2. Acquired the know how about the principle of automation. 3. The capability to understand the PLC based systems and machinery.

Transcription

1 Programmable Logic Control (3-Month Course) 1 TRAINING OBJECTIVES: The objective of the course is to impart training in field of automation. As in this age industrial automation is growing more and more rapidly. The objective is to introduce the people with the application of PLC as a part of the automation in various sectors of industry like Textile, Cement, Fertilizer, Chemical, Petrol Chemical and Manufacturing Industry as well as is domestic and commercial sectors. At the end of the course the participant should have: 1. Attained the knowledge of phenomena of automation. 2. Acquired the know how about the principle of automation. 3. The capability to understand the PLC based systems and machinery. 4. The potential to diagnose and troubleshoot. The PLC based machines. CURRICULUM SALIENTS Entry Level Duration of course Total training hours D.A.E Electrical / Electronics / Instrumentation OR 2 years certificate with industrial Experience 3-Month 400 Hours 40 Hours per Week 6 Days per week 7Hours per day (Friday 5 hrs.) Training methodology Theory 10% Practical 90% Medium of Instruction English

2 Programmable Logic Control (3-Month Course) 2 SKILL PROFICIENCY DETAILS On successful completion of this course, the trainee should be able to:- 1. Make the small scale programming of application. 2. Make the modifications of the programming as per requirements. 3. Make the basic electronic circuits by using Logic/Boolean Functions. 4. Make the basic digital electronics circuit by using latching Functions. 5. Make the necessary adjustments and parameters settings. 6. Adopt the preventive measure before handling automated systems.

3 Programmable Logic Control (3-Month Course) 3 KNOWLEDGE PROFICIENCY DETAILS On successful completion of this course, the trainee should be able to:- 1. Explain the working principle of general programmable logic controllers. 2. Explain the development of logic as per requirements of the process. 3. Describe the program in graphic and text mode. 4. Define the basic electronic circuits by using Logic/Boolean Functions. 5. Define the basic digital electronics circuit by using latching Functions. 6. Describe the logic of the process control. 7. Describe the analog control system.

4 Programmable Logic Control (3-Month Course) 5 Scheme of Studies Programmable Logic Control (3- Month Course) Sr. No. Main Topics Theory Hours Practical Hours Total Hours 1. Revision of related Electronics Introduction to Programmable Logic Control Introduction to the PLC System Programming Logic / Boolean Functions Latching Functions Exercises Timers Exercises Counter Exercises Sequence Control Exercises Analog Control Exercises Functional English Work ethics Total

5 Programmable Logic Control (3-Month Course) 6 CURRICULUM DELIVERY STRUCTURE Area W E E K Curriculum Final Revision Delivery Test Total 12 12

6 Programmable Logic Control (3-Month Course) 7 Sr. No. DETAIL OF COURSE CONTENTS Programmable Logic Control (3-Month course) Detail of Topics 1. Revision of Related Electronics Theory Hours Practical Hours 1.1 Digital Functions (Basic Gates) Truth Tables Equations Time signal diagrams K.V Map Introduction to Programmable Logic Control Introduction and comparison of Hard Wired Programmable Controllers Programmable Controllers Principle (Operation Functional Block Diagram) Comparison of different PLC, s Typical specification of Programmable Controller 3 Introduction to the PLC System Introduction to the PLC architecture ½ Addressing I / Os in Bit assignment & Byte Pattern ½ Introduction to important Key Function ½ Description of Programming Languages ½ Assigning parameters on Presetting Screen ½ Viewing the program in LAD, CSF & STL ½ 2 ` 3.7 Testing And Saving The Program ½ 2 4 Programming

7 Programmable Logic Control (3-Month Course) Operation Mode description Programming an over all Reset on Manual and through Personal Computer Exercise Converting a Circuit Diagram in to a PLC Making correction STL Introduction to CSF Programming features Introduction to Hand Held Programmer Logic / Boolean Functions 5.1 AND before OR OR before AND Tunnel Ventilation Control Seven Segment Decoder Latching Functions Exercises 6.1 Set Priority ½ Reset Priority ½ Motor ON / OFF Control ½ Inter Locking Functions ½ Motor Reverse and Forward ½ Fail Safe Conditions ½ Gate control Lift Control Star Delta Motor (Manual control) Timers Exercises

8 Programmable Logic Control (3-Month Course) Programmable Flasher Control ½ Reverse & Forward (using timer) ½ Star Delta Motor Forward (Auto Control) ½ Star Delta Reverse Forward (Auto control) ½ Slip ring Control ½ Power Factor Control Pedestrian Traffic Control Crossing Traffic Control Counter Exercises 8.1 Production Control Parking Control Sequence Control Exercises 9.1 Slip ring Control ½ Power Factor Control ½ Pedestrian Traffic Control ½ Crossing Traffic Control ½ Mixer Control ½ Embossing machine ½ 8 10 Analog Control Exercises 10.1 ON OFF Control (Level Control) Two Pint Control Functional English Work Ethics - 12 Total

