential for test situations or adding extra communication channels. Data Acquisition Hardware ATI VISION collects and records measurements from a wide variety of sources that can be recorded for in-depth post analysis to correlate development and real world applications. Easily add, remove, and configure measurement devices supplied by ATI or choose from other third party measurement modules such as CSM, Ipetronik SIM modules, and Campbell equipment. VISION and ATI s hardware devices support both centralized device configurations, where data acquisition devices reside in one location for easy access, and distributed configurations, where modules are placed close to the actual signal sources to reduce noise and interference and the amount of wire needed. Measurement Devices Supported ATI EM Analog and Thermocouple DAQ modules ATI EDAQAI, EDAQT, and EDAQP DAQ modules CSM CAN based DAQ Modules CSM Serial Measurement Bus (SMB) DAQ Modules IPETRONIK CAN based DAQ modules CAN based DAQ modules IMC CANSAS compact CAN-based DAQ modules CEASAR QIC modular CAN-based DAQ modules National Instruments DAQCard 700, 1200, and E-series SOMAT edaq hardware Kistler KiBox Combustion Analyzer AVL Drive Interface ETAS ES430 Lambda Meter ECU Interfaces Supported CCP via CAN CP via TCP/IP, UDP or CAN KWP2000 via K-Line KWP2000 via CAN UDS (ISO-14229) on CAN OBDII on CAN ATI ECU Memory Emulators xetk ECU Interfaces ATI ECU Serial Interfaces Electronic Control Unit Interface Hardware ECU Interfaces supported in VISION include ASAM CCP/CP, serial network connection, and memory emulator. Serial Interfaces include ports provided by semiconductor companies such as AUD, RTD, or JTAG. The network communication support includes the ASAM standards, the Universal Calibration Protocol (CP), and CAN Calibration Protocol (CCP), along with KWP2000 via K-Line. Memory emulator products plug directly into a microprocessor socket. Using ASAM standards allows VISION to be compatible with any target ECU regardless of the module type or module manufacturer. 29

30 VISION Toolkits VISION functionality is enabled through a series of toolkits. This allows the user to purchase only the features needed. Part Number Base VISION NONE Description VISION Base Build DeviceTree online/offline; Configure and acquire data from ATI s data acquistion hardware; Data List and Recorder Objects functional; View only for Recorder files; CAN Monitor Device and CAN Trace Objects available (ATI VISION Hub only) Data Acquisition Toolkits VISION Data Acquisition Toolkit View data screen objects (Gauges, LED, LED Array, Thermometer, Dashboard, Stripchart Recorder); Export MDF and ASCII files VISION Third Party I/O Interface Toolkit Acquire and record data from supported third party data acquisition hardware (requires ) VISION J1939 Monitor (DTC Support) Toolkit Add the J1939 Monitor device and DTC screen object VISION SoMat Data Acquisition Interface Toolkit Acquire and record data from SoMat data acquisition hardware (requires ) VISION Simulation Data Acquisition Toolkit Acquire and record data from non-real time systems (requires ) VISION Kistler KiBox Data Acquisition Toolkit Acquire and record data from Kistler KiBox Combustion Analyzer (requires ) VISION CAN OBD Toolkit Add support for OBDII Monitor and OBDII Screen Objects VISION AVL IndiCom Data Acquisition Toolkit Acquire and record data from AVL IndiCom Combustion Analyzer (requires ) Calibration Toolkits VISION Calibration Toolkit View/Edit data in calibration screen objects (2D/3D maps, slider, dial, switch); Create/Edit ATI Calibration files, ASAM CDF and CDFx files; Use Calibration Manager; Import/Export CDF and CDFx files ECU Interface Toolkits VISION Universal ECU Interface Monitoring Toolkit ECU Connectivity via supported software protocols and hardware interfaces Data Acquisition only VISION Universal ECU Interface Calibration Toolkit Calibrate ECU via supported software protocols and hardware interfaces (requires ) VISION Universal ECU Interface Flashing Toolkit Flash ECU via supported software protocols and hardware interfaces (requires and ) VISION Third Party Universal ECU Interface Toolkit Add support for third party ECU hardware interfaces (requires , , and ) 30

31 VISION Toolkits VISION functionality is enabled through a series of toolkits. This allows the user to purchase only the features needed. Part Number Other Toolkits Description VISION Scripting and API Toolkit Enable use of Horizon scripting, the COM API, and ASAP3 communications VISION Data Analysis and Viewer Toolkit Add Post Analysis functionality; Adds advanced recorder file viewing (cursors, overlays, and more); Import/Export MAT, HDF, CSV, and REC data files; Import ASCII files VISION Third Party CAN Interface Toolkit Enable third party CAN interfaces (including Kvaser) VISION AVL DRIVE Interface Toolkit Enable data exchange with AVL Drive VISION CRETA Connection Toolkit Enable data exchange with AVL Creta (requires ) VISION Import/Export Toolkit Create VST files; Import/Export A2L, DCM, Vector, MDF Log, MatLab (CAL), and VAT2000 files (requires or ) VISION VETS Automation Toolkit Enable automation communications between the Horiba VETS system and VISION VISION VETS Data Acquisition Toolkit 31

32 VISION Toolkit Packages VISION functionality is enabled through a series of toolkits. This allows the user to purchase only the features needed. ECU Flashing, Calibration and Data Acquisition Packages Data Acquisition and Analysis Packages Part Number Description VISION ECU Flashing Package Analysis, Acquisition, and Calibration Package VISION Standard Calibration Package VISION Standard Calibration Package w/ Third Party I/O VISIONview Package VISIONmeasure Package VISIONdaq Package VISION ATIdaq+ Package VISIONdaq+ Package Base VISION NONE VISION Base Data Acquisition Toolkits VISION Data Acquisition Toolkit VISION Third Party I/O Interface Toolkit VISION J1939 Monitor (with DTC Support) Toolkit VISION Simulation Data Acquisition Toolkit VISION CAN OBD Toolkit Calibration Toolkits VISION Calibration Toolkit ECU Interface Toolkits VISION Universal ECU Interface Monitoring Toolkit VISION Universal ECU Interface Calibration Toolkit VISION Universal ECU Interface Flashing Toolkit VISION Third Party Universal ECU Interface Toolkit Other Toolkits VISION Scripting and API Toolkit VISION Data Analysis and Viewer Toolkit VISION Third Party CAN Interface Toolkit VISION Import/Export Toolkit Each toolkit can be purchased with different models, including perpertual and non-perpetual types. 32

33 Rapid Prototyping Software ATI offers an innovative, patented software-centric method for rapid prototyping ECUs that functions with our VISION Calibration and Data Acquisition Software to make a complete development solution. The base product, No-Hooks, allows users to bypass control variables in the ECU s RAM (that are normally only viewable or measureable) with calibratable parameters. The OnTarget toolkits add another level of prototyping to bypass ECU control variables with model outputs inline with the production ECU executables. In both cases, the bypasses are implemented without any modifications to the ECU source code and the new algorithms are run on the production-intent ECU. No-Hooks Rapid Prototyping Software No-Hooks is the foundation of ATI s Rapid Prototyping product. With only the information needed for traditional calibration and using an ECU interface, Base No-Hooks allows the user to control and adjust global RAM variables in the ECU. Use Base No-Hooks to select variables and convert them to calibratable variables, and use ATI s VISION software interface to easily make changes. There is no need for access to or modification of the ECU source code; all that is needed is the ECU executable and description files. Inputs may be forced to simulate specific conditions for testing without modifying or adding expensive hardware. Previously fixed values may be adjusted without the need for expensive code changes. Simplify and expedite tasks, enable creativity, and lower costs using ATI s Base No- Hooks. No-Hooks is simply the addition of a software switch that allows the bypass of an existing variable with a manually controlled alternative variable defined by the user. The code to bypass the existing variable runs in-line with the rest of the original code on the target ECU. No-Hooks replaces a variable assignment (or write ) instruction in the existing ECU code with a branch instruction to a small bypass algorithm placed within the ECU code space. This provides the ability to bypass writing the original value with writing a new, calibratable value to the variable. When the code reaches a write to the variable to be bypassed by No-Hooks and if No-Hooks is turned on, the code branches to the No-Hooks bypass algorithm which writes the replacement value to the variable, and then immediately branches back to resume the original code. Because No-Hooks identifies every Write instruction to a specific variable, it can generate these branch points to bypass any variable that is written to by the ECU code. When running, the No-Hooks bypass can be turned off and on through a simple software switch. In addition, both the original variable value and the bypassed variable value can be viewed and compared at any time. 33

