Siemens AG Criteria Milltronics BW100 Milltronics BW500 Milltronics SF500 Applications and compatibility

Transcription

1 Weighing Electronics Stand-lone Integrators Siemens G 009 Introduction Overview Integrators process sensor signals into operating data for continuous in-line weighing. They can take over basic control functions traditionally handled by other devices, like PID and batch control. Mode of operation Milltronics integrators from Siemens incorporate patented electronic load cell balancing to perform basic and sophisticated level and flow control functions. Integrators process the speed or load signal from the sensor and perform functions to convert the data into rate or totalization. The integrator displays primary speed and load values, as well as derived values of rate and total on the LCD, or outputs the information as analog m output, alarm relay, or remote totalizer. The Milltronics BW100 offers basic control functions for use with belt scales. It can be retrofitted for use with previously installed belt scale systems with a maximum of two load cells. The Milltronics BW500 is a versatile integrator for use with a wide range of belt scales. It is NTEP and Measurement Canada certified as legal-for-trade when used with an MMI- belt scale and MD Series speed sensor. The Milltronics BW500 and SF500 offer online calibration so the process does not need to be shut down to calibrate the integrator. Both models also offer linearization, PID and batch control, multi-span and auto zero. Definitions PID Proportional, Integral, Derivative The PID control function combines proportion, integral reset, and derivative rate to consistently control systems. proportioning band creates an area around a setpoint where the controller is controlling the process. If the band is too narrow, the reading will center around the setpoint. If the band is too wide, the control values will take a long time to settle and will be slow to respond adequately to upset conditions. n integral reset corrects for any difference between the desired setpoint and variables altered during the process. derivative rate prevents the control from shifting too dramatically on process upsets or startups. Batch Control predetermined quantity of material is accumulated, and the integrator will alarm, notifying that the batch process is completed. Linearization Locations where the ideal belt scale or flowmeter location has been compromised or where there is a high variety in belt tension or flow cause the belt scale or flowmeter to report non-linearily. The integrator linearization function smooths out the result to provide an accurate report of the process. Multi-span The integrator can be calibrated for up to 8 different feed conditions that would produce varying load or rate characteristics. span correction is added to the measurement to realize maximum accuracy. Differential Speed Detection Dual point belt speed sensing is used for monitoring speed at two different points in the system. The two speed sensors are typically applied on belt conveyors to give an alarm if excessive slip between the head pulley and tail pulley is detected (BW500 only). Incline Compensation By receiving a m signal proportional to conveyor slope, the conveyor loading can be re-calculated to compensate for changes in angle (BW500 only). Moisture Compensation By receiving a m signal proportional to moisture content, the conveyor load or rate can be recalculated to read dry weight (BW500 or SF500 only). Technical specifications Integrator selection guide Criteria Milltronics BW100 Milltronics BW500 Milltronics SF500 pplications and compatibility Display output nalog output Milltronics MLC, MBS, MUS, MCS, MSI, and WD600 belt scales Retrofit with other installed belt scale systems with a maximum of two load cells Rate, totalized weight, belt loading, belt speed Optically isolated m scalable Selectable for rate, load, or speed Milltronics Weighfeeder Series 400, 600, 800, 100 Milltronics MLC, MBS, MUS, MCS, MSI, MMI and WD600 belt scales Retrofit of most other belt scale or weighfeeder systems Rate, totalized weight, belt loading, belt speed, PID, batching Optically isolated m scalable Option: two additional analog inputs and two outputs programmable for PID control Milltronics E, V, Series flowmeters Other 1 or load cell flowmeters LVDT equipped solids flowmeters, with use of optional interface board Rate, totalized weight, PID, batching Optically isolated m scalable Option: two additional analog inputs and two outputs programmable for PID control Remote totalizer Two adjustable pulsed outputs Two adjustable pulsed outputs Two adjustable pulsed outputs larm relay One programmable SPDT Form C contact rated 5 at 50 V C noninductive Power requirements 100/115/00/30 V C ±15 % 50/60 Hz, 15 V Optional 1 V DC and 4 V DC Five programmable SPST Form contacts rated 5 at 50 V C noninductive, reversible 100/115/00/30 V C ±15 % 50/60 Hz, 31 V pprovals CS NRTL/C, FM, CE, C-TICK CS NRTL/C, FM, CE, Measurement Canada, NTEP, C-TICK Five programmable SPST Form contacts rated 5 at 50 V C noninductive, reversible 100/115/00/30 V C ±15 % 50/60 Hz, 31 V CS NRTL/C, FM, CE, C-TICK / Siemens WT

2 Siemens G 009 Weighing Electronics Stand-lone Integrators Milltronics BW100 Overview Milltronics BW100 is an economical integrator for use with belt scales. Benefits Multi-field backlit LCD Two remote totalizer contacts uto zero function Load linearization Isolated m output Programmable relay pplication Milltronics BW100 integrator works with single or dual strain gauge load cell-based belt scales. With a speed sensor, it measures flow rate and totalized weight of bulk solids. It electronically balances the weigh bridge load cells to provide exceptional accuracy. The system is unaffected by uneven lateral loading so there is no need for load cell matching or mechanical balancing. The large backlit display features a bar graph comparing current rate to full scale, reducing the possibility of human error. The unit has a four-button control pad with tactile feedback keys used to set all parameters, or you can use Dolphin Plus software for programming and downloading through a PC or laptop. Technical specifications Mode of operation Measuring principle Typical applications Inputs Load cell Speed sensor pulse train uto zero Output nalog Load cell Speed sensor Remote totalizer 1 Remote totalizer Relay output Measuring accuracy Resolution ccuracy Rated operating conditions mbient conditions Location mbient temperature Relative humidity/ingress protection Installation category Pollution degree 4 Design Material (enclosure) Sealed electronics compartment Integral junction box with terminal block for: Power supply Belt scale integrator Integrator for use with Milltronics MBS, MLC, WD600, MUS, MCS, and MSI belt scales mv per load cell, dual load cell applications mv per load cell, single load cell applications V low, V high Hz, or Open collector switch, or Relay dry contact Dry contact from external device Optically isolated 0/ m, 750 Ω max loading Resolution: 0.1% of 0 m 10 V DC compensated for strain gauge, cells max. 1 V DC, 50 m max excitation Contact closure ms duration Open collector switch rated 30 V DC, 100 m max. Contact closure ms duration Open collector switch rated 40 V C/DC, 100 m max. Programmable function 1 SPDT Form C relay contact rated 5 at 50 V C, non-inductive 0.0 % of full scale 0.5 % of full scale m range below 50 u 0.1 % of full scale m range between 50 u and 0 m Indoor/outdoor C ( F) Suitable for outdoor/type 4X/NEM 4X/IP65 II Polypropylene alloy mm² solid, or mm² stranded (1-4 WG) Standard 100/115/00/30 V C ± 15 %, 50/60 Hz, 15 V Optional V DC, 15 W V DC, 15 W Siemens WT /3

