MODULE: PLC PROGRAMMING

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1 Programmable Logic Controllers- PLC (ALLEN BRADLEY, SIEMENS) MODULE: PLC PROGRAMMING Unit 1: Introduction to Automation Hardware classification of automation Brief description of a control system Pneumatic controller PID controller PLC controller History & need of industrial automation Application of industrial automation Basic components of automation Communication through DDE/OPC/direct driver Unit 2: Introduction to PLC PLC (Programmable Logic Controller) The PLC'S purpose in life History of PLCS Recent developments Basic concepts Unit 3: Programming in PLC and Troubleshooting Comparison b/w gates, relay logic& ladder logic Description of using memory bit in a programming Mathematical concept ADD, SUB, MUL, DIV and etc Logical concept AND, ANI, OR, ORI, EXOR, NOT etc Special function MOV, SET, RST, CMP, INC, DEC Programming based on timer and counter Introduction to jump and label instruction Forcing of I/O Monitoring/modifying data table values Hands on experience on real time applications Fault finding/troubleshooting and documentation Interfacing proximity sensor with PLC Interfacing with relay Control circuit designing with feedback concept Unit 4: Relay Based Control Designing Introduction

2 Nine main PLC types PLC hardware & architecture functionality Industry and application experience Sinking and sourcing Programming languages of a PLC Brief description of a logic gates Communication with PLC Wiring different field device to PLC Uploading, downloading & monitoring programs Introduction to SFC Instruction list programming Introduction to ladder logic Types of control relays and limit switches Timer interfacing Neutral switching fully rated fourth pole (switched neutral) DOL starter Star delta starter What is open or closed transition starting Size of each part of star-delta starter Unit 5: Relay and Contractor Based Control Design Basic principle of relay working Making AND, OR, Not gate logic circuit Interfacing relay with sensor Forward and reverse DOL Circuit with delay generation by using timer Star delta starter (including timer) How to get a time for changeover of star delta starter? Inching process MODULE: SCADA HMI, VFD IN INDUSTRY APPLICATION

3 Unit 1: Introduction to SCADA Software The fundamentals of SCADA Components of a SCADA system SCADA communications availability and protocols Common communications media The central host computer Operator workstation communications system Levels of control Handling of data during SCADA failures Errors and accuracy issues Creating new SCADA project Software architecture Application development Device configuration Tag substitutions Introduction to graphic properties like sizing, blinking, filling, analog entry, movement of objects, visibility etc Dynamic process mimic Communication methods Online PLC-data processing in pc Net DDE communication Application of scripts Case studies Unit 2: Sensor and Process Instrumentation Introduction to various sensors/instrumentation used in an industry Temperature sensing Proximity and limit switches Photoelectric sensor Vibrating point Flow measurement and its working principle Gear meter Pressure measurement The linear variable differential transformer (LVDT) Solenoid valve Unit 3: HMI (Human Machine Interface) Getting started with HMI Creating applications Creating GUI screen on the HMI Creating simple objects gor GUI Tag name dictionary Alarms/events Fault diagnosis and troubleshooting Case study Unit4: VFD ( Variable Frequency Drives) AC motors, operations & limitations Motor Starters:Dol,Star-Delta,Auto Transformer Motor control circuits,interlocking circuits Introduction to AC drives & applications Criteria for Drive Selection Parameter programming Designing of drive Selection Designing drive control panel Communication with PLC,SCADA software Fault finding/troubleshooting

4 Soft Starter and their advantage over conventional starters

5 ARM [Advanced Risk Machine] 1. Features in RISC Architecture: - From hardware point of view. The ARM Architecture, The Acorn RISC Machine, Architectural Inheritance, The ARM Programmer's Model, ARM Development Tools. 2. ARM processor architecture ARM Organization and Implementation,, ARM Instruction Execution, ARM Implementation, The ARM Coprocessor Interface. 3. ARM processor from the programmer's point of view Architectural Support for High- Level Languages. Abstraction in Software Design A. Operating states B Memory format: Memory Hierarchy, Memory Size and Speed. On-Chip Memory Caches Memory Management. C Instruction length The ARM Instruction Set, Introduction, Exceptions, Conditional Execution. Branch and Branch with Link (B, BL). Branch, Branch with Link and Exchange BX, BLX). Software Interrupt (SWI). Data Processing Instructions. Multiply Instructions. Count Leading Zeros (CLZ - Architecture V5t Only). Single Word and Unsigned Byte Data Transfer Instructions. Half -Word and Signed Byte Data Transfer Instructions. Multiple Register Transfer Instructions. Swap Memory and Register Instructions (SWP). Status Register to General Register Transfer Instructions. General Register to Status Register Transfer Instructions. Coprocessor Data Transfers. Coprocessor Register Transfers. Breakpoint Instruction (BRK - Architecture V5t only). Unused Instruction Space. Memory Faults. ARM Architecture Variants. D. Data types Architectural Support for High -Level Languages. Abstraction in Software Design. Data Types. Floating - Point Data Types. The ARM Floating - Point Architecture. Expressions, Conditional Statements. Loops Functions and Procedures. E. ARM and Thumb instruction set The Thumb Instruction Set. The Thumb Bit in the CPSR.The Thumb Programmer's Model. Thumb Branch Instructions. Thumb Software Interrupt Instruction. Thumb Data Processing Instructions. Thumb Single Register Data Transfer Instructions. Thumb Multiple Register Data Transfer Instructions. Thumb Breakpoint Instruction. Thumb Implementation. & Thumb Applications. 4. Memory Interface and co-processor interface 5. Use of ARM based IDE Project creation, Compilation, Debugging, Linking. Break point insertion, Memory modeling

6 Evaluation and comparison of various ARM based IDE's 6. Microcontroller specific programming A. Downloading code hex file into the ARM based Philips microcontrollers B. Use of PLL /DLL C. Use of port and serial interface provided into the chip D. ARM processor cores. ARM 7TDMI, ARB, ARM9TDMI, ARM10TDMI Comparison study. TRAINING HIGHLIGHTS High Quality Practical/ Application oriented training Industry accepted course content Regular home assignments Daily theory & lab exams Well qualified Faculties having great Industry background Regular Guest lectures by imminent industry professionals Technical Mock Interviews Software skills Training. 100 % placement assistance for job Certification of Course Live Project

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