product overview. we are safety.

Transcription

1 product overview. we are safety.

2 DINA Elektronik GmbH has been working successfully in the field of industrial electronics for more than 25 years and is a leader (on the cutting-edge) in the area of safety engineering for machines and plants. The first product for safe motion monitoring was developed and brought to the market already in Today DINA offers a versatile range of products for safety technology. The product program ranges from simple safe standstill monitoring to multifunctional, free configurable, modular safety systems. With DINA products all safety control related requirements for machines and plants can be fulfilled. DINA Elektronik GmbH is a competent partner in the area of customised solution. For diverse industrial areas DINA possesses sound knowledge and long time experience. A perfect customer service has the highest priority for DINA.

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4 the direct way to safe automation High performance machines require the maximum possible safety technology to safeguard men and machines. Flexible solutions are provided by DINA products. is a modular multifunctional safety system for use in general machineries, plant constructions and in automation. It has a huge amount of freely programmable inputs and outputs. Configuration is done with SAFELINE DESIGNER. The required number of inputs, outputs and functionality determine the type and number of the needed modules. SIL CL 3, DIN EN and PFH D : 6,24 x 10-8 MTTF d : 75 years DCavg: >_ 90% CCF according to EN 62061: 85 points CCF according to ISO : 95 points EC-Type Test Certificate BG-No: ET 11070

5 Functions Advantages Safety-related signal processing according to existing EU guidelines Programming with symbolic of an existing machine-circuit plan Safe standstill and motion monitoring of machines and plants in all operation modes Diagnostics and controlling functions via a field bus Safety functions in different safety level as: Emergency-stop Protection cover Modular construction CNC-independent Monitoring of 1 to 28 drives with one device Permission Operation mode switch for one of three or one of six switch positions Two-hand function according to EN 574 Type III C High operating state with the employment of machine safety Back-fitting on all machine types is possible Low wiring overhead Inputs for the monitoring of one till five safety shutdown mats Software elements for: Cost- and space-saving Spring load clamps, pluggable Timer, off-delayed and on-delayed & >1 Logic modules, Inverter, AND, OR, exclusive OR, RS-Flip-Flop etc. Change of operation mode via protection cover, operation mode switch and permission key Unlocking of protection cover while drives stopping Diagnostics via the Data transfer interface or via the field bus

6 Central modules DNSL- ZM DNSL- ZMB-ECM DNSL- ZMT-ECM DNSL- ZMR-DP DNSL- KM DNSL-ZMK DNSL-ZMA A1/ 24V DC A2/ 0V A1 O1 O2 O3 O4 O5 O6 O7 I1 I2 I3 I4 I5 I6 Eingänge / Inputs Data transfer COM PORT Ausgänge / Outputs A1/ 24V DC A2/ 0V I1 I2 I3 I4 I5 I6 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 Eingänge / Inputs Data transfer Ether cat A1 O1 O2 O COM PORT Ausgänge / Outputs Output Input A1/ 24V DC A2/ 0V A1 I1 I2 I3 I4 I5 I6 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 Eingänge / Inputs Data transfer O1 O2 O3 O4 O5 O6 O7 COM PORT Ausgänge / Outputs PROFIBUS DP O O2 24V O O4 Ausgang 1 Output 1 Ausgang 2 Output 2 24V 24V Ausgang 3 Output 3 Ausgang 4 Output 4 24V A1/ 24V DC A2/ 0V A1 O1 O2 O I1 I2 I3 I4 I5 I6 Eingänge / Inputs Data transfer COM PORT Ausgänge / Outputs A1/ 24V DC A2/ 0V A1 O1 O2 O3 UR UA 0V Analog I1 I2 I3 I4 I5 I6 Eingänge / Inputs Data transfer COM PORT Ausgänge / Outputs DNSL-ZM 6 digital safe inputs 4 safe outputs, positively switching 2 outputs, positively switching, free configurable 1 output, positively switching for system OK DNSL-ZMB 16 digital safe inputs 2 safe outputs, positively switching 1 relay output with 2 safe contacts 1 output, positively switching for system OK standstill and motion monitoring for two drives DNSL-ZMT 11 digital safe inputs 5 analogical safe inputs for shutdown mats or current source 4-20mA 2 safe outputs, positively switching 1 relay output with 2 safe contacts 1 output, positively switching for system OK standstill and motion monitoring for two drives DNSL- ZMR 16 digital safe inputs 4 safe outputs, positively switching 2 outputs, positively switching, free configurable 1 output, positively switching for system OK standstill and motion monitoring for two drives DNSL-KM: Output expansion for DNSL- ZMR 4 relay outputs, every with 2 safe contacts and one information contact DNSL- ZMA 6 digital safe inputs 1 analogical input for potentiometer 2 safe outputs, positively switching 1 output, positively switching for system OK DNSL- ZMK 6 digital safe inputs 2 safe outputs, positively switching 1 relay output with 2 safe contacts 1 output, positively switching for system OK All central modules have a V24 or USB interface (COM PORT) for programming and diagnostic duties. The central modules DNSL- ZMB, ZMT may be used to monitor the safe standstill and safe speeds for two drives. Two proximity switches have to be used to measure the speed for every drives. An integrated field bus is deliverable with DNSL- ZMB, ZMT and ZMR. The field bus is also available as a separately module with the central modules DNSL- ZM, ZMA and ZMK.

