Revision. Drive and Application Controller MOVIPRO PHC2.A-A..M1-..2A-C5 * _1117*

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services * _7* Revision Drive and Application Controller MOVIPRO PHC2.A-A..M-..2A-C5 Edition / /EN

2 SEW-EURODRIVE Driving the world

3 Revision Main nameplate Revision This revision applies to the following documentation: "Drive and Application Controller MOVIPRO PHC2.A A..M..2A C5" operating instructions, edition 08/205. Replacements Chapter 3.5. "Main nameplate" is replaced by "Main nameplate" ( 2 3). Chapter "Nameplate of function units", section "Communication and control unit" is replaced by "Communication and control unit" ( 2 5). Chapter "X24: AC 400 V input/dc 24 V supply for supply cable (up to 5.0 kw coded)" is replaced by "X24: AC 400 V input/dc 24 V supply for supply cable" ( 2 9). Chapter "X202: Motor with brake control" is replaced by "X202: Motor with brake control" ( 2 7). Chapter "X206: Motor with brake control" is replaced by "X206: Motor with brake control" ( 2 28). Chapter 7.4. "Settings" is replaced by "Settings" ( 2 37). Chapter 8.4 "Status and error messages" is replaced by "Status and error messages" ( 2 38). Chapter 0.0. "2.2 kw/4 kw/7.5 kw" is replaced by "2.2 kw/4 kw/7.5 kw" ( 2 39). Supplements Chapter 3.5 "Labels on the unit" is supplemented by "Connection values label" ( 2 4) and "Labeling of UL/cUL approval" ( 2 4). Chapter 6 "Electrical installation" is supplemented by "UL-compliant installation" ( 2 6).. Main nameplate The main nameplate lists information about the device. The following figure shows an example of a main nameplate: [2] [3] [4] [] D Bruchsal Made in Germany MOVIPRO : SO#: XXX.XXXXXXXX.XXX.XX Part#: Eingang / Input Ausgang / Output U I f = = = U = I = f = T = P = IP Product-Key / Order#: [] Product name [2] CE marking [3] RCM approval (depending on device certification) [4] China RoHS-2 marking [5] EAC marking [5] Revision MOVIPRO PHC2.A-A..M-..2A-C5 3

4 Revision Connection values label Depending on the device design the following information are listed on the main nameplate: Value SO# Part# U I f T P IP Product-Key Order# Specification designation Production number Part number (for customer-specific devices) Voltage Current Frequency Ambient temperature Rated output power Degree of protection Product key (optional) Purchase order number for country variant (for customer-specific devices).2 Connection values label The connection values (ratings) for the device are available on the connection values label. The following figure shows an example of a connection values label: Industrial Control Panel For Industrial Machinery Product-ID: Full Load Amperes: Largest Motor: Voltage: Phase and Frequency: Short circuit current: Supply fuse: UL Enclosure : Diagram number: Manufacturer: XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX Labeling of UL/cUL approval The following figure shows an example of a plate for labeling the UL and cul approval: Revision MOVIPRO PHC2.A-A..M-..2A-C5

5 Revision Communication and control unit.4 Communication and control unit PFH Function unit "control/communication" -.. Fieldbus: E4 = Ethernet W4 = WLAN 2A I Control : Micro DLC Storage medium: ID module 0 Technology level: Fieldbus interface: B83 = Ethernet, M2 W = 2.4/5 GHz Single Client Modem, 2 R-TNC W2 = 2.4/5 GHz Single Client Modem, 4 R-TNC. Radio approval (only for devices with WLAN): = Radio approval Europe 2 = Radio approval China 3 = Radio approval USA/Canada 4 = Radio approval Brazil 5 = Radio approval Mexico 6 = Radio approval India 7 = Radio approval Thailand 8 = Radio approval South Africa 9 = Radio approval Morocco - I3 09 Communication package with: CAN bus for external components Ethernet engineering interface, 4-pin 2 CAN system bus output Internal RS485 interface (system bus) RS485 interface for external components - 00/000/000 Revision MOVIPRO PHC2.A-A..M-..2A-C5 5

