Process Controller. ESM x48 1/8 DIN. ESM x 48 1/8 DIN Universal Input PID Process Controller

Transcription

1 rocess Controller ES x48 1/8 DIN ES x 48 1/8 DIN Universal Input ID rocess Controller - 4 digits process () and 4 digits process set (S) display - Universal process input (TC, RTD, m Z, Z, m Z) - Dual or multi point calibration for Zoltage / Current input - Configurable ON/OFF,, I, D ve ID control forms - daptation of ID coefficients to the system with uto-tune and Self-tune - anual/utomatic mode selection for control outputs - Bumpless transfer - rogrammable heating, cooling and alarm functions for control outputs Instruction anual. ENG ES /14

2 BOUT INSTRUCTION NUL Instruction manual of ES-4930 process controller consists of two main sections. Explanation of these sections are below. lso, there are other sections which include order information and technical specifications of the device. ll titles and page numbers in instruction manual are in CONTENTS section. User can reach to any title with section number. Installation: In this section, physical dimensions of the device, panel mounting, electrical wiring, physical and electrical installation of the device to the system are explained. Operation and arameters: In this section, user interface of the device, how to access to the parameters, description of parameters are explained. lso in these sections, there are warnings to prevent serious injury while doing the physical and electrical mounting or using the device. Explanation of the symbols which are used in these sections are given below. This shock. symbol is used for safety warnings. User must pay attention to these warnings. This symbol is used to determine the dangerous situations as a result of an electric User must pay attention to these warnings definitely. i This symbol is used to determine the important notes about functions and usage of the device. 2

3 CONTENTS 1.REFCE... age GENERL SECIFICIONS 1.2 ORDERING INFORION 1.3 WRRNTY 1.4 INTENNCE 2.INSTLLION... age GENERL DESCRITION 2.2 DIENSIONS 2.3 NEL CUT-OUT 2.4 ENIRONENTL RINGS 2.5 NEL OUNTING 2.6 INSTLLION OUNTING CL 2.7 REOING FRO THE NEL 3.ELECTRICL WIRINGS TERINL LYOUT ND CONNECTION INSTRUCTION 3.2 ELECTRICL WIRING DIGR 3.3 IEW OF THE LBELS 3.4 CONNECTION OF DEICE SULY OLTGE INUT 3.5 ROCESS INUT CONNECTION TC (THEROCOULE) CONNECTION RTD CONNECTION ROCESS INUT CONNECTION OF SERIL TRNSITTERS WITH CURRENT OUTUT (LOO WERED) ROCESS INUT CONNECTION OF 3-WIRE TRNSITTERS WITH CURRENT OUTUT CONNECTION OF TRNSITTERS WITH OLTGE OUTUT TO ROCESS INUT 3.6 GLNIC ISOLION TEST LUES OF ES-4930 ROCESS CONTROLLER 4.CONNECTION WIRINGS FOR OUTUTS IN ES-4930 ROCESS CONTROLLER ROCESS OUTUT (SSR DRIER OUTUT) CONNECTION 4.2 LR OUTUT -1 RELY CONNECTION 4.3 ROCESS OUTUT OR LR OUTUT -2 RELY CONNECTION 5.DEFINITION OF FRONT NEL ND CCESSING TO THE RETERS DEFINITION OF FRONT NEL 5.2 OBSERION OF SOFTWRE REISION ON THE BOTTO DISLY WHEN WER IS ON 5.3 DJUSTENT OF ROCESS ND LR LUES 5.4 ESY CCESS DIGR FOR ROGR RETERS 5.5 CCESSING TO THE TECHNICIN ENU 5.6 CHNGING ND SING RETERS age 13 age 20 age 22 6.RETERS... age ROCESS / LR RETERS 6.2 TECHNICIN RETERS SELECTION OF ID TUNE ND OERION FOR FUNCTION SELECTION FOR TO ND BOTTO DISLY ROCESS INUT TYE ND RELENT RETERS WITH ROCESS INUT ID CONFIGURION RETERS ROCESS OUTUT CONFIGURION RETERS LR OUTUT - 1 CONFIGURION RETERS LR OUTUT - 2 CONFIGURION RETERS GENERL RETERS TECHNICIN SSWORD 7.FILURE ESSGES IN ES-4930 ROCESS CONTROLLERS... age 65 8.SECIFICIONS... age 66 9.OTHER INFORION... age 67 3

4 EU DECLRION OF CONFORITY anufacturer Company Name : Emko Elektronik.S.. anufacturer Company ddress: DOSB, Karanfil Sokak, No:6, Bursa, Turkiye The manufacturer hereby declares that the product conforms to the following standards and conditions. roduct Name odel Number Type Number roduct Category laboratory use : rocess Controller : ES-4930 : ES-4930 : Electrical equipment for measurement, control and Conforms to the following directives : 2006 / 95 / EC The Low oltage Directive 2004 / 108 / EC The Electromagnetic Compatibility Directive has been designed and manufactured to the following specifications : EN :2007 EC Generic Emission Standard for the Industrial Environments EN :2005 EC Generic Immunity Standard for the Industrial Environments EN :2001 Safety Requirements for electrical equipment for measurement, control nd laboratory use When and Where Issued uthorized Signature th 16 October 2009 Name : Serpil YKIN Bursa-TURKEY osition : Quality anager 4

