Powerbox Solutions. UES100 ECO MANAGER Smart Energy Manager. Managing your energy simply better
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1 Powerbox Solutions UES100 ECO MANAGER Smart Energy Manager November 24, 2017 Managing your energy simply better Mark John CARILLO, REE Technical Sales Manager, Solutions United Electrical Specialists, Inc. Phone:
2 BACKGROUND: Solutions Architect, Industrial Automation Schneider Electric ( ) Major Projects: Therma Marine Mobile 1-100MW Diesel Power Barge (Maco, Davao), 2013 Therma Marine Mobile 2-100MW Diesel Power Barge (Nasipit, Butuan), 2014 Owner: Aboitiz Power Description: Process Control System Upgrade (Reporting, SCADA and PLCs) Lafarge Aggregates Bulacan, 2015 Owner: Lafarge-Holcim Description: Automation of process control system Technical Sales Manager, Solutions United Electrical Specialists, Inc. (2015-present) Major Projects: Clark Water Telemetry SCADA (Wireless), 2015 Owner: Clark Water Corporation Description: Telemetry SCADA upgrade of 23 remote pumping, deep well and Waste water treatment using wireless radio (distance >5kms each station) and DNP3.0 protocol. Leaching Process (Expansion Project) Masbate, 2015 Owner: Philippine Gold Processing and Refinery Corp Description: Process Control System Automation, SCADA and PLCs
3 BACKGROUND: W-CITY CENTER MVSG and LVSG Energy Monitoring System BGC, Taguig, 2016 Owner: W-Group Description: Energy and Breaker Status Monitoring, SCADA and PLCs UPS Battery Health Monitoring System - Pasay City, 2017 Owner: Resorts World Manila Description: Battery Health Monitoring of UPS for Casino LVSG and MVSG Energy Monitoring System Pasay City, 2017 Owner: SM Five-ECOM Description: Energy Monitoring and Reporting Dashboard Power Distribution Monitoring (PDU) BGC, 2017 Owner: DELL Description: Energy Monitoring, Breaker Status, HMI and Reporting Dashboard Energy Monitoring System Pasay City, 2017 (on-going) Owner: SM Three-ECOM Description: Energy Monitoring and Reporting Dashboard
4 A lifecycle approach of Active Energy efficiency Measure 1. Energy audit and metering Monitor Fix the basics 4. Monitoring and consulting services. Reporting Automate 3. Solutions in : building management, power management, motor control, lighting control 2. Low consumption devices Power quality Power reliability
5 ECO MANAGER UES100 A multi-functional monitoring & control smart device that embeds advanced programming logic and reporting system capable to deliver solutions for all new and traditional applications. UES100 Eco Manager
6 TYPICAL ARCHITECTURE
7 UES100 Introduction UES100 Product Introduction: UES100 = PLC + Data Logging + Analysis + WEB HMI + CLOUD + O&M UES100 ECO MANAGER PLC Data Logging Report Analysis WEB HMI CLOUD O&M Unique Product Positioning - Covering requirements from various industries and application, with an ALL IN ONE unit
8 Market Segment Coverage Providing solution for asset management, performance guarantee, energy management and safe operations for these industries: UES100 ECO MANAGER Energy Management System Industrial Automation & Control Facilities Management & Chiller Optimization Environment & Water/Air Pollution Monitoring Fish Farm & Agriculture Automation Green Energy & Mini Energy Plant Monitoring
9 PLC Function Built-in I/O and Control Logic Modbus RTU/TCP Master can customize drivers to read or control various devices PLC like functionality: - UES100 has built-in 6 x AI, 6 x DI with expansion unit that can connect up to 300 I/O points with fast processing - Built-in formula functions to calculate customized data points via WEB - Expansion Relay Output or Digital Output to control based on customized conditions - Modbus RTU/TCP Master/Slave Expandable I/O points to enhance application coverage similar to PLC s expansion modules WEB Built-in Formula editor to create your own functions with variables, Boolean and different operands
10 Data Logging Data Logging and Trending On-board data storage, data is kept internally for analysis even if network is lost Data is kept up to 12 months Optional cloud subscription stores 10 years of data Data Logging Capability: - Built-in 512MB Fast DDR flash memory - Maximum on-board storage of 12 months (10-min data) - Data is kept even if network communication is lost - Enhance storage with Optional CLOUD subscription - WEB built-in data trend reports, export into CSV or XML files - Customize your recording with any devices, sensors that is read from UES100 On-board storage keeps your valuable data private