6 Revision UL-compliant installation.5 UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English independent of the language of the documentation..5. Power terminals Use 75 C copper wire only..5.2 Short circuit current rating MOVIPRO is suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes when protected by fuses and circuit breakers as described in the tables below. MOVIPRO is suitable for use on a circuit capable of delivering not more than 65,000 rms symmetrical amperes when protected by ABB and Rockwell E Combination Motor controllers as described in the tables below. Max. voltage is limited to 500 V..5.3 Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. For MOVIPRO use branch circuit protection as follows: Model PHC2A- A022M-...A-00/.. PHC2A- A040M-...A-00/.. PHC2A- A075M-...A-00/.. SCCR: 200 ka/500 V When protected by: Non Semiconductor Fuses (currents are maximum values) Three Phase 380 V 500 V Voltage Range SCCR: 200 ka/500 V When protected by: Inverse-Time Circuit Breaker 40 A/600 V 50 A max/500 V min 40 A/600 V 50 A max/500 V min 40 A/600 V 50 A max/500 V min SCCR: 65 ka/480 V When protected by: ) SCCR: 65 ka/460 V When protected by: E Combinationen Motor Controller ABB, Model MS Rated 480 V, 3 HP ABB, Model MS32 0 Rated 480 V, 5 HP ABB, Model MS32 6 Rated 480 V, 0 HP Rockwell Automation, Model 40M C2E-B63 Rated 460 V, 5 HP Rockwell Automation, Model 40M C2E-C0 Rated 460 V, 7.5 HP Rockwell Automation, Model 40M D8E-C6 Rated 460 V, 0 HP 6 Revision MOVIPRO PHC2.A-A..M-..2A-C5

7 Revision UL-compliant installation Three Phase 380 V 500 V Voltage Range SCCR: 200 ka/500 V When protected by: SCCR: 200 ka/500 V When protected by: SCCR: 65 ka/480 V When protected by: ) SCCR: 65 ka/460 V When protected by: Model Non Semiconductor Fuses (currents are maximum values) Inverse-Time Circuit Breaker E Combinationen Motor Controller PHC22A- A0M-...A-00/.. 40 A/600 V 50 A max/500 V min ABB, Model MS32 25 Rated 480 V, 5 HP Rockwell Automation, Model 40M F8E-C25 Rated 460 V, 20 HP PHC22A- A50M-...A-00/.. 40 A/600 V 50 A max/500 V min ABB, Model MS32 32 Rated 480 V, 20 HP Rockwell Automation, Model 40M F8E-C32 Rated 460 V, 25 HP ) Drives employing E Combination Motor Controller model MS32-6, -25, -32 must be installed with Current Limiter Series S803W-SCLxxx-SR manufactured by ABB, otherwise SCCR rated 30 ka/480 Vrms. For the Connecting Box devices PZM use branch circuit protection as follows: Three Phase 380 V 500 V Voltage Range SCCR: 200 ka/500 V When protected by: SCCR: 200 ka/500 V When protected by: SCCR: 65 ka/480 V When protected by: ) SCCR: 65 ka/460 V When protected by: Model Non Semiconductor Fuses (currents are maximum values) Inverse-Time Circuit Breaker E Combinationen Motor Controller PZM2XA-A022- M3-00 PZM2XA-A040- M4-00 PZM2XA-A075- M A/600 V 50 A max/500 V min 60 A/600 V 50 A max/500 V min 60 A/600 V 50 A max/500 V min PZM2XA-A075- D02-00 When installed with PHC2A- A022M-...A-00/.. ABB, Model MS Rated 480 V, 3 HP Rockwell Automation, Model 40M C2E-B63 Rated 460 V, 5 HP PZM2XA-A075- D02-00 When installed with PHC2A- A040M-...A-00/.. PZM2XA-A075- D02-00 When installed with PHC2A- A075M-...A-00/.. 35 A/600 V 35 A max/500 V min ABB, Model MS32 0 Rated 480 V, 5 HP ABB, Model MS32 6 Rated 480 V, 0 HP Rockwell Automation, Model 40M C2E-C0 Rated 460 V, 7.5 HP Rockwell Automation, Model 40M D8E-C6 Rated 460 V, 0 HP Revision MOVIPRO PHC2.A-A..M-..2A-C5 7

