ESM x48 1/8 DIN Process Indicator. ESM x 48 1/8 DIN Universal Input Process Indicator with Smart Output Module System

Transcription

1 ESM x48 1/8 DIN rocess Indicator ESM x 48 1/8 DIN Universal Input rocess Indicator with Smart Output Module System -4digits rocess () Display - Universal rocess Input (TC, RTD, m,, ma ) - Dual or Multi oint Calibration for oltage / Current Input - Smart Output Module System - rogrammable Alarm Functions - Retransmission of rocess alue by Using 0/ ma Current Output Module - Hardware Configuration With Output Modules - RS-232 (standard) or RS-485 (optional) Serial Communication With Modbus RTU rotocol Instruction Manual. ENG ESM /08

2 ABOUT INSTRUCTION MANUAL Instruction manual of ESM-4900 rocess Indicator consists of two main sections. Explanation of these sections are below. Also, there are other sections which include order information and technical specifications of the device. All titles and page numbers in instruction manual are in CONTENTS section. User can reach to any title with section number. Installation: In this section, physical dimensions of the device, panel mounting, electrical wiring, module mounting in the device, physical and electrical installation of the device to the system are explained. Operation and arameters: In this section, user interface of the device, how to access to the parameters, description of parameters are explained. Also in these sections, there are warnings to prevent serious injury while doing the physicalandelectrical mountingorusingthedevice. Explanation of the symbols which are used in these sections are given below. This shock. i symbol is used for safety warnings. User must pay attention to these warnings. This symbol is used to determine the dangerous situations as a result of an electric User must pay attention to these warnings definitely. This symbol is used to determine the important notes about functions and usage of the device. In parameters section, for making relevant parameters to be active, determined module must be installed to Module-1 or Module-2 socket. 2

3 CONTENTS 1.REFACE... age GENERAL SECIFICATIONS 1.2 ORDERING INFORMATION 1.3 WARRANTY 1.4 MAINTENANCE 2.INSTALLATION... age GENERAL DESCRITION 2.2 DIMENSIONS 2.3 ANEL CUT-OUT 2.4 ENIRONMENTAL RATINGS 2.5 ANEL MOUNTING 2.6 INSTALLATION FIXING CLAM 2.7 REMOING FROM THE ANEL 3.ELECTRICAL WIRINGS... age TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS 3.2 ELECTRICAL WIRING DIAGRAM 3.3 SULY OLTAGE INUT CONNECTION OF THE DEICE 3.4 ROCESS INUT CONNECTION TC (THERMOCOULE) CONNECTION RTD CONNECTION ROCESS INUT CONNECTION OF SERIAL TRANSMITTERS WITH CURRENT OUTUT (LOO OWERED) ROCESS INUT CONNECTION OF 3-WIRE TRANSMITTERS WITH CURRENT OUTUT CONNECTION OF TRANSMITTERS WITH OLTAGE OUTUT TO ROCESS INUT 3.5 RELAY OUTUT CONNECTION 3.6 GALANIC ISOLATION TEST ALUES OF ESM-4900 ROCESS INDICATOR AND OUTUT MODULES 4.DEFINITIONS AND SECIFICATIONS OF MODULES... age OUTUT MODULES EMO-400 RELAY OUTUT MODULE EMO-410 SSR DRIER OUTUT MODULE EMO-420 DIGITAL (TRANSISTOR) OUTUT MODULE EMO-430 0/4...20mA CURRENT OUTUT MODULE 4.2 INSTALLING AND ULLING OUT OUTUT MODULES 4.3 TO STICK OUTUT MODULES LABELS TO THE DEICE 5.CONNECTION TERMINALS OF OUTUT MODULES AND CONNECTION WIRINGS... age CONNECTION WIRINGS FOR OUTUT MODULES EMO-400 RELAY OUTUT MODULE CONNECTION EMO-410 SSR DRIER OUTUT MODULE CONNECTION EMO-420 DIGITAL (TRANSISTOR) OUTUT MODULE CONNECTION EMO-430 0/4...20mA CURRENT OUTUT MODULE CONNECTION TO GET WITH EMO-430 0/4...20mA CURRENT OUTUT MODULE 6.CONNECTIONS FOR RS-232 / RS-485 SERIAL COMMUNICATION... age CABLE CONNECTION BETWEEN RS-232 TERMINAL OF THE DEICE AND C 6.2 CONNECTION FOR RS-485 SERIAL COMMUNICATION 6.3 INSTALLING RS-232 / RS-485 SERIAL COMMUNICATION MODULES TO THE DEICE 7.DEFINITION OF FRONT ANEL AND ACCESSING TO THE ARAMETERS... age DEFINITION OF FRONT ANEL 7.2 OBSERATION OF OTIONAL MODULES AND SOFTWARE REISION ON THE DISLAYS 7.3 ADJUSTMENT OF ALARM ALUES 7.4 EASY ACCESS DIAGRAM FOR TECHNICIAN ARAMETERS 7.5 ACCESSING TO THE TECHNICIAN MENU 7.6 CHANGING AND SAING ARAMETERS 3

4 8.ARAMETERS... age ALARM ARAMETERS 8.2 TECHNICIAN ARAMETERS ROCESS INUT TYE AND RELEANT ARAMETERS WITH ROCESS INUT MODULE-1 CONFIGURATION ARAMETERS MODULE-2 CONFIGURATION ARAMETERS OUTUT-3 CONFIGURATION ARAMETERS GENERAL ARAMETERS ARAMETERS FOR CONFIGURATION OF SERIAL COMMUNICATION TECHNICIAN ASSWORD 9.FAILURE MESSAGES IN ESM-4900 ROCESS INDICATORS... age SECIFICATIONS... age 69 4