7 Function modules DNSL-DS DNSL-DR DNSL-IN DNSL-IO DNSL-RM 230 DNSL-DP Assembly rack for the SafeLine modules P1 P2 O1 O2 O3 O4 1 2 Eingänge / Inputs B11 B12 B13 B14 B21 B22 B23 B24 24V DC Encoder2 Encoder1 Eingänge / Inputs Ausgänge / Outputs O11 O12 O22 O21 24V I11 I12 I13 I14 I15 I16 I17 I18 I21 I22 I23 I24 I25 I26 I27 I28 Eingänge / Inputs Ausgänge / Outputs P1 P2 O11 O12 O13 O14 O15 O16 O17 O18 O21 O22 24V I21 I22 I23 I24 I25 I26 I27 I28 Eingänge / Inputs Ausgänge / Outputs 24V DC K1 K K1 K2 K2 K4 K3 K4 PROFIBUS DP DNSL- DS, DNSL-DR: Standstill, position, motion and direction monitoring for two drives 8 digital safe inputs 2 encoder inputs DNSL- DS: 4 outputs, positively switching, free configurable DNSL- DR: 2 outputs, positively switching, free configurable DNSL- IN: Input module 16 digital safe inputs 4 outputs, positively switching, free configurable DNSL- IO: Input / output module 8 digital safe inputs 10 outputs, positively switching, free configurable DNSL-RM 230: Relay module 4 relay outputs, free configurable 8 NO contacts Field bus modules DNSL- DP: Profibus DP Interface, 24 byte input and output data for diagnostic duties DNSL- EC: Ether CAT Interface, 24 byte input and output data for diagnostic duties Other field buses on enquiry. Racks with different sizes are available to assemble the SafeLine modules. In one rack up to 15 modules may be mounted. One central module is always necessary. The number and the types of the function modules are depending of the requirements of the user application. If the motion monitoring DNSL- DS or DR is used, a lot of inputs and outputs are available for safety functions. The switching status of all inputs, outputs and power supply is displayed via LED.

8 Safety for plants and machines according to EU-Guidelines Application for monitoring all safety relevant components and signals Inputs Logic Outputs I1 Stop E1 I2 Stop E2 I3 Stop Q NC n KHz 125 M2/X 7.5 MT 2.5 M1 M3 n M2 & System OK SLOK I4 PK E1 I5 PK E2 I6 PK Q NC & n KHz 225 M1/S 30 MT 12 M1 M3 n M2 1 & O2 Lock O6 O7 NC t 0 T1 t 0 T2 DNSL-DS I11 SC E1 I12 SC E2 I13 SC Q t: 0,3s t: 0,8s >1 >1 O1 O2 Quit I15 ASQ In t 0 t 0 T3 T4 DNSL-DS O3 I14 Mode3 In & & t: 0,5s t: 5,5s O4 M I16 M-ON In t 0 T5 O3 I17 A-LOCK In t: 0,5s >1 & & entriegeln unlock I18 SC unlock In t 0 T6 O4 I19 S-LOCK In 1 t: 5,0s & & O5 Description of symbols Emergency stop Enable machine net Permission Axis interlock Protection cover Axis enable Drives interlock quit Spindle interlock M Machine ON Spindle enable Assembling

9 Data medium with programming device DNSL-MC DNSL-PR DNSL- MC is a data medium for the user application. This medium is internally plugged on the central modules DNSL- ZMB, ZMT and ZMR. DNSL- MC is a part of the central module. DNSL- MC can be also ordered separately. To transfer the Data of the user application to DNSL- MC the programming device DNSL- PR can be used. Control device DNCO1 DNCO1 The inputs of DNDS or SafeLine can be controlled via the DNCO1 outputs to select a speed. 63 different speeds are available. The selec - tion will be executed via the up and down buttons. The selected speed appears at the DNCO1 display. DNCO1 can be used to disable and enable the monitoring of a spindle, if it is disposed of SafeLine. One to eight spindles can be disabled or enabled. The unit is provided to be mounted in a control board.