5 1.reface ES series process controllers are designed for measuring and controlling temperature and any process value.they can be used in many applications with their universal process input, control outputs, selectable alarm functions. Some application fields and an applications which they are used are below: pplication Fields pplication Glass ID rocess Control lastic etro-chemistry Textile utomative achine production industries 1.1 General Specifications ES-4930 ower Supply Input Standard Universal Supply Input , 50/60Hz Low oltage (optional) Supply Input 2450/60Hz,24, rocess Input Universal rocess Input TC,RTD, oltage/current Standard larm Out-1 (Relay ) Control larm Heating-Cooling Function ON/OFF, ID Operation uto-tune, Self-Tune utomatic/anual Operation Standard rocess Out or larm Out-2 (Relay ) Standard rocess Out (SSR Driver ) Control 5

6 1.2 Ordering Information ES-4930 (96x48 1/8 DIN) Supply oltage (- 15%;+10% ) 50/60Hz 24 (-15%;+10%) 50/60Hz 24 (-15%;+10%) BC Input Type 20 Configurable (Table-1) D E Serial Communication None -1 Scale Table-1 Relay (5@250 at resistive load) BC D E / FG HI / Customer (aximum 240 (- 15%;+10% )) 50/60Hz FG Relay (5@250 at resistive load) HI SSR Driver (aximum 17m, 25 ) Table-1 BC Input Type(TC) 21 L,Fe Const DIN L,Fe Const DIN J,Fe CuNi IEC584.1(ITS90) 24 J,Fe CuNi IEC584.1(ITS90) 25 K,NiCr Ni IEC584.1(ITS90) 26 K,NiCr Ni IEC584.1(ITS90) 27 R,t13%Rh t IEC584.1(ITS90) 28 S,t10%Rh t IEC584.1(ITS90) 29 T,Cu CuNi IEC584.1(ITS90) 30 T,Cu CuNi IEC584.1(ITS90) 31 B,t30%Rh t6%rh IEC584.1(ITS90) 32 B,t30%Rh t6%rh IEC584.1(ITS90) 33 E,NiCr CuNi IEC584.1(ITS90) 34 E,NiCr CuNi IEC584.1(ITS90) 35 N,Nicrosil Nisil IEC584.1(ITS90) 36 N,Nicrosil Nisil IEC584.1(ITS90) 37 C, (ITS90) 38 C, (ITS90) BC BC Input Type(RTD) T 100, IEC751(ITS90) T 100, IEC751(ITS90) Input Type ( oltage and Current) m m m 0 1 / Scale() / U W Z -100, , , , , , , , , , , , , ,3092 0, , , , , , , , , , , , , , , , , , , , , ,999.9 Scale() Scale() Scale() -200, , , ,999.9 Scale -1999, , , , , 9999 ll order information of ES-4930 are given on the table at left. User may form appropriate device configuration from information and codes that at the table and convert it to the ordering codes. Firstly, supply voltage then other specifications must be determined. lease fill the order code blanks according to your needs. lease contact us, if your needs are out of the standards. Symbol means ac, Symbol means dc Symbol means ac and dc 6

7 1.3 Warranty EKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely. 1.4 aintenance Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (etrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case. 7

8 2.Installation Before beginning installation of this product, please read the instruction manual and warnings below carefully. In package, - One piece unit - Two pieces mounting clamps - One piece instruction manual visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and separate the electrical connection of the device from the system. The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire. Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful. ontage of the product on a system must be done with it s fixing clamps. Do not do the montage of the device with inappropriate fixing clamp. Be sure that device will not fall while doing the montage. It is your responsibility if this equipment is used in a manner not specified in this instruction manual. 8

9 2.1 General Description ounting Clamp Terminal protection cover roduct Label Front anel I65 protection NE 4X anel surface (maximum thickness 15mm / 0.59 inch) 2.2 Dimensions aximum 15mm / 0.59 inch rocess Controller ES / 48mm/ 1.89 inch 96mm / 3.78 inch 10.5 ± 1 mm /0.41 inch 76mm / 2.99 inch 9

10 2.3 anel Cut-Out 129 mm / 5.08 inch (min) 46 mm / 1.81 inch (min) 65 mm / 2.56 inch (min) 92mm / 3.62 inch 10

11 2.4 Environmental Ratings Operating Conditions Operating Temperature : 0 to 50 ax. Operating Humidity : 90% Rh (non-condensing) ltitude : Up to 2000m. Forbidden Conditions: Corrosive atmosphere Explosive atmosphere Home applications (The unit is only for industrial applications) 2.5 anel ounting 1-Before mounting the device in your panel, make sure that the cutout is of the right size. 1 2-Check front panel gasket position 3-Insert the device through the cut-out. If the mounting clamps are on the unit, put out them before inserting the unit to the panel. 3 2 During installation into a metal panel, care should be taken to avoid injury from metal burrs which might be present. The equipment can loosen from vibration and become dislodged if installation parts are not properly tightened. These precautions for the safety of the person who does the panel mounting. 11