5 EU DECLARATION OF CONFORMITY Manufacturer Company Name : Emko Elektronik A.S. Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, Bursa, Turkiye The manufacturer hereby declares that the product conforms to the following standards and conditions. roduct Name Model Number Type Number roduct Category laboratory use : rocess Indicator : ESM-4900 : ESM-4900 : Electrical equipment for measurement, control and Conforms to the following directives : 73 / 23 / EEC The Low oltage Directive as amended by 93 / 68 / EEC 89 / 336 / EEC The Electromagnetic Compatibility Directive Has been designed and manufactured according to the following specifications EN :2001 EMC Generic Emission Standard for the Industrial Environment EN :2001 EMC Generic Immunity Standard for the Industrial Environment EN :2001 Safety Requirements for electrical equipment for measurement, control and laboratory use 5

6 1.reface ESM series process indicators are designed for measuring temperature and any process value.they can be used in many applications with their universal process input, alarm functions and serial communication unit. Some application fields which they are used are below: Application Fields Glass lastic etro-chemistry Textile Automative Machine production industries 1.1 General Specifications ESM-4900 ower Supply Input Standard Universal Supply Input , 50/60Hz Low oltage (optional) Supply Input 24 50/60Hz, 24 rocess Input Universal rocess Input TC, RTD, oltage/current Optional Output Module-1 Optional Output Module-2 Relay, SSR Driver, Digital (Transistor), Current Output Module Alarm Output Retransmission Output Standard Output-3(Relay Output) Alarm Output Serial Communication Standard RS-232 Optional RS-485 Baud Rate from Modbus RTU rotocol 6

7 1.2 Ordering Information ESM-4900 (96x48 1/8 DIN) A Supply oltage (- 15%;+10% ) 50/60Hz 2 (- 24 ( /60Hz 15%;+10%) 15%;+10%) 9 Customer (Maximum 240 (- 15%;+10% ))50/60Hz BC Input Type Scale 20 Configurable(Table-1) Table-1 D Serial Communication 0 None 1 RS RS-485 E Output-1 1 Relay Output ( 5A@ 250 at resistive load) A BC D E / FG HI / 1 / / U W Z roduct Code - EMC-400 EMC-410 All order information of ESM-4900 are given on the table at left. User may form appropriate device configuration from information and codes that at the table and convert it to the ordering codes. Firstly, supply voltage then output modules and other specifications must be determined. lease fill the order code blanks according to your needs. lease contact us, if your needs are out of the standards. FG Module-1 roduct Code 00 None - 01 Relay Output Module (3A@250at resistive load) EMO HI Module-2 00 None 01 Relay Output Module (3A@250at resistive load) SSR Driver Output Module Digital (Transistor) Output Module Current Output Module ( 0/ ma ) SSR Driver Output Module Digital (Transistor) Output Module Current Output Module ( 0/ ma ) EMO-410 EMO-420 EMO-430 roduct Code - EMO-400 EMO-410 EMO-420 EMO-430 ac, dc dc or ac can be applied Table-1 BC Input Type(TC) Scale() Scale() 21 L,Fe Const DIN , , L,Fe Const DIN , , J,Fe CuNi IEC584.1(ITS90) -200, , J,Fe CuNi IEC584.1(ITS90) , , K,NiCr Ni IEC584.1(ITS90) -200, , K,NiCr Ni IEC584.1(ITS90) , , R,t13%Rh t IEC584.1(ITS90) 0, , S,t10%Rh t IEC584.1(ITS90) 0, , T,Cu CuNi IEC584.1(ITS90) -200, , T,Cu CuNi IEC584.1(ITS90) , , B,t30%Rh t6%rh IEC584.1(ITS90) 44, , B,t30%Rh t6%rh IEC584.1(ITS90) 44.0, , E,NiCr CuNi IEC584.1(ITS90) -150, , E,NiCr CuNi IEC584.1(ITS90) , , N,Nicrosil Nisil IEC584.1(ITS90) -200, , N,Nicrosil Nisil IEC584.1(ITS90) , , C, (ITS90) 0, , C, (ITS90) 0.0, ,999.9 BC Input Type(RTD) Scale() Scale() 39 T 100, IEC751(ITS90) -200, , T 100, IEC751(ITS90) , ,999.9 BC Input Type ( oltage and Current) Scale m ma ma

8 1.3 Warranty EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely. 1.4 Maintenance Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (etrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case. 8

9 2.Installation Before beginning installation of this product, please read the instruction manual and warnings below carefully. In package, - One piece unit - Two pieces mounting clamps - One piece instruction manual A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. If there is danger of serious accident resulting from a failure or defect in this unit, power offthesystem and separatetheelectricalconnectionofthedevicefromthesystem. The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire. Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful. Montage of the product on a system must be done with it s mounting clamp. Do not do the montage of the device with inappropriate mounting clamp. Be sure that device will not fall while doing the montage. It is your responsibility if this equipment is used in a manner not specified in this instruction manual. 9

10 2.1 General Description Mounting Clamps roduct Label Terminal protection cover Front anel I65 protection NEMA 4X anel surface (maximum thickness 15mm / 0.59 inch) 2.2 Dimensions Maximum 15mm / 0.59 inch rocess Indicator ESM mm/ 1.89 inch 96mm / 3.78 inch 10.5 ± 1 mm/0.41 inch 76mm / 2.99 inch 10

