Relion 650 series. 650 series 2.1 IEC Installation manual

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1 Relion 650 series 650 series 2.1 IEC

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3 Document ID: 1MRK UEN Issued: January 2016 Revision: - Product version: 2.1 Copyright 2016 ABB. All rights reserved

4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license. This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit. ( This product includes cryptographic software written/developed by: Eric Young (eay@cryptsoft.com) and Tim Hudson (tjh@cryptsoft.com). Trademarks ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. Warranty Please inquire about the terms of warranty from your nearest ABB representative.

5 Disclaimer This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.

6 Conformity This product complies with the directive of the Council of the European Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN for the EMC directive, and with the product standards EN and EN for the low voltage directive. The product is designed in accordance with the international standards of the IEC series.

7 Table of contents Table of contents Section 1 Introduction...5 This manual... 5 Intended audience... 5 Product documentation...6 Product documentation set...6 Document revision history... 7 Related documents...7 Document symbols and conventions...9 Symbols...9 Document conventions...10 Section 2 Safety information Symbols on the product...13 Warnings Caution signs...15 Note signs...15 Section 3 Environmental aspects...17 Sustainable development Disposing of the IED...17 Section 4 Unpacking, inspecting and storing Removing transport packaging...19 Inspecting the product Identifying the product Checking delivery items...19 Inspecting the IED Returning an IED damaged in transit Storing Section 5 Mounting...21 Required tools Checking environmental conditions and mounting space Mounting the IED...22 Flush mounting...23 Overview Mounting procedure for flush mounting panel rack mounting...24 Overview Mounting procedure for 19 panel rack mounting series 2.1 IEC 1

8 Table of contents Wall mounting...25 Overview Mounting procedure for wall mounting How to reach the rear side of the IED Side-by-side 19 rack mounting...27 Overview Mounting procedure for side-by-side rack mounting IED mounted with a RHGS6 case Side-by-side flush mounting Overview Mounting procedure for side-by-side flush mounting Section 6 Connecting Making the electrical connection IED connectors...31 Overview Front side connectors...32 Rear side connectors Connection examples for high impedance differential protection...37 Connecting to protective earth...39 Connecting the power supply module Connecting to CT and VT circuits...41 Connecting the binary input and output signals...41 Making the shield connection Making the optical connections Connecting station communication interfaces...45 Connecting remote communication interfaces LDCM Installing the serial communication cable for RS RS485 serial communication module...46 Installing the serial communication cable for RS485 SPA/IEC...50 Data on RS485 serial communication module cable...52 Section 7 Checking installation Identifying hardware and software version Checking mounting...53 Checking the power supply Energizing the IED...53 Section 8 Removing, repairing and exchanging...55 Product lifecycle Checking IED information...55 Removing the IED Sending the IED for repair series 2.1 IEC

9 Table of contents Exchanging the IED...56 Section 9 Technical data...57 Dimensions...57 Case without rear cover...57 Case with rear cover...58 Flush mounting dimensions...60 Side-by-side flush mounting dimensions...60 Wall mounting dimensions...61 Section 10 Glossary series 2.1 IEC 3

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11 1MRK UEN - Section 1 Introduction Section 1 Introduction 1.1 This manual The installation manual contains instructions on how to install the IED. The manual provides procedures for mechanical and electrical installation. The chapters are organized in the chronological order in which the IED should be installed. 1.2 Intended audience This manual addresses the personnel responsible for installing the product hardware. The installation personnel must have basic knowledge of handling electronic equipment. 650 series 2.1 IEC 5

12 Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling & disposal Section 1 1MRK UEN - Introduction 1.3 Product documentation Product documentation set Engineering manual Commissioning manual Operation manual Application manual Technical manual Communication protocol manual Cyber security deployment guideline IEC en.vsd IEC V4 EN Figure 1: The intended use of manuals throughout the product lifecycle The engineering manual contains instructions on how to engineer the IEDs using the various tools available within the PCM600 software. The manual provides instructions on how to set up a PCM600 project and insert IEDs to the project structure. The manual also recommends a sequence for the engineering of protection and control functions, LHMI functions as well as communication engineering for IEC , IEC 61850, DNP3, LON and SPA. The installation manual contains instructions on how to install the IED. The manual provides procedures for mechanical and electrical installation. The chapters are organized in the chronological order in which the IED should be installed. The commissioning manual contains instructions on how to commission the IED. The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase. The manual provides procedures for the checking of external circuitry and energizing the IED, parameter setting and configuration as series 2.1 IEC

13 1MRK UEN - Section 1 Introduction well as verifying settings by secondary injection. The manual describes the process of testing an IED in a station which is not in service. The chapters are organized in the chronological order in which the IED should be commissioned. The relevant procedures may be followed also during the service and maintenance activities. The operation manual contains instructions on how to operate the IED once it has been commissioned. The manual provides instructions for the monitoring, controlling and setting of the IED. The manual also describes how to identify disturbances and how to view calculated and measured power grid data to determine the cause of a fault. The application manual contains application descriptions and setting guidelines sorted per function. The manual can be used to find out when and for what purpose a typical protection function can be used. The manual can also provide assistance for calculating settings. The technical manual contains operation principle descriptions, and lists function blocks, logic diagrams, input and output signals, setting parameters and technical data, sorted per function. The manual can be used as a technical reference during the engineering phase, installation and commissioning phase, and during normal service. The communication protocol manual describes the communication protocols supported by the IED. The manual concentrates on the vendor-specific implementations. The point list manual describes the outlook and properties of the data points specific to the IED. The manual should be used in conjunction with the corresponding communication protocol manual. The cyber security deployment guideline describes the process for handling cyber security when communicating with the IED. Certification, Authorization with role based access control, and product engineering for cyber security related events are described and sorted by function. The guideline can be used as a technical reference during the engineering phase, installation and commissioning phase, and during normal service Document revision history Document revision/date January 2016 History First release Related documents Documents related to REB650 Application manual Commissioning manual Product guide Technical manual Type test certificate Document numbers 1MRK UEN 1MRK UEN 1MRK BEN 1MRK UEN 1MRK TEN 650 series 2.1 IEC 7