12 2.6 Installation ounting Clamp 1 2 The unit is designed for panel mounting. 1-Insert the unit in the panel cutout from the front side. 2- Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel ontage of the unit to a system must be done with it s own fixing clamps. Do not do the montage of the device with inappropriate fixing clamps. Be sure that device will not fall while doing the montage. 2.7 Removing from the anel Before starting to remove the unit from panel, power off the unit and the related system Loosen the screws 2-ull mounting clamps from top and bottom fixing sockets. 3-ull the unit through the front side of the panel 3 12

13 3.Electrical Wirings You must ensure that the device is correctly configured for your application. Incorrect configuration could result in damage to the process being controlled, and/or personal injury. It is your responsibility, as the installer, to ensure that the configuration is correct. arameters of the device has factory default values. These parameters must be set according to the system s needs. Only qualified personnel and technicians should work on this equipment. This equipment contains internal circuits with voltage dangerous to human life. There is severe danger for human life in the case of unauthorized intervention. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. 3.1 Terminal Layout and Connection Instructions mm / inch Wire Size: 18 WG / 1 mm² Solid /Stranded 24 screws terminal Empty terminals Torque 0.5 Nm 0.5 Nm Screw driver 0.8x3mm 13

14 3.2 Electrical Wiring Diagram Electrical wiring of the device must be the same as Electrical Wiring Diagram below to prevent damage to the process being controlled and personnel injury. Universal rocess Input (TC, RTD,oltage / Current) 0 to 50m 0 to 10 0 to 20m Sensor or Transmitter Supply oltage Standard rocess SSR Driver ax. 17m, 25 t-100 TC 24 ±10% ax 50m ROCESS OUT (LR OUT-2) 5@250 NO NC C LR OUT-1 5@250 NO NC C /N : ES-4930 C II rocess or larm -2 Relay larm -1 Relay Supply oltage Input (-15%;+10%) 50/60Hz (-15%;+10%) 50/60Hz (-15%;+10%) - 6W (It must be determined in order) i rocess input is in C II class 14

15 3.3 iew of the Labels 13 NO 14 NC C 5@250 ROCESS OUT (LR OUT-2) 0 to 50m 0 to 10 0 to 20m t-100 TC 24 ±10% ax.50m 16 4 NO 17 5 NC 18 5@250 LR OUT-1 6 C /N : ES T 50 I65/I C II N L 100 to /60Hz ROCESS OUT SSR DRIER OUT. ax. 17m,

16 3.4 Connection of Device Supply oltage Input Universal Supply oltage Connection Low oltage 24 Supply oltage Input N 23 L 24 N ote- 1 N 23 L 24 Note-1 Note-2 Note-3 External Fuse (1 T) ower Supply Switch Supply oltage (-15%;+10%) 50/60Hz External Fuse (24 : 1 T) (24 : 1 T) ower Supply Switch Supply oltage 24 (-15%;+10%) 50/60Hz or 24 (-15%;+10%) Note-1 :There is an internal 33R fusible flameproof resistor in /60Hz supply voltage input There is an internal 4R7 fusible flameproof resistor in 24 50/60Hz, 24 supply voltage input Note-2 : L is ( + ), N is ( - ) for 24 supply voltage Note-3 : External fuse is recommended. ake sure that the power supply voltage is the same indicated on the instrument. Switch on the power supply only after that all the electrical connections have been completed. Supply voltage range must be determined in order. While installing the unit, supply voltage range must be controlled and appropriate supply voltage must be applied to the unit. Controlling prevents damages in unit and system and possible accidents as a result of incorrect supply voltage. There is no power supply switch on the device. So a power supply switch must be added to the supply voltage input. In accordance with the safety regulations, the power supply switch shall bring the identification of the relevant instrument.ower supply switch shall be easily accessible by the user. ower switch must be two poled for seperating phase and neutral. On/Off condition of power switch is very important in electrical connection. On/Off condition of power switch must be signed for preventing the wrong connection. If an external fuse is used, it must be on phase connection in supply input. If an external fuse is used, it must be on (+) line connection in supply input. The instrument is protected with an internal fuse (lease refer to Note1 for information). In case of failure it is suggested to return the instrument to the manufacturer for repair. Note-3 16

17 3.5 rocess Input Connection TC (Thermocouple) Connection TC Connect the wires with the polarity as shown in the figure left i i RTD Connection lways use compensation wire corresponding to the thermocouple used. If present, the shield must be connected to a proper ground. Input resistance is greater than 10 t-100 t-100 Note 1 Note wire t-100 connection (with line compensation) (ax. Line impedance is 10 ) 2-wire t-100 connection (without line compensation) Note 1 : In 3-wire system, use always cables of the same diameter (min 1mm²) lways use wires of the same gauge and type whether a 2-wire or 3-wire system. Note 2 : Install a jumper between terminals 2 and 3 when using a 2-wire RTD. Note 3 : If the distance is longer than 10 meters, use 3-wire system i Input resistance is greater than 10 17

18 3.5.3 rocess Input Connection of Serial Transmitters with Current (Loop owered) Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source. 1 1 Transmitter m ±10% 24 ±10% ax. 50m ax. 50m Transmitter m External ower Supply Note-1 Note 1 : External power supply must be selected according to supply voltage range and required current for transmitter. i Input resistance is 2R rocess Input Connection of 3-wire Transmitters with Current Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source ±10% ax. 50m m Transmitter 24 ±10% ax. 50m m Transmitter External ower Supply Note-1 Note-1 : External power supply must be selected according to supply voltage range and required current for transmitter. i Input resistance is 2R7. 18