34 Rapid Prototyping Software OnTarget Rapid Prototyping Software Add further functionality and complexity to No-Hooks with OnTarget Rapid Prototyping. OnTarget performs No-Hooks bypassing but with the added capabilities of replacing the calculation of an ECU variable value with alternative code; still without the need for any of the base ECU source code. OnTarget is designed to make use of Simulink models to develop these alternative bypass control algorithms. Simulink is a platform for simulation and model-based design from The MathWorks. The unique performance benefit of No-Hooks OnTarget is that the alternative code actually runs in-line with the rest of the original code directly on the target ECU with no latency. OnTarget enables the selection of Data Items as triggers and inputs, then returns the alternative code results when activated by a variable write instruction bypassed by No- Hooks. As with any No-Hooks application, both the base strategy and the bypass model can be fully calibrated and controlled within VISION, and the bypass model enabled and disabled with just a simple mouse click to enable easy comparisons between the base and the prototype strategy. OnTarget is ideal for the prototyping and testing of new closed-loop functions and Function A/Function B comparison testing. ATI has worked with The MathWorks, Inc. to seamlessly integrate its OnTarget rapid prototyping, data acquisition and calibration capability in VISION with the high-level Modeling language of MATLAB /Simulink, and the ability to convert these high level Models into real-time executables with Simulink Coder (formerly Real Time Workshop ). No-Hooks OnTarget includes custom Simulink libraries (block sets) and target build files for generating C-code using Simulink Coder, compiling the code with various compilers, and linking the new No-Hooks and model variables with the existing ECU code. Depending on the target microprocessor, either a free ATI GCC compiler or an integrated user specific compiler may be used for OnTarget code generation. 34

35 Rapid Prototyping Software Features and Benefits No-Hooks offers cost effective flexibility Bypass variables with calibratable parameters. Lower cost than hardware solutions. Rapid prototyping functionality is independent of the ECU interface. Conduct rapid prototyping on production intent hardware, providing functional confidence that will translate to saved development time and money. No need for original ECU code, eliminating delays and cost for iterative changes between groups or companies. Allows calibration, data acquisition, post analysis and software rapid prototyping in the same application. OnTarget provides these additional benefits Bypass variables with outputs from a Simulink model, allowing the addition of an entirely new control algorithm to the existing ECU code without modifying the original ECU source code Utilizes a free GNU compiler in many cases. Purchase only the functionality needed. Cost effective for fleet and durability testing of new algorithms. Both the base strategy and the bypass model are calibratable simultaneously. Harnesses the modeling abilities of Simulink combined with the calibration support of VISION. Requirements Minimum PC Requirements Calibration Interface ECU Strategy Functionality Memory Additional Software Microsoft Windows P SP3 (32-bit or 64-bit) 1GHz microprocessor with 1GB RAM A supported ECU calibration tool interface is required, such as a memory emulator, a serial interface or network communication interface (CCP) The ECU Base Strategy consisting of the software memory image file (hex, s-record, binary or other) and the data-item description file (ASAP2 file or other) for the ECU under test. Ability to re-flash the ECU including the recalculation of any checksums on the code and the calibration space Unused RAM and flash memory (including code, calibration and RAM areas) to accommodate new code and/or variables (note: typical ECUs have spare memory Note: ATI Support can help determine initial settings for your application at no cost. VISION Calibration and Data Acquisition Software CPU specific VISION No-Hooks toolkit CPU specific VISION OnTarget toolkit (OnTarget only) The MathWorks MATLAB, Simulink, and Simulink Coder (formerly known as Real Time Workshop ) software. Stateflow and corresponding coder are optional. (OnTarget only)* Compiler suitable for the microprocessor used, such as the free ATI GCC Compilers (OnTarget only) *Once a model has been created and compiled, the MathWorks products are not needed to work with the ECU prototype code. ATI s Optional Model Browser can be used in the ATI VISION calibration tool to view and interact with images of the Simulink model. 35

36 Additional Rapid Prototyping Tools ATI offers several toolkits to enhance the functionality and usability of Rapid Prototyping with VISION. VISION Browser for Simulink Models ATI s Model Browser provides a sophisticated user interface of Simulink models from within VISION software to enhance OnTarget or xpc Target calibration and data acquisition functionality. The Model Browser Screen Object provides a realtime view of the Simulink model in terms of data and control flow rather than the typical list of numbers. The object can show live data on signal lines and parameter values on the blocks in the model. Clicking on the blocks also adds constants, curves, maps, and other calibratable data items to the familiar calibration screen objects of VISION. All of this enables graphical measurement and calibration of the model during development and testing. Navigation of the model may be accomplished by clicking on subsystems through the model tree view or through the model subsystem views (similar to Simulink). Each subsystem view may also be zoomed and panned. All of this is available within VISION without the need for the MathWorks MATLAB or Simulink software. All from within one application (VISION), the activity of the entire system including the ECU, the new model (internal to the ECU via OnTarget or external via the xpc Target Software), and data acquisition devices may be viewed and calibrated. VISION NHOT File Exporter Toolkit Enables the use of ATI s powerful No-Hooks or OnTarget applications with other calibration tools by providing the ability to export No-Hooks/OnTarget A2L description and memory image files. VISION xpc Target Interface Toolkit Accommodate more extensive rapid prototyping models that require more memory and resources than what is available in the target ECU by using VISION with xpc Target Software from The Mathworks. The MathWorks xpc Target Software enables users to run Simulink models on PC hardware that is specifically equipped to provide a powerful platform for running real-time executable models. These boxes typically include expanded capabilities including additional I/O cards like analog input and CAN communications interfaces. This Toolbox includes a custom Simulink block library and build environment for interfacing xpc Target software with VISION. The xpc Target model may be opened, built, downloaded, and run all from within VISION. The xpc Target model may be added along with other devices in VISION (like an ECU interface). Once the model is started, data from the entire system may be measured and calibrated using VISION alone. Microprocessors Support Manufacturer Processor(s) Compiler (OnTarget only) Motorola Freescale Infineon Renesas Renesas (formerly Mitsubishi) Renesas (formerly NEC) ST Microelectronics Fujitsu PowerPC (5xx) esys (55xx, 56xx) Tricore (v1.3 & v1.6 cores) Aurix SH2, SH2A M32R V850 ST10 C167 FR60 FR80 Contact your local ATI Sales representative for any new developments. Diab 4.4A, 4.4B and GNU GNU Tasking and GNU GNU GNU GNU Keil Keil Softune Softune 36

37 Rapid Prototyping Toolkits Part Number General Kits Description VISION Browser for Simulink Models VISION xpc Target Interface Toolkit VISION NHOT File Exporter Non-Perpetual Toolkit License Freescale VISION PPC/eSys No-Hooks Toolkit VISION PPC/eSys OnTarget Toolkit VISION esys VLE No-Hooks Toolkit Infineon VISION TriCore No-Hooks Toolkit VISION TriCore OnTarget Toolkit VISION C166/ST10 No-Hooks Toolkit VISION C166/ST10 OnTarget Toolkit Renesas VISION SH2 No-Hooks Toolkit VISION SH2 OnTarget Toolkit VISION FR60/80 No-Hooks Toolkit VISION FR60/80 OnTarget Toolkit VISION V850 No-Hooks Toolkit VISION V850 OnTarget Toolkit VISION M32R No-Hooks Toolkit VISION M32R OnTarget Toolkit Packages VISION No-Hooks PPC Package Includes , , , , , , , , , , and VISION No-Hooks Tricore Package Includes , , , , , , , , , , and VISION No-Hooks PPC + Tricore Package Includes , , , , , , , , , , , and VISION Rapid Prototyping PPC Package Includes , , , , , , , , , , , , and VISION Rapid Prototyping Tricore Package Includes , , , , , , , , , , , , and VISION Rapid Prototyping PPC + Tricore Package Includes , , , , , , , , , , , , , , and The MathWorks Products VISION and No-Hooks Rapid Prototyping Software work in conjunction with: MATLAB, Simulink and Simulink Coder (formerly known as Real Time Workshop ) and xpc Target Software. 37

38 EM Data Acquisition Series The EM series of data acquisition devices introduces an unprecedented level of measurement performance in a compact IP67 environmentally sealed enclosure suitable for harsh environments. Typically this class of measurement performance would require much larger and more costly racksize instrumentation equipment. Selection The EM design is based on a modular chassis, offering combinations of multiple internal measurement modules. This provides cost-effective flexibility and efficiency for various channel count needs. Multiple input types are supported within a single EM device, avoiding the higher cost and extra space needed for a cluster of chained- together devices dedicated to one type of measurement. Flexibliity Quickly integrate high quality EM data with any CAN based acquisition system with the Hardware Configuration tool. Freeform configuration of CAN message formats and rates are EM features not found in traditional CAN DAQ hardware. Use VISION for the ultimate EM experience. This powerful combination provides enhanced features such as dynamic acquisition rates and automatic filter compensation. Performance Measurement inputs typically provide a number of software configurable options including advanced DSP filtering algorithms with selectable filter response characteristics and stop band frequencies to ensure repeatable and accurate measurements. Rugged The aerospace-grade IP67 connectors and sealed hard anodized billet aluminum enclosure survive harsh testing environments where failure is not an option. All EM devices come with a 3-year product warranty. IP67 Sealed Connectors Internal Vibration Damping Oleophobic Breathing Membrane 38