14 Section 1 1MRK UEN - Introduction Documents related to REC650 Application manual Commissioning manual Product guide Technical manual Type test certificate Document numbers 1MRK UEN 1MRK UEN 1MRK BEN 1MRK UEN 1MRK TEN Documents related to RED650 Application manual Commissioning manual Product guide Technical manual Type test certificate Document numbers 1MRK UEN 1MRK UEN 1MRK BEN 1MRK UEN 1MRK TEN Documents related to REL650 Application manual Commissioning manual Product guide Technical manual Type test certificate Document numbers 1MRK UEN 1MRK UEN 1MRK BEN 1MRK UEN 1MRK TEN Documents related to REQ650 Application manual Commissioning manual Product guide Technical manual Type test certificate Document numbers 1MRK UEN 1MRK UEN 1MRK BEN 1MRK UEN 1MRK TEN Documents related to RET650 Application manual Commissioning manual Product guide Technical manual Type test certificate Document numbers 1MRK UEN 1MRK UEN 1MRK BEN 1MRK UEN 1MRK TEN series 2.1 IEC

15 1MRK UEN - Section 1 Introduction 650 series manuals Document numbers Operation manual Engineering manual Communication protocol manual, DNP3 Communication protocol manual, IEC Communication protocol manual, IEC Edition 1 Communication protocol manual, IEC Edition 2 Communication protocol manual, LON Communication protocol manual, SPA Point list manual, DNP3 Accessories guide Cyber security deployment guideline Connection and Installation components Test system, COMBITEST 1MRK UEN 1MRK UEN 1MRK UEN 1MRK UUS 1MRK UEN 1MRK UEN 1MRK UEN 1MRK UEN 1MRK UEN 1MRK UUS IEC: 1MRK UEN ANSI: 1MRK UUS 1MRK UEN 1MRK BEN 1MRK BEN 1.4 Document symbols and conventions Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock. The warning icon indicates the presence of a hazard which could result in personal injury. The caution hot surface icon indicates important information or warning about the temperature of product surfaces. The caution icon indicates important information or warning related to the concept discussed in the text. It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property. 650 series 2.1 IEC 9

16 Section 1 1MRK UEN - Introduction The information icon alerts the reader of important facts and conditions. The tip icon indicates advice on, for example, how to design your project or how to use a certain function. Although warning hazards are related to personal injury, it is necessary to understand that under certain operational conditions, operation of damaged equipment may result in degraded process performance leading to personal injury or death. It is important that the user fully complies with all warning and cautionary notices Document conventions Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary also contains definitions of important terms. Push button navigation in the LHMI menu structure is presented by using the push button icons. For example, to navigate between the options, use and. HMI menu paths are presented in bold. For example, select Main menu/settings. LHMI messages are shown in Courier font. For example, to save the changes in non-volatile memory, select Yes and press. Parameter names are shown in italics. For example, the function can be enabled and disabled with the Operation setting. Each function block symbol shows the available input/output signal. the character ^ in front of an input/output signal name indicates that the signal name may be customized using the PCM600 software. the character * after an input signal name indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration. Logic diagrams describe the signal logic inside the function block and are bordered by dashed lines. Signals in frames with a shaded area on their right hand side represent setting parameter signals that are only settable via the PST or LHMI. If an internal signal path cannot be drawn with a continuous line, the suffix -int is added to the signal name to indicate where the signal starts and continues. Signal paths that extend beyond the logic diagram and continue in another diagram have the suffix -cont series 2.1 IEC

17 1MRK UEN - Section 1 Introduction Illustrations are used as an example and might show other products than the one the manual describes. The example that is illustrated is still valid. 650 series 2.1 IEC 11

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19 1MRK UEN - Section 2 Safety information Section 2 Safety information 2.1 Symbols on the product All warnings must be observed. Read the entire manual before doing installation or any maintenance work on the product. All warnings must be observed. Class 1 Laser product. Take adequate measures to protect your eyes and do not view directly with optical instruments. Do not touch the unit in operation. The installation shall take into account the worst case temperature. 2.2 Warnings Observe the warnings during all types of work related to the product. Only electrically skilled persons with the proper authorization and knowledge of any safety hazards are allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed. Working in a high voltage environment requires serious approach to avoid human injuries and damage to equipment. Do not touch circuitry during operation. Potentially lethal voltages and currents are present. 650 series 2.1 IEC 13

20 Section 2 1MRK UEN - Safety information Always use suitable isolated test pins when measuring signals in open circuitry. Potentially lethal voltages and currents are present. Never connect or disconnect a wire and/or a connector to or from a IED during normal operation. Hazardous voltages and currents are present that may be lethal. Operation may be disrupted and IED and measuring circuitry may be damaged. Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Always connect the IED to protective earth, regardless of the operating conditions. This also applies to special occasions such as bench testing, demonstrations and off-site configuration. This is class 1 equipment that shall be earthed. Never disconnect the secondary connection of current transformer circuit without short-circuiting the transformer s secondary winding. Operating a current transformer with the secondary winding open will cause a massive potential build-up that may damage the transformer and may cause injuries to humans. Never remove any screw from a powered IED or from a IED connected to powered circuitry. Potentially lethal voltages and currents are present. Take adequate measures to protect the eyes. Never look into the laser beam. The IED with accessories should be mounted in a cubicle in a restricted access area within a power station, station or industrial or retail environment series 2.1 IEC

21 1MRK UEN - Section 2 Safety information 2.3 Caution signs Whenever changes are made in the IED, measures should be taken to avoid inadvertent tripping. The IED contains components which are sensitive to electrostatic discharge. ESD precautions shall always be observed prior to touching components. Always transport PCBs (modules) using certified conductive bags. Do not connect live wires to the IED. Internal circuitry may be damaged Always use a conductive wrist strap connected to protective earth when replacing modules. Electrostatic discharge (ESD) may damage the module and IED circuitry. Take care to avoid electrical shock during installation and commissioning. Changing the active setting group will inevitably change the IEDs operation. Be careful and check regulations before making the change. 2.4 Note signs Observe the maximum allowed continuous current for the different current transformer inputs of the IED. See technical data. 650 series 2.1 IEC 15

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23 1MRK UEN - Section 3 Environmental aspects Section 3 Environmental aspects 3.1 Sustainable development Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the IED. Operational reliability and long life time have been assured with extensive testing during the design and manufacturing processes. Moreover, long life time is supported by maintenance and repair services as well as by the availability of spare parts. Design and manufacturing have been done under a certified environmental system. The effectiveness of the environmental system is constantly evaluated by an external auditing body. We follow environmental rules and regulations systematically to evaluate their effect on our products and processes. 3.2 Disposing of the IED Definitions and regulations of hazardous materials are country-specific and change when the knowledge of materials increases. The materials used in this product are typical for electric and electronic devices. All parts used in this product are recyclable. When disposing of an IED or its parts contact a local waste handler who is authorized and specialized in disposing electronic waste. These handlers can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements. Table 1: Materials of the IED parts IED Parts Material Unit Metallic plates, parts and screws Steel Plastic parts PC 1), LCP 2) LHMI display module Various Package Box Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer 650 series 2.1 IEC 17