9 Programmable Logic Control (3-Month Course) 10 LIST OF PRACTICALS SR. NO. Name of Experiments 1.1 AND before OR Programming and Simulation 1.2 OR before AND Programming and Simulation 1.3 Tunnel Ventilation Control Programming and Simulation 1.4 Seven Segment Decoders Programming and Simulation 2.1 Set Priority Programming and Simulation 2.2 Reset Priority Programming and Simulation 2.3 Motor ON OFF Control Programming and Simulation 2.4 Inter Locking Function Programming and Simulation 2.5 Motor Reverse and Forward Programming and Simulation 2.6 Fail Sofa Condition Programming and Simulation 2.9 Star Delta Manual Control Programming and Simulation 3.1 Flasher Control Programming and Simulation 3.2 Reverse Forward Using Timers Programming and Simulation 3.3 Star Delta Auto Control Programming and Simulation 3.4 Star Delta Reverse Auto Control Programming and Simulation 3.5 Ship-Ring Motor Control Programming and Simulation

10 Programmable Logic Control (3-Month Course) Power Factor Control Programming and Simulation 3.7 Pedestrian Traffic Control Programming and Simulation 3.8 Crossing Traffic control Programming and Simulation 4.1 Production Control Programming and Simulation 4.2 Parking Control Programming and Simulation 5.1 Slipping Control Programming and Simulation 5.2 Power Factor Control Programming and Simulation 5.3 Pedestrian Traffic Control Programming and Simulation 5.4 Crossing Traffic Control Programming and Simulation 5.5 Mixer control Programming and Simulation 5.6 Embossing Machine Programming and Simulation 6.1 Level Control Programming and Simulation 6.2 Two Point Control Programming and Simulation

11 Programmable Logic Control (3-Month Course) 10 LIST OF TOOLS & EQUIPMENT / LAB. (FOR CLASS Of 25 STUDENTS) Number of Lab. One No. SR. NO NAME OF TOOLS / EQUIPMENTS Personal Computer, set as per requirement of the software of the PLC Control in networking environment with Multimedia facility PLC somatic with trainer kit simulation contracted through LAN (All together) QUANTITY 11 Nos. 11 Nos. 3. Hand held programmer, compatible with PLC 11 Nos. 4. Operator Panel, Different Types 11 Nos. 5. Testing simulators for exercise as per list of practical 11 Nos. 6. Software for PLC schematic , 300 and 400 for PC Based Programming, testing 01 set and debugging with unlimited license 01 Set 7. Software for Programming Operator Panels 01 No. 8. Software for HMI with multiple nodes 01 No. 9. Interface for PC to PLC communication 11 Nos. 10. Desktop Power Supply equipped with key switch, ELCB, 220, 380 V and 24 V DC Modules. 11 Nos. 11. Memory sub Module as per PLC 11 Sets. 12. I) FOR POWER PART 1-Overland ready according to motor current 2-Contactors 220V 3-Fuses / Circuit Breaker 2A, 6A II) CONTROL PART 1-Push Buttons and Indicator Lamps 2-ON / OFF Rotry Switch 3-Limit Switch 4-Seasors (Smoke, Magnet, Capacitive, Read Switch) 5-Transmeter / Transducer 05 Sets 2 Nos. 6 Nos. 5 Nos. 5 Nos. 3 Nos. 3 Nos. 4 Each 1 Each

12 Programmable Logic Control (3-Month Course) 11 III) INTERFACE PART 1-Redkeys 24V 2-SOV (Solenoid Operating Valve) IV) FINAL CONTROL ELEMENT 1-Motor Star Delta 2-Motor Slipring 3-Control Resisters 4-Grid Seq Hole 600 x 700 mm with Stan Frame 5-Cable Duet 25x25 mm 8 Nos. 2 Nos. 1 No. 1 No. 3 Nos. 2 Nos. 4 Meters

13 Programmable Logic Control (3-Month Course) 12 EMPLOYABILITY OF PASS OUTS The pass outs of this course can find job / employment opportunities in following sectors/ areas:- 1. Siemens Engineering.Co 2. Fauji fertilizer 3. Engro chemical 4. Packages Ltd 5. Prince electric company 6. Automation Industries

14 Programmable Logic Control (3-Month Course) 13 REFERENCE BOOKS Manuals of the PLC and other catalogs of the equipment

15 Programmable Logic Control (3-Month Course) 14 Minimum Qualification of Instructor B.Sc Engineering. with 2 year relevant experience. Diploma of Associate Engineering with Minimum 5-year relevant experience. OR

16 PROGRAMMABLE LOGIC CONROL 15