39 EM Data Acquisition Series EM measurement modules provide precision DSP software filters with user-configurable response characteristics to ensure high quality anti-aliased measurements. The ATI VISION software has integrated Filter Delay Compensation which automatically time aligns EM measurements with data from other sources such as ECU modules. EM I/O Module Types HSA8D High Speed Analog Input Module Analog Inputs Number of Inputs Measurement Ranges A/D Resolution A/D Sampling Type Input Impedance The HSA8D module offers uncompromising high-end measurement performance in a compact size, typically only found on much larger and more expensive instrumentation equipment. It is ideal for a variety of wide bandwidth precision measurements. (8) unipolar/bipolar differential inputs, configurable per channel (26) ranges from ±25mV to ±70V, configurable per channel 14-bits Overvoltage Protection >100V Output Data Rate Anti-Aliasing Filter Filter Stop Band Settings (Hz) DSP Software Filter Types and Cutoff Frequency Rages, all Configurable Per Channel Sensor Power Outputs Number of Outputs Output Voltage Output Current Output Protection Simultaneous time-aligned sampling of all channels Ranges ±5V = >100MΩ Ranges > ±5V = >400kΩ When powered down = >100MΩ all ranges Up to 10kHz per channel, configurable per channel (may be limited by chassis communications interface option) 10th order precision Butterworth, cutoff 12.7kHz 0.5, 1.0, 2.5, 5.0, 10, 25, 50, 100, 250, 500, 1k, 2.5k, 5k, 10k, 20k, Off 8th order Bessel 0.15 to 3702Hz 16th order Bessel 0.15 to 3743Hz 8th order Butterworth 0.28 to 6521Hz 16th order Elliptical 0.42 to 8857Hz (2) sensor power outputs (may be shared by multiple sensors) 3 to 15VDC, software configurable per output 250mA maximum per output Short circuit protection with fault monitoring 39

40 EM Data Acquisition Series LSA8D Low Speed Analog Input Module Analog Inputs Number of Channels Measurement Ranges A/D Resolution A/D Sampling Type Input Impedance The LSA8D module is the leader in cost-effective precision analog voltage measurement, offering wide measurement ranges that cover most applications, as well as configurable precision DSP filtering to ensure accurate anti-aliased data. (8) bipolar differentital inputs (5) ranges from ±0.1mV to ±50V, configurable per channel 14-bits Overvoltage Protection >100V Output Data Rate Anti-Aliasing Filter Filter Stop Band Settings (Hz) DSP Software Filter Types and Cutoff Frequency Rages, all Configurable Per Channel Sensor Power Outputs Number of Outputs Output Voltage Output Current Output Protection Simultaneous time-aligned sampling of all channels Ranges ±5V = >100MΩ Ranges > ±5V = >200kΩ Up to 2kHz per channel, configurable per channel 4th order precision Butterworth, cutoff 1.58kHz 0.1, 0.25, 0.5, 1.0, 2.5, 5.0, 10, 25, 50, 100, 250, 500, 1K, 2.5K, 5K 8th order Bessel 0.03 to 925Hz 16th order Bessel 0.03 to 936Hz 8th order Butterworth 0.06 to 1710Hz 16th order Elliptical 0.08 to 2214Hz (2) sensor power outputs (may be shared by multiple sensors) 3 to 15VDC, software configurable per output 250mA maximum per output Short circuit protection with fault monitoring TC10 Thermocouple Input Module Thermocouple Inputs Number of Inputs Thermocouple Types A/D Resolution A/D Sampling Type Measurement Resolution Cold Junction Compensation Grounded Thermocouples The TC10 module is the cost per channel leader in precision thermocouple measurement, offering multiple thermocouple type support and precision fast-response cold-junction compensation for accurate measurements under extreme conditions. (10) differential thermocouple inputs B, E, J, K, N, R, S, and T, selectable per channel 24-bits Simultaneous time-aligned sampling of all channels 0.1 C Integrated in the I/O connector Supported Overvoltage Protection >100V Output Data Rates Anti-Aliasing Filter Up to 200Hz per channel, configurable per channel 4th order precision Butterworth, cutoff 100Hz Filter Stop Band Settings (Hz) 0.1, 0.25, 0.5, 1.0, 2.5, 5.0, 10, 25, 50, 100 DSP Software Filter Types and Cutoff Frequency Rages, all Configurable Per Channel 8th order Bessel 0.03 to 34.1Hz 16th order Bessel 0.03 to 34.5Hz 8th order Butterworth 0.06 to 61.7Hz 16th order Elliptical 0.08 to 86.8Hz 40

41 EM Data Acquisition Series SPS16 Sensor Power Supply Module Sensor Power Outputs Number of Outputs Output Voltage Output Current Output Protection The SPS16 module can provide power to a wide range of sensors to reduce wiring complexity and eliminate the cost and space consumed by additional external power supplies. This module is typically used in combination with an EM Analog Input module. (16) sensor power outputs 3 to 15VDC, software configurable per output 50mA maximum per output Short circuit protection with fault monitoring EM Chassis Types A-Chassis with CAN Interface Specifications Chassis Size Communications Interface LED Indicators Power Supply Voltage Operating/Storage Temperature Construction Data/power Connectors I/O signal Connector Weight (typical) Dimensions (max) (2) EM I/O modules of various types CAN 2.0B up to 1Mbps (6) power and activity status 5 to 32VDC; automotive surge tolerant -40 C to +105 C / -50 C to +150 C -40 F to +221 F / -58 F to +302 F IP67 sealed billet aluminum enclosure (2) LEMO 1F-Series 5-pin (1) Deutsch ASDD series 41-pin 12.7oz / 360g 51mm x 45mm x 140mm / 2.01in x 1.77in x 5.51in B-Chassis with CAN Interface Specifications Chassis Size Communications Interface LED Indicators Power Supply Voltage Operating/Storage Temperature Construction Data/power Connectors I/O signal Connector Weight (typical) Dimensions (max) (3) EM I/O modules of various types CAN 2.0B up to 1Mbps (6) power and activity status 5 to 32VDC; automotive surge tolerant -40 C to +105 C / -50 C to +150 C -40 F to +221 F / -58 F to +302 F IP67 sealed billet aluminum enclosure (2) LEMO 1F-Series 5-pin (1) Deutsch ASDD series 64-pin 15.9oz / 450g 63mm x 45mm x 140mm / 2.48in x 1.77in x 5.51in 41

42 EM Data Acquisition Series EM Device Variants Modules Com Part Number Enclosure HSA8D LSA8D SPS16 TC10 CAN 2.0B B 2 1 Ethernet Description (16) high speed analog inputs; (4) high current sensor power outputs; (16) low current sensor power outputs A 2 (16) low speed analog inputs; (4) high current sensor power outputs B 3 (30) thermocouple inputs B 2 (16) high speed analog inputs; (4) high current sensor power outputs B 2 (20) thermocouple inputs B 1 (8) high speed analog inputs; (2) high current sensor power outputs B A 2 (20) thermocouple inputs (8) high speed analog inputs; (2) high current sensor power outputs; (16) low current sensor power outputs A 1 1 (8) low speed analog inputs; (2) high current sensor power outputs; (10) thermocouple inputs A 1 (8) low speed analog inputs; (2) high current sensor power outputs A 1 (10) thermocouple inputs B 3 (24) low speed analog inputs; (6) high current sensor power outputs B 2 1 (16) low speed analog inputs; (4) high current sensor power outputs; (10) thermocouple inputs B 1 2 (8) low speed analog inputs; (2) high current sensor power outputs; (20) thermocouple inputs Configuration Software All EM Devices have a 3-year warranty period Other variants may be available please contact ATI for details. Use the free Hardware Configuration Tool to configure EM Modules for use with standard CAN networks. This provides a quick and easy method to integrate EM Modules into any application that can monitor Standard CAN messages. The software is available for download from the ATI support site at 42

