Modular IP67 I/O-SYSTEM

Transcription

1 Modular IP I/O-SYSTEM

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3 Machine-Mount, Cabinet-Free Automation Solution Where previously discrete wiring was once required, fieldbuses now provide communication between the control and field levels. Depending on the application, cabinet-free automation systems help minimize costs for planning, start-up and maintenance. Modular IP I/O-SYSTEM In addition to requiring a high degree of protection, a robust design and standardized connection technology, there is an increasing demand for advanced IP features once reserved only for IP0 systems, including: Real-time capability for isochronous data acquisition/output Parameterizable Diagnostic capable Upgradable SPEEDWAY readily meets these requirements, enabling machines and systems to be efficiently tailored to suit individual needs by incorporating customer requirements despite tight deadlines. WAGO SPEEDWAY Engineered for the Toughest Applications

4 - C System Features Modular Design Page Signal acquisition/output for custom applications High-Performance Data Transfer Page 8 Fast data exchange Wide Variety of Parameterization Options Page 0 Fieldbus dependent/independent Fieldbus Independence Page Meet specific market/system requirements Easy to Service Page Upgradable, parameter-saving and flexible Asynchronous and Synchronous Diagnostics Page Fast and precise error analysis +0 C Temperature Range of C to +0 C Page Ideal for harsh environments

5 Efficient Power Supply Solution Page Convenient module supply Excellent Protection Page 8 Withstand EMC, water and dust Screw and DIN-Rail Mount Options Page 0 Flexible module assembly Ergonomic Design Page User-friendly modules Topology Example Page ETHERNET system incl. accessories Module Overview Page SPEEDWAY components

6 Modular Design Signal Acquisition/Output for Custom Applications Up to: I/O modules per station 8 channels per module 0 channels per station 0 m between two modules 00 m total extension per station Fieldbus USB interface Fieldbus coupler Spacer module Power supply Power supply I/O module

7 As a modular IP I/O-System, WAGO SPEEDWAY connects to both fieldbus and a higher-level control system via DI fieldbus coupler. An integrated system bus interface connects to I/O modules (e.g., analog, digital), allowing direct field-side acquisition and transmission of signals depending on the application needs. When used in areas of high signal concentration, the modules can be installed in an extremely space-efficient manner. The I/O modules are interconnected via data (system bus) and supply lines. Power dividers provide supplemental energy to cope with greater demands or when longer distances must be covered. Depending on the fieldbus type, configuration, programming, maintenance and diagnostics can be performed via integrated USB interface and fieldbus. System bus Power supply Power divider

8 High-Performance Data Transfer sercos fieldbus Cycle: 0 µs Fast Data Exchange 00 System bus Cycle: 0 µs Cycl [µs 0 00 Number of sig Digital 0 Analog 0 0 Hard real-time with sercos Cycle times (system bus synchronous to fieldbus) digital signals, 0µs digital signals + analog signals, 0µs digital signals + 8 analog signals, 0µs 8

9 00 00 e time ec] Increasingly automation-intensive systems and exponentially faster ETHERNET-based controllers and fieldbus protocols need higher levels of communication bandwidth. Large data volumes are forwarded in short cycles for signal acquisition and transmission within the I/O system. WAGO SPEEDWAY is specifically engineered for this, offering high synchrony, low jitter/skew and low latency to optimally control dynamic system processes. nals High-performance with standard fieldbuses Cycle times (system bus asynchronous to fieldbus) digital signals, approx. 00 µs digital signals + analog signals, approx. 00 µs digital signals + 8 analog signals, approx. 00 µs 9

10 Wide Variety of Parameterizat Fieldbus Dependent/Independent Extraordinarily high degree of module parameterization Fieldbus-dependent parameterization via GSD, GSDML, SDDML and EDS files Fieldbus-independent, advanced parameterization via FDT/DTM technology Online diagnostics and simulation All SPEEDWAY components can be extensively parameterized. This allows the user to economically cover a wide range of functions with only a few base modules, while benefiting from a highly customizable system. Outside of a few select modules, parameter setting is performed channel-bychannel. This greatly reduces the variety of modules and types required, minimizing supply and inventory costs. Parameterization examples: Digital Input Module: filter, inversion, simulation, diagnostics Digital Output Module: inversion, substitute value strategy, manual mode, simulation, diagnostics Digital Input/Output Module: operating mode, filter, inversion, substitute value strat- egy, manual mode, simulation, diagnostics Analog Input Module V/I: voltage/current measurement range, threshold values, filter, simulation, diagnostics Analog Input Module RTD: RTD measurement range, connection type, threshold values, integration time, linearization, simulation, diagnostics Analog Input Module TC: thermocouple measurement range, threshold values, integration time, linearization, simulation, diagnostics Analog Output Module V/I: voltage/ current measurement range, substitute value strategy, manual mode, simulation, diagnostics Serial Module: operating mode, baud rate, data bits, parity, stop bits, flow control MOVILINK Module: type, operating mode, baud rate, cycle time, PDU type Incr. Encoder/SSI Transmitter Module: evaluation, latch, gate, preset, cam, baud rate, pulse width modulation Depending on the fieldbus used, parameter setting is performed via device description files (e.g., GSD, GSDML, SDDML and EDS). DTM device drivers based on FDT technology are also provided. These files can be loaded via FDT frame application to parameterize systems having no device description files, as well as extended parameter setting. Access is provided via USB interface or fieldbus (valid for all ETHER- NET-based couplers, such as ETHERNET, PROFINET and sercos). 0