3 Weighing Electronics Stand-lone Integrators Siemens G 009 Milltronics BW100 Controls and displays Displays Programming Memory Setup Cable/separation Single load cell Non-sensing Sensing Dual load cell Non-sensing Sensing Speed sensor uto zero nalog output Bi-polar current (comm.port) Remote total [t1 (DC)] pprovals Options 38 x 100 mm (1.5 x 4 ) multi-field liquid crystal display Via local keypad with silicone boot and/or Dolphin interface Program stored in non-volatile FLSH memory, upgradable via Dolphin interface Parameters stored in non-volatile EEPROM Dolphin compatible Belden 8404, 4 wire shielded, 0 WG (0.5 mm²) or equivalent, 150 m (500 ft) max. Belden 960, 6 wire shielded, 0 WG (0.5 mm²) or equivalent, 300 m (1000 ft) max. Belden 960, 6 wire shielded, 0 WG (0.5 mm²) or equivalent, 150 m (500 ft) max. Belden 8418, 8 wire shielded, 0 WG (0.5 mm²) or equivalent, 300 m (1000 ft) max. Belden 8770, 3-wire shielded, 18 WG (0.75 mm²) or equivalent, 300 m (1000 ft) Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm²) or equivalent, 300 m (1000 ft) max. Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm²) or equivalent Belden 955, pair, twisted/ shielded, 18 WG (0.75 mm ), or equivalent, 3000 m (10,000 ft) max. loop Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm²) or equivalent, 300 m (1000 ft) max. CE, CS NRTL/C, FM, C-TICK Speed sensor: MD-36, MD-56, TSS, RBSS, or equivalent Dolphin Plus: Windows -based software interface and infrared ComVerter link Incline Compensator, for signal compensation on variable incline conveyors LVDT interface card: for interface with LVDT based scales Belden is a registered trademark of Belden Wire and Cable Company. Windows is a registered trademark of Microsoft Corporation. Selection and ordering data Milltronics BW100 n economical integrator for use with belt scales. Standard features include; dual totalizer, analog rate output, alarm relay, linearizer and bi-polar current communications. Input voltage C voltage 1 1 V DC 4 V DC 3 Feature software Standard C) Subject to export regulations L: N, ECCN: ER99 C) 7MH Data communications Bi-polar current 1 Enclosures Standard enclosure, no entry holes 1 Standard with 4 drilled and tapped M0 entry holes 3 Trade approval stickers No trade approval sticker 0 Not legal for Canadian and EU trade sticker 1 pprovals CSNRTL/C, CE (EN 6136), FM, C-TICK Further designs Please add "-Z" to and specify Order code(s). Stainless Steel tag (69 mm x 50mm) Measuring-point number / identification (max 16 characters), specify in plain text. Painted mild steel, anti-vibration enclosure with viewing window (finished unit is mounted inside enclosure)] 406 x 305 x 03 mm (16" x 1" x 8"), Type 4X, IP66 Instruction manuals English German French Spanish Note: The instruction manual should be ordered as a separate item on the order. dditional instruction manuals LVDT Conditioner Card Manuals, English LVDT Conditioner Card Manuals, German This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library. Order Code Y15 16 D C) 7ML1998-5DJ0 C) 7ML1998-5DJ31 C) 7ML1998-5DJ11 C) 7ML1998-5DJ1 C) 7ML1998-5EF01 C) 7ML1998-5EF31 Optional equipment LVDT Conditioners in Nema 4 enclosure (to interface LVDT belt scale without internal pre-amplifier) C) 7MH773-1J SITRNS RD100 Remote displays - see RD100 on page 7/100 SITRNS RD00 Remote displays - see RD00 on page 7/10 /4 Siemens WT

4 Siemens G 009 Weighing Electronics Stand-lone Integrators Milltronics BW100 Dimensional drawings Milltronics BW100 dimensions Schematics Terminal Block C Supply TB1 UPPER 1 SIG B 17 EXC + SIG B 18 SEN load 3 SIG cell 19 +SEN 4 + SIG 0 + EXC 6 COM. TX1 7 + SIG speed 3 TX 8 + EXC 4 RX1 9 + auto 5 RX zero 10 6 dc 11 shield 7 + total (1) 14 N.O. 30 TB1 LOWER 5 CNST. SPD. 1 shield 15 COM alarm 31 L/N 16 N.C. 3 L1 load cell comm port dc/ac m 13 total () 9 output 31 4 V V 3 + Interconnection ll field wiring must have insulation for at least 50 V. DC terminals shall be supplied from an SELV source in accordance with IEC nnex H. For DC versions TB#31 is used for negative (-) and TB#3 is used for positive (+) connection. Non-metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers. Milltronics BW100 connections Siemens WT /5