11 2.3 anel Cut-Out 129 mm / 5.08 inch (min) 46 mm / 1.81 inch (min) 92mm / 3.62 inch 65 mm / 2.56 inch (min) 11

12 2.4 Environmental Ratings Operating Conditions Operating Temperature : 0to50 Max. Operating Humidity : 90% Rh (non-condensing) Altitude : Up to 2000m. Forbidden Conditions: Corrosive atmosphere Explosive atmosphere Home applications (The unit is only for industrial applications) 2.5 anel Mounting 1-Before mounting the device in your panel, make sure that the cutout is of the right size. 1 2-Check front panel gasket position 3-Insert the device through the cut-out. If the mounting clamps are on the unit, put out them before inserting the unit to the panel. 3 2 During installation into a metal panel, care should be taken to avoid injury from metal burrs which might be present. The equipment can loosen from vibration and become dislodged if installation parts are not properly tightened. These precautions for the safety of the person who does the panel mounting. 12

13 2.6 Installation Fixing Clamp 1 2 The unit is designed for panel mounting. 1-Insert the unit in the panel cutout from the front side. 2- Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel 2.7 Removing from the anel Montage of the unit to a system must be done with it s own fixing clamps. Do not do the montage of the device with inappropriate fixing clamps. Be sure that device will not fall while doing the montage. Before starting to remove the unit from panel, power off the unit and the related system Loosen the screws. 2-ull mounting clamps from top and bottom fixing sockets. 3-ull the unit through the front side of the panel 3 13

14 3.Electrical Wirings You must ensure that the device is correctly configured for your application. Incorrect configuration could result in damage to the process being controlled, and/or personal injury. It is your responsibility, as the installer, to ensure that the configuration is correct. arameters of the device has factory default values. These parameters must be set according to the system s needs. Only qualified personnel and technicians should work on this equipment. This equipment contains internal circuits with voltage dangerous to human life. There is severe danger for human life in the case of unauthorized intervention. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. 3.1 Terminal Layout and Connection Instructions 6 mm / inch Wire Size: 18 AWG / 1 mm² Solid /Stranded screws terminal M Optional Connections Empty terminals 0.5 Nm Torque 0.5 Nm Screw driver 0.8x3mm 14

15 3.2 Electrical Wiring Diagram Electrical wiring of the device must be the same as Electrical Wiring Diagram below to prevent damage to the process being controlled and personnel injury. Universal rocess Input (TC, RTD, oltage/current) 0 to 50m 0to10 0 to 20mA t Max 50mA Sensor or Transmitter Supply oltage Output-3 Standard Relay Output TC NC NO C MODULE - 1 MODULE - 2 OUTUT - 3 5A@ Communication Socket Optional Output Module Terminals Relay, SSR Driver, Digital or Current Output Module Supply oltage Input (- 15%;+10% ) 50/60Hz -6A 24 (-15%;+10%) 50/60Hz - 6A 24 (-15%;+10%) - 6W (It must be determined in order) i rocess input is in CAT II class. 15

16 Note-1 Note Supply oltage Input Connection of the Device Connection of Universal Supply oltage Input Connection of Low oltage 24 Supply oltage Input N 23 L 24 N 23 L 24 Note-2 Note-3 External Fuse (1 A T) ower Supply Switch External Fuse (24 : 1 A T) (24 : 1 A T) ower Supply Switch Supply oltage Supply oltage (-15%;+10%) 50/60Hz (-15%;+10%) 50/60Hz or 24 (-15%;+10%) Note-1 : There is an internal 33R fusible flameproof resistor in /60Hz supply voltage input There is an internal 4R7 fusible flameproof resistor in 2450/60Hz, 24 Note-2 : L is(+), N is(-)for24 supply voltage Note-3 : External fuse is recommended. Make sure that the power supply voltage is the same indicated on the instrument. Switch on the power supply only after that all the electrical connections have been completed. Supply voltage range must be determined in order. While installing the unit, supply voltage range must be controlled and appropriate supply voltage must be applied to the unit. Controlling prevents damages in unit and system and possible accidents as a result of incorrect supply voltage. There is no power supply switch on the device. So a power supply switch must be added to the supply voltage input. In accordance with the safety regulations, the power supply switch shall bring the identification of the relevant instrument.ower supply switch shall be easily accessible by the user. ower switch must be two poled for seperating phase and neutral. On/Off condition of power switch is very important in electrical connection. On/Off condition of power switch must be signed for preventing the wrong connection. If an external fuse is used, it must be on phase connection in supply input. If an external fuse is used, it must be on (+) line connection in supply input. The instrument is protected with an internal fuse (lease refer to Note1 for information). In case of failure it is suggested to return the instrument to the manufacturer for repair. Note-3 16

17 3.4 rocess Input Connection TC (Thermocouple) Connection TC Connect the wires with the polarity as shown in the figure at left i i Always use compensation wire corresponding to the thermocouple used. If present, the shield must be connected to a proper ground. Input resistance is greater than 10M RTD Connection t-100 t-100 Note 1 Note wire t-100 connection (with line compensation) (Max. Line impedance is 10 ) 2-wire t-100 connection (without line compensation) Note 1 : In 3-wire system, use always cables of the same diameter (min 1mm²) Always use wires of the same gauge and type whether a 2-wire or 3-wire system. Note 2 : Install a jumper between terminals 2 and 3 when using a 2-wire RTD. Note 3 : If the distance is longer than 10 meters, use 3-wire system i Input resistance is greater than 10M 17