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12 Fieldbus Independence Meet Specific Market/System Requirements MODBUS/TCP SPEEDWAY fulfills specific market and system requirements by supporting the fieldbuses shown above, while being compatible with additional fieldbus systems. Address hardware and set model-specific operation modes with the fieldbus coupler s display panel, which is shielded from environmental aggressors and accidental contact via a protective cover. An USB interface (COM) provides direct system access for programming, parameter-setting and maintenance.

13 Upgradable System parameter handling Options handling Easy to Service Upgradable, Parameter-Saving and Flexible Upgradable System acquisition and operating costs are steadily increasing, making return on investment more important than ever. Designed with this in mind, the SPEEDWAY System is updatable to help economize operational costs. Both coupler and I/O module firmware can be easily updated. This allows quick access to new functionalities, while errors can be fixed without replacing components. System parameter handling While all parameterizable SPEEDWAY modules feature factory default settings, they can be easily tailored to user-specific system requirements. SPEEDWAY provides the freedom of system parameter handling not every control system permits direct data parameterization, administration and archiving. This time-saving advantage ensures parameter settings won t be lost if a module is exchanged. System parameter handling archives and automatically verifies (e.g., when exchanging an I/O module) that the right replacement module is used. In the event of a failure, parameter data can be restored quickly and reliably. The system also provides the option of checking if hardware, software and firmware updates are required. Options handling Customization due to changing I/O station configurations (e.g., tool replacement in processing center) typically requires extensive engineering before a new production process can start. With PROFIBUS, SPEEDWAY supports variable system configuration without engineering modification. The higher-level control system defines various expansion stages within a maximum engineering configuration. This allows the control system to identify a SPEEDWAY station modification (number and type of modules) and run a sub-program without interfering with the engineering.

14 Asynchronous and Synchronous Diagnostics Fast and Precise Error Analysis LED and software supported Module-by-module and channel-by-channel Parameterizable One of the greatest challenges for automation suppliers is making and keeping technology and engineering manageable particularly for troubleshooting. Therefore, it is no longer a matter of whether systems are diagnostic capable or not, but how well they perform troubleshooting. Diagnostic capabilities are particularly critical for widely distributed IP systems, and this is precisely why all WAGO SPEEDWAY devices deliver diagnostic data. Intelligent modules are increasingly determining diagnostic information quantity and type to facilitate in-depth error analysis. However, this also inevitably leads to an increase in diagnostic data with data transfer that must occur with virtually no delay and without influencing the cycle time. To meet these challenges and minimize downtime, asynchronous and synchronous transfer mechanisms are supported. Example: LED diagnostics for analog input module SB LED Module status indication during communication (e.g., operational status, error) F LED Indication of channel-wide errors (e.g., sensor supply short circuit) Ch/Er LED Channel-related status indication (e.g., operational status) and error (e.g., measuring range underflow or overflow, overload) Power LED Logic, sensor and actuator supply indication

15 Temperature Range: - C to +0 C Ideal for Harsh Environments - C +0 C Even in sub-zero temperatures, WAGO SPEEDWAY will perform reliably. Able to withstand harsh environmental conditions, the system can readily support additional applications while reducing costs associated with additional materials (e.g., enclosures), assembly and operation. - C +0 C

16 Efficient Power Supply Solution Convenient Module Supply M power supply ports 0. mm² (8 AWG) cable cross-section - % % voltage fluctuation range Individual and group power supply Separate actuator supply up to 8 A Electrically isolated power supplies Power loss diagram 0. mm, A 0. mm, A 0.0 mm, A mm, A Voltage drop (V) SPEEDWAY (- %) Industry standard (- %) Cable length (m)

17 Select SPEEDWAY modules are equipped with M ports for powering modules over great distances. Compared with M8 ports, they offer a connection cross-section of 0. mm² (8 AWG) instead of 0. mm² ( AWG). The related lower line resistance causes a lower voltage drop on the line. In connection with the larger voltage fluctuation range integrated in the modules, greater distances than usual can be covered between a power supply unit and SPEEDWAY. An M connection contains two lines (logic and sensor supply, as well as actuator supply). A second supply port allows for supply groups, or an additional supply for higher power requirements when using A output modules. Electrical separations in the modules power supplies ensure seamless system operation in the event of an error (e.g., short circuit of the actuators). Power supply monitoring and diagnostics are provided along the entire length of the cable runs.

