Level-Process Training System

Transcription

1 Level-Process Training System LabVolt Series Datasheet Festo Didactic en 220 V - 50 Hz 07/2018

2 Table of Contents General Description 2 PLC Compatibility 2 Features & Benefits 2 List of Equipment 3 List of Manuals 3 Table of Contents of the Manual(s) 3 Additional Equipment Required to Perform the Exercises 3 Optional Equipment 3 System 3 Equipment Description 4 Optional Equipment Description 6 General Description The Level-Process Training System introduces level control using a PLC, control relays, a pump, and a set of sensors. PLC Compatibility Listed below are the PLC compatibilities with the Level Process Training System, Model PLC Allen-Bradley MicroLogix 1500, Model : Full compatibility, but requires the Analog I/O Expansion Kit, Model PLC Allen-Bradley MicroLogix 1200, Model : Full compatibility, but requires the Analog I/O Expansion Kit, Model PLC Allen-Bradley MicroLogix 1100, Model 3240-A: Full compatibility, but requires the Analog I/O Expansion Kit, Model 3244-A PLC Siemens ET200S IM151-8, Model 3240-B: Full compatibility, but requires the Analog I/O Expansion Kit, Model 3244-B PLC Siemens ET200S IM151-8 (with Case), Model 3240-C: Full compatibility, but requires the Analog I/O Expansion Kit, Model 3244-C PLC Siemens S7-222, Model : Partial compatibility only PLC Allen-Bradley MicroLogix 1100, Model : Full compatibility, but requires the Analog I/O Expansion Kit, Model 3244-A Features & Benefits Submersible variable-speed pump Level-process column Electronic level-process interface Float switch Capacitive level switch Magnetic level switch Solenoid valve Manual valve Optional analog level sensor Self-regulating process allows a variety of PLC control schemes 2 Festo Didactic

3 Explore batch and PID control (dependent on PLC specifications) Includes job sheets List of Equipment Qty Description Model number 1 Level-Process Interface Level-Process Module List of Manuals Manual Description number PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Level-Process Training System 2 Basic Level Control 3 Batch Process 4 Troubleshooting 5 PID Control (Optional) Additional Equipment Required to Perform the Exercises Model Qty Description number 1 Level Sensor Analog I/O Expansion Kit for Optional Equipment Qty Description Model number 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Signal Tower System PLC Requirements - Inputs 24 V dc dc / 4-20 ma 1, for the optional exercises only PLC Requirements - Outputs 24 V dc V dc / 4-20 ma 1, for the optional exercises only 1 Required only for the Programmable Logic Controller, Model Analog I/O Expansion Kits , -A, -B, and -C are available for the Programmable Logic Controller, Models , -A, -B, and -C, respectively. Festo Didactic 3

4 Intended Location On a table 800 x 700 x 430 mm (31.5 x 27.6 x 16.9 in) TBE Equipment Description Level-Process Interface The Level-Process Interface is the bridge between the Level Process Module and the PLC. It features a pump drive, a level transmitter, solenoid valve control jacks, two relays, and a 24 V dc power supply. Power Requirements Current 1.0 A Service Installation Standard single-phase outlet Pump Drive Inputs Potentiometer / 4-20 ma / 0-5 V dc Power Output 30 W Speed Range 0-100% Level Transmitter Input 0-5 V dc Output 0-5 V / 4-20 ma Range 0-100% of the complete span Solenoid Valve s 0.5 A - 24 V dc Control Relays Quantity 2 Contact 1 NO, 1 NC Contact 1 A - 24 V dc 140 x 170 x 220 mm (5.5 x 6.7 x 8.7 in) 2.2 kg (4.9 lb) 4 Festo Didactic

5 Level-Process Module The Level-Process Module includes a submersible variable-speed pump that displaces water from a reservoir up to a cylindrical container. A manual and a solenoid valve as well as an array of switches and sensors (adjustable and fixed float switches, capacitive switch, and an optional Level Sensor with Instrumentation and Control schemes. Level control (On-Off and PID (with optional level sensor)), and batch process are covered. Pump Power Requirements Flow Rate Float Switch (Fixed) Maximum Switching Volts Maximum Switching Current Float Switch (Adjustable) s Capacitive Switch Operating Voltage Solenoid Valve Operating Voltage Reservoir Capacity 12 V dc A 1363 lph (360 gph) SPST, NC, right angle 250 V ac 1.0 A SPST, NO or NC selectable by inverting float on stem 0.3 A - 24 V dc PNP - NO V dc NC 24 V dc 22.7 L (6 gal) 830 x 420 x 420 mm (32.7 x 16.5 x 16.5 in) 17.6 kg (38.9 lb) Festo Didactic 5

6 Optional Equipment Description Push Buttons and Lights (Optional) The Push Buttons and Lights module features two NO and one NC momentary push buttons, as well as three LED indicator lights. The module can be used to implement a Start/ Pause/Stop station with indicator lights. Contacts (Black Push-Buttons) Contacts (Red Push-Button) Lights Momentary, 2 NO contact sets 3 A - 24 V dc Momentary, 1 NC contact set 3 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Toggle Switches and Lights (Optional) This model features three toggle switches and three LED Indicator Lights. Contacts 6 Festo Didactic

7 Lights SPST 5 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Rotary Switches (Optional) This device features two threeposition dual-pole switches with NO contacts. Contacts 2 NO contact sets 1 A - 24 V dc 100 x 110 x 150 mm ( 3.9 x 4.3 x 5.9 in) 1.0 kg (2.1 lb) Emergency Switch (Optional) The Emergency Switch is designed to introduce students to safety standards and provides a readily available way to promptly terminate a problematic process. This model features one emergency switch with two sets of NO contacts (one for low voltage and the other for line voltage). Festo Didactic 7

8 Contacts 2 NC contact sets 10 A V ac / 1 A - 24 V dc 115 x 110 x 150 mm ( 4.5 x 4.3 x 5.9 in) 0.9 kg (1.9 lb) Wiring Module (Optional) The Wiring Module allows easy interfacing between PLCs and PLC applications using 2 mm leads and jacks. The module can also be used to practice wiring skills using the terminal blocks. Number of Jacks 8 Number of Terminal Block Positions 8 76 x 70 x 170 mm (3.0 x 2.8 x 6.7 in) TBE Level Sensor (Optional) This sensor, when used in conjunction with the Level Process Interface, Model 3215, provides a signal proportional to the position of its floating device. Input Voltage Output Voltage Detection Range 5 V dc V dc 250 mm (9.8 in) 8 Festo Didactic

9 Dimensions (Length x Diameter) 330 x 23 mm (13.0 x 0.9 in) TBE Analog I/O Expansion Kit for (Optional) The Analog I/O Expansion Kit for is an expansion kit for the Programmable Logic Controller, Model , that adds analog inputs and outputs to the PLC. Analog Inputs/Outputs Dimensions (H W D) 2 inputs and 2 outputs; 0-10 V dc / 4-20 ma (12 bits resolution) mm ( in) 0.45 kg (1 lb) Signal Tower (Optional) The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option. Festo Didactic 9

10 Lights Inputs (6) 3 (green, red, and yellow) 24 V dc 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in) 1.3 kg (2.8 lb) 10 Festo Didactic

11 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic 11