11 Reporting & Analysis WEB Reporting with Intelligence Built-in graphs such as energy vs. production, energy normalization, 1-min sensor trends and sensor max/min/avg trends Reporting functions: - 100% WEB built-in reports - Energy analysis, usage analysis, trend analysis, load profile report - Various comparison functions such as comparing data month on month and year on year - Book mark favorite reports and save them on the graph dashboard - Fast 1 minute data trending Graph dashboard let s user to set previously generated reports to the dashboard for easy access. All directly run on UES100 s WEB pages
12 WEB HMI Customizable Human Machine Interface Drop objects on the screen all via WEB settings user interface, simple to use, no programming needed HMI Screens Customization: - 100% easy to customize real-time diagrams - User can create numbering objects, control objects, Modbus command objects, image objects, status alarm objects and page link objects - Create up to 10 maximum diagrams second object updates/refresh rate - 100% WEB based viewed via smart phone, laptop, smart pads or smart TV Build SCADA electrical diagrams, industrial control schematics, fish farm control algorithms all customized to any applications
13 Big Data Big Data Analysis Customize the UES100 to send any measurement to customized portal via HTTP protocol methods Capabilities of Data Upload: - UES100 can be set in the background to upload data to Enerwise Solutions CLOUD or Customer s own developed portal - Customize your own data types and historical data to upload via HTTP XML methods to 3 rd party CLOUD portals - Or develop your own CLOUD portal to gather UES100 data from different sites - BIG DATA analysis ready UES100 is compatible with most CLOUD hosting companies with their services in Europe, Asia and North America Manage your own enterprise wide analysis with big data hosting, such as analyzing productivity of fish farms to nation wide air quality index
14 O&M O&M Operations and Maintenance Reports the location of the operators and benchmarks the amount of time it takes to resolve issue O&M portal analysis protects investment. Data analysis helps the enterprise to find out the best resolution method and continues to train maintenance staff with true resolution cases O&M APP: - UES100 s sends all customized alarms, date/time, cause, descriptions into Enerwise s O&M portal - Mobile APPs on iphone or android sends information to operators and asks for quick actions to resolve the alarm to protect investment and enhance availability of site - APP let s users upload photos, discusses the issue found at site and shares information back to head office for tracking Manages all trouble tickets on the O&M HMI. O&M module calculates the total time to resolve the issue and reports back to management for improvement actions if needed
15 Product Highlights Not PC based software 100% WEB BASED Monitors environmental sensors No compulsory CLOUD subscription Direct LOGGER Access OK Can perform automatic controls
16 Product Highlights Not fixed with specific brands of devices Can create drivers to match any brand Withstands harsh environment -20C to +70C Expandable I/O Points Up to 300 Max. per base unit Alarms by or SMS 100% Customizable Alarms
17 Functional Descriptions Functional Descriptions Analog Input - 6 x 4-20mA for connecting to sensors that are current 4-20mA output types - Expander units expand up to 300 x AI - Input range: 150mV, 500mV, 1V, 10V, 4-20mA, 0-20mA Digital Input - 6 x DI for connecting: - Digital pulse kwh meters - MCCB/Relay/Status Alarms - Water/Gas counters - Expander units expand up to 300 x DI Communications 1. RS485 x 2 Serial Port (Modbus Master) 2. 2 x ETHERNET for Alarm, Internal WEB server, Cloud Data, Modbus TCP Slave Digital Output - Connects to Standard Digital Output or Relay Output expanders - Expander units expand up to 300 x DO or RO - Can be used to switch loads up to 8A
18 Functional Functional Descriptions Descriptions Functional Descriptions Supported Protocols - Modbus RTU RS485 - Modbus TCP - HTTP protocol - ASCII protocol - SDI-12 with converter - Profibus with converter - HTML data upload - FTP data upload - XML data send - NTP - - Customized protocols on request
19 Functional Descriptions Functional Descriptions LCD Display 128X64 - Displays Network IP Configuration - Displays device information such as unit ID, firmware, serial number - Displays sensor data Keypad - Allows the user to set Ethernet IP configuration data to start communications Power Supply - 5W Mounting Methods - DIN Rail installation method Operation Temperature - -20C to +70C
20 Functional Descriptions Functional Descriptions Storage Memory - 512MB NAND Flash non volatile memory - Able to store up to 10 years of data, sends data to CLOUD Operating System - Linux based OS Runs ARM Linux Industrial Grade -25C to +70C with protection coating Supported Device Examples: - Power & Energy Meters - Environmental Sensors - Wind Turbine Sensors - Security Devices, Cameras, IR Sensors, Occupancy Sensors - Variable Speed Drives - Chillers - BMS/BAS - Agriculture Monitoring Sensors - Water Quality Sensors - Protection Relay, MCCB, Switchgear - Solar Inverters