8 Revision UL-compliant installation Three Phase 380 V 500 V Voltage Range SCCR: 200 ka/500 V When protected by: SCCR: 200 ka/500 V When protected by: SCCR: 65 ka/480 V When protected by: ) SCCR: 65 ka/460 V When protected by: Model Non Semiconductor Fuses (currents are maximum values) Inverse-Time Circuit Breaker E Combinationen Motor Controller PZM2XA-A50- D03-00 When installed with PHC22A- A0M-...A-00/.. PZM2XA-A50- D03-00 When installed with PHC22A- A50M-...A-00/.. 50 A/600 V 50 A max/500 V min ABB, Model MS32 25 Rated 480 V, 5 HP ABB, Model MS32 32 Rated 480 V, 20 HP Rockwell Automation, Model 40M F8E-C25 Rated 460 V, 20 HP Rockwell Automation, Model 40M F8E-C32 Rated 460 V, 25 HP ) Drives employing E Combination Motor Controller model MS32-6, -25, -32 must be installed with Current Limiter Series S803W-SCLxxx-SR manufactured by ABB, otherwise SCCR rated 30 ka/480 Vrms..5.4 Motor overload protection The units are provided with load and speed-sensitive overload protection and thermal memory retention upon shutdown or power loss. The trip current is adjusted to 50 % of the rated motor current..5.5 Ambient temperature The units are suitable for an ambient temperature of 40 C, max. 60 C with derated output current. To determine the output current rating at temperatures higher than 40 C, the output current should be derated 3% per C between 40 C and 60 C. INFORMATION Use only tested units with a limited output voltage (V max = DC 30 V) and limited output current (I max = 8 A) as an external DC 24 V voltage source. UL certification does not apply to operation in voltage supply systems with a nongrounded star point (IT systems)..5.6 Wiring diagrams For wiring diagrams, refer to the MOVIPRO operating instructions, chapter "Electrical installation". 8 Revision MOVIPRO PHC2.A-A..M-..2A-C5

9 Revision X24: AC 400 V input/dc 24 V supply for supply cable.6 X24: AC 400 V input/dc 24 V supply for supply cable Function AC 400 V input to supply devices up to 22 kw Output and input for DC 24 V Signal contact for external maintenance switch For connecting the connection cable Connection Han-Modular 0 B, male, locking latch Wiring diagram a c [a] Han C module, male No. Name Function L Supply system phase 2 L2 Supply system phase 2 3 L3 Supply system phase 3 [b] Han EE module, male Coding of the device power, see chapter "Coding" ( 2 ) [c] Han EE module, male No. Name Function +24V_C DC 24 V input backup voltage 2 SC Signal contact for maintenance switch 3 VO24 DC 24 V output 4 n.c. Not connected 5 0V24_C 0V24 reference potential backup voltage 6 n.c. Not connected 7 GND Reference potential 8 n.c. Not connected Revision MOVIPRO PHC2.A-A..M-..2A-C5 9

10 Revision X24: AC 400 V input/dc 24 V supply for supply cable Hinged frame No. Name Function PE PE connection.6. Important information about the DC 24 V supply The internal components can be supplied with DC 24 V either from the device or via an external DC 24 V backup voltage. To use the internal DC 24 V supply, you must jumper the following contacts: [c]. and [c].3 [c].5 and [c].7 INFORMATION If you use an external DC 24 V backup voltage, do not connect contacts [c].3 and [c].7. To use an external DC 24 V backup voltage, connect it to the following contacts: [c]. [c] Signal contact for external maintenance switch The device has a signal contact for an external maintenance switch. 0 Revision MOVIPRO PHC2.A-A..M-..2A-C5