18 3.4.3 rocess Input Connection of Serial Transmitters with Current Output (Loop owered) Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source. Transmitter ma Max. 50mA Max. 50mA Transmitter ma External ower Supply Note 1 Note 1 : External power supply must be selected according to supply voltage range and required current for transmitter. i Input resistance is 2R rocess Input Connection of 3-Wire Transmitters with Current Output Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source. 1 1 ma Max. 50mA Transmitter 12 Max. 50mA ma Transmitter External ower Supply Note 1 Note 1 : External power supply must be selected according to supply voltage range and required current for transmitter. i Input resistance is 2R7. 18

19 3.4.5 Connection of Transmitters with oltage Output to rocess Input Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source. 1 1 m, Max. 50mA Transmitter 12 Max. 50mA m, Transmitter External ower Supply Note 1 Note 1 : External power supply must be selected according to supply voltage range and required current for transmitter. i Input resistance is greater than 10M for m Input resistance is 43K for Relay Output Connection Device L N C NC NO A T Fuse Last Control Element (Contactor) Fuse Load Fuses must be selected according to the application. 19

20 3.6 Galvanic Isolation Test alues of ESM-4900 rocess Indicator and Output Modules Supply Input ( For ESM ) 500 ( For ESM ) Ground Output Relay Output EMO Relay Output Module EMO SSR Driver Module EMO Digital Output Module EMO-430 0/4...20mA Current Output Module Analogue Inputs 12 oltage Output EMC-410 RS-485 Serial Communication Module EMC-400 RS-232 Serial Communication Module

21 4.Definitions and Specifications of Modules ESM-4900 rocess Indicator is a modular product which is designed to operate with additional analogue and digital output units which user may need. Two output modules can be plugged in the device by the user. User may configure the product for different applications according to the system requirements with the output modules which are described in this section. 4.1 Output Modules Dimensions of Output Modules 20.3mm 5mm 30.7mm 1.5mm 8.5mm 41.4mm 14mm EMO-400 Relay Output Module EMO-400 Relay output module can be plugged in Module-1 or Module-2 socket to use functions which are defined for relay output. Specifications of EMO-400 Relay Output Module Output : 3A@250at resistive load, Single Open Contact Dimensions : 14x30.7x41.4mm Electrical Life : Operation (Full Load) Applications of EMO-400 Relay Output Module It can be used as alarm output by programmable different alarm functions, as logic output to transfer some datas on the device to the system. These alternatives are explained in parameters section as logic output function. i Detailed information about functions of EMO-400 Relay Output Module are given in parameters section. For using these functions EMO-400 Relay Output Module must be installed to Module-1 or Module-2 socket. 21

22 4.1.2 EMO-410 SSR Driver Output Module EMO-410 SSR Driver Output Module can be plugged in Module-1 or Module-2 socket to use functions which are defined for SSR driver output. Specifications of EMO-410 SSR Driver Module Output : Maximum 20 ma, ±10 %, isolated Dimensions : 14x30.7x41.4mm Applications of EMO-410 SSR Driver Output Module It can be used as alarm output by programmable different alarm functions, as logic output to transfer some datas on the device to the system. Note 1 : If short output period is needed in a system, using SSR Driver output module is recommended. ( Relay must not be used for short output periods because of limited life of their relay contact (open/close events)) i Detailed information about functions of EMO-410 SSR Driver Output Module are given in parameters section. For using these functions EMO-410 SSR Driver Output Module must be installed to Module-1 or Module-2 socket EMO-420 Digital (Transistor) Output Module EMO-420 Digital (Transistor) Output Module can be plugged in Module-1 or Module-2 socket to use functions which are defined for digital output. Specifications of EMO-420 Digital (Transistor) Output Module Output : Maximum 40 ma, ±10%, isolated Dimensions : 14x30.7x41.4mm Applications of EMO-420 Digital (Transistor) Output Module It can be used as alarm output by programmable different alarm functions, as logic output to transfer some datas on the device to the system. These alternatives are explained in parameters section as logic output function. i Detailed information about functions of EMO-420 Digital (Transistor) Output Module are given in parameters section. For using these functions EMO-420 Digital (Transistor) Output Module must be installed to Module-1 or Module-2 socket. 22

23 4.1.4 EMO-430 0/4...20mA Current Output Module EMO-430 0/4...20mA Current Output Module can be plugged in Module-1 or Module-2 socket to use functions which are defined for current or voltage output. (It is defined asanalogue Output Module in some sections) Specifications of EMO-430 0/4...20mA Current Output Module Output : 0/4...20mA current output Accuracy : 1% Note : To get , 500 resistor with 0.05% tolerance must be connected in parallel as a shunt resistor to module output (lease refer to Section for detailed information) Maximum load impedance : 600 Dimensions : 14x30.7x41.4mm Applications of EMO-430 0/4...20mA Current Output Module rocess value, difference between process and set value or set value can be retransmitted to the system as mA or mA output. Retransmission is explained in parameters section. i Detailed information about functions of EMO-430 Current Output Module are given in parameters section. For using these functions EMO-430 0/4...20mA currentoutput ModulemustbeinstalledtoModule-1orModule-2socket. 23