21 Simultaneous Applications Multiple applications same machine - UES100 runs multiple HMI and WEB pages for different applications at the same time Simultaneous Applications - User do not need to purchase different systems for one site - Energy management can be one application while monitoring air quality of the office + controlling chiller at the same time - Farms can monitor if their electrical load is running while checking for quality of water for farming
22 Real-Time Diagrams SCADA real-time diagrams - Multiple sensor locations are automatically drawn and displays all sensors of the site all on single page - For example, if you have multiple fish ponds, water quality data of each pond are displayed automatically - User create objects to display or control devices - Background image can be customized - Up to 10 diagrams can be customized
23 Graph Dashboard Customized Dashboard - Generate your favorite graphs for facility management and energy consumption reports - Bookmark them into the Graph Dashboard - Up to 4 can be displayed on single screen
24 Modbus Slave/Master 3 rd Party Device Connection - Connect to 3 rd party device via user customizable data mapping via Modbus RTU/TCP - Set UES100 as Modbus Slave to communicate with upstream SCADA or BMS system UES100 RS485
25 User Formulas Setting Formulas - Users can utilize built-in operands such as arithmetic, logic, max/min functions to calculate specific data - Time operands such as weekend, weekday, minute, hour, date, day, month, year can be used to determine the time operations - Use variable objects to build your own equations
26 Automated Control Automatic control of external devices - Analog & digital output supported - One key function of UES100 is the ability to control digital or relay output based on formulas Multiple Control Points - If condition of the formula = true, UES100 will tell the expansion control unit to set to true or false - Status ON/OFF can be sent - Pulse with width can be sent Apply Formula Conditions - Examples include controlling motors, pumps, different electrical loads or alarms
27 Customizable Measurements Addressing of customized points - All measurement points can be addressed by the user as: Nodename.Value - Nodename can be any devices connected to the UES100, such as power meters, Analog expansion units, UPS, Chillers - Value can be any real-time values output by the devices connected, these are usually RS485 devices Targeted Applications - User can use their own application monitoring pages and point to the correct data values based on this method. Formulas can be set for some customized calculations
28 Customizable Alarms Alerts - Data that are recognized by UES100 can be configured to send s upon defined conditions - Users can use WEB SETUP interface to configure conditions - users can be customized - This can create a good customized solution based on certain industrial critical alarming situations
29 Customizable Data Points Customizable Data Points - Users can select which measurement point to record into database - Data can be derived with customizable formulas and set to record - Can be set as alarms or displayed in realtime diagrams - Can be used to send via XML to BIG DATA portal
30 1 Minute Analysis Analysis on data fluctuation - While opening the 1 minute chart, user can watch graph of 1 minute data gets updated with high frequency - This function collects analytical data for applications such as agriculture - Data can be exported into excel 1-Minute Analysis
31 Energy Usage Categories User creates energy categories - Operators can customize how many energy categories you want to monitor in your system - For example, you may create different categories for Floor 1, Floor 2, Lift, Lobby and Outdoor Area - For example, you may create a even more detailed representation such as Production Lighting, External Lighting, Office Lighting, Warehouse Lighting - 2 customized levels can be utilized in our software
32 Over Energy Target Alarms Over usage alarming - Daily and monthly energy targets (kwh) can be set for each energy category - These energy categories will alarm by or by WEB when the energy usage is over the predefined energy target - Energy alarm reports help the operator identify how many days in the month has warehouse lighting reached target
33 Normalization Energy Normalization - To compare with apple vs. apple, we must normalize values based on a relevant factor - Monthly production figures can be entered via the HMI useful for factories - Occupancy and usage area can be used to normalize the energy for the buildings - Reports can be generated to reflect on the normalized data