5 Weighing Electronics Stand-lone Integrators Siemens G 009 Milltronics BW500 Overview pplication Milltronics BW500 operates with any belt scale with up to four strain gauge load cells. It processes belt load and speed signals for accurate flow rate and totalized weight of bulk solids. The BW500 can take on lower level control functions traditionally handled by other devices, and it supports popular industrial communication buses. Its patented load cell balance function eliminates matching of load cells. The PID function may be used for rate control on shearing weighfeeders - where belt loading is constant - but can also control pre-feeding devices. Operating in tandem with two or more weighfeeders, the BW500 may be used for ratio blending and controlling additives. Batching, load out, and alarm functions are also provided by the BW500. Dolphin Plus software may be used for programming the unit on a PC. Milltronics BW500 is a full feature integrator for use with both belt scales and weighfeeders. Benefits utomatic zero and electronic span calibration larms for rate, load, speed, or diagnostic error On-board Modbus, optional PROFIBUS DP, llen-bradley RIO and DeviceNet Comprehensive weighfeeder control functions PID control and on-line calibration with optional analog I/O card Differential speed detection with second speed sensor Moisture meter input with optional analog I/O card for calculation of dry weight Inclinometer input with optional analog I/O card to compensate for conveyor slope Suitable for belt scale custody approval Measurement Canada and NTEP approved Modbus is a registered trademark of Schneider Electric. llen-bradley is a registered trademark of Rockwell utomation. DeviceNet is a trademark of Open DeviceNet Vendor ssociation. /6 Siemens WT

6 Siemens G 009 Weighing Electronics Stand-lone Integrators Milltronics BW500 Technical specifications Mode of operation Measuring principle Typical application Inputs Load cell Speed sensor Pulse train uto zero m uxiliary Outputs (load and speed) m Load cell Speed sensor(s) Remote totalizer 1 Remote totalizer Relay output Measuring accuracy Resolution ccuracy Rated operating conditions mbient conditions Location mbient temperature Relative humidity/ingress protection Installation category Pollution degree 4 Design Material (enclosure) Dimensions Belt scale integrator Compatible with Milltronics belt scales or equivalent 1,, 4, or 6 load cell scales Compatible with LVDT equipped scales, with use of optional interface board (remotely mounted) mv DC per load cell V low, V high Hz, or Open collector switch, or Relay dry contact Dry contact from external device See optional m I/O board 5 discrete inputs for external contacts, each programmable for either: display scrolling, totalizer 1 reset, zero, span, multispan, print, batch reset, PID function or on-line calibration, nd speed sensor Programmable 0/ m, for rate, optically isolated, 0.1 % of 0 m resolution, 750 Ω load max. (see optional m I/O board) 10 V DC compensated excitation for strain gauge type, 4 cells max, 150 m max. 1 V DC, 150 m max. excitation Contact closure ms duration, open collector switch rated 30 V DC, 100 m max. Remote totalizer : contact closure ms duration, open collector switch rated 40 V C/DC, 100 m max. 5 alarm/control relays, 1 SPST Form relay contact per relay, rated 5 at 50 V C, noninductive or 30 V DC 0.0 % of full scale 0.1 % of full scale Indoor/outdoor C ( F) Suitable for outdoor/type 4X/NEM 4X/IP65 II Polycarbonate 09 W x 85 H x 9 mm D (8. W x 11. H x 3.6 D).6 kg (5.7 lbs) Power supply Standard 100/115/00/30 V C ± 15 %, 50/60 Hz, 31 V fuse, FU1: G, Slo Blo,, 50 V or equivalent Controls and displays Displays Programming Memory Communications m I/O board Inputs Outputs Output supply pprovals Options Illuminated 5x7 dot matrix liquid crystal display with lines of 40 characters each Via local keypad and/or Dolphin Plus interface Program stored in non-volatile FLSH memory, upgradable via Dolphin Plus interface Parameters stored in battery backed RM, 3 V NED 5003LC or equivalent, 10 year life Two RS-3 ports One RS-485 port SmartLinx compatible programmable 0/ m for PID control and on-line calibration, optically isolated, 0.1 % of 0 m resolution, 00 Ω input impedance programmable 0/ m for PID control, rate, load and speed output, optically isolated, 0.1 % of 0 m resolution, 750 Ω load max Isolated 4 V DC at 50 m, short circuit protected CE, CS NRTL/C, FM, Measurement Canada, NTEP, C-TICK Speed sensor: MD-36/36, MD-56, TSS, or RBSS, or compatible Dolphin Plus: Windows based software interface. Refer to associated product documentation. SmartLinx Modules: protocol specific modules for interface with popular industrial communications systems. Refer to product documentation. LVDT interface card: for interface with LVDT based scales Windows is a registered trademark of Microsoft Corporation. Siemens WT /7