10 Safety for men and machines Safe drive monitoring in reliable technology in all operation modes according to EU-guidelines. Modular Control is a modular safety system for use in general machineries, plant constructions and in automation. To monitor a drive an input module, an output module and a rack are necessary. The number of drives determine the number of input modules and the size of the rack. DIN EN ISO Safety category 4 MTTF d : 100 years DCavg: >_ 99% CCF: 95 points PFH D : 2.47 x 10-8 PLe EC-Type Test Certificate BG-No: ET BG Test Certificate: ET 13012

11 Functions Advantages Safe motion monitoring of machines and plants in all operation modes Safety function: Emergency stop Change of operation mode via protection cover, operation mode switch and permission key 1 safe contact output to unlock the protection cover while drives stopping Modular construction CNC independent 1 to 8 drives monitoring in one device High operating state by the use of machine safety Easy configuration 1 safe contact output to stop the monitored machine to avert danger Back-fitting on all machine types is possible 2 diagnostic outputs, positively switching at the monitoring modules DNDS 1EG V7C and 1RG V3C Low wiring overhead Cost- and space-saving Spring load clamps, pluggable

12 Modules description 1EG V7A 1RG V2 1EG V7C 1RG V3C 1EG V9 1RG V1 PMG VMG GMG Assembly rack for DNDS modules Stop M12 M11 D6 D5 R1 Speed 24 VDC O2 O1 Stop MT D6 D5 R1 Speed F4 F3 F2 F1 Stop R1 Speed STOP SPEED t:0-20s STOP SPEED 1 SPEED STOP SPEED 1 SPEED 2 SH SH SH D4 D4 D4 D3 D2 D1 D3 D2 D1 D3 D2 D1 Stop Speed OD Speed OS Stop Stop Q E2 E1 Speed Not-Aus Emergency stop Stop A2 0V Speed IN2 IN1 IN2 IN1 IN2 IN1 A2 0V A1 A2 0V Encoder Encoder Encoder A1 24V DC A1 24V DC A1 24V DC Input modules DNDS 1EG V7A, V7C and V9 Modules to measure the speed of a drive via an incremental encoder or two proximity switches. DNDS 1RG V1, V2 and V3C Modules to measure the speed of a drive via a resolver or two proximity switches. The adjustment of the speed for the respective function mode must be done via the inputs of the input modules. Description of the inputs at the input modules IN1, IN2 Inputs to detect the drive movement via proximity switches. 2 PNP switches are necessary. Encoder Input to detect the drive movement via an encoder / resolver of the drive measurement system. SH Input to select the tool setting function mode, if the protection cover is open. R1 Input to select the semi automatic function mode, if the protection cover is open. Description of the inputs at the input modules DNDS 1EG V7A, 1EG V7C and 1RG V2, V3C D1 to D6 Inputs to adjust the speed of the automatic function mode and to switch over between automatic mode and standstill. M or MT Inputs to switch over between automatic mode and standstill, if the automatic mode must not be monitored. Description of the inputs at the input modules DNDS 1EG V9 and 1RG V1 D1 to D4 Inputs to adjust the speed of the automatic function mode. F1 to F4 Inputs to reduce the adjusted speed of the automatic mode (100 to 25%) and to switch over between automatic mode and standstill. Description of the outputs at DNDS 1EG V7C and 1RG V3C O1 and O2 are diagnostic outputs. O1 switches off, if there is an error at the encoder input, respectively at the inputs IN1 and IN2. O2 switches off, if the monitored speed is increased. Output modules DNDS PMG STOP: 1 safe contact output to unlock the protection cover while drives stopping. SPEED: 1 safe contact output to stop the monitored machine at a dangerous speed. OS: diagnostic output for STOP OD: diagnostic output for SPEED DNDS VMG STOP: See DNDS PMG, SPEED1: Safe contact output to disable the closed loop control at a dangerous speed or emergency stop. SPEED2: Safe contact output, off-delayed, to enable the machine net at a dangerous speed or emergency stop. E1, E2 and Q: Inputs for emergency stop key DNDS GMG STOP: See DNDS PMG SPEED1 and SPEED2: Safe contact outputs to stop the monitored machine at a dangerous speed. 2 drive groups may be made, because 2 SPEED outputs are available. The drive groups can be disconnected separately