11 Revision X24: AC 400 V input/dc 24 V supply for supply cable If you do not use an external maintenance switch, you must jumper the DC 24 V to the signal contact (SC). Connection variant DC 24 V supply external Connection variant DC 24 V supply internal X24 X24 [c] +24V_C 24 V external [c] +24V_C 2 SC 2 SC 3 VO24 3 VO24 24 V internal V24_C 0 V external 5 0V24_C 0 V internal GND 7 GND 8 8 [b] [b] [a] [a] PE PE Coding The following table shows the assignment of the individual coding to the respective device power rating: Device power Coding of the connections a c 2.2 kw Revision MOVIPRO PHC2.A-A..M-..2A-C5

12 Revision X24: AC 400 V input/dc 24 V supply for supply cable Device power Coding of the connections a c 4 kw a c 7.5 kw a c kw a c 5 kw Revision MOVIPRO PHC2.A-A..M-..2A-C5

13 Revision X24: AC 400 V input/dc 24 V supply for supply cable Device power Coding of the connections a c 22 kw Connection cable 2.2 kw/4 kw device power IEC/UL s Part number: design: 4G2.5 Variable length D/2.5 Han 0 B open with conductor end sleeves 7.5 kw device power IEC s Part number: design: 4G2.5 Variable length D/2.5 Han 0 B open with conductor end sleeves Revision MOVIPRO PHC2.A-A..M-..2A-C5 3

14 Revision X24: AC 400 V input/dc 24 V supply for supply cable 7.5 kw device power UL s Part number: design: 4G4.0 Variable length D/4 Han 0 B open with conductor end sleeves Part number: design: 4G4.0 Variable length D/4 Han 0 B open with conductor end sleeves kw device power IEC s Part number: design: 4G4.0 Variable length D/4 Han 0 B open with conductor end sleeves Part number: design: 4G4.0 Variable length D/4 Han 0 B open with conductor end sleeves 4 Revision MOVIPRO PHC2.A-A..M-..2A-C5

15 Revision X24: AC 400 V input/dc 24 V supply for supply cable kw device power UL s Part number: design: 4G6.0 Variable length D/6 Han 0 B open with conductor end sleeves Part number: design: 4G6.0 Variable length D/6 Han 0 B open with conductor end sleeves 5 kw device power IEC s Part number: design: 4G6.0 Variable length D/6 Han 0 B open with conductor end sleeves Part number: design: 4G6.0 Variable length D/6 Han 0 B open with conductor end sleeves Revision MOVIPRO PHC2.A-A..M-..2A-C5 5

16 Revision X24: AC 400 V input/dc 24 V supply for supply cable Conductor assignment Part number Signal name Core color L Black/ L2 Black/ L3 Black/ PE Green/yellow Wiring diagram The following figure shows the wiring diagram of the connection cables. PE A 3 A 2 A B C 8 C 7 C 6 C 5 C 4 C 3 C 2 C GND 0V24_C VO24 SC +24V_C PE L 3 L 2 L 0 V internal 24 V internal Revision MOVIPRO PHC2.A-A..M-..2A-C5

17 Revision X202: Motor with brake control.7 X202: Motor with brake control NOTICE Damage or malfunction due to use of motors with built-in brake rectifiers. Damage to the drive system or its environment. Do not use motors with built-in brake rectifiers in conjunction with this device. Function Power connection for motor with brake up to 7.5 kw Connection Han-Modular 6 B, female, locking latch Wiring diagram B A [A] Han C module, female No. Name Function U Motor phase U output 2 V Motor phase V output 3 W Motor phase W output [B] Han E protected Module, female No. Name Function TF/TH/KTY+ Motor temperature sensor (+) 2 5 Brake terminal 5 (blue) 3 3 Brake terminal 3 (red) 4 4 Brake terminal 4 (white) 5 n.c. Not connected 6 TF/TH/KTY- Motor temperature sensor (-) Hinged frame No. Name Function PE PE connection Revision MOVIPRO PHC2.A-A..M-..2A-C5 7