7 Weighing Electronics Stand-lone Integrators Siemens G 009 Milltronics BW500 Selection and ordering data Milltronics BW500 full-feature, powerful integrator designed for use with both belt scales and weighfeeders Input voltage C voltage 1 uxiliary Input/Output board 1) None Board with analog inputs and analog outputs Feature software Standard 1) Required for PID control and online calibration. C) 7MH715- uxiliary memory None Data communications ) SmartLinx ready 0 Smartlinx llen-bradley RIO module 1 Smartlinx PROFIBUS DP module Smartlinx DeviceNet module 3 Enclosures Standard enclosure, no entry holes 1 Standard enclosure, 4 entries, M0 Trade approval stickers No trade approval sticker Not legal for Canadian and EU trade sticker Legal for Canadian trade Legal for U.S. trade (NTEP) pprovals CE, CSUS/C, FM, C-TICK Further designs Please add "-Z" to and specify Order code(s). Stainless Steel tag (69 mm x 50mm), Measuring-point number / identification (max 16 characters), specify in plain text. Stainless steel enclosure, 304 (1.4301), [406 x 305 x 15 mm (16" x 1" x 6"), Type 4X, IP66 (finished unit is mounted inside enclosure)] With window Without window Painted mild steel, [406 x 305 x 15 mm (16" x 1" x 6"), Type 4X, IP66 (finished unit is mounted inside enclosure)] With window Without window Painted mild steel, anti-vibration enclosure with viewing window (finished unit is mounted inside enclosure)] 406 x 305 x 03 mm (16" x 1" x 8"), Type 4X, IP66 ) Required for industrial communications. C) Subject to export regulations L: N, ECCN: ER99 B Order Code Y B C D Selection and ordering data Instruction manuals BW500, English BW500, German BW500, French BW500, Spanish Note: The instruction manual should be ordered as a separate item on the order. dditional instruction manuals LVDT Conditioner Card Instruction Manuals, English LVDT Conditioner Card Instruction Manuals, German Smartlinx llen-bradley Remote I/O, English Smartlinx PROFIBUS DP, English Smartlinx PROFIBUS DP, German Smartlinx PROFIBUS DP, French Smartlinx DeviceNet, English Note: The appropriate Smartlinx instruction manual should be ordered as a separate line on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library. Optional equipment uxilliary I/O cards spare LVDT Conditioners in Nema 4 enclosure (to interface LVDT belt scale without internal pre-amplifier) Totalizers in Nema 4 enclosure Ticket printers, TM-U95 Printer cables for TM-U95, RS-3, DB5 to open end RS-485 to RS-3 DB5 male converters for TM-U95 printer Chart recorders with Hi/Low alarm lights C) Subject to export regulations L: N, ECCN: ER99 C) 7ML1998-5DK03 C) 7ML1998-5DK3 C) 7ML1998-5DK1 C) 7ML1998-5DK3 C) 7ML1998-5EF01 C) 7ML1998-5EF31 C) 7ML1998-1P03 C) 7ML1998-1Q03 C) 7ML1998-1Q33 C) 7ML1998-1Q1 C) 7ML1998-1BH0 C) 7MH773-1BJ C) 7MH773-1J 7MH773-1GG 7MH776-1K 7MH776-1H C) 7MH776-1J C) 7MH776-1L Supply voltage regulators, 10 V C, 60Hz C) 7MH776-1N SITRNS RD100 Remote displays - see RD100 on page 7/100 SITRNS RD00 Remote displays - see RD00 on page 7/10 Spare parts Display cards Motherboards Batteries, 3V, lithium Fuses,, 50V, BW500/SF500, spare Lids with overlay and keypad for BW500 Cables to connect BW500/SF500 keypad to motherboard Keypads spare for BW500/SF500 7MH773-1F C) 7MH773-1H C) 7MH773-1ES C) 7MH773-1DG C) 7MH773-1K 7MH773-1CB 7MH773-1CD /8 Siemens WT

8 Siemens G 009 Weighing Electronics Stand-lone Integrators Milltronics BW500 Dimensional drawings 16 mm (0.6 ) 09 mm (8. ) 17 mm (6.8 ) lid screws (6 places) 9 mm (3.6 ) 85 mm (11. ) Non-metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers M RUN LT DISP PR ZERO RESET TOTL CLER SPN ENTER 67 mm (10.5 ) conduit entry lid mounting hole (4 places) enclosure customer supplied mounting screws Milltronics BW500 dimensions Schematics 1 LC LCB+ SHLD LCC+ LCD+ 10 SHLD LOD CELL INPUTS LOD CELL EXCITTION SPEED SENSOR V+ 11 S+ 1 S- SHLD SIG. 13 V COM 17 CNST 18 +EXC 19 SHLD M+ SHLD UX1 UX UX3 UX4 UX5 COM - Z RS-3 LC- LCB- LCC- LCD- M- TX 31 COM 3 RX 33 SHLD 34 T1+ 35 T1-36 SHLD 37 T+ 38 T- 39 SHLD RLY COM SHLD 47 RLY1 48 RS-485 RLY4 RLY5 SHLD 49 L/N RLY 50 L Cable one load cell - non-sensing: Belden 8404, 4 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. two / four* load cells: * for four load cell scale, run two separate cables of two load cell configuration - non-sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 8418, 8 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. speed sensor: Belden 8770, 3 wire shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) auto zero: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. remote total: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. Milltronics BW500 connections Belden is a registered trademark of Belden Wire and Cable Company. Siemens WT /9

9 Weighing Electronics Stand-lone Integrators Siemens G 009 Milltronics SF500 Overview pplication Milltronics SF500 operates with any solids flowmeter with up to two strain gauge load cells or LVDT sensor. The SF500 processes sensor signals for accurate flow rate and totalized weight of bulk solids. It can take on lower level control functions traditionally handled by other devices, and it supports popular industrial communication buses. Its patented load cell balance function eliminates matching of load cells. The PID function may be used for rate control of pre-feeding devices and/or control of additives with two internal PID controllers. Operating in tandem with two or more solids flowmeters or weighfeeders, the SF500 may be used for ratio blending and controlling additives. Batching, load out, and alarm functions are also provided by the SF500. Dolphin Plus software may be used for programming the unit with a PC. Milltronics SF500 is a full feature integrator for use with solids flowmeters. Benefits utomatic zero and electronic span calibration larms for rate or diagnostic error On-board Modbus, optional PROFIBUS DP, llen-bradley RIO and DeviceNet On-line calibration and dual PID control with optional analog I/O card Multi-point linearizer for high turn down accuracy Up to 8 multi-spans for application of more than one flow condition and/or material Moisture meter input with optional analog I/O card for calculation of dry weight Modbus is a registered trademark of Schneider Electric. llen-bradley is a registered trademark of Rockwell utomation. DeviceNet is a trademark of Open DeviceNet Vendor ssociation. /10 Siemens WT