19 3.5.5 Connection of Transmitters with oltage to rocess Input Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source. 1 1 m, ±10% Transmitter 24 ±10% ax. 50m ax. 50m m, Transmitter External ower Supply Note-1 Note-1 : External power supply must be selected according to supply voltage range and required current for transmitter. i Input resistance is greater than 10 for0...50m Input resistance is greater than 43K for Galvanic Isolation Test alues of ES-4930 rocess Controller 2000 ( For ES ) 500 ( For ES ) Supply Input Ground rocess (SSR Driver ) rocess or larm -2 Relay larm -1 Relay nalogue Inputs oltage 4 19

20 4. Connection Wirings for s in ES-4930 rocess Controller 4.1 rocess ( SSR Driver ) Connection Device 12 Last Control Element (SSR) L N 11 ax. 25, ax. 17m Fuse Load Fuses must be selected according to the applications. 4.2 larm -1 Relay Connection Device L N C NC NO T Fuse Last Control Element (Contactor) Fuse Fuses Load must be selected according to the applications. 20

21 4.3 rocess or larm -2 Relay Connection Device L N C NC NO T Fuse Last Control Element (Contactor) Fuse Fuses Load must be selected according to the applications. 21

22 5. Definition of Front anel and ccessing to the arameters 5.1 Definition of Front anel LED indication of :Centigrade Unit LED indication of Fahrenheit Unit LED indication of units other than and LED indication of, utotune is active LED indication of rocess Set value LED indication of larm-1 Set value LED indication of larm-2 Set value rocess Controller LED indication of rocess status LED indication of -1 status LED indication of -2 status Led indication of anual Operation (for rocess ) LED Led indication of utomatic Operation (for rocess ) LED / ES-4930 Displays rocess alue () and arameter Displays rocess Set alue(s) and arameter For details, refer to Section 6.1 (rocess and larm Set arameters) and (Function Selection for Top and Bottom Display) enu button This button is used to access to the all menus and to move up to another menu in the menu list This button is used to access to the process and alarm set values and it is used as OK button in program parameters Note-1 This button is used to increase the value and access to the menu pages (menu changing back button). lso it is (uto Tune Yes/No) button. For details on parameter, refer to Section Note-1 This button is used to increase the value and access to the menu pages (menu changing next button). lso it is utomatic or anual Operation Form Selection button Note-1: If increment or decrement button is pressed for 5 seconds continuously, increment and decrement number become 10, if increment or decrement button is pressed for 10 seconds continuously, increment and decrement number become

23 5.2 Observation of Software Revision on the Bottom Display When ower Is On When the power is applied to the device all led indicators and display segments are momentarily illuminated for testing. Software revision number of the controller is momentarily illuminated on the bottom display. rocess Controller ES-4930 / ru Revision Revision number When power is on, display of the device is like below: rocess Controller ES-4930 rocess Controller ES-4930 / / First segments of top and bottom displays are tested Second segments of top and bottom displays are tested. rocess Controller ES-4930 rocess Controller ES-4930 / / Third segments of top and bottom displays are tested. Fourth segments of top and bottom displays are tested. rocess Controller ES-4930 rocess Controller ES-4930 / / ll leds are energised. On bottom display revision number is shown. Revision number is 10. ain operation screen is shown If there is an unexpected situation while opening the device, power off the device and inform a qualified personnel. 23

24 5.3 djustment of rocess and larm Set alues Operation Screen rocess Set Screen / / When button is pressed, LED flashes. is shown on top display and process set value is shown on bottom display. ress enu button to exit without saving Set value Set value can be changed with increment and decrement buttons rocess Set Screen / For saving Set value and accessing to the other Set values, press Set button. / Operation Screen larm-1 Set Screen Led flashes / Set value can be changed with increment and decrement buttons larm-1 Set Screen ress enu button to exit without saving Set value / For saving Set value and accessing to the other Set values, press Set button. 24

25 If parameter in CnF menu is, this parameter is accessible. If it is, this parameter is not accessible and device turns to main operation screen. / larm-2 Set Screen Led flashes Set value can be changed with increment and decrement buttons larm-2 Set Screen ress enu button to exit without saving Set value / For saving Set value and turning to main operation screen, press Set button. / Operation Screen / Operation Screen 25

26 5.4 Easy ccess Diagram For rogram arameters / Bumpless transfer 26 nti- Reset Windup i i ain Operation Screen assword Entering Screen ress button for accessing to the programming section. ress /OK button for accessing to the password entering screen. Enter the password with increment and decrement buttons Confirm the password with /OK button. Run List menu Tune selection uto Tune selection larm Latch Canceling Display menu Top Display Bottom Display ýn menu rocess input type selection TC input type selection Unit selection Operation Scale Low Limit Operation Scale High Limit rocess Display Offset Input Filter Time Cold Junction Compensation Selection ID enu roportional Band Integral Time Derivative Time eriod Time Control in alue Control ax alue Control Time in alue Set alue Offset ID Offset Offset Related to the ID Set rocess alue Stabilization roportional Band Shifting Sensor Break alue Note-1: ccording to the arameter selection, another parameter can be used instead of parameter and parameter can not be observed Note-2:If parameter in section is, then these parameters can be observed lease refer to the Section 6. arameters for detailed information about parameters and menus. / / / / Note-1 Note-1 Note-2 Note-2 Note-2 Note-2 Note-2 Note-2 Note-2 Note-2 Note-2 Note-2 Note-2 Note-2 Soft Start Set alue Soft Start Control Soft Start Control eriod