13 Safety for machines and plants according to the EU standards An application to monitor the standstill, setting tool-, semi automatic- and automatic function mode for 3 axis and 1 spindle. X M12 M11 D6 Y M12 M11 D6 Z M12 M11 D6 M12 M11 D6 Ausgänge Outputs SPEED 2 STOP D5 SH R1 D4 D3 SPEED STOP D5 SH R1 D4 D3 SPEED STOP D5 SH R1 D4 D3 SPEED STOP D5 SH R1 D4 D3 SPEED STOP SPEED 1 D2 D2 D2 D2 STOP 13 SPEED D1 IN2 IN1 1 2 DNDA 25/8 D1 IN2 IN1 DNDA 25/8 3 D1 IN2 IN1 4 D1 Encoder CNC Encoder CNC Encoder CNC Encoder CNC IN2 IN1 DNDA 25/8 DNDA 25/8 Q E2 E1 A2 A Quit 3 2 L1/ 24V DC L2/ 0V Automatic function mode Semi automatic mode Tool setting mode

14 Cable adaptor for standstill and motion monitoring at SafeLine and DNDS DNDA 9/8 The cable adaptor DNDA is used as an interconnection between the measurement system of the movement detection and the motion monitoring system. The adaptor is equipped with all necessary connection plugs. It is available for all CNC variations. It is equipped at the side of the measurement system with a male and female plug. At the monitoring side (SafeLine or DNDS) there is a RJ45 plug. DNDA has a standard cable length of 2,5m; other lengths are available. DNDA 15/8 DNRJ45 is provided with a RJ45 plug and at the other end there are single wires equipped with cable-end sleeves. DNDA 25/8

15 Phase- and standstill monitors DN3PW: 3-phase monitor with very short reaction time Description of functions: DN3PW monitors the 3 phases of the supply voltage at an electric installation. The reaction time is less than 10ms. The unit is placed in a 22,5mm housing. It can be mounted to a 35mm DIN rail. 3 x 400V AC U V W U, V and V Measuring inputs 3 x 400V AC Measuring electronic A1/A2 Operating Voltage 24V DC IN1 Inputs for special functions + O3 PNP-output 1A A1 A2 IN1 O V DC 13 14, Output 1A DN3PS2: standstill monitor for AC motors without sensor system Description of functions: The unit is monitoring the standstill of 1-phase and 3-phase drives without additional sensors. The sensor inputs can be connected directly to the power supply of the motor. The inputs are detecting the electromotive force (EMF) of the motor. A star delta-connection or a combination with ac drives is possible. The unit is placed in a 22,5mm housing and can be mounted to a 35mm DIN rail. DNSR-2R: Emergency stop relay Description of functions: EMERGENCY STOP mode with one undelayed and one off-delayed contact. TIMER mode with on-delayed or off-delayed contacts. For applications up to performance level d. The unit is placed in a 22,5mm housing and can be mounted to a 35mm DIN rail.