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25 1MRK UEN - Section 4 Unpacking, inspecting and storing Section 4 Unpacking, inspecting and storing 4.1 Removing transport packaging IEDs require careful handling. 1. Examine the delivered products to ensure that they have not been damaged during the transport. 2. Remove the transport packing carefully without force. The cardboard packaging material is 100% recyclable. 4.2 Inspecting the product Identifying the product 1. Locate the IED's order number from the label attached to the IED's case. 2. Compare the IED's order number with the ordering information to verify that the received product is correct Checking delivery items Check that all items are included in the delivery in accordance with the delivery documents Inspecting the IED IEDs require careful handling before installation on site. Check the IED to see if any damage occurred during transportation. If the IED has damaged during transportation, make a claim against the transport contractor, and notify the local ABB representative. 650 series 2.1 IEC 19

26 Section 4 1MRK UEN - Unpacking, inspecting and storing Returning an IED damaged in transit If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. 4.3 Storing Storing of the IED before installation must be done in the original transport packaging in a dry and dust free place. Storage temperature must be within the range of -40 C to +70 C. The average high temperature is recommended to be less than +40 C, to minimize component ageing series 2.1 IEC

27 1MRK UEN - Section 5 Mounting Section 5 Mounting 5.1 Required tools Generally, all the screws included in delivered mounting kits are of Torx type and a screwdriver of the same type is needed (Tx10, Tx15, Tx20 and Tx25). If other type of screws are to be used, be sure to use the dimensions of the screws that are given in this guide. 5.2 Checking environmental conditions and mounting space The mechanical and electrical environmental conditions at the installation site must be within the limits described in the technical manual and IEC , normal environment. Avoid installation in dusty, damp places. Avoid places susceptible to rapid temperature variations, powerful vibrations and shocks, surge voltages of high amplitude and fast rise time, strong induced magnetic fields or similar extreme conditions. Check that sufficient space is available. Sufficient space is needed at the front and rear of the IED to allow access to wires and optical fibres and to enable maintenance and future modifications. Ensure that convection cooling through the ventilation holes at the top and bottom of the case is possible to minimize the heating effect within the IED. 1. Ensure that the amount of dust around the IED is minimized, so that the cooling effect is not reduced. It is recommended to install the IED in a cubicle with an IP4X ingress protection according to IEC 60529, at least at the top surface, to prevent dust and limited size materials from falling through the ventilation holes at top and bottom of the IED case. The effect of airborne contaminants will also be reduced if ventilation of the cubicle is limited. 2. Check that no combustible materials are present in the cubicle. 650 series 2.1 IEC 21

28 Section 5 1MRK UEN - Mounting 5.3 Mounting the IED The IED can be rack, wall or flush mounted with the use of different mounting kits, see figure 2. An additional box of type RHGS can be mounted to one side of the IED. The different mounting kits contain all parts needed including screws and assembly instructions. The following mounting kits are available: Flush mounting kit 19 Panel (rack) mounting kit Wall mounting kit Side-by-side mounting kit The same mounting kit is used for side-by-side rack mounting and side-by-side flush mounting. The mounting kits are ordered with the IED from the ordering sheet in the Product guide. They are also available for ordering in the Accessories guide. A B C D IEC en.vsd IEC V1 EN Figure 2: Different mounting methods Description A B C D Flush mounting 19 Panel rack mounting Wall mounting Side-by-side rack or flush mounting series 2.1 IEC

29 1MRK UEN - Section 5 Mounting Flush mounting Overview The flush mounting kit can be used for the 1/2 x 19 case size. Only a single case can be mounted in each cut-out on the cubicle panel, for class IP54 protection. Flush mounting cannot be used for side-by-side mounted IEDs when IP54 class must be fulfilled. Only IP20 class can be obtained when mounting two cases side-by-side in one (1) cut-out. To obtain IP54 class protection, an additional factory mounted sealing must be ordered when ordering the IED Mounting procedure for flush mounting IEC V2 EN IEC en.vsd Figure 3: Flush mounting details. 650 series 2.1 IEC 23

30 Section 5 1MRK UEN - Mounting PosNo Description Quantity Type 1 Sealing strip, used to obtain IP54 class. The sealing strip is factory mounted between the case and front plate Fastener 4-3 Groove Screw, self tapping 4 2.9x9.5 mm 5 Joining point of sealing strip Panel panel rack mounting Overview The IED can be mounted in a standard 19 cubicle rack by using a mounting kit consisting of two mounting angles and their fastening screws. The mounting angles are reversible which enables mounting of the IED either to the left or the right side of the cubicle. A separately ordered rack mounting kit for side-by-side mounted IEDs or IEDs together with RHGS cases should be selected so that the total size equals 19. When mounting the mounting angles, use screws that follow the recommended dimensions. Using screws with other dimensions may damage the PCBs inside the IED series 2.1 IEC

31 1MRK UEN - Section 5 Mounting Mounting procedure for 19 panel rack mounting IEC V2 EN IEC en.vsd Figure 4: 19 panel rack mounting details PosNo Description Quantity Type 1a, 1b Mounting angles, can be mounted either to the left or the right side of the case 2-2 Screw 8 M4x Wall mounting Overview The IED can be mounted on a wall, a panel or in a cubicle. When mounting the side plates, use screws that follow the recommended dimensions. Using screws with other dimensions may damage the PCBs inside the IED. 650 series 2.1 IEC 25

32 Section 5 1MRK UEN - Mounting If fiber cables are bent too much, the signal can be weakened. Wall mounting is therefore not recommended for any communication modules with fiber connection Mounting procedure for wall mounting IEC en.vsd IEC V1 EN Figure 5: Wall mounting details. PosNo Description Quantity Type 1 Bushing 4-2 Screw 8 M4x10 3 Screw 4 M6x12 or corresponding 4 Mounting bar 2-5 Screw 6 M5x8 6 Side plate series 2.1 IEC