10 Siemens G 009 Weighing Electronics Stand-lone Integrators Technical specifications Mode of operation Measuring principle Typical application Input Load cell/lvdt uto zero m uxiliary Output m Load cell/lvdt conditioner card Remote totalizer 1 Remote totalizer Relay output Measuring accuracy Resolution ccuracy Rated operating conditions mbient conditions Location mbient temperature Relative humidity/ingress protection Installation category Pollution degree 4 Design Material (enclosure) Dimensions Weight Power supply Flowmeter integrator Compatible with Siemens Milltronics solids flowmeters or equivalent 1 or load cell models Compatible with LVDT equipped solids flowmeters, with use of optional interface board (remotely mounted) mv DC per load cell or LVDT interface card Dry contact from external device See optional m I/O board 5 discrete inputs for external contacts, each programmable for either: display scrolling,...talizer 1 reset, zero, span, multispan, print, batch reset, PID function, or on-line calibration Programmable 0/ m, for rate, optically isolated, 0.1 % of 0 m resolution, 750 Ω load max. (see optional m I/O board) 10 V DC compensated excitation for strain gauge type, cells max, 150 m max. Contact closure ms duration, open collector switch rated 30 V DC, 100 m max. Contact closure ms duration, open collector switch rated 40 V C/DC, 100 m max. 5 alarm/control relays, 1 SPST Form relay contact per relay, rated 5 at 50 V C, noninductive or 30 V DC 0.0 % of full scale 0.1 % of full scale Indoor/outdoor C ( F) Suitable for outdoor/type 4X/NEM 4X/IP65 II Polycarbonate 09 W x 85 H x 9 mm D (8. W x 11. H x 3.6 D).6 kg (5.7 lbs) Standard 100/115/00/30 V C ± 15 %, 50/60 Hz, 31 V Fuse, FU1: G, Slo Blo,, 50 V or equivalent Controls and displays Display Programming Memory Communications pprovals Options Milltronics SF500 Illuminated 5 x 7 dot matrix liquid crystal display with lines of 40 characters each Via local keypad and/or Dolphin Plus interface Program stored in non-volatile FLSH ROM, upgradable via Dolphin Plus interface Parameters stored in battery backed RM, 3 V NED 5003LC or equivalent, 10 year life Two RS-3 ports One RS-485 port SmartLinx compatible CE, CS NRTL/C, FM, C-TICK Dolphin Plus: Windows based software interface. Refer to associated product documentation. SmartLinx modules: protocol specific modules for interface with popular industrial communications systems. Refer to associated product documentation. LVDT interface card: for interface with LVDT based solids flowmeters m I/O board - Inputs: programmable 0/ m for PID control or online calibration, optically isolated, 0.1% of 0 m resolution, 00 Ω input impedance - Outputs: programmable 0/ m for PID control or rate output, optically isolated, 0.1% of 0 m resolution, 750 Ω load max - Outputs supply: isolated 4 V DC at 50 m, short circuit protected Windows is a registered trademark of Microsoft Corporation. Siemens WT /11

11 Weighing Electronics Stand-lone Integrators Siemens G 009 Milltronics SF500 Selection and ordering data Milltronics SF500 full feature, powerful integrator designed for use with solids flowmeters Input voltage C voltage 1 uxiliary input/output boards 1) None Board with analog inputs and analog outputs Feature software Standard C) Subject to export regulations L: N, ECCN: ER99 C) 7MH7156- uxiliary memory None Data communications ) SmartLinx Ready 0 Smartlinx -B RIO module 1 Smartlinx PROFIBUS DP module Smartlinx DeviceNet module 3 Enclosures Standard enclosure, no entry holes 1 Standard enclosure, 4 entries, M0 Trade approval stickers No trade approval sticker Not legal for Canadian and EU trade sticker pprovals CE, CSUS/C, FM, C-TICK Further designs Please add "-Z" to and specify Order code(s). Stainless Steel tag (69 mm x 50 mm), Measuring-point number/identification (max 16 characters), specify in plain text. Stainless steel enclosure, 304 (1.4301), [406 x 305 x 15 mm (16" x 1" x 6"), Type 4X, IP66 (finished unit is mounted inside enclosure)] With window Without window Painted mild steel, [406 x 305 x 15 mm (16" x 1" x 6"), Type 4X, IP66 (finished unit is mounted inside enclosure)] With window Without window Painted mild steel, anti-vibration enclosure with viewing window (finished unit is mounted inside enclosure)] 406 x 305 x 03 mm (16" x 1" x 8"), Type 4X, IP66 1) Required for PID control and online calibration. ) Required for industrial communications. B Order Code Y B Selection and ordering data Instruction manuals SF500, English SF500, French SF500, German Note: The instruction manual should be ordered as a separate item on the order. dditional instruction manuals Smartlinx llen-bradley Remote I/O, English Smartlinx PROFIBUS DP, English Smartlinx PROFIBUS DP, German Smartlinx PROFIBUS DP, French Smartlinx DeviceNet, English Note: The appropriate Smartlinx instruction manual should be ordered as a separate line on the order. LVDT Conditioner Card Manuals, English LVDT Conditioner Card Manuals, German This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library. C) Subject to export regulations L: N, ECCN: ER99 C) 7ML1998-5CN0 C) 7ML1998-5CN11 C) 7ML1998-5CN31 C) 7ML1998-1P03 C) 7ML1998-1Q03 C) 7ML1998-1Q33 C) 7ML1998-1Q1 C) 7ML1998-1BH0 C) 7ML1998-5EF01 C) 7ML1998-5EF31 Optional equipment Milltronics analog I/O cards C) 7MH773-1BJ LVDT Conditioners in NEM 4 enclosure (to C) 7MH773-1J interface LVDT belt scale without internal preamplifier) SITRNS RD100 Remote displays - see RD100 on page 7/100 SITRNS RD00 Remote displays see RD00 on page 7/10 Spare parts Displays Lids with overlay and keypad Motherboards Batteries, 3V, lithium Fuses,, 50V, BW500/SF500, spare LVDT conditioners in NEM 4 enclosure 7MH773-1F C) 7MH773-1G C) 7MH773-1H C) 7MH773-1ES C) 7MH773-1DG C) 7MH773-1J uxiliary I/O cards spare C) 7MH773-1BJ Cables to connect BW500/SF500 keypad to motherboard 7MH773-1CB Keypads spare for BW500/SF500 7MH773-1CD /1 Siemens WT