43 EDAQ16P Data Acquisition Module The EDAQ16P Pulse Inputs Module measures frequency associated with digital signals, such as wheel speeds, solenoids, or switches. These modules communicate to VISION Calibration and Data Acquisition software through the CANary Interface Module or the VISION Network Hub using high-quality interconnects. VISION Software provides integrated channel per channel time stamping makes acquiring data precise. EDAQ16P Pulse Counter Module Inputs Input Signal Frequency Programmability Universal Specifications Operating Temperature Weight (max) Construction Data/Power Connectors Dimensions Part Number (4) differential universal VRS/pulse (4) digital pulse inputs 5VDC-12VDC (8) digital state inputs 1Hz to 50kHz Input signal polarity, filter, pull-up, and signal level programmable -40 C to +85 C / -40 F to +185 F 40g / 15.9oz IP64 sealed billet aluminum enclosure Sealed LEMO 1B-Series 5-pin 63.5mm x 34.9mm x 173.8mm / 2.50in x 1.38in x 6.84in EDAQ16P Pulse Counter Module 43

44 DL Datalogger 1100 Series The DL Datalogger offers a unique combination of functions that provide the features of a CAN interface, data acquisition module, and data logger all in one compact package. Communication channels include CAN, K-line, and LIN that interface to ECUs or communicate with ATI data acquisition hardware. The DL includes eight analog channels, one sensor power output, four thermocouple channels, and four digital input/output channels. This combination ensures that ECU and instrumentation data are properly correlated for easy analysis. The DL brings a robust and cost effective data logging and calibration interface to small engine development, where the unit s compact packaging and IP65 splashproof rating make it ideal for space constrained applications. The files recorded by the DL are saved to the removable SDHC memory card in ASAM MDF4 file format. The DL fully follows the MDF4 file format version 4.1 and as a result, does not require a utility to decipher data and additional recorder information. For easy access to the MDF4 logs, the DL also functions as a USB card reader when not actively logging. The VISION Studio s Data Analyzer was specifically developed to support MDF4 files that can accommodate extremely large data sets. View recordings and calibrations side by side at the same time in the Data Analyzer boosting productivity. The DL Datalogger is easily configured using ATI VISION Calibration and Data Acquisition software. 44

45 DL Datalogger 1100 Series DL I/O Specifications +/-5 V Analog Inputs Number of channels Input Range ±5V ADC Resolution Max Sample Rate Input Impedance (4) bipolar differential inputs 16-bits 2kHz per channel, fixed 20MΩ Input Protection ±36V 0-20 V Analog Inputs Number of channels Input Range ADC Resolution Max Sample Rate Input Impedance (4) unipolar single-ended inputs 0V - 20V 16-bits 2kHz per channel, fixed 1.14MΩ Input Protection ±100V Thermocouple Inputs Number of channels (4) K-type channels Measurement Range -200 C to C / -328 F to 2501 F Max Sample Rate Input Protection ±36V Digital Input/Output Number of channels Input Impedance Input Switching Thresholds Output States Output Drive Capability: Logic Low Logic High OD On Resistance OD Continuous Load Current OD Load Supply Voltage Leakage Current at H-Z Min-Max Applied Voltage Sensor Power Output Number of Channels Adjustment Step Accuracy 10Hz per channel (4) unipolar single-ended inputs/outputs 100kΩ LVTTL Logic low, logic high, disabled (Hi-Z) or open drain (OD) on 0.6Vmax at IOL= 0.1mA 2.7Vmin at IOH= -0.1mA 0.8Ωmax at 0.5A 0.5Amax 36Vmax ±3.5uA -0.6V to 36V (1) adjustable output 5V - 15V (500mW max load) 10mV ±20mV 45

46 DL Datalogger 1100 Series General Specifications Configuration Application Interface Indicators Bi-color LEDs Memory Storage Type PC Communications USB Network Communications CAN K-Line LIN Operating Conditions Connectors Power Supply Temperature Range Mechanical Construction Dimensions Weight Part Numbers VISION Calibration and Data Acquisition Software (1) Power, (1) USB communication, (2) CAN communication, (1) K-Line communication, (1) LIN communication, (1) Logger status User-removable SDHC memory card with sealed cover 16GB class 10 industrial grade card included (1) USB 2.0 channel; supporting VISION and third party software via CP (2) CAN 2.0B channels (1) ISO 9141 compliant K-Line channel (2) Version 2.1 channels; supporting master and slave mode To PC: USB Mini-B I/O Signal (INST): DB26HD-M Power and Data (COM): DB15HD-M 5VDC to 36VDC -40 C to +85 C / -40 F to +185 F IP65 black high performance polyamide enclosure 120mm x 64.5mm x 23.3mm / 4.7in x 2.5in x 0.9in 145g / 5.1oz DL 1100 Series DataLogger Description Company specific variants are available. Please contact your local ATI Sales Representative for details. 46

47 CANary Interface Module The CANary is a pocket-sized CAN interface for ATI s VISION Calibration and Data Acquisition system. Communicating via the Universal Serial Bus (USB) connection, its two CAN channels enable communication from an ATI VISION system to ATI data acquisition hardware, ECUs for calibration, and other CANbased products. Use either CAN Channel to bridge data between ATI s data acquisition hardware, ECUs (using CCP or CP), or other CAN devices that are compatible with VISION Calibration and Data Acquisition Software. These devices include ATI s EM Data Acquisition Series and most third party data acquisition modules. Features The CANary s ultra-compact design supports many applications including: ATI data acquisition hardware (EM Series, EDAQ Series, Voltage Output Module (VOM), and Vehicle Information Display (VID))* ASAM communication protocols (CCP/CP) typically used for calibration, monitoring, and flashing of ECUs Generic CAN devices that utilize database files *Note: The CANary cannot be used in standalone mode with the VOM or VID (without a PC running VISION) Configuration Application Interface VISION Calibration and Data Acquisition Software Indicators LEDs (1) Power status (2) Communication status Operating Conditions CAN Communication CAN 2.0B (2) High speed CAN channels With support for silent mode (under development) Connectors DC Power Temperature Range Warranty To PC: 1 USB B connection To CAN hardware: DB9-M Via USB -40 C to +85 C / -40 F to +185 F 1 year Mechanical Construction Dimensions Weight IP40 plastic enclosure 38.0mm x 64.2mm x 20.4mm / 1.5in x 2.46in x 0.8in 28.3g / 1oz Part Number CANary Interface Module 47

48 VISION Network Hub The VISION Network Hub is the main interface used to link VISION to ATI hardware and is designed for rugged automotive test environments. Use the Hub to enable synchronous CAN communication from the ATI VISION system to ATI data acquisition and other vehicle interface products. Add a second CAN Channel for ECU or other free running CAN devices with the optional ATI VNI2 CAN Calibration daughter card. The VNI2 plugs inside of the VISION Hub to provide a second CAN channel for ECU calibration, two digital inputs and a voltage output for flash programming. Use the VISION Hub to Log Data without a computer by choosing the ATI VNI2+ for all the VNI2 features and to add flight recorder capability using the integrated compact flash. Manually enable trigger events and use lights or warning buzzers to aid in your calibration process. The VNI2+ also includes on-board temperature and barometric pressure sensors. Configuration Application Interface Indicators LEDs Switches Special Capabilities Vehicle Network Aux I/O VNI2+ Card (optional) Operating Conditions Connectors DC Power Power Supply Power Consumption Temperature Range Warranty Mechanical Dimensions Weight Part Number VISION Calibration and Data Acquisition Software (1) Power status (8) Communication status (4 pairs) (2) Bus termination (1) Power 15-pin Dsub (provides access to VNI2/VNI2+ I/O) (1) CAN channel (ASAM/CCP support) (2) Digital inputs (1) Voltage output (for flash programming enable on ECU) 1 GB compact flash card (for flight recorder) (2) Additional frequency inputs Real-time clock (1) Temperature and (1) barometric pressure sensor To PC: (1) USB connection To VISION hardware: (2) LEMO 1B-Series 5-pin LEMO 1B 3-pin 9VDC to 32VDC 4W (with VNI2 Card) -40 C to +85 C / -40 F to +185 F 3 years 135mm x 93mm x 29mm / 5.31in x 3.66in x 1.14in 369g / 13.0oz VISION Network Hub VISION Network Hub with VNI2/1GB Memory card 48

