AVAILABLE CONTROLS UPGRADES HAYSSEN MACHINES VERTICAL FORM FILL and SEAL

Transcription

1 TABLE OF CONTENTS NUMBER TITLE AVAILABLE CONTROLS S HAYSSEN MACHINES VERTICAL FORM FILL and SEAL SUMMARY 137C COMBINATION ALLEN BRADLEY LOGIX CONTROL SYSTEM WITH SERVO MOTOR DRIVE SYSTEM Replaces the MICRO-LOGIC, MACRO- LOGIC, control systems. Uses Allen Bradley Compact or Control Logix platform 138 COMBINATION ALLEN BRADLEY SLC 5/03 CONTROL SYSTEM WITH STEPPER MOTOR DRIVE SYSTEM Replaces the MICRO-LOGIC, MACRO- LOGIC, and DECA V control systems. Uses Allen Bradley SCL 5/03 138C COMBINATION ALLEN BRADLEY COMPACT LOGIX CONTROL SYSTEM WITH STEPPER MOTOR DRIVE SYSTEM Replaces the MICRO-LOGIC, MACRO- LOGIC, and DECA V control systems. Uses Allen Bradley Compact Logix for the PLC 138 PLC COMPACT LOGIX PLATFORM Replaces this SLC controllers on Stepper machines with Compact Logix PLC 142 UNIVERSAL BAGGER CONTROL SYSTEM 151 MICRO-LOGIC-E MASTERBOARD 152 COMBINATION B & R CONTROLS WITH SERVO MOTOR DRIVE Replaces the control system for all Hayssen MICRO-LOGIC and MACRO-LOGIC V/F/F/S baggers, and most other V/F/F/S baggers. Complete solid state construction with enhanced trouble shooting capabilities Replaces the Paragon Berkley Control System 225 SPARTANGREEN BLVD. DUNCAN, SC (864) PARTS@HAYSSENSANDIACRE.COM

2 Combination Allen Bradley CompactLogix Control System Upgrade with Servo Motor Drive System Upgrade 137C Replace the MICRO-LOGIC, MACRO-LOGIC, and DECA V controls systems : Replace MICRO-LOGIC masterboard, keyboard, transmission, encoder, clutches, and brakes Replaces MACRO-LOGIC I/O, CPU boards, transmission, encoder, clutches, and brakes Replaces DECA V processor, function cards, transmission, encoder, clutches, and brakes : Allen Bradley CompactLogix Controller Panel View Color Monitor Ethernet Switch Servo Motor Drive System Full Electrical Cabinet with all interface wiring and associated relays Allen Bradley ControlLogix is also available. : may be complete by a factory trained HayssenSandiacre Service Technician : Conversion can be retrofitted to almost all early HayssenSandiacre MICRO-LOGIC, MACRO-LOGIC, and DECA V controls systems

3 Combination Allen Bradley SLC 5/03 Control System Upgrade with Stepper Motor Drive System Upgrade 138 Specifications for the MICRO-LOGIC Replacement System Film Pull is within one (1) degree on Registered or Unregistered pulls All other functions are within three (3) degrees at any speed up to 110 ppm printed film Analog Power Supplies can be changed to switching devices The Operator Interface consist of a touch screen with program storage capabilities which interfaces directly to the PLC and is mounted in place of the keyboard in the front of the enclosure Film registration to be in the same format using degrees for pull length and placement An IN REGISTRATION is provided on all bag making screens status Function enables are accomplished with an ON/OFF indication similar to the existing Micro-Logic format On the fly adjustment for all functions with the exception of the plain film pull length in Empty Bag and Fill Bag Modes Complete Sub-Panel supplies on Micro-Logic controls machines Functionally identical to existing units Replaces the complete electrical enclosure on Macro-Logic and Deca V controlled machines Simple and complete retrofit instructions Built in Start Delay Shut Down if an eyespot is missed in PRINT mode in a Fill Bags Mode Film Set-Up provided in all modes of operation to immediately place the film in the correct position on the first bag when running registered film Multiple feed system options Program storage for up to forty eight (48) bag making configurations Four (4) additional outputs available for any functions desired Real time / machine time division of functions like the Macro-Logic Shut down and diagnostic message provided when feed speed exceeds machine speed Provisions for disabling the printed film option in either Fill Bags or Empty Bags Mode Single entry to Load or Save programs - No individual settings are required to run previously stored program parameters Available Options Improved touch screen Operator Interface Off the shelf PLC based hardware Improved diagnostic capabilities More responsive speed control Simplified program set-up

4 Combination Allen Bradley SLC 5/03 Control System Upgrade With Stepper Motor Drive System Upgrade 138 Replaces the MICRO-LOGIC, MACRO-LOGIC and DECA V control systems. Replaces MICRO-LOGIC masterboard, keyboard, transmission, encoder, clutches and brakes Replaces MACRO-LOGIC I / O, CPU boards, transmission, encoder, clutches and brakes Replaces Deca V processor, function cards, rack, encoder, transmission, clutches and brakes Allen Bradley SLC 5/03 Controller Allen-Bradley Panel View Program capacity Stepper Motor Drive System Full Electrical Cabinet with all interface wiring and associated relays may be completed by a factory trained HayssenSandiacre Service Technician Conversion can be retrofitted to almost all early HayssenSandiacre MICRO-LOGIC, MACRO-LOGIC and DECA V model machines