34 Expandable I/O
35 Expandable I/O Adding expansion AI and DI/O units creates application specific functions: Direct RS485 Direct RS485 UES100 HTTP WEB 4-20mA Sensors Creative Direct WEB Control -No software, only WEB based -User configurable settings and data -User defined applications -Real-time data viewing up to seconds data update Digital I/O for status alarms and control
36 Expandable I/O A typical network topology: Direct RS485 Direct RS485 or Wireless Zigbee OPTIONAL Energy meter UES100 BASE UNIT Expansion UNIT INPUT or OUTPUT HTTP WEB Direct WEB Control -No software, only WEB based -User configurable settings and data -User defined applications -Real-time data viewing up to seconds data update 4-20mA Sensors For different applications: -Soil Monitoring -Fish Farm Water Quality -Indoor Air Quality -Hydroponics Water Quality
37 Expandable I/O An example of UES100 put inside a IP65 monitoring box IP65 Enclosure UES100 BASE Monitoring Unit 2 x RS485 Inputs for Expansion Sensor Units 6 x 4-20mA Sensor Inputs Power Supply 3G Wireless Router OPTION (can be attached to the back of the door) Input Cable IP65 Glands
38 Expandable I/O UES100 Monitoring Box Expansion UNIT IP65 Enclosure 1 x SENSOR Expansion Unit OPTIONAL - 8 x 4-20mA Sensor Inputs 1 x DIGITAL OUTPUT Control Unit ADAM-4056S OPTIONAL - 8 x 1W@ Open to 40Vdc 1 x POWER RELAY Control Unit ADAM-4069 OPTIONAL - 8 x 250Vac or 30Vdc 1 x RELAY Control Unit ADAM-4068 OPTIONAL - 8 x 120Vac or 30Vdc Cable Terminal Blocks Power Supply Input Cable IP65 Glands
39 Expandable I/O Control example: Direct RS485 or Wireless Zigbee OPTIONAL Energy meter UES100 BASE UNIT Expansion OUTPUT unit BASE UNIT connects max. 40 x Expansion OUTPUT units Outputs can connect to devices that can be controlled by digital pulse or signal, such as motor, pump, alarm light or fan Automatic controlling conditional formulas - set by user Manual controlling triggered by user
40 Expandable I/O Control example: Flexible control design - User configurable pulse width (t=s) - User configurable pulse count (n) - Condition formulas based on any measured inputs from meters, sensor points and calculations - Each control point can be configured with customized names and alarms will be generated when control condition is met
41 Monitored Applications
42 Monitored Applications Below are some example applications that be benefit, the list is virtually endless: Be creative! - Enterprise Level Energy Management - Factories - Infrastructure - Simple Energy Management - Retail Shops - Offices, Schools, Building - Indoor Air Quality - Fish Farming Water Quality Monitoring - Soil Quality Monitoring - Hydroponics Monitoring - Chiller (HVAC) Efficiency Monitoring - Wind Turbine Monitoring and Control - Solar Farm Monitoring
43 Monitored Applications Fire Panel Monitoring - Monitors RS485 communication port of FIRE PANEL to display building fire protection data and alarm automatically - No need to integrate with BMS system
44 Monitored Applications Single Phase CT Monitoring DEMO 10A to 200A CT split core clamp type Easy to clip and monitor Monitors current for each branch circuit CT outputs 4-20mA provided by Enerwise Maximum 320 x CT can be monitored Can set energy use alarms and targets Single phase CT monitoring Applications include: - Home/Office energy monitoring - Retail shops energy monitoring - Motor current monitoring Clamp on CT per circuit
45 Monitored Applications Advanced Power Monitoring Direct Modbus RS485 connection to meter Direct Wh pulse connection to meter Any brand meter OK Collects data such as Power, I, V, Energy, PF, THD, kva, Max. Demand Max. 40 connections Can set energy use alarms and targets Advanced power meter monitoring Applications include: - Factory energy monitoring - Commercial building energy monitoring
46 Monitored Applications Water Flow Monitoring Direct Modbus RS485 connection Direct 4-20mA signal connection Any brand meter OK Collects data such as flow rate and volume Water flow meter with output Max. 320 connections Can set water usage alarms and targets Applications include: - Factory water usage monitoring - Farm water usage monitoring - Water entertainment parks
47 Monitored Applications Fish Farm/Aquaponics Water Quality Monitoring Increasing business activity to grow fish at fish farms due to poor ocean conditions to catch in the wild Fishes are valuable assets and monitoring of water quality determines fish health Connect with sensors 4-20mA by BASE unit or expansion unit. Monitors multiple fish pond together Water quality sensors with 4-20mA output Applications include: - Fish/Koi farm (outdoor or indoor) - Controlling temperature and aerator for fish growth - Monitoring of pumps and aerators at fish farms to ensure water is being treated by CT monitoring of motor loads Water quality sensor list: 1.pH 2.Dissolved Oxygen (concentration of oxygen in water) 3.Water different levels of the pond 4.Salinity 5.Electro conductivity (nutrient or salt level) 6.Ammonia (fish waste and food breakdown)