24 4.2 Installing and ulling Out Output Modules First, detach all cable connections from the device and uninstall it from the panel. Suppress to the lock pins where top and bottom of the device ull the cover case with your other hand from front panel to rear side. ull out the cover case from the device Slide input/output modules into socket. ull out the module from it s socket, instead of this module install the new one or other module user wants to use. Replace the cover case by taking care of the terminal numbers should be at right position. After adding or changing modules to the unit, these changes must be taken into consideration while mounting of the unit to the system. If mounting is incorrect, it can cause accidents to harm system, operator or person who does the mounting. Responsibility of these kind of harmful events belongs to the user. 24

25 OUTUT - 3 5A@ to /60 Hz - 6A NC NO C N L 4.3 To Stick Output Modules Labels to the Device Every module which is plugged in Module-1 or Module-2 socket has labels for showing the relation between connection terminal and the device. These labels are attached to empty boxes which are separated for Module-1 and Module-2 on the device. Labels for all modules and attachment places are shown below. Label which describes terminal connection of module that is plugged in Module-2 socket is attached to this area MODULE - 2 0to50m 0to10 0to20mA 12 Max.50mA t-100 TC MODULE - 1 Label which describes terminal connection of module that is plugged in Module-1 socket is attached to this area. LABELS FOR OUTUT MODULES C NO Label for EMO-400 Relay Output Module 3A@250 EMO-400 Relay Output Module Max. 20mA@18 EMO-410 SSR Driver Output Module Max. 40mA@18 EMO-420 Digital Output Module 0/4 to 20mA EMO-430 Current Output Module Label for EMO-410 SSR Driver Output Module Label for EMO-420 Digital Output Module Label for EMO-430 0/4...20mA Current Output Module 25

26 Example : If user installs EMO-400 Relay Output Module to Module-1 socket, EMO-430 0/4...20mA Current Output Module to Module-2 socket and attach the appropriate labels on the device view will be like below : MODULE C NO 14 3A@250 EMO-400 Relay Output Module 15 MODULE /4 to 20mA EMO-430 Current Output Module N L 100 to /60 Hz - 6A 1 0 to 50m 0to10 0 to 20mA t Max.50mA TC NC 7 OUTUT - 3 5A@250 NO 8 C

27 5. Connection Terminals of Output Modules and Connection Wirings Module-1 / Module-2 Optional Output Modules EMO-400 EMO-410 EMO-420 EMO-430 Relay Output SSR Driver Digital Output Current Output Module Output Module Module Module Max. Max. 0/4 to 20 ma 3A@250 20mA@18 40mA@18 C NO Module-1 Connection Terminals Module-2 Connection Terminals 5.1 Connection Wirings for Output Modules EMO-400 Relay Output Module Connection Module-1 L N Module-2 L N C NO A T Fuse 3A T Fuse C NO 16 Last Control Element Last Control Element (Contactor) (Contactor) Fuse 17 Fuse Load Fuses must be selected according to the applications EMO-410 SSR Driver Output Module Connection Load Module-1 14 Last Control Element (SSR) L N Module-2 17 Last Control Element (SSR) L N Fuse Fuse Max. 20mA Load Max. 20mA Fuses must be selected according to the applications. Load 27

28 5.1.3 EMO-420 Digital (Transistor) Output Module Connection Module Max. 40mA Load Module Max. 40mA EMO-430 0/ ma Current Output Module Connection Load Module Other Device Shunt (Max. 600 ) Module Other Device Shunt (Max. 600 ) To Get with EMO-430 0/ macurrent Output Module Module Module Output Shunt = Output Shunt = Other Device Other Device 28

29 6.Connections for RS-232 / RS-485 Serial Communication RS-232 Terminal Definitions RS-485 Terminal Definitions RX D- 2 TX 2 D GND Cable Connection Between RS-232 Terminal of the Device and C ESM Cable Lenght must be max. 12 meters for 9600 baud rate RX TX GND C (ersonal Computer) 9 in DCON connection RX TX GND ESM-4900 Cable Lenght must be max. 12 meters for 9600 baud rate C (ersonal Computer) 25 in DCON connection RX TX GND TX RX GND

30 6.2 Connection for RS-485 Serial Communication C(ersonal Computer) RS-232 RS-485 Convertor D+ Rt D- RS-232 Connection Cable MASTER SLAE SLAE-2 D- D+ 32 terminal can be connected in RS- 485 line Rt resistor = 120 For communication connection Twisted air cable must be used Cable lenght can be maximum 1000 meters in 9600 baud rate. When baud rate increases, cable lenght must decrease D- D SLAE-N D- D Rt 30

31 6.3 Installing RS-232 / RS-485 Serial Communication Modules to the Device ull the cover case with your hand through rear side as explained in Installing and ulling Out Output Modules section. ull the modules in Module-1 and Module-2 socket through rear side. Separate supply card which is at the bottom of the equipment by lifting the locking tabs located on front panel. ay attention to cable connection between top and bottom cards. Damages in this cable makes the equipment not to work. RS-232 or RS-485 module is plugged into socket signed as A and B. Hold the equipment to be it s front panel is on your right, communication socket is on your left and module connection socket with 5 terminals on above. lug in module connection socket with 5 terminals to the socket on Top Card. Do the same things for terminal socket in bottom card and connection socket with 3 terminals. lug in bottom card to the place in front panel. Install the modules which are pulled out to Module-1 and Module-2 socket. Replace the cover case by taking care of the terminal numbers should be at right position. Top Card A B A Bottom Card Top Card RS-232 or RS-485 module B Bottom Card Top Card RS-232 or RS-485 module A B Bottom Card 31