18 Excellent Protection Withstand EMC, Water and Dust 8

19 IP degree of protection, fully encapsulated Inner-metallized housings Integrated shield plates Uncompromising protection, even in the harshest environments Every module utilizes IP-grade protection and robust construction. These fully encapsulated modules safeguard system operation, even when subjected to temperature extremes and prolonged periods of vibration. When combined, these robust design elements ensure long-term electronic circuit protection. Additionally, moisture cannot penetrate the units to cause damage (e.g., hairline cracks). Protected both inside and out Electromagnetic compatibility the ability of an electrical component to operate in its intended environment without causing or being influenced by electromagnetic interference is a major feature of the WAGO SPEEDWAY system. Electromagnetic shielding consisting of a metallized housing and shield plate guarantees trouble-free operation within the housing. On-machine interferences are directly deflected via the modules brackets or system s mounting rail. The resulting SPEEDWAY modules adhere to WAGO s philosophy of exceeding normative requirements. 9

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21 Carrier rail adapter Bracket adapter CNOMO standard compliance Screw and DIN-Rail Mount Options Flexible Module Assembly For maximum versatility, the modules can be directly screwed onto the machine. Extensive engineering ensures compliance with standardized specifications from CNOMO guidelines regarding the spacing of assembly drill holes. Because passive distribution boxes and sensor/actuator boxes also meet these guidelines, WAGO SPEEDWAY eases the transition from passive to active automation and supports the development of mixed systems through standardized assembly dimensions. Adapters for both rails and machine-mount brackets are also available.

22 Ergonomic Design User-Friendly Modules Clear arrangement of ports, LEDs and marking fields Exclusive use of standard M8/M connectors Detailed text and symbol identification Marking strips or WMB markers simplify custom marking Optimum cable layout/led arrangement Modules clearly carry serial number identification Compact design

23 WAGO SPEEDWAY does not require specialty cables and connectors. Standardized M8 ( poles) and M ( poles) ports simplify assembly and procurement in the event that an item must be exchanged. Connecting the fieldbus, system bus, power supply and sensors/actuators is performed via several coded M connectors (A, B, D). This streamlined approach prevents wiring errors. For additional strength, device connections are manufactured from metal. Compared to plastic versions, this prevents corrosion caused by liquids seeping into metal cable connectors that were accidentally screwed in at an angle. Ergonomics played an important role in the development of WAGO SPEEDWAY. The result is a lightweight, compact design that can be used in the most spacerestricted areas on machines and systems. Clearly visible printing, labeling and status LEDs quickly provide module information at a glance.

24 Topology Example (ETHERNET System incl. Accessories) WAGO SPEEDWAY Series PERSPECTO SPEED -0/..., ETHERNET Cable 0-9 ETHERNET RJ- Connector Control and Visualization 8 Series Industrial Switches -0/... -0/... FC 8DI SBM FB MS CS NS ACT/LNK 0 I RES I B/E IP0 9 I SN 8 I I I I I I I I 0 Laptop COM 8-80 ETHERNET -80-0/ USB Communication Cable -0 Maintenance and Diagnostics 8DI V ULS UA V ULS UA ULS Power supply OC /0 V 0-0 Hz A /,8 A Input L N 8- OK DC V / 0 A ADJ. Output /..., Power Supply Cable -0/ Power Supply -0/ PWR DVI - V ULS UA Power Supply -90/ M Connectors OC /0 V 0-0 Hz A /,8 A Input L N 8- OK DC V / 0 A ADJ. Output / -0/..., Power Supply Cable IP0-0/..., Power Supply Cable