18 Revision X202: Motor with brake control.7. Connection cable 2.2 kw/4 kw device power IEC Part number: 8835 design: 4G.5 Variable length D/.5 DRN80 00 DRL7 00 Han 6 B open (terminal box connection M4) Part number: 8843 design: 4G.5 Variable length D/.5 DRN2 DRL2 32 Han 6 B open (terminal box connection M5) Part number: 8878 W design: 4G.5 Variable length D/.5 DRN80 32 W DRL7 32 W Han 6 B IS W Part number: 885 m design: 4G.5 Variable length D/.5 DRN80 32 m DRL7 32 m Han 6 B IS m 8 Revision MOVIPRO PHC2.A-A..M-..2A-C5

19 Revision X202: Motor with brake control Part number: 8886 design: 4G.5 Variable length D/.5 DRN80 2 DRL7 32 Han 6 B ABB8 Part number: 8894 design: 4G.5 Variable length D/.5 DRN80 2 DRL7 32 Han 6 B ASB8 Part number: design: 4G.5 Variable length E/.5 CMP63 80 Han 6 B SB Part number: design: 4G2.5 Variable length E/2.5 CMP63 80 Han 6 B SB2 Revision MOVIPRO PHC2.A-A..M-..2A-C5 9

20 Revision X202: Motor with brake control 2.2 kw/4 kw device power UL Part number: design: 4G2.5 Variable length D/2.5 DRN80 00 DRL7 00 Han 6 B open (terminal box connection M4) Part number: design: 4G2.5 Variable length D/2.5 DRN2 DRL2 32 Han 6 B open (terminal box connection M5) Part number: W design: 4G2.5 Variable length D/2.5 DRN80 2 W DRL7 00 W Han 6 B IS W Part number: m design: 4G2.5 Variable length D/2.5 DRN80 2 m DRL7 00 m Han 6 B IS m Part number: design: 4G2.5 Han 6 B ABB8 Variable length D/2.5 DRN80 2 DRL Revision MOVIPRO PHC2.A-A..M-..2A-C5

21 Revision X202: Motor with brake control Part number: design: 4G2.5 Variable length D/2.5 DRN80 2 DRL7 00 Han 6 B ASB8 Part number: design: 4G2.5 Variable length E/2.5 CMP63 80 Han 6 B SB2 7.5 kw device power IEC Part number: design: 4G2.5 Variable length D/2.5 DRN80 00 DRL7 00 Han 6 B open (terminal box connection M4) Part number: design: 4G2.5 Variable length D/2.5 DRN2 DRL2 32 Han 6 B open (terminal box connection M5) Revision MOVIPRO PHC2.A-A..M-..2A-C5 2

22 Revision X202: Motor with brake control Part number: m design: 4G2.5 Variable length D/2.5 DRN80 2 m DRL7 00 m Han 6 B IS m Part number: W design: 4G2.5 Variable length D/2.5 DRN80 2 W DRL7 00 W Part number: design: 4G2.5 Han 6 B IS W Variable length D/2.5 DRN80 2 DRL7 00 Part number: design: 4G2.5 Han 6 B ASB8 Variable length D/2.5 DRN80 2 DRL7 00 Part number: design: 4G4 Han 6 B ABB8 Variable length E/4.0 CMP63 00 Han 6 B SB4 22 Revision MOVIPRO PHC2.A-A..M-..2A-C5