27 / / / / / CnF enu Ln1 enu Ln2 enu Genn enu assword enu 27 i Note-3 i 5.4 Easy ccess Diagram For rogram arameters rocess Operation Type rocess Type rocess Control larm-1 logic Type larm-1 larm type larm-1 hysteresis alue larm-1 On Delay Time larm-1 Off Delay Time larm-2 logic Type larm-2 larm type larm-2 hysteresis alue larm-2 On Delay Time larm-2 Off Delay Time Set scale Low Limit Set scale High Limit larm Set alue rotection uto/anual Button rotection (uto Tune) Button rotection Technician assword Note-3:This menu can be observed if parameter in section is selected lease refer to the Section 6.arameters for detailed information about arameters and menus. larm-1 Stabiliza tion Time larm-2 Stabilization Time

28 5.5 ccessing to the Technician enu The parameters have been divided into groups according to their functions. Every group has a title and firstly user must determine the title (menu) for accessing to the parameters. Refer to the parameters section for detailed information about parameters. Operation Screen Technician enu Entering Screen / / When button is pressed, Technician enu Entering screen is shown. When Set button is pressed, Technician assword Entering Screen is shown When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) / Technician assword If password is not 0, Technician assword Entering Screen is shown. Enter password with increment and decrement buttons Technician assword / ress Set button to confirm password Run List enu Selection of operation form / Technician can access to the following menu by pressing menu changing next button 28

29 Technician can access to the former menu by pressing menu changing back button. / DiS List enu It defines which parameter will be shown on top and bottom display Technician can access to the following menu by pressing menu changing next button Technician can access to the former menu by pressing menu changing back button. / IN CONF enu Configuration parameters of process input Technician can access to the following menu by pressing menu changing next button ID CONF enu ID algorithm parameters Technician can access to the former menu by pressing menu changing back button. / Technician can access to the following menu by pressing menu changing next button Technician can access to the former menu by pressing menu changing back button. / CnF CONF enu Configuration parameters of rocess outputs Technician can access to the following menu by pressing menu changing next button Technician can access to the former menu by pressing menu changing back button. / Ln1 CONF enu Configuration parameters of LR -1 output Technician can access to the following menu by pressing menu changing next button 29

30 This parameter is accessible if parameter in CnF menu is Technician can access to the former menu by pressing menu changing back button. / Ln2 CONF enu Configuration parameters of LR -2 Technician can access to the following menu by pressing menu changing next button GENN CONF enu General parameters Technician can access to the former menu by pressing menu changing back button. / Technician can access to the following menu by pressing menu changing next button This menu is not accessible if Technician parameters are accessed by pressing button without entering technician password Technician can access to the former menu by pressing menu changing back button. / SS CONF enu Technician password Technician can access to the following menu by pressing menu changing next button Technician can access to the former menu by pressing menu changing back button. / Run List enu fter SS CONF menu, beginning of the menu list is shown. ress enu button to exit from enu list and turn back to operation screen Continue to press menu changing next and back buttons to change the menu pages By pressing button, technician can access to the menu page and all parameters in this menu page. 30

31 5.6 Changing and Saving arameters Example-1 : To change rocess Input Type parameter rocess Input Type parameter is in ýn Conf menu, so ýn ConF menu must be accessed firstly in order to reach parameter. Operation Screen Technician enu Entering Screen / / When button is pressed, Technician enu Entering screen is shown. When Set button is pressed, Technician assword Entering Screen is shown When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) / Technician assword If password is not 0, Technician assword Entering Screen is shown. Enter password with increment and decrement buttons Technician assword / ress Set button to confirm password Run List enu Selection of operation form / Technician can access to the following menu by pressing menu changing next button 31

32 Technician can access to the former menu by pressing menu changing back button. / DiS List enu It defines which parameter will be shown on top and bottom display Technician can access to the following menu by pressing menu changing next button Technician can access to the former menu by pressing menu changing back button. / IN CONF enu Configuration parameters of process input ress Set button to access to ýn ConF menu / rocess Input Type Selection is means, input type is RTD. arameter can be changed with increment and decrement buttons / rocess Input Type Selection TC input type is selected ress Set button to confirm the value and access to the next parameter. 32

33 TC Input Type Selection IN CONF enu When enu button is pressed, technician can access to the menu pages. / ress Set button to access to the next parameter / / For accessing to the other menus, press menu changing next and back buttons. Unit Selection ress enu button for turning to the operation screen / Operation Screen 33

34 Example-2 : Changing operation form from uto to anual and adjustment of % output. If operation form is uto (Close-Loop Control) and there is an output with ID or ON/OFF control form, device controls the process outputs by calculating the % output values automaticaly. If operation form is anual (Open-Loop Control) and there is an output with ID control form, then % output value can be adjusted with increment and decrement buttons. If operation form is anual (Open-Loop Control), and there is an output with ON/OFF control form, then %output value can be adjusted OFF, HE or COOL with decrement and increment buttons. If operation form is anual, % output value is shown on bottom display whatever parameter is. i uto/anual Operation Form can be adjusted uto or anual with / button from front panel. For using this button, uto/anual Operation Type Selection arameter must be. For details on this parameter, refer to Section General arameters. Operation Screen / While it operates in automatic mode, if auto/manual changing button is pressed, it starts to operate in manual mode Operation Screen If auto/manual changing button is pressed, it starts to operate in uto ode It operates in anual ode % value is shown on bottom display / ress button / Operation Screen It operates in uto ode rocess Set Screen Led flashes / ress button 34