49 Voltage Output Module (VOM) The Voltage Output Module (VOM) provides analog and digital output data from VISION software to any other external data acquisition module, such as a dynamometer control system. Features 8 Analog Outputs 8 Digital Outputs Programmable Scaling and Offset Configuration Application Interface Indicators LEDs Switches Analog Outputs Number Range Resolution Accuracy Speed Digital Outputs Number Voltage Current Operating Conditions Communication Connectors Power Supply Current Temperature Range Warranty VISION Calibration and Data Acquisition Software (3) Power, Instrumentation Network status (8) One for each digital output status (2) Termination and Mode (8) Channels 0V - 5V or 0V 10V (intended for high impedance inputs only) 12 bits +/-10mV 100Hz (8) Channels with front panel LED indicators 0V 5V 1mA High-speed CAN Analog & Digital outputs: DB25 DC Power & CAN: LEMO 1B-Series 5-pin 9VDC to 32VDC 300mA (4W) -40 C to +85 C / -40 F to +185 F 3 years Mechanical Dimensions 135mm x 93mm x 29mm / 5.31in x 3.66in x 1.14in Weight 335g / 11.8oz Part Number Voltage Output Module 49

50 DC Booster ATI s unique DC Booster Module provides a reliable constant voltage to vehicle test instrumentation during engine cranking or any other low battery event. Designed for rugged automotive test environments, the small package fits in tight spaces. Rather than using a dedicated, bulky auxiliary battery, the costeffective DC Booster does not need special wiring or installation and can be re-used from vehicle to vehicle. Output Characteristic The DC Booster converts low input voltages to 12 VDC. Above an input voltage of 12 VDC, the DC Booster passes the supply voltage through. Output Voltage Input Voltage Indicators LEDs Power Input Voltage Current Power Output Voltage Current Special Capabilities Protection Operating Conditions Connectors Temperature Range Warranty Mechanical Dimensions Weight Part Number (3) Power, Boost, Full status 3.5VDC 18VDC Up to 30A 12VDC 18VDC 7.5A max Protection for over-temperature condition DC Power Input: LEMO 1B-Series 3-pin DC Power Output: LEMO 1B-Series 3-pin Auxiliary Banana Jacks -40 C to +85 C / -40 F to +185 F 3 years 135mm x 93mm x 29mm / 5.31in x 3.66in x 1.14in 480g / 16.9oz DC Booster Module 50

51 Vehicle Information Display The ATI Vehicle Information Display (VID) is an invehicle display unit that allows for up to 16 parameters per page with labels and engineering units. The VID features multiple page configurations up to 64. It has eight configurable tri-color LEDs, providing a quick visual reference of key parameters. Audible alerts can be configured to warn of specific conditions. Parameters, bar graphs, and line graphs can be customized and displayed. Features Low profile Optional mounting brackets allow easy fit in most applications Sealed version available for use in adverse weather conditions Configuration of the VID is conveniently accomplished with ATI s VISION software. Once configured, take advantage of the VID s Standalone Operation to view data from devices connected to a VISION Network Hub. The unit s low profile allows for installation on a vehicle dash board with minimal interference of the engineer s field of view. Switch pages and menu configurations quickly and safely with the tactile keypad located on the VID. Configuration Application Interface Display Display Technology Size VISION Calibration and Data Acquisition Software Daylight readable, dot matrix Vacuum Fluorescent, auto-dimming 512 pixels x 32 pixels Controls/Indicators Keypad Warning Signals Operating Conditions Communication CAN 2.0 Connector Power Supply Temperature Range Operating Conditions Warranty Mechanical Dimensions Enclosure Weight Part Number (9) sealed buttons (8) tri-color LEDs (yellow, amber, red), audible alerts LEMO F-series 8VDC to 24VDC Unsealed: -40 C to +85 C / -40 F to +185 F Sealed: -40 C to +60 C / -40 F to +140 F) 3 year 400mm x 70mm x 45mm / 15.7in x 2.76in x 1.77in Anodized aluminum enclosure 1205g / 42.5oz Vehicle Information Display Vehicle Information Display - Sealed 51

52 DAQ Accessories Part Numbers Description CANary DC Booster DL EDAQ16P EM HUB VID VOM Communication m/12ft 10.1m/33ft 1.83m/6ft 0.15m/6in Cable; EDAQ to EDAQ; LEMO 1B 5-pin plug, 90 / m/12ft 10.1m/33ft 1.83m/6ft Cable; EDAQ to EDAQ; LEMO 1B 5-pin plug, 180 / m/12ft 10.1m/33ft 1.83m/6ft Cable; HUB to EDAQ; LEMO 1B 5-pin plug, 90 / CAN termination; EDAQ; LEMO 1B 5-pin plug FT IN FT IN 3.66m/12ft 0.301m/12in 1.83m/6ft 0.15m/6in Cable; EM-to-EM; LEMO 1F 5-pin plug, 180 / CAN termination; EM; LEMO 1F 5-pin plug CANary Instrument Adapter; replaces connections normally provided by VISION Network Hub FT FT FT FT FT IN IN 7.92m/26ft 6.10m/20ft 4.57m/15ft 3.66m/12ft 1.83m/6ft 0.30m/1ft 0.15m/6in Cable; VISION Network Hub to VID or EM; LEMO 1B 5-pin plug to LEMO 1F 5-pin plug (replaces ) Image not available FT 1.83m/6ft Cable; DL Communication; DB15 to unterminated Image not available Cable connectors can be viewed on page

53 DAQ Accessories Part Numbers Description CANary DC Booster DL EDAQ16P EM HUB VID VOM USB/Power m/10ft Cable; Rugged USB A-B; connectors supports -40 C to 105 C FT FT FT 1.83m/6ft 3.66m/12ft 10.1m/33ft Cable; VISION Network Hub power cable; LEMO 1B 3-pin plug to banana jacks U-adapter; joins CAN connectors for stacked VISION Network Hub and VOM; LEMO 1B 5-pin, U-adapter; joins power connectors for stacked VISION Network Hub and DC booster; LEMO 1B 3-pin, 90 Hardware Bracket; side mounting; for stacked VISION Network Hub and/or auxiliary modules pos 6 pos Plate; mounts EDAQs and BOBs on a single plate for mobility Bracket; B-chassis, mounting bracket Cable connectors can be viewed on page

54 DAQ Accessories Part Numbers Description CANary DC Booster DL EDAQ16P EM HUB VID VOM I/O Cables / Connectors m/12ft 10.1m/33ft 1.83m/6ft ECU cable; VISION Network Hub to vehicle CAN network DB15 to banana jacks m/6ft 3.66m/12ft 10.1m/33ft ECU cable; VISION Network Hub K-Line cable; includes ECU cable; VISION Network Hub RS-232 to K-Line cable Strain relief for EDAQ Deutsch connector I/O connector; EDAQ; Deutsch connector with pins FT FT 1.83m/6ft 3.05m/10ft Cable; octopus; B-chassis compatible; 16 unterminated cables for sensor connection (input+, input-, sensor power, ground, and shield) FT 3.05m/10ft Cable; VISION Network Hub; J1962 plug to DB15 plug FT 0.61m/2ft Cable; octopus; B-chassis compatible; 30 K-type thermocouple connectors FT 0.61m/2ft Cable; octopus; B-chassis compatible; 10 R-type and 20 K-type thermocouple connectors IN 0.15m/6in Cable; CANary CAN splitter FT 1.83m/6ft Cable; DL I/O; DB26 to unterminated Image not available Cable connectors can be viewed on page

55 DAQ Accessories Part Numbers Description CANary DC Booster DL EDAQ16P EM HUB VID VOM Breakout Boxes ft Cable; OBDII J1962 Connector to BOB Breakout box; CANary Instrumentation Adapter Breakout box; EDAQ16P; 16 BNC connectors VOM Breakout box; 8 analog/8 digital outputs to BNC connectors VOM Breakout box; 16 analog to BNC connectors Accessory for ; Phoenix Screw Terminal (qty 16) Accessory for ; Phoenix Spring Cage (qty 16) Image not available Accessory for ; Phoenix Spring Cage with flange (qty 16) Accessory for ; Phoenix Screw Terminal with flange (qty 16) IN 12in Cable; EM A Chassis Autosport 41-pin connector to EDAQ Break-Out Box Deutsch 55-pin connector IN 12in Cable; EM B Chassis Autosport 64-pin connector to EDAQ Break-Out Box Deutsch 55-pin connector. Cable connectors can be viewed on page

56 DAQ Accessories Part Numbers Description CANary DC Booster DL EDAQ16P EM HUB VID VOM Breakout Boxes Breakout box for EM30T; B-chassis compatible; 30 K-type thermocouple connectors; AutoSport 64-pin connector Breakout box for EM16AI.SPS; B-chassis compatible; 16 analog connections for input, VS, and SPS; AutoSport 64-pin connector Two AI8 breakout boxes (16 analog connections total); to an AutoSport 41-pin connector Two AI8 breakout boxes (16 analog connections total); to an AutoSport 64-pin connector Three AI8 breakout boxes (24 analog connections total); to an AutoSport 64-pin connector One AI8 breakout box; 8 analog connections; to an AutoSport 41-pin connector One TC10 breakout box (10 K-type thermocouple connectors); AutoSport 41- pin connector One TC10 (10 K-type thermocouple connectors) breakout box and one AI8 (8 analog connections) breakout box to an AutoSport 41-pin connector Two TC10 breakout boxes (total 20 K-type thermocouple connectors total); AutoSport 41-pin connector One A8I breakout box; B-chassis compatible; 8 analog connections; AutoSport 64-pin connector Cable connectors can be viewed on page