16 Cascadable temperature controller with temperature limiter The cascadable temperature controller system consists of a cascade module, controller module, control panel and a field bus gateway. A temperature limiter (ATEX module) can be added. The gateway enables a communication between the temperature controller system and a host diagnostic system. Plan of installation 8/ATX Gateway A1 A1 A2 A2 24V DC 0V BUS OUT BUS IN FE1 FK1 F1- FE2 FK2 F2- ATX BUS IN FE3 FK3 F3- FE4 FK4 F4- Fuse K1 K2 K3 K4 ELEKTRONIK DNTRCM FE1 FK1 F1- FE2 FK2 F2- ATX BUS IN FE3 FK3 F3- FE4 FK4 F4- Fuse K1 K2 K3 K4 ELEKTRONIK DNTRCM A1 A1 A2 A2 24V DC 0V BUS OUT BUS IN FE1 FK1 F1- FE2 FK2 F2- ATX BUS IN FE3 FK3 F3- FE4 FK4 F4- Fuse K1 K2 K3 K4 ELEKTRONIK DNTRCM FE1 FK1 F1- FE2 FK2 F2- ATX BUS IN FE3 FK3 F3- FE4 FK4 F4- Fuse K1 K2 K3 K4 ELEKTRONIK DNTRCM FE FK F- ATX A1 A1 A2 A2 24V DC 0V FE FK F- OK Tripped Reset DNTKM AL1 AL2 AL3 AL4 Iin Iout AL1 AL Tin Tin- Tout Tout Iin Iout AL1 AL Tin Tin- Tout Tout DNTKM AL1 AL2 AL3 AL4 Iin Iout AL1 AL Tin Tin- Tout Tout Iin Iout AL1 AL Tin Tin- Tout Tout ELEKTRONIK DNTAM Kaskade Reglermodule Kaskade Reglermodule ATEX-Modul A1 A1 A2 A2 24V DC 0V FE1 FK1 F1- FE2 FK2 F2- ATX FE3 FK3 F3- FE4 FK4 F4- Fuse FE1 FK1 F1- FE2 FK2 F2- ATX FE3 FK3 F3- FE4 FK4 F4- Fuse A1 A1 A2 A2 24V DC 0V FE1 FK1 F1- FE2 FK2 F2- ATX FE3 FK3 F3- FE4 FK4 F4- Fuse FE1 FK1 F1- FE2 FK2 F2- ATX FE3 FK3 F3- FE4 FK4 F4- Fuse BUS OUT BUS IN BUS IN K1 K2 K3 K4 ELEKTRONIK DNTRCM BUS IN K1 K2 K3 K4 ELEKTRONIK DNTRCM BUS OUT BUS IN BUS IN K1 K2 K3 K4 ELEKTRONIK DNTRCM BUS IN K1 K2 K3 K4 ELEKTRONIK DNTRCM DNTKM AL1 AL2 AL3 AL4 Iin Iout AL1 AL Tin Tin- Tout Tout Iin Iout AL1 AL Tin Tin- Tout Tout DNTKM AL1 AL2 AL3 AL4 Iin Iout AL1 AL Tin Tin- Tout Tout Iin Iout AL1 AL Tin Tin- Tout Tout Control panel type DNTBE The control panel provides the configuration of all controller modules. Set value, actual value and the status of the system can be displayed via the 7-segment display and a lot of various LED. The control panel is provided to be mounted in a control board. DINA-TempLine CH1 CH2 CH3 CH4 SP LIM AL1 CH AL2 MIN MAX I< FUSE SENSOR CH Quit Reset DI ELEKTRONIK

17 Cascade module type DNTKM The cascade modules provide the electrical connection between the temperature controller lines. 16 temperature controllers can be connected to one cascade module. In the whole installation there are 250 controllers possible. The number of the cascade modules is optional. The cross linking between the cascade modules will be done via RJ45 plug socket. Diagnostic communication results between controller lines and cascade modules. Four semi conductor outputs enable error messages. The outputs can be optionally configured. The cascade module is placed in a 22,5mm housing. It can be mounted to a 35mm DIN rail. Controller module type DNTRCM The controller modules and the cascade modules will be connected via a bus of a 35mm DIN rail. The power supply results via the cascade module. The connection from the controller to the control panel will be done via RJ45 plug socket. To measure the temperature four PT100 sensors can be connected. Alternative thermo elements are possible. Every controller has 4 digital outputs. An analogue output (4-20mA) to drive a power controller is available. 2-point- or PID-controller is available for the temperature regulation. The controller can be used to monitor a minimum temperature (anti-freeze protection). A stand alone function is also possible. The controller module is placed in a 45mm housing. It can be mounted to a 35mm DIN rail. Configuration software The configuration software enables an easy programming and an online diagnostic of the controllers via a computer. ATEX limiter module type DNTAM The ATEX limiter works autarkic and can be used with a PT100 sensor. The output contacts open and remain open, if the temperature limit is exceeded. To reset the contacts the temperature limit has to be under-running and a quit button at the module must be activated. An unidirectional interface enables a data communication with the controller about the set value, actual value and status information. The data can be displayed via the control panel or via the configuration software. The module is placed in a 22,5mm housing. It can be mounted to a 35mm DIN rail.

18 DINA product overview the direct way to safe automation is a modular multifunctional safety system for use in general machineries, plant constructions and in automation. It has a huge number of freely programmable inputs and outputs is a modular safety system for use in general machineries, plant constructions and in automation. It is expandable from 1 to 8 drives monitoring with one device

19 monitors the 3-phases of the supply Voltage at an electric installation with a very short reaction time monitors the standstill of 3-phase AC motors without sensor cascadable temperature controller with temperature limiter

20 we are safety. DINA Elektronik GmbH Esslinger Str. 84 D Wolfschlugen Phone Fax info@dina.de