35 larm-1 Set Screen Led flashes / ress button This parameter is accessible if parameter in CnF menu is. It is not accessible if arameter is larm-2 Set Screen Led flashes / ress button anual Led flashes Operation Screen % value can be changed with increment and decrement buttons. / Operation Screen / ress Set button to confirm the value and turn to operation screen anual Led stops flashing / Operation Screen 35

36 Example-3 : To change proportional band parameter roportional band parameter firstly. Operation Screen is in ýd Conf menu, so ýd Conf menu must be accessed Technician enu Entering Screen / / When button is pressed, Technician enu Entering screen is shown. When Set button is pressed, Technician assword Entering Screen is shown When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) / Technician assword If password is not 0, Technician assword Entering Screen is shown. Enter password with increment and decrement buttons Technician assword / ress Set button to confirm password Run List enu Selection of operation form / Technician can access to the following menu by pressing menu changing next button 36

37 Technician can access to the former menu by pressing menu changing back button. / DiS List enu It defines which parameter will be shown on top and bottom display Technician can access to the following menu by pressing menu changing next button Technician can access to the former menu by pressing menu changing back button. / IN CONF enu Configuration parameters of process input Technician can access to the following menu by pressing menu changing next button ID CONF enu ID algorithm parameters Technician can access to the former menu by pressing menu changing back button. / Enter Set button to access to ýd ConF menu roportional Band Selection / arameter can be changed with increment and decrement buttons roportional Band Selection / ress Set button to confirm the value and access to the next parameter 37

38 Integral Time id CONF enu When enu button is pressed, technician can access to the menu pages. / ress Set button to access to the next parameter / / For accessing to the other menus, press menu changing next and back buttons. Derivative Time ress enu button to turn to the operation screen / Operation Screen 38

39 Example-4 : To change oltage / Current Input Calibration Type Selection parameter In ýn Conf menu arameter is in ýn ConF menu. For accessing to this parameter, technician must access to ýn ConF menu firstly. In this example, changing input type of a device from thermocouple to oltage / Current and dual point calibration selection is shown. Operation Screen Technician enu Entering Screen / / When button is pressed, Technician enu Entering screen is shown. When Set button is pressed, Technician assword Entering Screen is shown When screen is shown, technician parameters can be seen by pressing button without entering password. But parameters can not be changed. lease refer to Section (Technician assword) / Technician assword If password is not 0, Technician assword Entering Screen is shown. Enter password with increment and decrement buttons Technician assword / ress Set button to confirm password Run List enu Selection of operation form / Technician can access to the following menu by pressing menu changing next button 39

40 Technician can access to the former menu by pressing menu changing back button. / DiS List enu It defines which parameter will be shown on top and bottom display Technician can access to the following menu by pressing menu changing next button Technician can access to the former menu by pressing menu changing back button. / IN CONF enu Configuration parameters of process input Enter ýn ConF menu by pressing Set button / rocess Input Type Selection For accessing to parameter, parameter must be.if it is not,change the value as With increment button. ress Set button to confirm the value and access to the next parameter oltage / Current Input Type Selection / ress Set button to access to the next parameter Decimal oint osition / ress Set button to access to the next parameter 40

41 oltage / Current Input Calibration Type Selection / arameter can be changed with increment and decrement buttons oltage / Current Input Calibration Type Selection / ress Set button to confirm the value and access to the next parameter IN CONF enu When enu button is pressed, technician can access to the menu pages / inimum value for selectable dual point calibration ress Set button to access to the next parameter / / For accessing to the other menus, press menu changing next and back buttons. aximum value for selectable dual point calibration ress enu button to turn to the operation screen / Operation Screen 41

42 6. arameters arameters are divided into two groups. They are rocess / larm Set parameters and Technician parameters. Technician parameters are grouped into subgroups according to their functions. The subgroups are named as menu pages. 6.1 rocess / larm arameters rocess set value rocess set value can be adjusted from minimum value of set scale to maximum value of set scale Set value for alarm output-1 scale rocess set value can be adjusted from minimum value of set to maximum value of set scale Set value for alarm output-2. It is accessible if parameter is scale rocess set value can be adjusted from minimum value of set to maximum value of set scale i For changing larm -1 and larm -2 Set values, larm Set alues protection parameter must be 42

43 6.2 Technician arameters Selection of ID Tune and Operation Form TUNE SELECTION By selecting one of the methods below, device can determine the ID parameters. Device operates according to the defined ID parameters uto tune (Limit Cycle Tuning) operation Self tune (Step Response Tuning) operation uto-self Tune Self Tune operation is performed, if the conditions are realized when power on firstly. In normal operation, it controls the tune conditions in uto Tune selection which explained below. If any of the conditions is realized, it performs the uto Tune operation. UTOIC TUNE SELECTION Device does not do (Limit Cycle Tuning) operation or while operation runs, this selection is adjusted and uto Tune operation is canceled. If parameter is or, when the conditions for uto Tune parameter that are explained in Tune ethods section are realized, it starts to perform uto Tune (Limit Cycle Tuning) operation. i By pressing button, utomatic Tune can be selected or For being able to use button, (uto Tune) Button protection parameter ust be. (For details, refer to Section General arameters) 43