5 Combination Allen Bradley CompactLogix Control System Upgrade with Stepper Motor Drive System Upgrade 138C Replace the MICRO-LOGIC, MACRO-LOGIC, and DECA V controls systems Replace MICRO-LOGIC masterboard, keyboard, transmission, encoder, clutches, and brakes Replaces MACRO-LOGIC I/O, CPU boards, transmission, encoder, clutches, and brakes Replaces DECA V processor, function cards, transmission, encoder, clutches, and brakes Allen Bradley Compact Logix Controller Panel View Color Monitor Stepper Motor Drive System Full Electrical Cabinet with all interface wiring and associated relays may be complete by a factory trained HayssenSandiacre Service Technician Conversion can be retrofitted to almost all early HayssenSandiacre MICRO-LOGIC, MACRO-LOGIC, and DECA V controls systems Attention This is an upgrade control system to replace the SLC 5/03 or 5/04 PLC. If you prefer SLC processor technology, use UD138. If you want to upgrade SLC 5/03 or SLC 5/04 PLC+HMI only, see UD138PLC.

6 Allen Bradley CompactLogix Control Upgrade Upgrade 138PLC Replaces the 5/03 and 5/04 Controllers on Stepper machines with Allen Bradley CompactLogix Replaces 5/03 and 5/04 Controllers Stepper machines Latest technology from Allen Bradley Allen Bradley Compact Logix Controller Panel View Color Monitor Screw-in adaptor plate that fit existing hole patterns may be complete by a factory trained HayssenSandiacre Service Technician Conversion can be retrofitted to almost all early HayssenSandiacre Ultima Stepper machines with SLC 5/03 or 5/04 controllers

7 Universal Bagger Control System Upgrade 142 Replaces the control system for all HayssenSandiacre MICROLOGIC and MACRO-LOGIC V/F/F/S Baggers and most other V/F/F/S baggers. Bagger control systems have changed over the years. A considerable number of components are now becoming obsolete due to rapid advances in the electronics industry. The repair of these older systems is both timeconsuming and expensive. HayssenSandiacre has now developed a control system using PLC-based technology to replace proprietary boards and obsolete, unsupportable, and unique control systems. The Universal Bagger Control System is easily configured regardless of manufacturer, style, and model Utilizes powerful logic-based CompactLogix controller and high performance Panel-View 700 display from Allen- Bradley All operator functions are activated and controlled via the operatorfriendly Panel-View color touchscreen which features a real-time active display and detailed help menus for programming ease Panel- View touchscreen replaces Hayssen MICRO-LOGIC keyboard, HayssenSandiacre MACRO-LOGIC MDT, and most other controls.) Control system allows user to store and load recipes, Remote Data Acquisition, and program upload/download via modem Future capabilities will include support in multiple languages Available Options Integrated zipper controls Expansion available for future add-on I/O features may be completed by your personnel or a factory trained HayssenSandiacre s Service Technician Available in English only

8 Micro-Logic-E Masterboard Upgrade Upgrade 151 Micro-Logic-E Masterboard offers complete solid state construction with enhanced trouble shooting capabilities. Enhanced error and warning information is now shown on a three character display allowing for system diagnostic testing on clutches, brakes, inputs, and outputs. Improved initial set-up features allow for fine tuning of the system to the bagger s operation condition Improved Programmable Option Mode On board recipe storages increased to 62 recipes Recipe storage may be extended to 126 with an optional memory board Micro-Logic-E Masterboard Keyboard/Display Assembly Keyboard Overlay Options Memory Board for additional 62 recipe storage may be completed by your personnel or a factory trained HayssenSandiacre Service Technician Conversion can be retrofitted to all Hayssen Micro-Logic machines Operating Conditions Programmed key switch must be in working condition Jaw proximity switch must work (no jumpers or bad sensors) Film optical eye must be in good working condition Go signal can not stay in one position (must have off/on transition) NOT Compatible with Accu-Pak Stepper Upgrade

9 Combination B & R Controls System with Servo Motor Drive Upgrade 152 Replace the Paragon Berkley control system. Replaces obsolete Berkley series 32 and 64 controls Single Ethernet port program support No firmware upgrades required Complete cabinet back-plate supplied for easy installation Direct replacement - B & R servo motors Power Panel color touch screen X20 I/O Module Complete electrical back-plane with all associate relays, wiring, fuses, etc. Servo motors with cables (4) Options Display pendant mounting may be completed by a factory trained HayssenSandiacre service technician Conversion can be retro-fitted to all Paragon 210 and 330 Single machines