33 1MRK UEN - Section 5 Mounting How to reach the rear side of the IED The IED can be equipped with a rear protection cover recommended to be used with this type of mounting. See figure 6. To reach the rear side of the IED, a free space of 80 mm is required on the unhinged side mm 2 IEC en.vsd IEC V3 EN Figure 6: How to reach the connectors on the rear side of the IED. PosNo Description Type 1 Screw M4x10 2 Screw M5x8 3 Rear protection cover (Ordered separately) Side-by-side 19 rack mounting Overview IED case size 1/2 x 19 and RHGS cases can be mounted side-by-side up to a maximum size of 19. For side-by-side rack mounting, the side-by-side mounting kit together with the 19 rack panel mounting kit must be used. The mounting kit has to be ordered separately. When mounting the plates and the angles on the IED, use screws that follow the recommended dimensions. Using screws with other dimensions may damage the PCBs inside the IED. 650 series 2.1 IEC 27

34 Section 5 1MRK UEN - Mounting Mounting procedure for side-by-side rack mounting IEC V2 EN IEC en.vsd Figure 7: Side-by-side rack mounting details. PosNo Description Quantity Type 1 Mounting plate 2-2, 3 Screw 16 M4x6 4 Mounting angle IED mounted with a RHGS6 case A 1/2 x 19 size IED can be mounted with a RHGS case (6 or 12). The RHGS case can be used for mounting a test switch of type RTXP 24. It also has enough space for a terminal base of RX 2 type for mounting of, for example, a DC-switch or two trip IEDs series 2.1 IEC

35 MRK UEN - Section 5 Mounting IEC en.vsd IEC V2 EN Figure 8: IED (1/2 x 19 ) mounted with a RHGS6 case containing a test switch module equipped with only a test switch and a RX2 terminal base Side-by-side flush mounting Overview It is not recommended to flush mount side by side mounted cases if IP54 is required. If your application demands side-by-side flush mounting, the side-by-side mounting details kit and the 19 panel rack mounting kit must be used. The mounting kit has to be ordered separately. The maximum size of the panel cut out is 19. With side-by-side flush mounting installation, only IP class 20 is obtained. To reach IP class 54, it is recommended to mount the IEDs separately. For cut out dimensions of separately mounted IEDs, see section "Flush mounting". When mounting the plates and the angles on the IED, be sure to use screws that follows the recommended dimensions. Using screws with other dimensions than the original may damage the PCBs inside the IED. Please contact factory for special add on plates for mounting FT switches on the side (for 1/2 19" case) or bottom of the relay. 650 series 2.1 IEC 29

36 Section 5 1MRK UEN - Mounting Mounting procedure for side-by-side flush mounting IEC V2 EN IEC en.vsd Figure 9: Side-by-side flush mounting details (RHGS6 side-by-side with 1/2 x 19 IED). PosNo Description Quantity Type 1 Mounting plate 2-2, 3 Screw 16 M4x6 4 Mounting angle series 2.1 IEC

37 1MRK UEN - Section 6 Connecting Section 6 Connecting 6.1 Making the electrical connection IED connectors Overview The quantity and designation of connectors depend upon the type and size of the IED. The rear cover plates are prepared with space for the maximum of HW options for each case size and the cut-outs that are not in use are covered with a plate from factory. Overview Table 2: Basic modules Module Power supply module (PSM) Description Including a regulated DC/DC converter that supplies auxiliary voltage to all static circuits. An internal fail alarm output is available. Numerical module (NUM) Local Human machine interface (LHMI) Transformer input module (TRM) Analog digital conversion module (ADM) Module for overall application control. All information is processed or passed through this module, such as configuration, settings and communication. The module consists of LED:s, an LCD, a push button keyboard and an ethernet connector used to connect a PC to the IED. Transformer module that galvanically separates the internal circuits from the VT and CT circuits. It has 12 analog inputs. Slot mounted PCB with A/D conversion. Table 3: Application specific modules Module Binary input module (BIM) Binary output module (BOM) Description Module with 16 optically isolated binary inputs Module with 24 single outputs or 12 double-pole command outputs including supervision function Binary I/O module (IOM) Module with 8 optically isolated binary inputs, 10 outputs and 2 fast signalling outputs. Line data communication modules (LDCM), short range, medium range Table continues on next page Modules used for digital communication to remote terminal. 650 series 2.1 IEC 31

38 Section 6 1MRK UEN - Connecting Module Serial SPA/LON/IEC communication modules (SLM) Optical ethernet module (OEM) IRIG-B Time synchronization module (IRIG-B) Description Used for SPA/LON/IEC communication PMC board for IEC based communication. Module with 2 inputs. One is used for handling both pulse-width modulated signals and amplitude modulated signals and one is used for optical input type ST for PPS time synchronization Front side connectors GUID-D71BA06D ACB-8A32-5D02EA V1 EN Figure 11: RJ-45 communication port 1 IED serial communication port with RJ-45 connector 2 Green indicator LED (lit when the cable is successfully connected) The cable between PC and the IED serial communication port shall be a crossed-over Ethernet cable with RJ45 connectors. If the connection are made via a hub or switch, a standard Ethernet cable can be used series 2.1 IEC

39 1MRK UEN - Section 6 Connecting Rear side connectors Table 4: Designations for 1/2 x 19 casing with 1 TRM slot Module Rear Positions PSM X11 BIM, BOM or IOM X31 and X32 etc. to X51 and X52 SLM X301:A, B, C, D LDCM, IRIG-B or RS485 X302, X303 OEM X311:A, B, C, D LDCM, IRIG-B or RS485 TRM X401 X312, X313 1MRK AC PG V.3 EN 1MRK AC PG V3 EN 650 series 2.1 IEC 33

40 Section 6 1MRK UEN - Connecting 1MRK AF-TRM-IEC-6502P1 V1 EN Figure 12: Transformer input module (TRM) Indicates high polarity Current/voltage configuration (50/60 Hz) CT/VT-input designation according to Figure 12 AI01 AI02 AI0 3 AI04 AI05 AI06 AI07 AI08 AI09 AI10 AI11 AI12 10I+2U, 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A V 10I+2U, 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A V 9I+3U, 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A V 9I+3U, 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A V 7I+5U, 1A 1A 1A 1A 1A 1A 1A 1A V 7I+5U, 5A 5A 5A 5A 5A 5A 5A 5A V Table continues on next page V V V V V V V V V V V V V V series 2.1 IEC

41 1MRK UEN - Section 6 Connecting 6I, 5A+1I, 1A+5U 5A 5A 5A 5A 5A 5A 1A V 3I, 5A+4I, 1A+5U 5A 5A 5A 1A 1A 1A 1A V V V V V V V V V Note that internal polarity can be adjusted by setting of analog input CT neutral direction and/or on SMAI pre-processing function blocks. 1MRK AC PG V1 EN Figure 13: Binary input module (BIM). Input contacts named XA corresponds to rear position X31, X41, and so on, and input contacts named XB to rear position X32, X42, and so on. 1MRK AF-INTERFACES-IEC-6502P1 V1 EN Figure 14: IED with basic functionality and communication interfaces 650 series 2.1 IEC 35