44 TUNE ETHODS There are 2 different methods for determining ID parameters by the device. These are uto tune ( Limit Cycle Tuning) and Self Tune (Step Response Tuning) methods. Determining of ID parameters with uto Tune is started in these conditions : 1- By the user in any time, 2- By the device when system gets unstable and starts oscillation If process value is out of Set ± rocess value stabilisation value (lease refer to Section 6.2.4) and starts to oscillates, then device changes the arameter to and uto Tune operation is started. 3- fter changing set value, if difference between newly defined set value and former set value is greater than proportional band, device will start it. If set value is changed to a value that is greater than; ± [ Scale * ( Heating or Cooling roportional Band) ] /1000 value, arameter is adjusted by the device and uto Tune operation is started. Example -1 : Starting uto Tune operation by the user ; Enter technician menu. djust tune selection parameter in run List menu, uto Tune or uto-self Tune djust automatic tune selection parameter in run List menu nd return to main operation screen. Observe that led is active. If uto Tune operation finishes without any problem, device saves the ID coefficients to memory and continue to run. arameter is adjusted automatically. Canceling uto Tune operation: 1- If sensor breaks ; 2- If uto Tune operation can not be completed in 8 hours 3- If user adjusts parameter or 4- If user adjusts parameter 5- If process set value is changed while Tune operation is being performed 6- While Tune operation is being performed, if operation type selection is changed as anual when it is utomatic (If operation type selection is changed as utomatic when it is anual, then Tune operation is started again) 7- If output function is changed while Tune operation is being performed (HeatCool, CoolHeat) 8- While Tune operation is being performed, if control form is changed as ON/OFF when it is ID (If control form is changed as ID when it is ON/OFF, the Tune operation is started again) uto Tune is canceled. Then, without doing any changes in ID parameters and arameter, device continues to run with former ID parameters. i For uto Tune ( Limit Cycle Tuning ) operation : 1- Tune slection parameter in run List menu must be selected uto tune or uto-self tune. 2 - For being started Tune operation (uto Tune or Self Tune) control form must be, I, D or ID. 3- If process set value is changed while Tune operation is being performed, Tune operation is canceled. 44

45 uto Tune (Limit Cycle Tuning) operation ; if heating or heating-cooling function and ID control form is selected, process control output runs according to heating if cooling function and ID control form is selected, process control output runs according to cooling. rocess alue Control is unstable While tun operation rocess Set alue ( ) ID coefficients were determined Time rocess 100% Self Tune ( Step Response Tuning ) : When power is on, while process value starts to change for being equal to process set value, ID parameters are determined by the device with Self Tune method. For starting Self Tune ( Step Response Tuning ) operation firstly power off and then apply power to the device. lso difference between process value and set value must be too much. Example 2 : Determination of ID parameters with Self Tune method i Enter technician menu Select tune selection parameter in run List menu or and turn to operation screen. ower off the device. Wait system to be in first conditions. (For example : Decrease of the temperature to ambient temperature while controlling the temperature) pply power to the device See that led is active If heating or heating-cooling function and ID control form is selected for the system; If set value is greater than process value, process output becomes active till to the Temperature+[(Set - Temperature) / 2] value. When process value reaches to this value, process output reduces to 0% and it calculates the ID coefficients. For Self Tune ( Step Response Tuning ) operation : 1 - Tune selection parameter in run List menu must be selected Self tune Or uto-self Tune 2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then apply power to the device. 3 - For being started Tune operation (uto Tune or Self Tune) control form must be, I, D or ID. 4- If process set value is changed while Tune operation is being performed, Tune operation is canceled. 45

46 rocess alue ID coefficients are determined and system becomes stable. rocess Set alue ( ) Stun Start alue Start alue + [ ( Set - Start alue) ] 2 Time rocess 100% If cooling function and ID control form is selected for the system; If set value is less than process value, process output becomes active till to the Temperature - [( Temperature - Set ) / 2] value. When process value reaches to this value, process output is reduced to 0% and it calculates ID coefficients. Stun Start alue rocess alue Start alue - [ ( Start alue - Set ) ] 2 ID coefficients were determined rocess Set alue ( ) Time rocess 100% i For Self Tune ( Step Response Tuning ) operation : 1 - Tune selection parameter in run List menu must be selected Self tune Or uto-self Tune 2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then apply power to the device. 3 - For being started Tune operation (uto Tune or Self Tune) control form must be, I, D or ID. 4- If process set value is changed while Tune operation is being performed, Tune operation is canceled. 46

