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1 In automated systems, sensors and actuators must interact with one another functionally and safely. The necessary coordination is performed by the programmable Safety Controller. Unlike the MSI 100 controller, the facilitates the coupling of extension modules (safe I/O modules are available as accessories). Typical areas of application Robot cells utomatic processing centers Packaging machinery Tool manufacturing MSI 100 p. 482 p. 488 p. 494 MSI-FB-PB p. 496

2 Safety Switches SIL in accordance with IEC and SILCL in accordance with 3 EN/IEC Performance Level (PL) in accordance with EN ISO e Category in accordance with EN ISO Supply voltage 24 V DC Reaction time <30 ms mbient temperature, operation C Protection rating IP 20 Dimensions (W x H x D) 67.5 mm x mm x 112 mm Connection system Plug in screw terminals, spring-cage terminals Number of safe inputs 20 (up to SIL 3 / EN/IEC 62061) Safety-related switching outputs (OSSDs) 4 (cat. 4 / EN / EN 954) Interfaces USB, TBUS DIN rails for extension modules and bus couplers Functions Freely configurable safety base module Monitoring of all safe functions in machines and systems Safety-oriented expandability with additional input/output modules Transfers diagnostic data via MSI-FB fieldbus module (option) Special features 20 safe inputs, 4 safe switching outputs (OSSDs) Extension modules with additional input/output modules available for 4 message outputs, 2 clock switching outputs, 2 ground-switching outputs Free configuration with MSIsafesoft software Extensive device library with certified function blocks Data stick with configuration memory Designs with screw terminals as well as with spring-cage terminals Start-up set for quickly getting up to speed Features Further information Page Ordering information 490 Electrical connection 490 Technical data 491 Dimensional drawings 492 ccessories ordering information 493 Safety Locking Safety Command Safety Relays Programmable Safety Controllers ccessories Glossary Product Finder

3 Ordering information Included in delivery: connecting and operating instructions, 1 terminal set, 1 data memory module, 2 TBUS Safety connection plugs. Start-up set can be ordered separately. Functions: Freely configurable safety base module, monitoring of all safety-oriented functions in machines and systems, safety-oriented expandability with additional input/output modules Part no. rticle Description Safe inputs / safety-related switching outputs (OSSDs) MSI MSI202 Programmable MSI Safety Controller, expandable, screw terminal Programmable MSI Safety Controller, expandable, spring-cage terminal 20 safe inputs, 4 transistor outputs 20 safe inputs, 4 transistor outputs Electrical connection, connection example -B1 -B2 -B3 -B4 -S2 -S W S1 Muting- Reset 14 Muting- Indicator OSSD2 2 OSSD T0 T1 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 M0 MLD-M002 MLD510-RT MSI FE 2 O0 O1 O2 O3 O1- O0- -W2 3 SH -K K2 1 2 PE PE with E-Stop button and MLDMultiple Light Beam Safety Device for timing controlled 4-sensor-muting Please observe the operating instructions of the components! MSI 100 p. 482 p. 488 p. 494 MSI-FB-PB p. 496

4 Safety Switches General system data SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO e Service life (T M ) in accordance with EN ISO years Probability of a failure to danger per hour (PFH d ) 1.37 x 10-8 Category in accordance with EN ISO Mean time to dangerous failure (MTTF d ) in accordance with EN ISO years Supply voltage 24 V DC Current consumption pprox. 200 m without external load Maximum reaction time <30 ms Restart recovery time <5 ms Readiness delay 4 s Protection rating Housing IP 20 Connection terminals IP 20 mbient temperature, operation C mbient temperature, storage C Dimensions (W x H x D) 67.5 mm x mm x 112 mm Conductor cross-section Screw connection mm² Spring-cage connection mm² Housing material Unreinforced polyamide P Mounting On 35 mm DIN rail Number of possible safe extension modules 10 Connection system Plug in screw terminals, spring-cage terminals Interfaces USB, TBUS DIN rails for extension modules and bus couplers Input data logic Nominal input voltage U N 24 V DC, -15% to +10% Typ. current consumption at U N 200 m Inputs Number of safe inputs 20 (up to SIL 3 / EN/IEC 62061) Nominal voltage U N 24 V DC (to ground 2) Typ. current consumption at U N 4m Safety Locking Safety Command Safety Relays Programmable Safety Controllers ccessories Glossary Product Finder

5 Technical data Outputs Safety-related switching outputs (OSSDs) 4 (cat. 4 / EN / EN 954) Ground-switching outputs 2 Nominal voltage 24 V DC, -15% to +10% Limiting continuous current for devices at 1 and 2 terminals (wired-through current paths 6 1/1 and 2/2) Limiting continuous current via TBUS (when supplying external modules via TBUS) 4 Clock outputs 2, limiting continuous current 100 m at 24 V DC Signal outputs 4, limiting continuous current 100 m at 24 V DC Please note the additional information in the connecting and operating instructions and at Leuze website. Dimensional drawings V V O 0 0 O1 0 0 T T T1 T1 0 M M1 M2 M3 CFG STICK CONFIRM V PWR EXT ERR CFG I0 I1 I2 I3 O0 O O2 O I I I6 I I I I I I I I14 I15 I17 I16 I18 I programmable Safety Controller Dimensions in mm MSI 100 p. 482 p. 488 p. 494 MSI-FB-PB p. 496

6 Safety Locking Safety Command Safety Relays Programmable Safety Controllers ccessories Product Finder Glossary Safety Switches Part no. rticle Description C-MSI-CFG1 10x plug-in data memory modules C-MSI-TCS 10x MSI TBUS safety connection plugs C-MSI-USB MSI USB cable MSI-PC, 2 m C-MSI-TC 10x MSI TBUS standard connection plugs (for fieldbus gateways) MSI-SWC1 MSI start-up set (includes: CD with MSIsafesoft, USB cable, Quick Start Guide) I4IO Digital extension module, screw terminal I4IO Digital extension module, spring-cage terminal MSI-FB MSI-FB-PB101 PROFIBUS module, screw terminal Start-up set See start-up set for MSI 100,, page 487 Configuration software See MSIsafesoft configuration software for simple device configuration, page 487

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