42 X11 2 X Section 6 1MRK UEN - Connecting Power supply module (PSM) p1 Ready Fail X INTERNAL FAIL Protective earth must be connected EL 1MRK AC PG V3 EN Figure 15: Power supply module (PSM) 1MRK AC PG V1 EN Figure 16: Binary output module (BOM). Output contacts named XA corresponds to rear position X31, X41, and so on, and output contacts named XB to rear position X32, X42, and so on series 2.1 IEC

43 1MRK UEN - Section 6 Connecting 1MRK AC PG V1 EN Figure 17: Binary in/out module (IOM). Input contacts named XA corresponds to rear position X31, X41, and so on, and output contacts named XB to rear position X32, X42, and so on Connection examples for high impedance differential protection WARNING! USE EXTREME CAUTION! Dangerously high voltages might be present on this equipment, especially on the plate with resistors. De-energize the primary object protected with this equipment before connecting or disconnecting wiring or performing any maintenance. The plate with resistors should be provided with a protective cover, mounted in a separate box or in a locked cubicle. National law and standards shall be followed. Connections for three-phase high impedance differential protection Generator, reactor or busbar differential protection is a typical application for threephase high impedance differential protection. Typical CT connections for three-phase high impedance differential protection scheme are shown in figure series 2.1 IEC 37

44 Section 6 1MRK UEN - Connecting CT 1200/1 Star/Wye Connected L1 (A) L2 (B) L3 (C) Protected Object AI01 (I) AI02 (I) AI03 (I) AI04 (I) AI05 (I) AI06 (I) BLOCK ^GRP2L1 ^GRP2L2 ^GRP2L3 ^GRP2N TYPE SMAI2 AI3P AI1 AI2 AI3 AI4 AIN IED N L3 (C) L2 (B) N L1 (A) 4 L3 (C) CT 1200/1 Star/Wye Connected L2 (B) L1 (A) 2 X L1 (A) L2 (B) L3 (C) R4 2 U R5 2 U R6 2 U R1 2 4 R2 4 R X X 6 3-Ph Plate with Metrosils and Resistors IEC _4_en.vsd IEC V4 EN Figure 18: CT connections for high impedance differential protection Pos Description 1 Scheme earthing point It is important to insure that only one earthing point exist in this scheme. 2 Three-phase plate with setting resistors and metrosils. Protective earth is a separate 4 mm screw terminal on the plate. 3 Necessary connection for three-phase metrosil set. 4 Position of optional test switch for secondary injection into the high impedance differential IED. 5 Necessary connection for setting resistors. 6 Factory-made star point on a three-phase setting resistor set. The star point connector must be removed for installations with 650 series IEDs. This star point is required for RADHA schemes only. 7 Connections of three individual phase currents for high impedance scheme to three CT inputs in the IED series 2.1 IEC

45 1MRK UEN - Section 6 Connecting Connections for 1Ph High impedance differential protection HZPDIF Restricted earth fault protection REFPDIF is a typical application for 1Ph High impedance differential protection HZPDIF. Typical CT connections for high impedance based REFPDIF protection scheme are shown in figure 19. L1 (A) L2 (B) L3 (C) CT 1500/5 Star/Wye Connected AI01 (I) AI02 (I) BLOCK SMAI2 AI3P AI03 (I) AI04 (I) AI05 (I) ^GRP2L1 ^GRP2L2 ^GRP2L3 ^GRP2N TYPE AI1 AI2 AI3 AI4 AIN Protected Object AI06 (I) L1 (A) L2 (B) L3 (C) N 1 N 4 CT 1500/5 2 X R1 U 2 R Ph Plate with Metrosil and Resistor IEC _4_en.vsd IEC V4 EN Figure 19: CT connections for restricted earth fault protection Pos Description 1 Scheme earthing point Ensure that only one earthing point exists in this scheme. 2 One-phase plate with stabilizing resistor and metrosil. Protective earth is a separate 4 mm screw terminal on the plate. 3 Necessary connection for the metrosil. 4 Position of optional test switch for secondary injection into the high impedance differential IED. 5 Necessary connection for stabilizing resistor. 6 How to connect REFPDIF high impedance scheme to one CT input in IED Connecting to protective earth Connect the protective earthing screw (pos 1 in figure 20) on the rear of the IED to the closest possible earthing point in the cubicle. Electrical codes and standards require 650 series 2.1 IEC 39

46 Section 6 1MRK UEN - Connecting that protective earth cables are green/yellow conductors with a cross section area of at least 2.5 mm 2 (AWG14). The cubicle must be properly connected to the station earthing system. Use a conductor with a core cross section area of at least 4 mm 2 (AWG 12). IEC V1 EN Figure 20: Rear view of IED showing earthing points. Pos Description 1 Protective conductor terminal. For connection of the external protective (earth) conductor. 2 Earth terminal. For internal protective bonding, do not use or remove. 3 Earth terminal. For internal protective bonding, do not use or remove. (There is one earth terminal per TRM) Use the protective conductor terminal (1) for connection to the stations earthing system. The internal bonding earth terminals (2) and (3) must be fully tightened to ensure correct internal bonding and must not be used or removed Connecting the power supply module The wiring from the cubicle terminal block to the IED terminals (see Figure 15 for PSM connection diagram) must be made in accordance with the established guidelines for this type of equipment. Do not insert anything else to the female connector but the corresponding male connector. Inserting anything else (such as a measurement probe) may violate the female connector and prevent a series 2.1 IEC