57 A8 Serial Interface Module Where high data throughput is required, ATI offers its proven A8 Electronic Control Unit (ECU) Serial Interface modules. Designed specifically for automotive environments, the A8 Serial Interface module has been developed to read data from and write data to the ECU s microprocessor memory regions reliably and quickly. Available in both USB and Ethernet variants, ATI s A8 Serial Interface modules support ECU high-speed data acquisition, calibration and flashing in a single OCDS, Nexus, or DAP2 debug interface. ATI s A8 Ethernet connectivity is as easy to use as USB, enabling long distance connections of up to 50 meters with enhanced data transfer. ATI recommends use of VISION calibration and data acquisition software to seamlessly accommodate time stamps and data synchronization. However, ASAM CP communication protocol support, available for both USB and Ethernet variants, ensures compatibility of the A8 irrespective of software tool selection. Features Support for high speed ECU data acquisition, calibration and flashing Fast validation and synchronization of ECU code/calibration data Dynamic data rates allow easier configuration of the ECU acquisition Dynamic Overlay Support Features Allows the calibration memory to be larger than emulation memory Permits tool-controlled dynamic initialization of calibration data Requires no ECU code changes for calibration Intelligent Flashing Optimized intelligent flashing algorithms that shorten flash time and minimize memory degradation caused by repeated flashing operations Inherent protection of reserved memory regions during flash operations Enhanced handling of memory region checksums to provide quick synchronization between the A8 and the ECU Built-in brain dead flashing Power Management Minimal current draw from target Low current sleep mode Externally powered to enable asynchronous data acquisition before the ECU code initializes (near instantaneous data acquisition) Configuration Supported Microprocessors/ Interfaces Application Interfaces Indicator LEDs Input/Output PC Interface Performance Data Rate Number of Data Items Sample Time Period 100 µs Simultaneous DAQ Rates Operating Conditions Power Supply Operational Current (average) Infineon TC17xx/TC2xx/TC3xx JTAG and TC2xx/TC3xx DAP2 Freescale MPC5 JTAG and S12x JTAG Renesas RH850 JTAG and V850E2 JTAG (Can support most processors with a real-time debug port.) VISION Calibration and Data Acquisition Software (version or later) VISION API for user developed applications ASAM s CP communication protocol for USB and Ethernet (4) Power and Activity Status USB 2.0 full speed or Ethernet Minimum 150 data items/ms up to 1200 (USB) / 6000 (Ethernet) 32 dynamic External source of 5 to 30 VDC 65 ma Quiescent Current Draw 9 µa Temperature Range -40 C to +105 C / -40 F to +221 F Mechanical Dimensions Weight PCB: 60.1 x 45.7 x 10.6 mm / 2.37 x 1.80 x 0.42 in 105 g / 3.70 oz 57

58 A7 Serial Interface Module A7 Modules are a family of USB devices that provide connectivity between a PC and an Electronic Control Unit (ECU). The A7 enables data acquisition, calibration, and flashing functionality to ECUs with supported microprocessors via a connection through the microprocessors debugger interface. Currently supported interfaces include JTAG, AUD, and RTD interfaces that provide Real-Time access to memory mapped resources. Minimize Processor Impact The A7 runs independently of the ECU processor, allowing modification of the ECU memory without interrupting the processor. Using the debugger interface provides the capability of acquiring data and flashing the ECU at a significantly higher rate than through the CAN bus. The CAN bus is thus freed up for other tasks, such as monitoring diagnostic information. No Additional Hardware Required The A7 provides all connectivity between the ECU and the PC so no extra hardware is required. It has an integral power supply and is powered by the PC USB connection. Minimal ECU power is required to activate the target side. The compact design of the A7 is perfect for in-vehicle applications where space is at a premium. Features Full support for ECU data acquisition, calibration and flashing Powered from PC via USB bus - no external power required Minimal current draw from target module Fully supported in ATI VISION software Configuration Supported Microprocessors/ Interfaces Application Interface Indication LEDs Input/Output PC Interface ECU Interface ECU Connection Connectors Freescale MPC55xx and S12x JTAG Infineon TC17 and TC2 OCDS Renesas SH2/SH2A AUD, M32R RTD and/or JTAG, NEC V850 NBD, V850E2 JTAG VISION Calibration and Data Acquisition Software (2) Power and (1) Activity status USB 1.1 full speed at 12Mbps (connected directly to the PC) OCDS, Nexus, JTAG, AUD, RTD. Visit the ATI website for an up-to-date list. High temperature, shielded cable from the A7 to the ECU serial port Dependent upon the microproccessor Operating Conditions Power Supply Powered via the PC USB connection Temperature Range -40 C to +110 C / -40 F to 230 F Warranty 30 days Mechanical Construction Conformal coated PCB without housing Dimensions PCB: 50.8mm x 38.1mm x 6.4mm / 2in x 1.5in x 0.25in Weight 105g / 3.70oz 58

59 M6 Memory Emulator Module Achieve typical measurement rates of 300 to 400 data items every 10 msec with exact time stamp accuracy using M6 Memory Emulators for calibration of ECUs. This competitively priced, stand-alone solution with built-in USB interface provides full, plug and play compatibility without the need for any additional hardware or external modules. After connection of the M6 to the USB port, VISION software is used to easily configure the system for calibration. Features M6 supporting the Freescale PowerPC MPC5 Product Family M6V supporting the Freescale MPC5500 and MPC5600, VertCal compliant Product Family Configuration Microcontroller Types ECU Connection ECU Adaptation ECU Programming Memory Memory Access Emulation Memory Data Acquisition Memory Size On-board Flash Memory Min Memory Access Time Calibration A/B Comparison Special Capabilities Power On/Off Operation Conditions Communication Power Supply Max Supply Current Temperature Range Mechanical Dimensions Construction M6-555: MPC555, MPC556 M6-563: MPC561, MPC562, MPC563, MPC564 M6-565: MPC565, MPC566 M6V: Freescale MPD5554/5553/5534/5533 Available with processor installed or processor socket Plugs into mating ECU processor socket The chip selects and microcontroller bus are configurable to allow the M6 to be adapted to various ECUs. Capable of programming internal and external ECU flash memory stand-alone (no need for separate flashing tools) 8-bit, 16-bit or 32-bit burst data or asynchronous access Bus voltage 2.6V or 3.3V based on CPU (M6 is 5V tolerant) (2) separate banks of 1MB (for calibration bank swapping) 512Kb of dual-port RAM 8MB flash for non-volatile emulation memory storage 16ns External switch input for selecting between two calibration data sets for comparison purposes without the need of a PC External wake-up and self-shutdown (e.g. vehicle cold-start) PC interface: USB full speed at 12 Mbps To other ATI hardware: CAN standard ISO VDC (2 power inputs provided, one for internal ECU connection, and one for optional external power supply) 400mA at 12VDC -40 C to max +110 C (85 C normal) -40 F to max +230 F (185 F normal) 64mm x 61mm x 7mm / 2.52in x 2.4in x 0.28in (without CPU socket) Special high temperature PCB material, humidity and vibration resistant 59