12 Siemens G 009 Weighing Electronics Stand-lone Integrators Milltronics SF500 Dimensional drawings 16 mm (0.6 ) 09 mm (8. ) 17 mm (6.8 ) lid screws (6 places) 9 mm (3.6 ) Non-metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers. 85 mm (11. ) mm (10.5 ) M RUN PR ZERO SPN LT DISP RESET TOTL CLER ENTER conduit entry lid mounting hole (4 places) enclosure customer supplied mounting screws Milltronics SF500 dimensions Schematics 1 LC LCB+ SHLD LCC+ LCD+ 10 SHLD LOD CELL INPUTS LOD CELL EXCITTION SPEED SENSOR V+ 11 S+ 1 S- SHLD SIG. 13 V COM 17 CNST 18 +EXC 19 SHLD M+ SHLD UX1 UX UX3 UX4 UX5 COM - Z RS-3 LC- LCB- LCC- LCD- M- TX 31 COM 3 RX 33 SHLD 34 T1+ 35 T1-36 SHLD 37 T+ 38 T- 39 SHLD RLY COM SHLD 47 RLY1 48 RS-485 RLY4 RLY5 SHLD 49 L/N RLY 50 L Cable one load cell input for single load cell or LVDT application - non-sensing: Belden 8404, 4 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. two load cells: - non-sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 8418, 8 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. auto zero: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. remote total: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. Milltronics SF500 connections Belden is a registered trademark of Belden Wire and Cable Company. Siemens WT /13

13 Weighing Electronics ccessories for Stand-lone Integrators Dolphin Plus Siemens G 009 Overview Dolphin Plus is instrument configuration software that allows you to quickly and easily configure, monitor, tune and diagnose several Siemens weighing devices remotely. Remote access is available using your desktop PC or connected directly in the field using a laptop. Benefits Real-time monitoring and adjustment of parameters On-screen visualization of process values Copying of data for programming several devices Fast setup and commissioning of device Generation of configuration reports within seconds Note: The Dolphin Plus software is only available in English. Compatibility Dolphin Plus works with a wide range of Siemens products, including: Milltronics BW500 Milltronics SF500 Connection to a Siemens instrument may be a direct RS-3 serial connection or via an RS-485 converter or Siemens infrared ComVerter, depending on the instrument being configured. Meets VDE 187 user interface requirements. Selection and ordering data Dolphin Plus Instrument configuration software to quickly and easily configure, monitor, tune and diagnose most Siemens Milltronics devices remotely, from your desktop PC or connected directly in the field using a laptop. Dolphin Plus Software includes a software CD, and a nine pin adapter with a.1 m (8.7 ) cable for connection to a PC serial port. RS-485 to RS-3 converters No 0 Yes 1 C) Subject to export regulations L: N, ECCN: ER99 C) 7ML ComVerter No 0 Yes 1 Instruction manuals Connection manual, English: Included on Dolphin Plus CD and available at Spare parts Converters, RS 485 to RS 3 (D-Sub) Kits containing one 9-pin D-Sub to RJ11 adapter and one.1 m (8.7 ) telephone cable with two male jacks ComVerter, Infrared link C) 7ML1830-1H 7ML1830-1MC 7ML1830-1MM pplication Dolphin Plus is easy to install and use. Just load the software from the CD. In minutes, you re ready to set up or modify complete parameter configurations for one or more devices. Following configuration, you can alter parameters, upload and download parameter sets to and from disk, and use parameter sets saved from other instruments. /14 Siemens WT

14 Siemens G 009 Weighing Electronics ccessories for Stand-lone Integrators SITRNS RD100 Overview The SITRNS RD100 is a -wire loop powered, NEM 4X enclosed remote digital display for process instrumentation. Benefits Easy setup pproved for hazardous locations NEM 4X, IP67 impact-resistant enclosure Simple two-step calibration Two modes of input allow for easy servicing, with no interruption of loop required pplication The RD100 is very versatile. It can be installed indoors or outdoors, in hot or cold environments, and in safe or hazardous areas. It has been approved by FM and CS as Intrinsically Safe and non-incendive, and operates from ºC ( ºF), adding only 1 V to the loop. The RD100 has a large 1 (.54 cm) high display making it easy to read. Calibration consists of a quick two-step process involving the adjustment of only two non-interacting potentiometers. Key pplications: Remotely displays process variables in level, flow, pressure, temperature and weighing applications, in a 4 to 0 m loop. Degree of protection Power supply External loop power supply Display Certificates and approvals Hazardous NEM 4X, IP67 30 V DC max. C) Subject to export regulations L: N, ECCN: ER (.54 cm) high LCD Numeric range from Intrinsically safe FM/CS Class I, II, III, Div. 1, Groups, B, C, D, E, F, G T4 FM/CS Class I, Zone 0, Group IIC Non-incendive FM/CS Class I, Div., Groups, B, C, D Options Mounting Selection and ordering data SITRNS RD100 FM/CS Class II and III, Div., Groups F and G (5.08 cm) pipe mounting kit (zinc plated or stainless steel) Panel mounting kit -wire loop powered, NEM 4X enclosed remote digital display for process instrumentation. Conduit hole location (½ ) None 1 Bottom Rear 3 Top 4 C) 7 M L Instruction manuals English C) 7ML1998-5JU01 French C) 7ML1998-5JU11 German C) 7ML1998-5JU31 Note: The instruction manual should be ordered as a separate line item. This device is shipped with the Siemens Milltronics manual CD containing TEX Quick Starts and instruction manuals. ccessories Panel mount kits C) 7ML1930-1BN (5.08 cm) pipe mounting kits (zinc plated seal) C) 7ML1930-1BP (5.08 cm) pipe mounting kits (stainless steel, C) 7ML1930-1BQ Type 304, EN ) Technical specifications Mode of operation Measuring principle Measuring range Measuring points ccuracy Rated operating conditions mbient conditions Operating temperature range Design Weight Material (enclosure) nalog to digital conversion m 1 instrument only ±0.1 % of span ±1 count ºC ( ºF) 340 g (1 oz) Impact-resistant glass filled polycarbonate body and clear polycarbonate cover Siemens WT /15