32 7.Definition of Front anel and Accessing to the arameters 7.1 Definition of Front anel Displays rocess alue () and arameter rocess Indicator ESM LED indication of units other than and LED indication of Fahrenheit Unit LED indication of C:Centigrade Unit LED indication of Output-3 Status LED indication of Output-2 Status LED indication of Output-1 Status Note-1 Note-1 Menu button This button is used to access to the all menus and to move up to another menu in the menu list This button is used to decrase the values, access to the menu pages, cancel alarm latching This button is used to increase the value and access to the menu pages This button is used to access to the process set value and use as OK button in program parameters. Note-1: If increment or decrement button is pressed for 5 seconds continuously, increment and decrement number become 10, if increment or decrement button is pressed for 10 seconds continuously, increment and decrement number become

33 7.2 Observation of Optional Modules and Software Revision on the Displays There are two sockets for plugging optional modules to the device. These modules are recognized by the device automatically. When the power is applied to the device all led indicators and display segments are momentarily illuminated for testing. Software revision number of the controller on the bottom display and module definition codes on the top display are momentarily illuminated. Module definiton codes and how to observe these codes of optional modules in Module-1 and Module-2 socket are explained below : rocess Indicator ESM ru Revision Revision number Optional Input/Output Optional Input/Output module code for Module-1 module code for Module-2 rocess Indicator ESM Relay Output Module (EMO-400) SSR Driver and Digital Output Module (EMO-410,EMO-420) Relay Output Module (EMO-400) SSR Driver and Digital Output Module (EMO-410,EMO-420) 0/4...20mACurrent Output 0/4...20mACurrent Output Module (EMO-430) Module (EMO-430) There is no module in Module-1 socket There is no module in Module-2 socket 33

34 When power is on, display of the indicator is like below: rocess Indicator ESM rocess Indicator ESM First segments of top and bottom displays are tested rocess Indicator ESM Second segments of top and bottom displays are tested. rocess Indicator ESM Third segments of top and bottom displays are tested. rocess Indicator ESM Fourth segments of top and bottom displays are tested. rocess Indicator ESM Revision number is shown. Revision number is 03. On display which modules are plugged in Module-1 and Module-2 socket is shown. All leds are energised. Above, there is EMO-410 SSR Driver Output module in Module-1 socket and EMO-400 Relay Output Module in Module-2 socket. rocess Indicator ESM Main operation screen is shown If there is an unexpected situation while opening the device, power off the device and inform a qualified personnel. 34

35 7.3 Adjustment of Alarm Set alues If standard output ( Output-3 ) or any output module in Module-1 or Module-2 socket are configured as alarm output, how to access to these alarm set values are explained below: Operation Screen ress Set button Alarm 1 Set alue ress Menu button to exit from Set menu This parameter is not accessible, if there is no module in Module-1 socket or the module is not an alarm output ress Set button to access to the other Set value ress Menu button to exit without saving Set value ress increment button to see set value alue on the display starts to flash Set value can be changed with increment and decrement buttons Operation Screen ress Menu button to exit without saving Set value ress Set button for saving the Set value 35

36 Alarm-2 Set alue ress Menu button to exit from Set menu This parameter is not accessible, if there is no module in Module-2 socket or the module is not an alarm output ress Set button to access to the other Set value ress Menu button to exit without saving Set value ress increment button to see set value alue on the display starts to flash Set value can be changed with increment and decrement buttons Operation Screen ress Menu button to exit without saving Set value ress Set button for saving the Set value 36

37 Alarm-3 Set alue ress Menu button to exit from Set menu This parameter is not accessible, if Output-3 is not an Alarm output ress Menu button to exit from Set menu ress increment button to see set value alue on the display starts to flash ress Menu button to exit without saving Set value Set value can be changed with increment and decrement buttons ress Set button for saving the Set value ress Menu button to exit without saving Set value Operation Screen 37

38 7.4 Easy Access Diagram for Technician arameters Main Operation Screen Technician Menu Entering Screen Technician assword Entering Screen Technician assword Entering Screen ress menu button for accessing to the technician parameters ress /OK button for accessing to the password entering screen. ress increment button for entering the password. Enter the password with increment and decrement buttons ýn menu Out1 menu Note-4 Out2 menu Note-4 Note-1 rocess If EMO-400, 410 or input 420 output module type is plugged in Selection Module-1 socket TC input Out1 type Logic selection Output If EMO-430 output module is plugged in Module-1 socket If EMO-400,410 or 420 output module is plugged in Module-2 socket Out2 Logic Output If EMO-430 Output Module is plugged in Module-2 socket Unit selection Note-2 Alarm1 Type Selection Configuration selection Note-3 Alarm2 Type Selection Configuration Selection Operation Scale Low Limit Note-2 Alarm1 Hysteresis alue Note-3 Alarm2 Hysteresis alue Operation Scale High Limit Note-2 Alarm1 On Delay Time Note-3 Alarm2 On Delay Time rocess Display Offset Note-2 Alarm1 Off Delay Time Note-3 Alarm2 Off Delay Time Input Filter Time Note-1 Cold Junction Compensation Selection Note-1 : According to the parameter selection, another parameter can be observed instead of parameter and parameter can not be observed. Note-2 : It can be observed if logic output function is selected as alarm output. Note-3 : It can be observed if logic output function is selected as alarm output. Note-4 : This menu can not be observed if there is no module in the module socket. 38