47 1MRK UEN - Section 6 Connecting proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block. The auxiliary power wiring should have a minimum cross-sectional area of 1.0 mm 2 and a voltage rating of 250 V. Branch circuit protection must be provided in the auxiliary power supply wiring to the IED, and if necessary it must be possible to disconnect manually from the power supply. Fuse or circuit breaker up to 6 A and 250 V should be close to the equipment. It is recommended to separate the instrument transformer leads from the other cables, that is, they should not be run in the same cable ducts or loom. The connections are made on connector X Connecting to CT and VT circuits CTs and VTs are connected to the 24 pole connector of the Transformer input module (TRM) on the rear side of the IED. Connection diagram for TRM is shown in figure 12. Use a solid conductor with a cross section area between mm 2 (AWG14-10) or a stranded conductor with a cross section area between mm 2 (AWG14-12). If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with 20 A sockets must be used to connect the CT and VT circuits. Connectors on TRM (for location see section "Rear side connectors") for current and voltage transformer circuits are so called feed-through IED blocks and are designed for conductors with cross sectional area up to 4 mm 2 (AWG 12). The screws used to fasten the conductors should be tightened with a torque of 1Nm. Connector terminals for CT and VT circuits, as well as terminals for binary input and output signals, can be of either ringlug or compression connection type, depending on ANSI/IEC standards, or customers choice. Table 5: CT and VT circuit connectors Connector type Rated voltage and current Maximum conductor area Screw compression type 250 V AC, 20 A 4 mm 2 (AWG12) 2 x 2.5 mm 2 (2 x AWG14) Terminal blocks suitable for ring lug terminals 250 V AC, 20 A 4 mm 2 (AWG12) Connecting the binary input and output signals Auxiliary power and signals are connected using voltage connectors. Signal wires are connected to a female connector, see figure 21, which is then plugged into the corresponding male connector, see figure 22, located at the rear of the IED. For location of BIM, BOM and IOM refer to section "Rear side connectors". Connection diagrams for BIM, BOM and IOM are shown in figure 13, figure 16 and figure series 2.1 IEC 41

48 Section 6 1MRK UEN - Connecting Do not insert anything else to the female connector but the corresponding male connector. Inserting anything else (such as a measurement probe) may violate the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block. If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with 20 A sockets, 1.5mm² (AWG16) conductor area must be used to connect the auxiliary power. Procedure 1. Connect signals to the female connector The conductors can be of rigid type (solid, stranded) or of flexible type. The female connectors accept conductors with a cross section area of mm 2 (AWG 24-14). If two conductors are used in the same terminal, the maximum permissible cross section area is mm 2 (AWG 24-18). If two conductors, each with area 1.5 mm 2 (AWG 16) need to be connected to the same terminal, a ferrule must be used, see figure 23. Crimp this ferrule properly to the wire using tools as recommended by the supplier of the ferrules. The fastening screw shall be tightened with a torque of 0.4 Nm (This torque applies to all binary connectors). 2. Plug the female connector to the corresponding back-side mounted male connector 3. Lock the female connector by fastening the lock screws xx vsd IEC V1 EN Figure 21: A female connector series 2.1 IEC

49 1MRK UEN - Section 6 Connecting IEC V1 EN Figure 22: Board with male connectors 2 1 IEC V3 EN Figure 23: Accessories PosNo Description 1 Ferrule 2 Bridge connector, used to jump terminal points in a connector. Table 6: Auxiliary power supply connectors Connector type Rated voltage Maximum conductor area Screw compression type 250 V AC 2.5 mm 2 (AWG14) 2 1 mm 2 (2 x AWG18) Terminal blocks suitable for ring lug terminals 300 V AC 3 mm 2 (AWG14) Table 7: Binary I/O connectors Connector type Rated voltage Maximum conductor area Screw compression type 250 V AC 2.5 mm 2 (AWG14) 2 1 mm 2 (2 x AWG18) 650 series 2.1 IEC 43

50 Section 6 1MRK UEN - Connecting Making the shield connection When using shielded cables, always make sure that the shields are connected according to applicable engineering methods. For RS485 only: at the IED end, always connect the shield to the IED with the shield connection clamp, shown below. GUID-682A59D0-950C-4D E0A8B2761 V1 EN IEC en.vsd Figure 24: Shield connection clamp The cable shield shall be properly connected to the IED chassis by the cable clamp with the maximum open conductor length of 40 mm between clamp and terminals. If double shielded cable is used, the inner cable shielding should be connected at the external equipment end only. At the IED terminal end, the inner shield should be isolated series 2.1 IEC

51 1MRK UEN - Section 6 Connecting 6.2 Making the optical connections Connecting station communication interfaces The IED can be equipped with an optical ethernet module (OEM), see Figure 14, needed for IEC communication and a serial communication module (SLM), see Figure 14 for LON, SPA, IEC or DNP3 communication. For the locations of rear-side connectors, see section "Rear side connectors". Optical ports X311: A, B (Tx, Rx) and X311: C, D (Tx, Rx) on OEM are used for IEC communication. Both ports AB and CD shall be connected when redundant IEC communication is used. Connectors are of ST type. When OEM is used, the protection plate for the galvanic connection must not be removed. Optical port X301: A, B (Tx, Rx) on SLM module is used for SPA, IEC or DNP3 communication. Connectors are of ST type (glass) or HFBR Snap in (plastic). Optical port X301: C, D (Tx, Rx) on SLM module is used for LON communication. Connectors are of ST type (glass) or HFBR Snap in (plastic). The optical fibers have Transmission (Tx) and Reception (Rx) connectors, and they should be attached to the Tx and Rx connectors of OEM and SLM module (Tx cable to Rx connector, Rx cable to Tx connector). Connectors are generally color coded; connect blue or dark grey cable connectors to blue or dark grey (receive) back-side connectors. Connect black or grey cable connectors to black or grey (transmit) back-side connectors. The fiber optical cables are very sensitive to handling. Do not bend too sharply. The minimum curvature radius is 15 cm for the plastic fiber cables and 25 cm for the glass fiber cables. If cable straps are used to fix the cables, apply with loose fit. Always hold the connector, never the cable, when connecting or disconnecting optical fibers. Do not twist, pull or bend the fiber. Invisible damage may increase fiber attenuation thus making communication impossible. Strictly follow the instructions from the manufacturer for each type of optical cables/connectors Connecting remote communication interfaces LDCM The Line Data Communication Module (LDCM) (see figure 14) is the hardware used for the transfer of binary and analog signal data between IEDs in different protection 650 series 2.1 IEC 45

52 Section 6 1MRK UEN - Connecting schemes on the IEEE/ANSI C37.94 protocol. The optical ports on the rear side of the IED are X302, X303, X312 and X313. For location of the LDCM, refer to section "Rear side connectors". When the LDCM is used for binary signal exchange between IEDs in the same station or even within the same panel, the fiber optic cables can be quite short (1-2 meters). In such installation it is important to set the LDCM setting parameter OptoPower = LowPower. 6.3 Installing the serial communication cable for RS RS485 serial communication module Angle bracket Screw terminal X3 Screw terminal X RS485 PWB Backplate en vsd IEC V1 EN Figure 25: The connection plate to the backplate with connectors and screws. This figure also shows the pin numbering from the component side Pin Name 2-wire Name 4-wire Description x3:1 soft earth x3:2 soft earth x1:1 RS485 + TX+ Receive/transmit high or transmit high x1:2 RS485 TX- Receive/transmit low or transmit low x1:3 Term T-Term Termination resistor for transmitter (and receiver in 2-wire case) (connect to TX+) x1:4 reserved R-Term Termination resistor for receiver (connect to RX +) x1:5 reserved RX- Receive low x1:6 reserved RX+ Receive high Table continues on next page series 2.1 IEC