15 Weighing Electronics ccessories for Stand-lone Integrators SITRNS RD100 Dimensional drawings Siemens G 009 SITRNS RD100 dimensions Schematics SITRNS RD100 connections /16 Siemens WT

16 Siemens G 009 Weighing Electronics ccessories for Stand-lone Integrators SITRNS RD00 Overview The SITRNS RD00 is a universal input, panel mount remote digital display for process instrumentation. Benefits Easy setup and programming via front panel buttons or remotely using RD software Display readable in sunlight Universal input: accepts current, voltage, thermocouple and RTD signals Single or dual 4 V DC transmitter power supply Serial communication using built in protocol or optional Modbus RTU Two optional relays for alarm indication or process control applications Linear or square root function supported Meter Copy feature to reduce setup time, cost or errors RD software supporting remote configuration, monitoring and logging for up to 100 displays pplication The RD00 is a universal remote display for level, flow, pressure, temperature, weighing, and other process instruments. Data can be remotely collected, logged and presented from as many as 100 displays on your local computer using the free downloadable RD Software. The display can accept various inputs, including current, voltage, thermocouple, and RTD. This makes the RD00 an ideal fit for use with most field instruments. The RD00 can be set up as a standard panel mount, or combined with optional enclosures to allow it to house up to 6 displays. Key applications: tank farms, pump alternation control, local or remote display of level, temperature, flow, pressure and weighing instrument values, PC monitoring and data logging with RD Software. Siemens WT /17

17 Weighing Electronics ccessories for Stand-lone Integrators SITRNS RD00 Siemens G 009 Technical specifications Mode of operation Measuring principle Measuring points Input Measuring range Current nalog to digital conversion 1 instrument Remote monitoring of 100 instruments with PC and RD Software m, m Voltage 0 V DC V DC, V, V Thermocouple temperature Type J: C ( F) Type K: C ( F) Type E: C ( F) Type T: C ( F) Type T, 0.1 Resolution: C ( F) RTD temperature 100 Ω RTD: ºC ( ºF) Output signal Output Relays Communications Measuring accuracy m optional output Process input Thermocouple temperature input RTD temperature input Rated operating conditions mbient conditions Operating temperature range Design Weight Material (enclosure) Degree of protection PDC output m (optional) Modbus (optional) SPDT Form C relays, rated 30 V DC or 50 V C, non-inductive, auto-initializing (optional) RS-3 with PDC or Modbus RTU RS-4/485 with PDC or Modbus RTU ±0.1 % FS ± m ±0.05 % of span ±1 count, square root: % FS Type J: ±1 C (± F) Type K: ±1 C (± F) Type E: ±1 C (± F) Type T: ±1 C (± F) Type T, 0.1 Resolution: ±1 C (±1.8 F) 100 Ω RTD: ±1 C (±1 F) ºC ( ºF) 69 g (9.5 oz) (including options) 1/8 DIN, high impact plastic, UL94V-0, color: gray Optional plastic, steel and stainless steel (Type 304, EN ) NEM 4 enclosures Type 4X, NEM 4X, IP65 (front cover); panel gasket provided Electrical connection m output signal Electrical connection and relay connection Power supply Input voltage option 1 Input voltage option Transmitter power supply -core copper conductor, twisted, shielded, mm² ( WG), Belden 8760 or equivalent is acceptable Copper conductor according to local requirements, rated 50 V C V C, 50/60 Hz; V DC, 0 W max V DC; V C, 6 W max. One or two isolated transmitter power supplies (optional) - Single power supply: One 4 V DC ±10 00 m max. - Dual power supplies: Two 4 V DC ±10 00 m and 40 m max. External loop power supply Output loop resistance Displays and controls Display Memory Programming Certificates and approvals Options Enclosures Communications 35 V DC max. 4 V DC, Ω max. 35 V DC (external), Ω max. 14 mm (0.56 ) high LED Numeric range from Four digits, automatic lead zero blanking Eight intensity levels Non-volatile Stores settings for minimum of 10 years if power is lost Primary: front panel Secondary: Meter Copy or PC with SITRNS RD Software CE, UL, C UL Plastic, steel and stainless steel (Type 304, EN ) NEM 4 and 4X enclosures Modbus RTU Modbus is a registered trademark of Schneider Electric. Belden is a registered trademark of Belden Wire and Cable Company. /18 Siemens WT