48 Monitored Applications A typical network topology for water monitoring: Direct RS485 Direct RS485 communication line UES100 BASE UNIT Control UNIT Activates Motors & Pumps ALL in ONE water sensors HTTP WEB Direct WEB Control - User sets control formulas to control pumps and other devices - Monitors 1min data on water quality fluctuations - Sets alarms to alert producer of issues Water quality sensor list: 1.pH 2.Dissolved Oxygen (concentration of oxygen in water) 3.Water different levels of the pond 4.Salinity 5.Electro conductivity (nutrient or salt level) 6.Ammonia (fish waste and food breakdown)
49 Monitored Applications Hydroponics / Aquaponics Water Quality Monitoring As people get more health conscious about quality of food and less and less space available for farming, hydroponics becomes a trend for next generation farming Plants that grow only on water requires exceptional water quality monitoring at a continuous level Sensors can be used at locations to regularly monitor water conditions with 4-20mA output Applications include: - Hydroponic farm (outdoor or indoor) - Control shade screens, air fans, water temperature control to maintain the right growing condition Water quality sensors with 4-20mA output Water quality sensor list: 1. ph 2. Dissolved Oxygen (concentration of oxygen in water for aquaponics for fishes) 3. Water temperature 4. Salinity 5. Electro conductivity (nutrient or salt level)
50 Monitored Applications Farming Soil Quality Monitoring As people get more health conscious about quality of food and less and less space available for farming, hydroponics becomes a trend for next generation farming Plants that grow only on water requires exceptional water quality monitoring at a continuous level Sensors can be used at locations to regularly monitor water conditions with 4-20mA output Applications include: - Agriculture farming - Greenhouse - Control output for watering system by soil moisture level via UES100 automatically Soil Quality Monitoring Soil quality sensor list: 1. ph 2. Soil Temperature 3. Soil Moisture 4. Irradiation Sun Sensor 5. Rain Gauge Sensor 6. Nutrient (Nitrate, Magnesium, Potassium, Calcium, Sodium) Sensor
51 Monitored Applications Outdoor & Indoor Air Quality Monitoring Direct 4-20mA signal connection Use expansion unit for multiple rooms/locations Sensors are purchased from any supplier Bad IAQ cause discomfort, bad health, skin irritation and nausea Air quality sensors with 4-20mA output Applications include: - Pollution monitoring for factories - Hospital critical rooms air monitoring - School air quality monitoring - Airport air quality monitoring - Controlling of air ventilation system Air quality sensor list: 1. Indoor Temperature 2. Humidity 3. Carbon Dioxide 4. Carbon Monoxide 5. PM VOC (volatile organic compounds) from paints, cleaning chemicals, pesticides, building materials, printers can have effects to human health 7. Ozone, damages human lung tissue
52 Monitored Applications Cooling Chiller Efficiency Monitoring Chillers are one of the most energy intensive units in a building, this is true especially in warm climate regions Monitoring the COP (coefficient of performance) is important to see if chillers installed are operating efficiently, failure to do so may result in lost of energy performance for the entire building UES100 uses sensors to collect IN and OUT conditions to calculate COP Chillers that provide entire cooling for buildings Chiller monitoring sensor list: 1. Water temperature IN 2. Water temperature OUT 3. Water flow 4. Power meter kw Consumption Applications include: - Building cooling
53 Monitored Applications Wind Farm Wind Turbine Monitoring Wind turbines are critical in generating energy in wind farms. Continuous monitoring and control is key to achieve high efficiency and high up-time for power generation Monitoring generator and rotations proof very helpful in detecting potential failures or drop in efficiency in a wind turbine. With a combination of different sensors, this can be achieved UES100 provides continuous monitoring via 3G wireless Applications include: - Wind farm Wind farm wind turbine monitoring Turbine monitoring sensor list: 1. Rotor revolution RPM speed sensor 2. Generator speed sensor 3. Wind speed sensor 4. Power meter for power generated, voltage, current and frequency 5. Wind direction 6. Generator status 7. Generator temperature