47 If Self Tune operation is finished without any problem, device saves new ID parameters to memory and runs. It changes parameter. If parameter is it is changed to, if it is, it is changed to If Self Tune operation is interrupted at half, ID parameters and parameter are not changed, device continues to run with former ID parameters. When power is off and then on, device starts to complete the Self Tune operation. Canceling Self Tune operation : 1- If sensor breaks ; 2- If Self Tune operation can not be completed in 8 hours ; 3- While heating Self Tune operation is running, if process value becomes greater than Set value ; 4- While cooling Self Tune operation is running, if process value becomes less than Set value ; 5- If user selects parameter or 6- If process set value is changed while Tune operation is being performed 7- While Tune operation is being performed, if operation type selection is changed as anual when it is utomatic 8- If output function is changed while Tune operation is being performed (HeatCool, CoolHeat) 9- While Tune operation is being performed, if control form is changed as ON/OFF when it is ID (If control form is changed as ID when it is ON/OFF, the Tune operation is started again) Self Tune operation is canceled. Then device continues to run with former ID parameters without changing ID parameters. i For Self Tune ( Step Response Tuning ) operation : 1 - Tune selection parameter in run List menu must be selected Self tune Or uto-self Tune 2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then apply power to the device. 3 - For being started Tune operation (uto Tune or Self Tune) control form must be, I, D or ID. 4- If process set value is changed while Tune operation is being performed, Tune operation is canceled. 47

48 BULESS TRNSFER rocess output value in manual control is not taken into consideration while passing from manual control to automatic control. New control output that is measured in automatic control is applied to process output. Last %output value is taken output value of manual control and manual control continues while passing from automatic control to manual control. While passing from manual control to automatic control, last process output value in manual control is accepted as first process output value in automatic control and automatic control continues to run. Last % process output value in automatic control is accepted as process output value of manual control and manual control continues to run. LR LCH CNCELING larm latch canceling is not performed. If there is an alarm output with latching and there is no alarm status, latching operation will be finished by the device. When it is finished, this parameter becomes utomatically Function Selection for Top and Bottom Display It defines the function of the top display. This parameter determines which value is shown in top display. rocess value () is shown in top display. Difference between process set value and process value (S-) is shown in top display. It defines the function of the bottom display. This parameter determines which value is shown in bottom display. rocess set value (S) is shown in bottom display. % value that is applied to process control output is shown in bottom display. 48

49 6.2.3 rocess Input Type and Relevant arameters with rocess Input Defines the process input type. TC input type selection RTD input type selection oltage / Current input type selection. Defines type and scale of the thermocouple for TC input. It is active if TC input type is selected. L (-100;850) or (-148;1562) L (-100.0;850.0) or (-148.0;999.9) J (-200;900) or (-328;1652) J (-199.9;900.0) or (-199.9;999.9) K (-200;1300) or (-328;2372) K (-199.9;999.9) or (-199.9;999.9) R (0;1700) or (32;3092) R (0.0;999.9) or (32.0;999.9) S (0;1700) or (32;3092) S (0.0;999.9) or (32.0;999.9) T (-200;400) or (-328;752) T (-199.9;400.0) or (-199.9;752.0) B (44;1800) or (111;3272) B (44.0;999.9) or (111.0 ; 999.9) E (-150;700) or (-238;1292) E (-150.0;700.0) or (-199.9;999.9) N (-200;1300) or (-328;2372) N (-199.9;999.9) or (-199.9;999.9) C (0;2300) or (32;3261) C (0.0;999.9) or (32.0;999.9) 49

50 Defines type and scale of sensor for RTD input. It is active if RTD input is selected. T-100 ( -200 ; 650 ) or ( -328 ; 1202) T-100 ( ; ) or ( ;999.9) Defines input range and scale of oltage / Current input.it is active if oltage / Current is selected m ( ; 9999 ) 0...5( ; 9999 ) ( ; 9999 ) m ( ; 9999 ) m ( ; 9999 ) Defines point position for displays. It is active if oltage / Current input is selected. No point Between first and second digits Between second and third digits Between third and fourth digits It is active when oltage / Current input is selected. It determines calibration type. Fixed dual point calibration is done. It does not allow to adjust minimum and maximum value of calibration points. It can be adjusted from to 9999 It allows to do selectable dual point calibration. It allows to define 16 calibration points. It defines minimum value for selectable dual point calibration. It is active if oltage / Current input is selected. It can be adjusted from to It defines maximum value for selectable dual point calibration. It is active if oltage / Current is selected. It can be adjusted from to In multi point calibration, calibration points are defined with these parameters. It is active if oltage / Current is selected. It can be adjusted from to In multi point calibration operation, defined scale is divided into 16 calibration points. For example : is (0-50 m ). 50

51 rocess Set value o10 o11 o09 o12 o08 o07 o13 o14 o15 o06 o16 o05 o04 o03 o02 o01 o00 = m 0-50 m range are divided into 16 egual parts. Every oxx value is defined 50 / 16 = m range. Coefficient value for oltage / Current input. rocess value is multiplied with this value. It is active if oltage / Current input is selected. It can be adjusted from to Unit selection Unit is Unit is Unit is U. It is active if oltage / Current input is selected No unit. It is active if oltage / current input is selected inimum value of operating scale. It can be changed according to input type and scale of the process. aximum value of operating scale. It can be changed according to input type and scale of the process. Display offset for process value. It can be adjusted -10% to +10% of scale. The defined value is added to process value. Defines filter time for input signal. It can be adjusted from 0.0 to It is active if process input is selected TC input. It decides if cold junction compensation is active or not. Cold junction compensation is active. Cold junction compensation is not active. 51