23 Revision X202: Motor with brake control 7.5 kw device power UL Part number: design: 4G4 Variable length D/4.0 DRN2 32 DRL2 32 Han 6 B open (terminal box connection M5) Part number: design: 4G4 Variable length D/4.0 DRN80 32 DRL7 90 Han 6 B ABB8 Part number: m design: 4G4 Variable length D/4.0 DRN80 32 m DRL7 90 m Han 6 B IS m Part number: W design: 4G4 Variable length D/4.0 DRN80 32 W DRL7 90 W Han 6 B IS W Part number: design: 4G4 Variable length D/4.0 DRN80 32 DRL7 90 Han 6 B ASB8 Revision MOVIPRO PHC2.A-A..M-..2A-C5 23

24 Revision X202: Motor with brake control Part number: design: 4G4 Variable length E/4.0 CMP63 00 Han 6 B SB4 Conductor assignment Part number Motor terminal DR.. motor Color coding Hybrid cable designation Connection device U Black U Motor phase U V Black V Motor phase V W Black W Motor phase W 4a Black Brake 3 (red) 3a Black 2 Brake 4 (white) 5a Black 3 Brake 5 (blue) b Black 4 TF/TH + 2b Black 5 TF/TH - PE connection Green-yellow + shield end (Inner shield) PE 24 Revision MOVIPRO PHC2.A-A..M-..2A-C5

25 Revision X202: Motor with brake control Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor. Also observe the wiring diagram of the respective motor. PE GNYE U V W BK/W BK/V BK/U a 2 a 3 a 4 a 5 a b 2b BK/3 BK/ BK/2 BK/4 BK/5 W2 U2 V2 U V W W2 U2 V2 U V W Extension cable 2.2 kw/4 kw device power IEC/UL Part number: design: 4G6 Variable length D/6.0 Connection cable: Motor cable with Han 6B Han 6 B Han 6 B Revision MOVIPRO PHC2.A-A..M-..2A-C5 25

26 Revision X202: Motor with brake control 7.5 kw device power IEC/UL Part number: design: 4G6 Variable length D/6.0 Connection cable: Motor cable with Han 6B Han 6 B Han 6 B Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal reversal cables, refer to the description of the encoder connection. 2.2 kw/4 kw device power IEC/UL Part number: design: 4G2.5 Han 6 B Han 6 B Wiring diagram Fixed length D/2.5 U V V U W W TF+ TF+ TF- TF- 7.5 kw device power IEC Part number: design: 4G2.5 Han 6 B Han 6 B Wiring diagram Fixed length D/2.5 U V V U W W TF+ TF+ TF- TF- 26 Revision MOVIPRO PHC2.A-A..M-..2A-C5

27 Revision X202: Motor with brake control 7.5 kw device power UL Wiring diagram Part number: design: 4G6 Han 6 B Han 6 B Fixed length D/6.0 U V V U W W TF+ TF+ TF- TF-.7.2 Connection component Jumper plug temperature sensor Part number: Structure Modules Jumpered pins Connection: Han 6 B, male-male [B] [B] Revision MOVIPRO PHC2.A-A..M-..2A-C5 27

28 Revision X206: Motor with brake control.8 X206: Motor with brake control NOTICE Damage or malfunction due to use of motors with built-in brake rectifiers. Damage to the drive system or its environment. Do not use motors with built-in brake rectifiers in conjunction with this device. Function Power connection for motor with brake up to 22 kw Connection Han-Modular 0 B, female, single locking latch Wiring diagram C A [A] Han C module, female No. Name Function U Motor phase U output 2 V Motor phase V output 3 W Motor phase W output [C] Han E protected module, female No. Name Function TF/TH/KTY+ Motor temperature sensor (+) 2 5 Brake terminal 5 (blue) 3 3 Brake terminal 3 (red) 4 4 Brake terminal 4 (white) 5 n.c. Not connected 6 TF/TH/KTY- Motor temperature sensor (-) Hinged frame No. Name Function PE PE connection 28 Revision MOVIPRO PHC2.A-A..M-..2A-C5