53 1MRK UEN - Section 6 Connecting Pin Name 2-wire Name 4-wire Description 2 wire: Termination (2-wire): Termination (4-wire): Connect pin X1:1 to pin X1:6 and pin X1:2 to pin X1:5. Connect pin X1:1 to pin X1:3 Connect pin X1:1 to pin X1:3 and pin X1:4 to pin X1:6 The distance between connection points should be < 1200 m (3000 ft), see Figures 26 and 27. Only the outer shielding is connected to the IED with the cable clamp, shown in Figure 24. The cable shield shall be properly connected to the IED chassis with the cable clamp, where the maximum open conductor length is 40 mm (1.57 ) between clamp and terminals, see Figure 24. If double shielded cable is used, the inner cable shielding should be connected at the external equipment end only. At the IED terminal end, the inner shield should be isolated. The inner and outer shieldings are connected to the external equipment according to the installation instructions for the actual equipment. Use insulating tape for the inner shield to prevent contact with the IED chassis. Make sure that the IEDs are properly earthed with as short connections as possible from the earth screw, for example to an earthed frame. The IED and the external equipment should preferably be connected to the same battery. 650 series 2.1 IEC 47

54 Section 6 1MRK UEN - Connecting Cc 1) Cc X X1 2) IED IED 3) External Equipment (PC) 4) 4) IEC en.vsd PE 1) 3) IEC V2 EN Figure 26: Communication cable installation, 2-wire Where: 1 The inner shields shall be connected together (with an isolated terminal block) and only have one connection point in the whole system, preferably at the external equipment (PC). The outer shield shall be connected to the IED chassis in every cable end. Use the shield connection clamp at all IEDs. The first IED will have only one cable end but all others require two. 2 Connect according to installation instructions for the actual equipment, observe the 120 ohms termination. 3 Connect the screens according to the installation instructions for the actual equipment. 4 Shield connection clamp, see Figure 24. Cc Communication cable series 2.1 IEC

55 1MRK UEN - Section 6 Connecting Cc 1) Cc 1) X X1 2) IED IED External Equipment (PC) 4) 4) 3) IEC en.vsd PE 1) 3) IEC V2 EN Figure 27: Communication cable installation, 4-wire Where: 1 The inner shields shall be connected together (with an isolated terminal block) and only have one connection point in the whole system, preferably at the external equipment (PC). The outer shield shall be connected to the IED chassis in every cable end. Use the shield connection clamp at all IEDs. The first IED will have only one cable end but all others require two. 2 Connect according to installation instructions for the actual equipment, observe the 120 ohms termination. 3 Connect the screens according to the installation instructions for the actual equipment. 4 Shield connection clamp, see Figure 24. Cc Communication cable 650 series 2.1 IEC 49

56 Section 6 1MRK UEN - Connecting 2 1 en vsd IEC V1 EN Figure 28: Cable contact, Phoenix: MSTB2.5/6-ST Where: 1 is cable 2 is screw Pair separator Drain wire Pair Shield Conductor Overall shield Separator Jacket en vsd IEC V1 EN Figure 29: Cross section of communication cable The EIA standard RS-485 specifies the RS485 network. An informative excerpt is given in section "Installing the serial communication cable for RS485 SPA/IEC" Installing the serial communication cable for RS485 SPA/IEC Informative excerpt from EIA Standard RS Electrical Characteristics of Generators and Receivers for Balanced Digital Multipoint Systems RS-485 Wire - Media dependent Physical layer series 2.1 IEC

57 1MRK UEN - Section 6 Connecting 1 Normative references EIA Standard RS Electrical Characteristics of Generators and Receivers for Balanced Digital Multipoint Systems 2 Transmission method RS-485 differential bipolar signaling 2.1 Differential signal levels Two differential signal levels are defined: A+ =line A positive with respect to line B A- =line A negative with respect to line B 2.2 Galvanic isolation The RS485 circuit shall be isolated from earth by: Riso 10 MW Ciso 10 pf Three isolation options exist: a) The entire node electronics can be galvanically isolated b) The bus interface circuit can be isolated form the rest of node electronics by optoisolators, transformer coupling or otherwise. c) The RS485 chip can include built-in isolation 2.3 Bus excitation and signal conveyance Requirements a) The RS485 specification requires the Signal A and Signal B wires. b) Each node also requires (5 V) Excitation of the RS485 termination network. c) Vim - the common mode voltage between any pair of RS485 chips may not exceed 10 V. d) A physical earth connection between all RS485 circuits will reduce noise Bus segment termination network The termination network below required at each end of each Bus Ph-segment. ExV+ Signal B Signal A DGND Ru = 390 ohm 1/4 W, 2% Rt = 220 ohm 1/4 W, 2% Rd = 390 ohm 1/4 W, 2% ExV is supplied by the Node at end of the Bus Segment en vsd IEC V1 EN Figure 30: RS-485 bus segment termination Table continues on next page 650 series 2.1 IEC 51

58 Section 6 1MRK UEN - Connecting ExV is supplied by the Node at end of the Bus Segment The specifications of the components are: a) Ru + 5 V to Signal B = 390 W, 0.25 W ±2.5% b) Rt Signal B to Signal A = 220 W, 0.25 W ±2.5% c) Rd Signal A to GND = 390 W, 0.25 W ±2.5% Bus power distribution The end node in each Ph-segment applies 5 V bus excitation power to the Termination network via the Excitation pair (ExV+ and GND) used in the Type 3 Physical layer specification Data on RS485 serial communication module cable Type: Shield: Length: Temp: Impedance: Capacitance: Twisted-pair S-STP (Screened Screened Twisted Pair) Individual foil for each pair with overall copper braid Maximum 1200 m (3000 ft) from one system earth to the next system earth (includes length from platform point to system earth on both sides) According to application 120 W Less than or equal to 42 pf/m Example: Belden 9841,Alpha wire 6412, series 2.1 IEC