39 7.4 Easy Access Diagram for Technician arameters Technician assword Entering Screen Confirm the password with /OK button Turning to the beginning of the menu list Out3 Menu Genn Menu Comm Menu ass Menu Out3 Logic Output Set Scale Low Limit Slave Address Technician assword Note-5 Alarm3 Type Selection Set Scale High Limit Baud Rate Note-5 Alarm3 Hysteresis alue arity selection Note-5 Alarm3 On Delay Time Stop bit selection Note-5 Alarm3 Off Delay Time Note-5 : It can be observed if logic output function is selected as alarm output 39

40 7.5 Accessing to the Technician Menu The parameters have been divided into groups according to their functions. Every group has a title and firstly user must determine the title (menu) for accessing to the parameters. Refer to the parameters section for detailed information about parameters. Operation Screen When Menu button is pressed, Technician Menu Entering screen is shown When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) Technician Menu Entering Screen ress Set button to access to Technician assword Entering Screen If technician password is not 0, technician password entering screen is shown ress increment button for entering password Technician assword Enter password with increment and decrement buttons. ress Set button to confirm password alues that are on the left and right are shown on the screen for short intervals IN CONF Menu Configuration parameters of process input Technician can access to the following menu by pressing menu changing next button. 40

41 This menu is not accessible if there is no module in Module-1 socket alues that are on the left and right are shown on the screen for short intervals out1 CONF Menu Configuration parameters of output module in Module-1 socket This menu is not accessible if there alues that are on the left and right are shown on the screen for short intervals Technician can access to the following menu by pressing menu changing next button. is no module in Module-2 socket out2 CONF Menu Configuration parameters of output module in Module-2 socket Technician can access to the following menu by pressing menu changing next button. alues that are on the left and right are shown on the screen for short intervals out3 CONF Menu Configuration parameters of Output-3 Technician can access to the following menu by pressing menu changing next button. alues that are on the left and right are shown on the screen for short intervals GENN CONF Menu General arameters Technician can access to the following menu by pressing menu changing next button. 41

42 alues that are on the left and right are shown on the screen for short intervals COM CONF Menu Configuration parameters of serial communication Technician can access to the following menu by pressing menu changing next button. alues that are on the left and right are shown on the screen for short intervals ASS CONF Menu Technician assword This menu is not accessible if Technician arameters Section is entered by pressing button but not entering Technician assword. Technician can access to the following menu by pressing menu changing next button. IN CONF Menu After ASS ConF menu, beginning of the menu list is accessed. alues that are on the left and right are shown on the screen for short intervals ress Menu button to exit from Menu list and turn to operation screen. Continue to press menu accessing next and back buttons to change the menu pages. By pressing Set button, user accesses to the menu page and to all parameters in this menu page. 42

43 7.6 Changing and Saving arameters Example-1 : To change rocess Input Type parameter in ýn Conf menu, user must access to ýn ConF menu firstly. Operation Screen When Menu button is pressed, technician menu entering screen is shown. When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) Technician Menu Entering Screen ress Set button for entering Technician assword Entering Screen If technician password is not 0, technician password entering screen is shown ress increment button for entering password Technician assword Enter password with increment and decrement buttons ress Set button to confirm password alues that are on the left and right are shown on the screen for short intervals IN CONF Menu Configuration parameters of process input ress Set button to access to the parameters in this menu 43

44 rocess Input Type Selection ress increment button to access to the parameter alue on the display starts to flash Selection of rocess Input Type is means, input type is RTD. arameter can be changed with increment and decrement buttons alue on the display starts to flash rocess Input Type Selection TC input type is selected ress Set button to confirm the parameter and access to the next parameter TC Input Type Selection If Menu button is pressed again, operation screen is shown. ress Set button to access to the next parameter Unit Selection 44

45 IN CONF Menu ress Menu button to access to the menu pages alues that are on the left and right are shown on the screen for short intervals ress menu changing next or menu changing back button to access to the other menus If Menu button is pressed again, operation screen is shown. Operation Screen 45

46 EXAMLE-2 : To changealarm Type parameter in out3 Conf menu, user must access to out3 Conf menu firstly. Operation Screen When Menu button is pressed, technician menu entering screen is shown. When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) Technician Menu Entering Screen ress Set button for accessing Technician assword Entering Screen If technician password is not 0, technician password entering screen is shown ress increment button for entering password Technician assword Enter password with increment and decrement buttons ress Set button to confirm password alues that are on the left and right are shown on the screen for short intervals IN CONF Menu Configuration parameters of process input Technician can access to the following menu by pressing menu changing next button. 46

47 This menu is not accessible if there is no module in Module-1 socket alues that are on the left and right are shown on the screen for short intervals out1 CONF Menu Configuration parameters of output module in Module-1 socket This menu is not accessible if there alues that are on the left and right are shown on the screen for short intervals Technician can access to the following menu by pressing menu changing next button. is no module in Module-2 socket out2 CONF Menu Configuration parameters of output module in Module-2 socket Technician can access to the following menu by pressing menu changing next button. alues that are on the left and right are shown on the screen for short intervals out3 CONF Menu Configuration parameters of Output-3 ress Set button to access to the parameter Logic Output Function Selection Logic Output Function Selection must be ress Set button to access to the next parameter Alarm Type Selection ress increment button to access to the parameter 47