60 M5 Memory Emulator Module The ATI M5 Memory Emulator provides direct access to the ECU calibration parameters. Connection to the target ECU is accomplished with a low-cost Tool Adapter Board, or TAB, that is customized to mate the universal M5 with the specific ECU under test. The M5 is a reusable universal module that can be used with a range of microprocessors and is not dedicated to a single microprocessor/application. As soon as the M5 is used a second time, the cost benefit grows exponentially. Features Full-speed USB connection at 12Mbps direct to PC Completely self-contained on-board CPU in a compact package 2 banks of 2MB each for synchronous bank swapping 18ns access time (0 wait state at 56MHz) Extended temperature range Connect the M5 to a USB port and use ATI s VISION software to easily configure the system for calibration. Configuration Microcontroller Types ECU Connection ECU Adaptation ECU Programming Memory Memory Access Emulation Memory Data Acquisition Memory Size On-board Flash Memory Min Memory Access Time Special Capabilities Calibration A/B Comparison Operating Conditions Power On/Off Communication Power Supply Max Supply Current Temperature Range Mechanical Dimensions Construction All 8-bit, 16-bit, and 32-bit Controllers with an external address/data bus (including MPC5, TriCore, ST10, C166) Via ECM-specific Tool Adapter Board The microcontroller bus is software configurable to allow the M5 to be adapted to various ECUs. The Tool Adapter Board is customized for each application. Capable of programming internal and external ECU flash memory stand-alone (no need for separate flashing tools) 8-bit, 16-bit or 32-bit Multiplex/Non-multiplex with configurable write signals Bus voltage 2.6V, 3.3V or 5V based on CPU Two separate banks of 2MB (for calibration bank swapping) 128KB of dual-port RAM 16MB flash for non-volatile emulation memory storage 18ns External switch input for selecting between two calibration data sets for comparison purposes without the need of a PC External wake-up and self-shutdown (e.g. vehicle cold-start) PC interface: USB full speed at 12Mbps To other ATI hardware: CAN 2.0 6VDC to 18VDC (3.5VDC to 18VDC when using the DC Booster) 400mA at 12VDC -40 C to max +110 C / -40 F to max +230 F 95mm x 63.5mm x 16mm / 3.74in x 2.5in x 0.63in (without CPU socket) Conformally coated PCB, humidity and vibration resistant 60

61 Microprocessor Support Chart Microcontroller Family Interface Interface Type ATI Product Freescale MPC5xx Data and Address Bus Parallel Memory Emulator M5 1, M6 MPC5xxx Data and Address Bus; Standard Vertical Interface JTAG Interface Parallel Memory Emulator Serial M6V A7, A7B, A8 S12x JTAG Interface Serial A7, A8 Infineon TriCore TC17xx/TC2xx/ TriCore TC2xx/TC3xx JTAG Interface DAP2 Interface Serial Serial C166/167 Data and Address Bus Parallel Memory Emulator M5 1 Renesas A7, A7B, A8 V850 NBD Interface Serial A7, A7B SH2/SH2A AUD/AUD II Interface Serial A7, A7B M32R RTD and/or JTAG Interface Serial A7, A7B RH850 JTAG Interface Serial A8 V850E2 JTAG Interface Serial A7, A8 ST Microelectronics ST10 Data and Address Bus Parallel Memory Emulator M5 1 Others Various other microprocessors Data and Address Bus Parallel Memory Emulator M5 1 A8 1 Requires Custom Tool Adapter Board (TAB) Please contact your sales representative for specific part numbers. 61

62 Microprocessor Accessories Part Numbers M5 M6 A7B A8 Power Cable IN 3.05m/10ft 30.5cm/12in Cable; M5 PWR/USB M6 Isolated Power Supply m/6ft Cable; DC Power LEMO 0B 3-pin plug to Banana Jacks Image not available USB IN FT 30.5cm/12in 2.4m/8ft Cable; USB-A to LEMO 0B 5-pin plug FT FT FT 1.31m/4.3ft 2m/6.6ft 2.44m/8ft Cable; USB-A plug to LEMO 0F 5-pin plug FT 2.44m/8ft Cable; USB/Power USB-A/Ring Terminal to LEMO 1F 8-pin plug FT 2.44m/8ft Cable; USB-A to LEMO 0B 5-pin plug shield connected FT 2.44m/8ft Cable; USB-A to LEMO 0F 5-pin plug shield connected FT 2.44m/8ft Cable; USB / Power USB-A / Banana to LEMO 1F 8-pin plug Image not available Cable connectors can be viewed on page

63 Microprocessor Accessories Part Numbers M5 M6 A7B A8 Internal IN 12.7cm/5in Cable; USB LEMO 0F 5-pin socket to JST 10-pin plug IN 12.7cm/5in Cable; USB LEMO 0B 5-pin socket to JST 10-pin plug Image not available cm/7in 0.3m/12in Cable; Power JST 2-pin plug unterminated IN 12.7cm/5in Cable; USB LEMO 0B 5-pin socket to JST 12-pin plug Image not available IN 12.7cm/5in Cable; JST 12-pin plug to LEMO 0F 5-pin socket cm/6in Cable; SFMC 12-pin to SFM 10-pin Flexbd IN 25.4cm/10in Cable; Coldstart 6-pin JST to 1 wire unterminated Image not available IN 12.7cm/5in Cable; 10-pin header to 16-pin OCDS Image not available Ethernet IN 12.7cm/5in Cable; A8 Ethernet LEMO 1F 8-pin to JST 14-Pin Image not available FT FT FT FT 25.4cm/10in 4.6m/15ft 7.6m/25ft 15.2m/50ft Cable; A8 Ethernet RJ45 to LEMO 1F 8-pin IN 30.5cm/12in Cable; A8 Pwr 3-pin JST to unterminated Image not available Image not available Cable connectors can be viewed on page

64 Ignition Timing Meter (IGTM) The ATI Ignition Timing Meter is a precision timing measurement instrument designed for engine development and testing where ignition timing and CAM timing measurement accuracy (steady-state and transient) is important. The IGTM-2000 provides an easy means for data acquisition systems to collect real-time measured ignition timing on spark ignited engines. Engine Signal Interface Ignition firing is detected by using an inductive spark plug wire sensor, connection to the ignition coil primary or connection to the ignition module coil trigger logic signal. Crankshaft reference position can be provided by a number of methods including user-installed and production engine position sensors. For most applications, installation may be simplified by connecting the IGTM-2000 in parallel to existing position sensors used by the production Engine Control Module (ECM). Intelligent Signal Conditioning Microprocessor controlled Intelligent Signal Conditioning dynamically adjust threshold and hysteresis levels when using VRS style magnetic sensors, to minimize interference under all operating conditions. Alternatively, all signal conditioning parameters may be manually preset by the operator. All parameter settings are retained in non-volatile memory. Timing Patterns Compatible with patterned (i.e. missing or extra tooth) crankshaft position signals. Popular automotive patterns are pre-programmed and additional custom patterns can be easily programmed by the operator. Maximum achievable transient timing measurement accuracy is always obtained for any given reference pattern. Features Accurate Timing Measurement (+/ degree) (Ignition, Camshaft and Injector Timing) Data Acquisition System Interface (Analog and RS-232) Microprocessor Controlled Intelligent Signal Conditioning Compatible and Adaptable with all Engine Ignition Systems Compact Enclosure for Mounting in Test Cell or Vehicle Typical Sources for Input Signals Reference Existing patterned crankshaft position sensor, one pulse-per-rev sensor (requires Angle input), TDC signal from OEM Ignition Module (GM-REF, Ford-PIP) or an optical shaft encoder index signal Angle Optical shaft encoder angle signal or magnetic sensor detecting ring-gear teeth (requires a one pulse-per-rev or TDC signal) Trigger Low voltage event signal - OEM ignition module trigger signal (GM-EST, Ford-SPOUT, SAW) Spark High voltage event signal - Inductive plug wire sensor or ignition coil negative terminal 64

65 Ignition Timing Meter (IGTM) Signal Inputs Crankshaft Reference REF Crankshaft Angle ANG Spark Event Trigger TRG Spark Event Pulse SPK Signal Outputs Analog Ignition Timing ANO Other Inputs/Outputs Power Supply Communication Port Expansion Port General Display Enclosure Part Number IGTM-2000 Provides absolute timing reference Input voltage range +/-75V Intelligent signal conditioning BNC connection Optional signal 36 to 3600 Pulse per rev signal Input voltage range +/-75V Maximum frequency 500kHz Intelligent signal conditioning BNC connection Low-level spark event signal Input voltage range +/-75V Intelligent signal conditioning BNC connection High-level spark or injection event signal Inductive pickup or coil primary Programmable signal conditioning BNC connection Maximum output range -10.2V to +10.2V Programmable scaling, offset and range 12-bit D/A resolution (+/-0.005V accuracy) BNC connection Requires 10 to 15W maximum Internal regulated power supply Plug-in terminal strip connection RS-232, 75 to 9600 Baud DB-9F (Industry Standard 9-pin) connection Out of range warning outputs (5V logic) Sensor input monitor signals (5V logic) Interface for Analog RPM Adapter accessory HDB-15F connection (2) 4-digit, 0.56in (14.2mm) display indicators (4) Sensor input status LEDs (3) Operating mode LEDs (4) Pushbutton switches Black aluminum, water and oil resistant Approximate dimensions: 180mm x 105mm x 43mm/ 7.1in x 4.1in x 1.7in Weight: 1.2kg / 2.6lbs 65