54 Monitored Applications Other Applications: - Solar plant monitoring - Factory waste water monitoring - Water treatment plants - Factory air pollution monitoring
55 Energy Efficiency for Buildings UES100 smart controller Managing your energy SIMPLY BETTER
56 EN Standard EN Ventilation for Non-Residential Building Standard - Attacks on performance, specifically to Energy Efficiency - Discusses about Demand Controlled Ventilation for reducing energy ISO ICS : Ventilation and airconditioning systems ASHRAE 62.1 & 62.2: The standards for Ventilation and Indoor Air Quality
57 Indoor Air Quality Requirements EN also talks about air quality in respect to CO2 High CO2 can reduce productivity for office buildings and learning concentration in classrooms. This can have direct impact on business profitability CO2 should be monitored and controlled properly The key point is to place enough sensors at right human locations to correctly correlate the true Air Quality of the surroundings
58 Conventional Air Conditioners AC Control Topology: LAN Zigbee Wireless Zigbee Receiver Direct RS485 Modbus Protocol IAQ Station Temp, RH, CO2, LUX, NOISE Enerwise UES100 Controller/WEB Server IR Wireless IR Wireless Individual Cooler Control by IR HTTP WEB Features - Based on CO2 + NOISE metrics, air conditioners and ventilation fans are turned OFF - UES100 measures real-time and trending of IAQ - Based on customizable formulas and conditions, control AC or fan - Sends alarms when IAQ indicators poor - Records Sequence of Events (SOE) of IAQ alarms and fan controls - WEB based
59 Office HVAC System AC Control Topology: Zigbee Wireless Zigbee Receiver LAN Direct RS485 Modbus Protocol IAQ Station Temp, RH, CO2, LUX, NOISE Enerwise UES100 Controller/WEB Server Modbus Controllable Thermostat Replace old thermostats with smart communicating thermostats HTTP WEB Features - UES100 can send LOCK commands to override thermostat to prevent energy over-use - UES100 can send control commands to thermostat to control HVAC - UES100 measures real-time and trending of IAQ - Based on customizable formulas and conditions, control AC or fan - Sends alarms when IAQ indicators poor - Records Sequence of Events (SOE) of IAQ alarms and fan controls - WEB based
60 Controlling Ventilation Fans Ventilation Control Topology: LAN Direct RS485 Modbus Protocol Direct RS485 Modbus Protocol IAQ Station Temp, RH, CO, CO2, PM2.5, VOC, NO2 inside Enerwise UES100 Controller/WEB Server 5A 250VAC Relay 5A 250VAC Relay 5A 250VAC Relay IP65 Enclosure Modbus RTU Wired Exhaust Fans (ON/OFF Control or Via VSD) HTTP WEB Features - UES100 measures real-time and trending of IAQ - Based on customizable formulas and conditions, control exhaust fan - Control of Exhaust Fan pending specification from user - Sends alarms when IAQ indicators poor - Records Sequence of Events (SOE) of IAQ alarms and fan controls - WEB based - 3G Router OPTIONAL
61 Simple Energy Measurement Energy Measurement Topology: LAN Direct RS485 Modbus Protocol Direct RS485 Modbus Protocol Power meter reading via Modbus for the main loads Enerwise UES100 Controller/WEB Server Electrical Panels with CT Energy Monitoring HTTP WEB Features - UES100 reads both power meters and directly clamped split-core CT s at electrical panels - CT s provide simple and cost effective way to measure loads - kw near or over target alarming to warn of over usage - Zigbee enabled system for ease of installation - CT s connected via Modbus converter module for long distance communication
62 Controller and Sensors Communicating Thermostat (Any Brand) Modbus RTU communicating Thermostat UES100 directly commands or LOCKS thermostat Depending on the existing requirement and specification, can choose the right thermostat fit Daisy chain RS485 wiring connection UES100 overrides with thermostat controls IAQ Station Box Can monitor from PM2.5, CO2, LUX, Noise, Temp, RH, VOC all in one unit Can choose Wireless Zigbee or RS485 wired Receiver will receive signals from multiple devices and convert to RS485 Modbus RTU back to UES100 controller Monitors up to 40 stations
63 Controller and Sensors Infrared Controller Controls any brand of conventional Air Conditioners with remote Learns any brand of controllers and functions Modbus RTU enabled UES100 can send direct Modbus commands to control IR Zigbee Wireless Can convert wired communication into wireless communication by ZigBee Distance can be up to 1.6km when in line of sight Saves wiring costs and time Communicates directly from UES100 to Devices