25 -0/..., System Bus Cable -0/ DWAY ETHERNET FC 8DI SBM FB MS CS NS ACT/LNK 9 I SN 8 I I I I I I I I / System Terminating Plug I RES I B/E -0/..., System Bus Cable 8DO -80-0/..., ETHERNET Cable 0 V ULS UA -0 COM 8DIO DO 0 V ULS UA V UA S V ULS UA V ULS UA /..., Power Supply Cable -0/... -0/..., Power Supply Cable -0/..., Power Supply Cable /..., Power Supply Cable -0/ Spacer AI U/I Er Ch Er Er Er Ch Er Ch Ch Ch Er Er Ch 0 Er Ch Er Ch Er Er Er 8DO A Ch Ch -909/ System Terminating Plug AO U/I AI RTD Ch Ch -0/..., System Bus Cable -0 Spacer -0/ Spacer -0/..., System Bus Cable -0 8DIO 8 V ULS UA V ULS UA V ULS UA V ULS UA /... -0/... IP

26 Module Overview SPEEDWAY Components Identification Description Item No. Fieldbus Couplers (FC) FC PROFIBUS DP, 8 DI, VDC PROFIBUS-DP/V coupler, incl. 8 digital inputs -0 FC PROFINET IO, 8 DI, VDC PROFINET IO coupler, incl. 8 digital inputs -0 FC ETHERNET, 8 DI, VDC ETHERNET coupler, incl. 8 digital inputs -0 FC sercos 8 DI, VDC, HS sercos coupler incl. 8 digital high-speed inputs - FC DeviceNet, 8 DI, VDC DeviceNet coupler, incl. 8 digital inputs -0 FC CANopen, 8 DI, VDC CANopen coupler, incl. 8 digital inputs -0 Digital Input Modules (DI) 8 DI, VDC (8 x M8) 8 digital inputs DI, VDC ( x M) 8 digital inputs DI, VDC (8 x M8) 8 digital inputs, low-side switching DI, VDC ( x M) 8 digital inputs, low-side switching DI, VDC (8 x M) 8 digital inputs DI, VDC, HS ( x M) 8 digital high-speed inputs (ideal for sercos applications) Digital Output Modules (DO).../ Interference-Free Version 8 DO, VDC, 0. A (8 x M8) 8 digital outputs, 0. A 8 DO, VDC, 0. A ( x M) 8 digital outputs, 0. A 8 DO, VDC,.0 A (8 x M8) 8 digital outputs,.0 A 8 DO, VDC,.0 A ( x M) 8 digital outputs,.0 A / / / / DO, VDC, 0. A (8 x M8) 8 digital outputs, 0. A, low-side switching DO, VDC, 0. A ( x M) 8 digital outputs, 0. A, low-side switching DO, VDC, 0. A (8 x M) 8 digital outputs, 0. A / DO, VDC, 0. A HS ( x M) 8 digital high-speed outputs, 0. A (ideal for sercos applications) -808

27 Identification Description Item No. Digital Input/Output Modules.../ Interference-Free Version 8 DIO, VDC, 0. A (8 x M8) 8 digital inputs/outputs, 0. A 8 DIO, VDC, 0. A ( x M) 8 digital inputs/outputs, 0. A 8 DIO, VDC, 0. A (8 x M) 8 digital inputs/outputs, 0. A / / / DIO, VDC, 0. A HS ( x M) 8 digital high-speed inputs/outputs, 0. A (ideal for sercos applications) -0 Analog Input Modules (AI) AI U/I ( x M) AI RTD ( x M) AI TC ( x M) analog inputs, voltage/current (0-0 ma, 0- ma, -0 ma, ±0 ma, 0-0 V, ±0 V) analog inputs, RTD (Pt00/00/00/000, Ni00/0/000 Resistance: kω/ kω, Potentiometer adjustment: %) analog inputs, thermocouple (type: B/C/E/J/K/N/R/S/T, voltage: ±/±/±/±90 mv) Analog Output Modules (AO) AO U/I ( x M) analog outputs, voltage/current (0-0 ma, -0 ma, ±0 ma, 0-0 V, ±0 V) -0 Function and Technology Modules TTL Incremental Encoder/SSI Interface ( x M) HTL Incremental Encoder/Counter ( x M) transmitter interfaces + digital inputs/outputs -0 transmitter interfaces + digital inputs/outputs -0 Communication Modules Serial Interface RS-, RS-/-8 ( x M) serial interfaces + digital inputs/outputs -0 MOVILINK Interface ( x M) MOVILINK interfaces + digital inputs/outputs -0 Supply Modules Power Divider ( x M + x M) Power divider -90

28 0888-0/00-90 SPEEDWAY-BROCHURE. US 0/ Printed in Germany Subject to design changes WAGO Kontakttechnik GmbH & Co. KG Postfach Minden Hansastraße D- Minden Phone: Headquarters +9 /88-0 Sales +9 /88- Order Service +9 /88- Technical Support +9 /88- Fax: +9 / info@wago.com Online: