Drives & Controls. IndraDrive Mi2 motor-integrated drive system. Open and flexible communication through integrated multi-ethernet interface

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1 IndraDrive Mi2 motor-integrated drive system Open and flexible communication through integrated multi-ethernet interface High level of machine safety and productivity with available safety option STO Safe Torque OFF Wide range of applications through advanced communication features and optimized i design Substantial reduction of cabinet volume, up to 70% installation costs, up to 85% Eliminate A/C unit Significant increase of flexibility and modularity of machines and plants 1

2 IndraDrive Mi2 Open and flexible communication The multi-ethernet interface supports the major open Ethernet-based communication protocols SERCOS III PROFINET IO EtherNet/IP EtherCat Reduced variants and stocking through software selection PROFIBUS link via external gateway 2

3 IndraDrive Mi2 Safety on Board Safety on Board, option L3: safety function STO Safe Torque Off Safe interruption of the torque and field generating motor current within one millisecond Allows several independent safety zones in one IndraDrive Mi2 line by selective application of the STO function for different machine modules Certified STO function compliant to EN ISO , Cat. 4 PL e and EN 62061, SIL 3 (in preparation) 3

4 IndraDrive Mi2 Advanced new features The optional multi-ethernet interface offers the possibility to connect distributed peripherals with SERCOS III, PROFINET IO, EtherNet/IP and EtherCat interface easy integration of multi-ethernet I/O s, pneumatic and hydraulic components into the IndraDrive Mi2 typology reduced installation effort of these components 4 configurable 24v digital inputs/outputs (2 with 1μsec μ capture) M12 connection. Internal compact flash firmware module The optimized design of the surface to simplify cleaning for food processing and primary packaging applications 4

5 Reduction of cabinet volume up to 70 % and installation costs up to 85 % Conventional drive solution Innovative drive solution with IndraDrive Mi to control conventional drive in control cabinet sensors servo motors to control sensors IndraDrive Mi distributed servo drive power supply and electronic control system in control cabinet 5

6 Hybrid- Easy to combine with Traditional Drives inside cabinet to control power supply IndraDrive (HMV/HCS) Multi-Ethernet Cable electronic control system IndraDrive KCU DC optional: additional IndraDrive Mi lines hybrid cable multi-ethernet cable power and encoder cable multi-ethernet peripheral device up to 20 IndraDrive Mi per line with free combination of distributed servo drives (motor/drive combination) and distributed drive controllers 6

7 Existing System AB Controllogix & Kinetix Drives HMI Traditional PLC Drive Cabinet Servo Drives Horizontal Flow-Wrapper Sensors Traditional servo Motors 7

8 Option 1: Bosch Rexroth Mi with Allen Bradley PLC HMI Traditional PLC Smaller Drive Cabinet Horizontal Flowwrapper Power supply KCU Converter Sensors IndraDrive Mi drives 8

9 Option 2: All Bosch Rexroth Solution HMI Motion Control Power supply KCU Converter Even Smaller Drive Cabinet Horizontal Flowwrapper Sensors IndraDrive Mi drives 9

10 Sample Motor & Drive Pricing Comparison Example: (8) 10Nm servo motors, 3000 rpm, 460vac power with incremental hi-res feedback. (8) Servo drives with required accessories and firmware All motor power and feedback cables; Assume all motors mounted 10 meters from electrical enclosure with each motor mounted within 1 meter of the others. Bosch Rexroth Highlights g Traditional Solution Integrated motor Footprint of drives in control cabinet (BM03).. 256mm x 1128mm 352mm x 160mm 80% reduction Smaller electrical enclosure (-$500.) Smaller sub-panel (-$100.) Fewer components to mount (-$500.) Less wire, terminal strips, etc. (-$100.) Total number of motor cables 16 8 Fewer holes in electrical enclosure (-$200.) Fewer terminations (-$200.) Total length of motor cabling 216 meters 17 meters Fewer cables to purchase ($2,000.) Less labor to install cables (-$2,000.) Less wire trough (-$1,500.) Programmable I/O available at each motor (4) 0 32 Terminate sensors at the motor (-$1,280.) Power loss of drive components in enclosure 2kW (255w/BM03) 300W Smaller size or elimination of climate control (-$1,000.) True cost of implementation (savings)... > $8,