64 Controller and Sensors Split core CT Split core CT A rating Simplifies installation and reduces space without installing a power meter, suitable for simple loads Voltage transformer is optional Good for measuring loads such as Lights, Sockets, Air Conditioners in the office or classroom Power Meters UES100 supports any brand power meter by Modbus RTU/TCP WEB based Modbus mapping tool built-in Suitable for measuring major loads of the building
65 Powerbox Solutions Smart Switchgear Application Managing your energy wise
66 Current Situation Traditional switchgear usually focus on low cost to manufacture with very little operation data available for periodically diagnosis. Usually this is because the switchgear manufacturing business is very price competitive. However, requirement for safety and operational availability is high. There exists a need to convert the traditional switchgear into smart switchgear which has continuous diagnosis for the operator or support team at site. The biggest issue is price. It is usually not very economical to include an HMI interface, PLC, Data logger with a separate PC for data viewing when the end user does not specify for the requirement.
67 Application Benefits A smart switchgear or panel will enhance the following: Preventative Maintenance - Detecting the heat trend by setting an alarm near capacitor banks or bus bars. This can help the customer prevent a potential fire. - Detecting over current to avoid nuisance breaker trips - Detecting high humidity alarms to prevent arc flashes
68 Application Benefits Operational Maintenance - Detecting the date/time of events such as MCCB trip, ANSI 50/51, UVR, Other protection relay signals to identify the potential cause - Measurement of electrical parameters from power meters such as V, I, kw, PF, f automatically on the WEB remotely saves time for the operator at site - Detecting date/time the switchgear doors has been opened
69 Application Benefits Energy Efficiency - Measures the energy kwh for different loads so that the switchgear is GREEN aware. Reduces capital expenditures for the customer to invest on energy saving system - Measures and sets limits on energy use and power factor warning Usability - HMI of the entire switchgear can be shown on Smart Phone, Laptops, LCD screens at control room. There is no need to add a HMI interface - Alarms can be customized and send via or SMS. The operator gets alerted in real-time anywhere they are located
70 UES100 for Smart Switchgear UES100 is an intelligent WEB data logger from Enerwise Solutions - Low cost compared with PLC + HMI + Dedicated PC Station - CLOUD enabled (for multi-site operations and maintenance) - Modbus Master and Slave, can communicate with any brand Modbus IED devices - Runs on industrial designed PCB to withstand harsh conditions (not running a software on standard PC) - Up to 300 sensors, status alarms, control signals, expandable - Simple customizable real-time diagram page that can be designed for any types of switchgear - Performs automatic external controls to like tripping MCCB
71 Simple Configuration HMI 100% WEB Based Configurations - All web settings are done via WEB without additional installations of software - Laptops, Smart Phones or Tablets with WEB browser can view data instantly without hassle - Security can be added by turning on Firewall on the networking equipment - Get Wireless WIFI by adding Wireless AP unit on to UES100
72 Example With feeder energy monitoring and analysis
73 Example
74 Example With protection relay, MCCB, power meter and temperature monitoring
75 Example (Thailand) With protection relay, MCCB, power meter and temperature monitoring
76 Enerwise Solutions Water Gate Control Managing your energy wise
77 Water Gate Control Wireless Intranet Internet Features 1.Real time monitoring of pumps status. 2.Ethernet connection for remote access over internet and also INTRANET. 3.Comprehensive reporting. 4.Alarms analysis. 5.Data logging. 6. alerts for any problem arises. Applications 1. Automatic of pumps and water gate control by tracking the water level. 2. Flooding of paddy field for watering purposes, automatically. 3. Analyzing the operation for benchmarking water let through. UES100 Parameters Monitored: 1. Pressure gauges on each pump 2. Level transmitter 3. Command signal for pumps (start/stop/trip) 4. Energy consumption. (Digital Power Meter)
78 Water Gate Control
79 Enerwise Solutions Cap Bank Management with UES100 Application Server Managing your energy wise
80 Capacitor Bank Management The use of capacitor banks Power factor improvement to individual motors or entire facility power systems By improving power factor, reducing energy consumption, making available more capacity from existing transformers, and reducing energy costs. Although capacitors are typically designed for 15 to 20 years life expectancy, why then do capacitors often fail in much less time?