66 SmartTach ATI s SmartTach Module is a universal speed measurement tool for measurement applications such as engine RPM, vehicle speed, chassis dyno roll speed, frequency, period, pulse width and duty cycle. The built-in User Interface allows the SmartTach to be easily configured without a PC connection. This provides access to the advanced features and functions of the SmartTach. Features Analog Voltage Output proportional to measurement Conditioned Digital Pulse Output RS-232 Serial Interface Programmable Range Outputs In-vehicle, stand-alone or rackmount Easy Installation All that is needed for RPM / speed measurement is a repetitive pulse signal and DC power. The SmartTach is compatible with a wide variety of input signal sources such as: Inductive pickups, magnetic sensors, encoders, ECU outputs and direct connection to an ignition coil. The SmartTach uses microprocessor controlled intelligent signal conditioning. This allows the SmartTach to dynamically configure the signal conditioning when using the magnetic sensors or digital pulses. Signal Inputs Pulse Inputs Analog Voltage Input Selectable between Spark (Coil Primary, Inductive Pickup) and Trigger (Digital, VRS) modes Measurement range from 0.5Hz to 500kHz Trigger voltage range +/-75V Intelligent signal conditioning in Trigger Mode Auxiliary analog voltage input used together with range outputs Input voltage levels may be programmed along with range outputs 0 to 5V input range Signal Outputs Analog Voltage Output Digital Pulse Output Range Outputs Other Inputs/Outputs Communication Port Power Supply General Optically isolated analog voltage output proportional to measurement Programmable scaling, offset and range in engineering units Maximum output range 0 to 10V 12-bit D/A (+/ V resolution) Optically isolated digital 5V conditioned pulse output corresponding to input signal May be used to connect to other instrumentation requiring conditioned signals Three user programmable range outputs Speed ranges for output activation may be independently programmed Optically isolated solid state relay (contact-closure) outputs RS-232 Serial Port, baud The Serial Port may be used for obtaining data from the unit and for remote configuration Requires 10-30VDC at 10W maximum Internal regulated power supply Enclosure Aluminum and steel, black color, water and oil resistant Dimensions: (WDH) 141mm x 138mm x 39mm/ 5.57in x 5.45in x 1.52in Weight: 0.58kg / 1.3lbs Part Number SmartTach 66

67 Test Cell Measurement Accessories Part Number Accessory Description Analog RPM Adapter; produces an analog voltage output for RPM when connected to the IGTM-2000 Expansion port IGTM Smart- Tach Differential Input Module; ensures that all production ECU sensor outputs will be true Zero cross m/6ft Cable Analog RPM Adapter; Connects the Analog RPM Adapter to the Ignition Timing Meter; length: 6ft m/32.8ft 3.66m/12ft TachSensor with 15-pin D-sub connector; measures engine speed when clamped around an Ignition Primary wire m/32.8ft Optical Diesel RPM Pickup w/sensor; measures speed of any rotating object m/12ft Inductive Spark Plug Wire Sensor: measures spark event (or engine speed) when clamped around a Secondary Ignition cable Power DC Power Plug, 2-pin open connector Dual DC-Power Plug with Wire, Y-cable Adapter AC/DC Power Supply with AC Cord Package SmartTach with 19in Rackmount System, includes (1) SmartTach, (1) power supply, (1) bracket, and (1) blank rack cover Hardware in 1HU rack mount designed for mounting one or two units in a cabinet Blank Rack Cover Plate (covers holes on bracket) 67

68 CANLab Analysis Tool CANLab is a multi-bus network analysis tool that provides a complete solution for industry standard network protocols with the support of popular databases and hardware. It can be used to view network activity, send and receive signals or messages, record and replay data, manipulate and analyze data, and check statistics, all in realtime. Major Features Accommodates many CAN hardware interfaces Import / export to multiple database and log file formats Offers analysis and scripting at no extra cost Provides a sophisticated strip chart recorder and replay No need to stop for changes - start or stop recording on the fly Connect or disconnect hardware without stopping the software The Basics CANLab fundamentals include basic network analysis features. The difference is superior usability with online availability of all user interface configurations. Make changes while on-line without the loss of data and without the need to stop working. Immediately begin monitoring messages transmitted within a network, analyzing signal content and checking performance statistics such as bus load, error counter or message received. Display bus messages in real-time in a variety of different views, and log them for later analysis. Logging or Recording Instantly start or stop logging messages or recording signals by conveniently double-clicking on tabs that appear at the bottom of the CANLab application. Trace Effectively monitor bus traffic at message or signal levels in fixed or scrolling modes with CANLab s Trace window screen. If placed in fixed mode, signal values are visible when messages are expanded. Graphical Displays While CANLab features dials and gauges for viewing and analyzing signals to significantly improve the data analysis process, the stripchart recorder is a more mature feature. Recorded or live signals and statistics can be graphed and analyzed simultaneously. Signal values can be time-aligned to existing recorded data for quick real-time data analysis and viewed all on the same screen (window). Send Send custom singular or sequences of messages to unlock gateways, simulate controllers or debug protocols for troubleshooting and validation using CANLab. Select from defined messages, created messages or grouped messages based on customizable trigger events. Change transmission time without scripts, and change the signal values on the fly. Change the periodic rate on-the-fly without stopping transmission. Replay Playback of previously recorded CAN traffic is critical to network diagnostics. Simulate non-existent nodes or transmit real world data to test modules for validation using CANLab s Replay feature. 68

69 CANLab Analysis Tool Post Data Analysis Fully customize the view of the data to simplify for a specific application. CANLab displays data items using selectable columns that can include time of data, raw and converted values, comprehensive highlighting for visual aid and trend arrows. For example, highlight messages or message groups by changing the color, font type or font size of a message in the trace window. Select highlighting features based on message IDs or conditions such as Speed > 60Kph. Specifying highlights for message properties like transmitted messages or extended identifiers can also be done. CANLab s powerful Calculated Channel feature allows creation of additional signals without writing a script. For example, take the vehicle speed signal off the bus and calculate Acceleration and Distance. While CANLab provides a vast array of built-in math functions, the functionality can be extend by referencing a DLL that contains the user s functions. All of these tools are available to all CANLab users to make analyzing data as simple as possible. Scripting CANLab s scripting language, included for all CANLab users, is full-featured with syntax based on the C# language. With a user configurable editor and syntax highlighting, it is easy to learn and delivers reliable, robust solutions. In addition, CANLab scripts can run native within the CANLab application ensuring faster, real-time functionality. Compose complex functions to respond to different types of events such as On Message Received, On Signal Received, On KeyPress, and On Timer. Extend CANLab s functionality to not only work with messages but also analyze data. Save scripts for distribution and use by other groups who can focus on performing the test rather than test setup. Minimum PC Requirements: Microsoft Windows P SP3 (32-bit or 64-bit), 1 GHz microprocessor, 1 GB of RAM Part Number CANLab Software J1939 Toolkit Applies J1939/21 to CANLab including PGN message decoding and Transport Protocol Support, and includes support for NMEA2000 and ISOBUS (ISO 11783) protocols LIN Toolkit Includes Master / Slave support and.ldf support 69

70 CANverter The CANverter is a compact and cost effective I/O module for any high-speed physical layer CAN network. The device can either send a message on a CAN bus or translate CAN data to an external acquisition system. Its light-weight and compact size makes it portable and simple to install just about anywhere. Included with the CANverter Kit CANverter Cable: provides standard connectors for Power, RS232 (DB 9F), CAN (DB 9M) and un-terminated wires for analog I/O channels CANverter Configuration Software Kvaser Database Editor Features Converts CAN bus data to analog voltages or digital signals or PWM output Converts analog and digital inputs to CAN data Easy setup via the CANverter Configuration Software (using a.dbc or.uef database, drag and drop signals onto the desired pin for quick configuration) Configuration Application interface Input/Output Digital input or output Operating Conditions Communication Connector Power Voltage CANverter Configuration Software (4) customizable I/O channels, set as: 0 to 5V 10-bit analog input 0 to 5V 12-bit analog output Digital (1) PWM Output Network Port: High-speed CAN Configuration Port: RS pin D-sub 7VDC to 18VDC Temperature Range -40 C to +85 C / -40 F to 185 F Warranty Mechanical Dimensions Enclosure Weight Part Number 3 years 8.9cm x 6.7cm x 2.56cm / 3.5in x 2.63in x 1.01in Black ABS plastic 135g / 4.77oz CANverter Module CANverter Product Kit - included CANverter module and harness CANverter Harness 70

71 Cable Connectors LEMO LEMO 0B 3-pin, 5-pin LEMO 1B 5-pin, 8-pin LEMO 0F 5-pin LEMO 1F 3-pin, 5-pin USB USB-A USB-B Communication J1962 (OBDII) DB15 JST JST 10-pin JST 12-pin JST 2-pin 71

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