18 Siemens G 009 Weighing Electronics ccessories for Stand-lone Integrators SITRNS RD00 Selection and ordering data SITRNS RD00 universal input, panel mount remote digital display for process instrumentation. Input voltage V C, 50/60 Hz; V DC, 1 0 W max V DC; V C, 6 W max. Transmitter supply None Single 4 V DC transmitter supply 1) Dual 4 V DC transmitter supply1) ) C C) 7 M L Output None relays B m output C Communication Modbus disabled 0 Modbus enabled 1 pprovals CE, UL, C UL 1 Instruction manuals English C) 7ML1998-5JS01 German C) 7ML1998-5JS31 Note: The instruction manual should be ordered as a separate line item. This device is shipped with the Siemens Milltronics manual CD containing TEX Quick Starts and instruction manuals.. Other Instruction manuals SITRNS RD Enclosures, English SITRNS RD Enclosures, German SITRNS RD Serial dapters, English SITRNS RD Serial dapters, German SITRNS RD Software, English SITRNS RD Software, German B C) 7ML1998-5JX01 C) 7ML1998-5JX31 C) 7ML1998-5JV01 C) 7ML1998-5JV31 C) 7ML1998-5JW01 C) 7ML1998-5JW31 Selection and ordering data SITRNS RD00 universal input, panel mount remote digital display for process instrumentation. ccessories SITRNS RD00 copy cables.1 m (7 ft) C) 7ML1930-1BR SITRNS RD00 RS-3 serial adapters (copy C) 7ML1930-1BS cable included) SITRNS RD00 RS-4/485 serial adapters (copy C) 7ML1930-1BT cable included) RS-3 to RS-4/485 isolated converters C) 7ML1930-1BU RS-3 to RS-4/485 non-isolated converters C) 7ML1930-1BV SITRNS RD00 RS-3 and RS-485 isolated C) 7ML1930-1BW multi-input adapter boards USB to RS-4/485 isolated converters C) 7ML1930-1BX USB to RS-4/485 non-isolated converters C) 7ML1930-1BY USB to RS-3 converters C) 7ML1930-1DC RD Software CD for displays C) 7ML1930-1CC Modbus option enabled 7ML1930-1CD Low cost polycarbonate plastic enclosures for C) 7ML1930-1CF 1 display Thermoplastic enclosures For use with 1 display C) 7ML1930-1CG For use with displays C) 7ML1930-1CH For use with 3 displays C) 7ML1930-1CJ For use with 4 displays C) 7ML1930-1CK For use with 5 displays C) 7ML1930-1CL For use with 6 displays C) 7ML1930-1CM Stainless steel enclosures (Type 304, EN ) For use with 1 display C) 7ML1930-1CN For use with displays C) 7ML1930-1CP For use with 3 displays C) 7ML1930-1CQ For use with 4 displays C) 7ML1930-1CR For use with 5 displays C) 7ML1930-1CS For use with 6 displays C) 7ML1930-1CT Steel enclosures For use with 1 display C) 7ML1930-1CU For use with displays C) 7ML1930-1CV For use with 3 displays C) 7ML1930-1CW For use with 4 displays C) 7ML1930-1CX For use with 5 displays C) 7ML1930-1CY For use with 6 displays C) 7ML1930-1D 1) vailable with input voltage option 1 only. ) vailable with output option C only. C) 7 M L C) Subject to export regulations L: N, ECCN: ER99 Siemens WT /19

19 Weighing Electronics ccessories for Stand-lone Integrators SITRNS RD00 Dimensional drawings Siemens G 009 SITRNS RD00 dimensions Schematics SITRNS RD00 connections /0 Siemens WT

20 Siemens G 009 Weighing Electronics ccessories for Stand-lone Integrators SmartLinx Overview Technical specifications Module type Interface Transmission rate Rack address Connection SmartLinx module compatibility llen-bradley Remote I/O RIO 57.6, 115. or 30.4 kbps , 1/4 to full rack RIO slave Milltronics BW500 Milltronics SF500 SmartLinx modules provide direct digital connection to popular industrial communications buses with true plug-and-play compatibility with products manufactured by Siemens. Benefits Fast, easy installation Direct connection: no additional installation required Scaleable application layer allows for optimized network bandwidth and memory requirements Modules available for PROFIBUS DP, llen-bradley Remote I/O and DeviceNet Module type Interface Transmission rate Rack address Connection SmartLinx module compatibility Module type Interface PROFIBUS DP RS-485 (PROFIBUS standard) ll valid PROFIBUS DP rates from 9600 kbps to 1 Mbps Slave Milltronics BW500 Milltronics SF500 DeviceNet DeviceNet physical layer Transmission rate in kbps 15, 50, 500 Rack address Connection Slave (group ) SmartLinx module compatibility Milltronics BW500 Milltronics SF500 pplication Many Siemens Milltronics products include Modbus communications. For additional communication modules, SmartLinx cards are the answer. They are fast and easy to install, and can be added at any time. The module simply plugs into the socket on any SmartLinx-enabled product. They require no secondary private buses or gateways and no separate wiring. There are no extra boxes to connect to your network so there s a minimum load on engineering and maintenance staff. SmartLinx provides all data from the instrument, including measurement and status, and allows changes to operation parameters to be done over the bus. The user can select which data in the application layer to transfer over the bus. This selection saves bandwidth and memory and optimizes data throughput and speeds up the network, enabling you to connect more instruments to your network. Selection and ordering data SmartLinx Software SmartLinx modules llen-bradley Remote I/O modules PROFIBUS DP modules DeviceNet modules Instruction manuals llen-bradley Remote I/O communications module, English PROFIBUS communications module English French German DeviceNet, English Spare SmartLinx software llen-bradley data diskettes PROFIBUS DP data diskettes DeviceNet data diskettes C) Subject to export regulations L: N, ECCN: ER99 C) 7ML1830-1HS C) 7ML1830-1HR 7ML1830-1HT C) 7ML1998-1P03 C) 7ML1998-1Q03 C) 7ML1998-1Q1 C) 7ML1998-1Q3 C) 7ML1998-1BH0 C) 7ML1830-1CK C) 7ML1830-1CL C) 7ML1830-1CM llen-bradley is a registered trademark of Rockwell utomation. DeviceNet is a trademark of Open DeviceNet Vendor ssociation. Modbus is a registered trademark of Schneider Electric. Siemens WT /1