81 Capacitor Bank Management It is generally recognized that the life of a capacitor can be affected by its: 1. Operating temperature 2. Terminal voltage 3. Current 4. THD (Total Harmonics Distortion) To maximize capacitor life, one should apply capacitors with consideration for actual terminal voltage, total (true) rms current and minimal operating temperature. To accomplish these goals, one must first identify those factors that could adversely affect capacitor voltage, current or temperature.
82 Capacitor Bank Management MPP Capacitors Today s power factor capacitor systems have eliminated the use of PCBs and instead use Metallized Polypropylene (MPP) capacitors. MPP capacitors have a characteristic that is called self healing, which causes them to fail in a different manner than previous types of capacitors. Prior to the use of MPP, capacitors were either at 100% capability or were failed completely. There was no in between state. Upon failure, they would often blow a fuse or trip a circuit breaker, which might also serve to alert someone to the failure.
83 Capacitor Bank Management MPP Capacitors When conditions such as voltage, current or temperature exceed the MPP capacitor specification, capacitors can experience localized insulation system breakdown, causing an internal short circuit. When they short out, the conductor area surrounding the shorted area vaporizes, thus removing the shorted circuit. The capacitor, considered healed, continues operating, except with slightly lower capacitance. The self healing feature is convenient, but if the capacitors continue to be operated beyond their design constraints, they start to have multiple shorts and can lose capacitance more rapidly. This can change the resonant frequency of the filter network.
84 Cap Bank Management with UES100 UES100 Hardwired I/O RS485 MODBUS Corporate Network Features 1.Real time monitoring of cap bank operation. 2.Ethernet connection for remote access. 3.Comprehensive reporting. 4.Alarms analysis. 5.Data logging. 6. alert. Temp. Sensor PFC DPM Applications 1.Measuring internal panel heat and trend pattern 2.Read PFC operations 3.Measure capacitance, current, THD and voltage from DPM 4.Predictive and preventive maintenance Parameters Monitored: Cap bank internal panel temperature PFC data such as steps being turned on DPM data such as THD, voltage, current, KVAR
85 Capacitor Bank Management Predictive and Preventive 1. By being able to measure the temperature, voltage, current and THD, this can tell us the capacitor is operating in a good condition. 2. Measuring the capacitance going out to the network will determine if there is any capacitors need replacement. This will dictate a maintenance shut down. 3. Having to predict the maintenance, budget can be allocated earlier for such activity. 4. There will be no more power factor penalty due to capacitor bank breakdowns.
86 Enerwise Solutions Sample MIMIC Diagram Managing your energy wise
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98 Enerwise Solutions Sample Projects Managing your energy wise
99 Metering System (SM Mall)
100 Metering System (SM Mall)
101 Battery Monitoring System
102 Battery Monitoring System
103 Battery Monitoring System
104 Battery Monitoring System
105 Battery Monitoring System
106 Enerwise Solutions Competition Analysis Managing your energy wise
107 SOFTWARE Pricing Comparison Energy Manager SCADA System Power Monitoring Remarks Runtime License $ $$$ $$ one-time payment Points and device licenses $$ $$$$ $$$ Annual Subscription $$ $$ 100% IE Based HARDWARE Data logger/plc $ $$$$$ $$ PC and Server $ $$ $$ Standard Server Specs ENGINEERING Development time $$ $$$ $$ Built-in essential dashboard Engineering Cost $$ $$$ $$
108 Software DEMO If you can t measure it, you can t improve it
109 Software DEMO Mark John CARILLO, REE Technical Sales Manager, Solutions United Electrical Specialists, Inc. Phone: Thank you!
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