48 alue on the display starts to flash Alarm Type Selection rocess high alarm arameter can be changed with increment and decrement buttons alue on the display starts to flash Alarm Type Selection roses Low alarm ress Set button to confirm the parameter and access to the next parameter Alarm Hysteresis Selection ress Set button to access to the next parameter Out3 CONF Menu ress Menu button to access to the menu pages Alarm On Delay Time alues that are on the left and right are shown on the screen for short intervals Continue to press menu accessing next and back buttons to change the menu pages. If Menu button is pressed again, operation screen is shown. Operation Screen 48

49 Example-3 : To change oltage/current Input Calibration Type parameter in ýn Conf menu arameter is on ýn ConF menu. For accessing to this parameter, technician must access to ýn ConF menu firstly. In this example, changing input type of a device from thermocouple to oltage/current and dual point calibration selection is shown. Operation Screen When Menu button is pressed, technician menu entering screen is shown. When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) Technician Menu Entering Screen ress Set button for accessing Technician assword Entering Screen If technician password is not 0, technician password entering screen is shown ress increment button for entering password Technician assword Enter password with increment and decrement buttons ress Set button to confirm password alues that are on the left and right are shown on the screen for short intervals IN CONF Menu Configuration parameters of process input ress Set button to access to the parameters in this menu 49

50 rocess Input Type Selection ress increment button to access to the parameter alue on the display starts to flash rocess Input Type Selection arameter can be changed with increment and decrement buttons alue on the display starts to flash rocess Input Type Selection For accessing to arameter, parameter must be. If it is not change the parameter as with increment button ress Set button to confirm the value and access to the next parameter oltage / Current Input Type Selection ress Set button to access to the next parameter Decimal oint osition ress Set button to access to the next parameter 50

51 oltage/current Input Calibration Type Selection ress increment button to access to the parameter alue on the display starts to flash oltage/current Input Calibration Type Selection arameter can be changed with increment and decrement buttons alue on the display starts to flash oltage/current Input Calibration Type Selection ress Set button to confirm the value and access to the next parameter Minimum value for selectable dual point calibration ress Menu button to access to menu pages ress Set button to access to the next parameter Maximum value for selectable dual point calibration 51

52 IN CONF Menu If Menu button is pressed again, operation screen is shown. alues that are on the left and right are shown on the screen for short intervals Continue to press menu accessing next and back buttons to change the menu pages. If Menu button is pressed again, operation screen is shown. Operation Screen 52

53 8. arameters arameters are divided into two groups. These arealarm Set andtechnician parameters. Technician parameters are groupped into subgroups according to their functions. The subgroups are named as menu pages. 8.1 Alarm arameters EMO-400 EMO-410 EMO-420 EMO-400 EMO-410 EMO-420 If EMO-400 Relay, EMO-410 SSR Driver or EMO-420 Digital (Transistor) output module is plugged in Module-1 socket and output is configured as an alarm output, this parameter defines the set value of the alarm output. Set value can be adjusted from minimum value of set scale to maximum value of set scale If EMO-400 Relay, EMO-410 SSR Driver or EMO-420 Digital (Transistor) output module is plugged in Module-2 socket and output is configured as an alarm output, this parameter defines the set value of the alarm output. Set value can be adjusted from minimum value of set scale to maximum value of set scale If OUTUT-3 relay output module is configured as alarm output, this parameter defines the set value of the alarm output. Set value can be adjusted from minimum value of set scale to maximum value of set scale 53

54 8.2 Technician arameters rocess Input Type and Relevant arameters with rocess Input It defines process input type TC input type selection RTD input type selection oltage/current input type selection Defines type and scale of the thermocouple for TC input. It is active if TC input type is selected. L (-100;850) or (-148;1562) L (-100.0;850.0) or (-148.0;999.9) J (-200;900) or (-328;1652) J (-199.9;900.0) or (-199.9;999.9) K (-200;1300) or (-328;2372) K (-199.9;999.9) or (-199.9;999.9) R (0;1700) or (32;3092) R (0.0;999.9) or (32.0;999.9) S (0;1700) or (32;3092) S (0.0;999.9) or (32.0;999.9) T (-200; 400) or (-328; 752) T (-199.9; 400.0) or (-199.9; 752.0) B (44;1800) or (111;3272) B (44.0;999.9) or (111.0 ; 999.9) E (-150; 700) or (-238; 1292 F) E (-150.0;700.0) or (-199.9;999.9) N (-200;1300) or (-328;2372) N (-199.9;999.9) or (-199.9;999.9) C (0;2300) or (32;3261) C (0.0;999.9) or (32.0;999.9) 54

55 Defines type and scale of sensor for RTD input. It is active if RTD input is selected. T-100 ( -200 ; 650 ) or ( -328 ; 1202) T-100 ( ; ) or ( ;999.9) Defines input range and scale of oltage/current input.it is active if oltage/current is selected m ( ; 9999 ) ( ; 9999 ) ( ; 9999 ) mA ( ; 9999 ) mA ( ; 9999 ) Defines point position for displays. It is active if oltage/current input is selected. No point It is active when calibration type. oltage/current input is selected. It determines Fixed dual point calibration is done. It does not allow to adjust minimum and maximum value of calibration points. It can be adjusted from to It allows to do selectable dual point calibration. It allows to define 16 calibration points. It defines minimum value for selectable dual point calibration. It is active if oltage/current input is selected. It can be adjusted from -1999to It defines maximum value for selectable dual point calibration. It is active if oltage/current is selected. It can be adjusted from to In multi point calibration, calibration points are defined with these parameters.it is active if oltage /Current is selected. It can be adjustedfrom -1999to9999. In multi point calibration operation, defined scale is divided into 16 calibration points. For example : is (0-50 m ) 55