29 Revision X206: Motor with brake control.8. Connection cables kw device power IEC Part number: design: 4G6 Variable length D/6.0 DRN2 32 DRL2 32 Han 0 B open (terminal box connection M5) Part number: design: 4G6 Variable length D/6.0 DRN60 DRL60 Han 0 B open (terminal box connection M6) Part number: design: 4G4 Variable length D/4.0 DRN2 32 DRL2 32 Han 0 B open (terminal box connection M5) Part number: design: 4G4 Variable length D/4.0 DRN2 32 DRL2 32 Han 0 B open (terminal box connection M6) Revision MOVIPRO PHC2.A-A..M-..2A-C5 29

30 Revision X206: Motor with brake control Part number: design: 4G4 Variable length D/4.0 DRN2 60 DRL2 32 Han 0 B ABB8 Part number: W design: 4G4 Variable length D/4.0 DRN80 32W DRL7 90W Han 0 B IS2 W Part number: m design: 4G4 Variable length D/4.0 DRN80 32m DRL7 90m Han 0 B IS2 m Part number: W design: 4G6 Variable length D/6.0 DRN60W DRL60W Han 0B ADB2 W Part number: m design: 4G6 Variable length D/6.0 DRN60m DRL60m Han 0B ADB2 m 30 Revision MOVIPRO PHC2.A-A..M-..2A-C5

31 Revision X206: Motor with brake control Part number: design: 4G6 Variable length D/6.0 DRN60 DRL60 Han 0 B ABB8 Part number: design: 4G6 Variable length E/6.0 CMP80 00 Han 0 B SBB6 Part number: design: 4G4 Variable length E/4.0 CMP63 00 Han 0 B SB4 kw device power UL Part number: design: 4G6 Variable length D/6.0 DRN80 DRL80 Han 0 B open (terminal box connection M5) Revision MOVIPRO PHC2.A-A..M-..2A-C5 3

32 Revision X206: Motor with brake control Part number: design: 4G6 Variable length D/6.0 DRN80 DRL80 Han 0 B open (terminal box connection M6) Part number: design: 4G6 Variable length D/6.0 DRN80 DRL80 Han 0 B ABB8 Part number: W design: 4G6 Variable length D/6.0 DRN80W DRL80W Han 0B ADB2 W Part number: m design: 4G6 Variable length D/6.0 DRN80m DRL80m Part number: design: 4G6 Han 0B ADB2 m Variable length E/6.0 CMP80 00 Han 0 B SBB6 32 Revision MOVIPRO PHC2.A-A..M-..2A-C5

33 Revision X206: Motor with brake control 5 kw device power IEC Part number: design: 4G6 Variable length D/6.0 DRN80 DRL80 Han 0 B open (terminal box connection M5) Part number: design: 4G6 Variable length D/6.0 DRN80 DRL80 Han 0 B open (terminal box connection M6) Part number: design: 4G6 Variable length D/6.0 DRN80 DRL80 Han 0 B ABB8 Part number: W design: 4G6 Variable length D/6.0 DRN80W DRL80W Han 0B ADB2 W Part number: m design: 4G6 Variable length D/6.0 DRN80m DRL80m Han 0B ADB2 m Revision MOVIPRO PHC2.A-A..M-..2A-C5 33

34 Revision X206: Motor with brake control Part number: design: 4G6 Variable length E/6.0 CMP80 00 Han 0 B SBB6 5 kw device power UL Part number: design: 4G0 Variable length D/0.0 DRN80 DRL80 Han 0 B open (terminal box connection IO) Part number: m design: 4G0 Variable length D/0.0 DRN80m DRL80m Han 0 B ADB2m Part number: W design: 4G0 Variable length D/0.0 DRN80W DRL80W Han 0B ADB2 W 34 Revision MOVIPRO PHC2.A-A..M-..2A-C5

35 Revision X206: Motor with brake control Conductor assignment Part number Motor terminal DR.. motor Color coding Hybrid cable designation Connection device U Black U Motor phase U V Black V Motor phase V W Black W Motor phase W 4a Black Brake 3 (red) 3a Black 2 Brake 4 (white) 5a Black 3 Brake 5 (blue) b Black 4 TF/TH + 2b Black 5 TF/TH - PE connection Green-yellow + shield end (Inner shield) PE Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor. Also observe the wiring diagram of the respective motor. PE GNYE U V W BK/W BK/V BK/U a 2 a 3 a 4 a 5 a b 2b BK/3 BK/ BK/2 BK/4 BK/5 W2 U2 V2 U V W W2 U2 V2 U V W Revision MOVIPRO PHC2.A-A..M-..2A-C5 35

36 Revision X206: Motor with brake control Extension cable kw device power IEC/UL Part number: design: 4G6 Variable length D/6.0 Connection cable: Motor cable with Han 0 B Han 0 B Han 0 B 5 kw device power IEC Part number: design: 4G6 Variable length D/6.0 Connection cable: Motor cable with Han 0 B Han 0 B Han 0 B Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal reversal cables, refer to the description of the encoder connection. 36 Revision MOVIPRO PHC2.A-A..M-..2A-C5

37 Revision Settings kw device power IEC/UL Wiring diagram Part number: design: 4G6 Han 0 B Han 0 B Fixed length D/6.0 U V V U W W TF+ TF+ TF- TF- 5 kw device power IEC/UL Wiring diagram Part number: design: 4G0 Han 0 B Han 0 B Fixed length D/0.0 U V V U W W TF+ TF+ TF- TF-.9 Settings During startup, the different components of the device are parameterized and/or installed: Parameterize radio modem Install user program of the processing unit Parameterize the frequency inverter Use the Ethernet service interface of the communication and control unit interface (X4223) to establish the connection to the controller of the device. The communication and control unit has the following IP settings at the time of delivery and after repair: IP address processing unit: IP address radio modem (if available): Subnet mask: Revision MOVIPRO PHC2.A-A..M-..2A-C5 37

38 Revision Status and error messages.0 Status and error messages The device s status display shows the current operating status. There are two kinds of status and error messages: from the device and from the user program. Status and error messages from the device are issued when no user program is active. For more information on possible status and error messages of the user program, refer to the user program documentation (for the relevant system solution). In case of questions, contact SEW EURODRIVE. INFORMATION If the timeout monitoring function of the status display is switched off, the last status issued by the user program is shown. Only switch off the timeout monitoring function in exceptional cases. Inform the operating personnel accordingly. The following table shows the status and error messages of the device: Code Possible cause Measure SEW DC 24 V voltage supply of the communication and control unit is present. BLx The device starts, the value x displays the status of the bootloader. BLR The bootloader is running, no valid user program is available on the device.... The user program has not updated the values of the status display within 3 s. An error has occurred in the user program, the device, or the internal system bus. SF 888 The device cannot boot after switch-on. The communication and control unit has a serious error. If the status message is displayed permanently, contact SEW EURODRIVE Service with the displayed error code. Load a valid user program into the device. Restart the device. Check whether the device starts correctly. If the device does not start, reload the user program into the device. If the status message is repeatedly shown in operation, contact SEW EURODRIVE service. Please contact the SEW EURODRIVE service. 38 Revision MOVIPRO PHC2.A-A..M-..2A-C5

39 Revision Dimension drawings. Dimension drawings kw/4 kw/7.5 kw The dimension drawing shows the mechanical dimensions of the device in mm: 2,2 kw M32x.5 Ø6.5 / M8x25 (4x) > Revision MOVIPRO PHC2.A-A..M-..2A-C5 39

40 Revision Dimension drawings 4 kw/7.5 kw > M32x.5 Ø 6.5 / M8x25 (4x) The recommended minimum clearance for connection cables and plug connectors in the dimension drawing can vary depending on the cables used. For devices with plug connectors on the side, observe a minimum clearance of 300 mm. 40 Revision MOVIPRO PHC2.A-A..M-..2A-C5

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