59 1MRK UEN - Section 7 Checking installation Section 7 Checking installation 7.1 Identifying hardware and software version The information of hardware and software versions of the IED are available on the label attached on the case of the IED. There are also module labels that can be used to identify the different modules inside the IED (such as input-output cards and so on). 7.2 Checking mounting Check that all fixing screws are tight and that all cables are connected. 7.3 Checking the power supply Do not insert anything else to the female connector but the corresponding male connector. Inserting anything else (such as a measurement probe) may damage the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block. Check that the auxiliary supply voltage remains within the permissible input voltage range under all operating conditions. Check that the polarity is correct before energizing the IED. 7.4 Energizing the IED Before connecting the auxiliary power, check that the terminal strip is wired and placed correctly. Remove the protective film from the top side of the unit. Check that there is no debris visible in the ventilation holes. During IED start-up, you can observe the following sequence: 1. The Green Ready LED starts to flash. 2. The LCD lights up and starting... is displayed. 3. The main menu is displayed. A final steady green Ready LED indicates a successful start-up of the device. 650 series 2.1 IEC 53

60 Section 7 1MRK UEN - Checking installation If the self supervision of the IED detects a diagnostic error during the start-up process, the green Ready LED flashes. Further information on the error may be visible on the local HMI under Main menu/diagnostics/ied status/general. Note down the displayed information as reference when contacting ABB technical support series 2.1 IEC

61 1MRK UEN - Section 8 Removing, repairing and exchanging Section 8 Removing, repairing and exchanging 8.1 Product lifecycle At some point of the product lifecycle, the IED will be upgraded to a next generation unit. When selecting the original product, already consider the upgrading and extension possibilities that the specific product offers for its whole lifecycle. 8.2 Checking IED information The IED information includes detailed information about the device, such as version and serial number. To find the information navigate through the LHMI menus as indicated below: 1. Select Main Menu/Diagnostics/IED status. 2. Select a submenu with and. 3. Enter the selected submenu with. 4. Browse the information with and. The Product identifiers submenu contains product related information including product type, serial number, order number, production date and SW version. The Installed HW submenu contains information about the HW modules. 8.3 Removing the IED Before removing the IED, make sure that auxiliary power is turned off and all wiring is disconnected. For upgrade purposes the IED does not need to be removed. Before removing the IED check with your local ABB office if the IED can be upgraded. 650 series 2.1 IEC 55

62 Section 8 1MRK UEN - Removing, repairing and exchanging 8.4 Sending the IED for repair In case of product problems, contact the nearest ABB office or representative for consultation and instructions. 8.5 Exchanging the IED To exchange the IED with another identical unit, remove the IED and install the new one. Contact your local ABB for information about exchangeable units series 2.1 IEC

63 1MRK UEN - Section 9 Technical data Section 9 Technical data 9.1 Dimensions Case without rear cover IEC V2 EN Figure 31: Case without rear cover 650 series 2.1 IEC 57

64 Section 9 1MRK UEN - Technical data IEC V2 EN Figure 32: Case without rear cover with 19 rack mounting kit Case size (mm) A B C D E F G H J K 6U, 1/2 x The H and K dimensions are defined by the 19 rack mounting kit Case with rear cover IEC V2 EN Figure 33: Case with rear cover series 2.1 IEC

65 1MRK UEN - Section 9 Technical data IEC V2 EN Figure 34: Case with rear cover and 19 rack mounting kit IEC en.vsd IEC V1 EN Figure 35: Rear cover case with details Case size (mm) A B C D E F G H J K 6U, 1/2 x The H and K dimensions are defined by the 19 rack mounting kit. 650 series 2.1 IEC 59

66 Section 9 1MRK UEN - Technical data Flush mounting dimensions IEC V2 EN Figure 36: Flush mounting Case size Tolerance Cut-out dimensions (mm) A +/-1 B +/-1 6U, 1/2 x 19" E = mm without rear protection cover, mm with rear protection cover C D Side-by-side flush mounting dimensions IEC V2 EN IEC en.vsd Figure 37: A 1/2 x 19 size IED side-by-side with RHGS series 2.1 IEC

67 E B D 1MRK UEN - Section 9 Technical data A G F C xx vsd IEC V1 EN Figure 38: Panel-cut out dimensions for side-by-side flush mounting Case size (mm) Tolerance A ±1 B ±1 C ±1 6U, 1/2 x diam D ±1 E ±1 F ±1 G ± Wall mounting dimensions IEC V2 EN IEC en.vsd Figure 39: Wall mounting 650 series 2.1 IEC 61

68 Section 9 1MRK UEN - Technical data Case size (mm) A B C D E 6U, 1/2 x series 2.1 IEC

69 1MRK UEN - Section 10 Glossary Section 10 Glossary AC ACC ACT A/D converter ADBS ADM AI ANSI AR ASCT ASD ASDU AWG BBP BFOC/2,5 BFP BI BIM BOM BOS BR BS BSR BST Alternating current Actual channel Application configuration tool within PCM600 Analog-to-digital converter Amplitude deadband supervision Analog digital conversion module, with time synchronization Analog input American National Standards Institute Autoreclosing Auxiliary summation current transformer Adaptive signal detection Application service data unit American Wire Gauge standard Busbar protection Bayonet fibre optic connector Breaker failure protection Binary input Binary input module Binary output module Binary outputs status External bistable relay British Standards Binary signal transfer function, receiver blocks Binary signal transfer function, transmit blocks C37.94 IEEE/ANSI protocol used when sending binary signals between IEDs CAN CB CBM Controller Area Network. ISO standard (ISO 11898) for serial communication Circuit breaker Combined backplane module 650 series 2.1 IEC 63

70 Section 10 1MRK UEN - Glossary CCITT CCM CCVT Class C CMPPS CMT CO cycle Codirectional COM COMTRADE Contra-directional COT CPU CR CRC CROB CS CT CU CVT or CCVT DAR DARPA DBDL DBLL DC DFC DFT Consultative Committee for International Telegraph and Telephony. A United Nations-sponsored standards body within the International Telecommunications Union. CAN carrier module Capacitive Coupled Voltage Transformer Protection Current Transformer class as per IEEE/ ANSI Combined megapulses per second Communication Management tool in PCM600 Close-open cycle Way of transmitting G.703 over a balanced line. Involves two twisted pairs making it possible to transmit information in both directions Command Standard Common Format for Transient Data Exchange format for Disturbance recorder according to IEEE/ANSI C37.111, 1999 / IEC Way of transmitting G.703 over a balanced line. Involves four twisted pairs, two of which are used for transmitting data in both directions and two for transmitting clock signals Cause of transmission Central processing unit Carrier receive Cyclic redundancy check Control relay output block Carrier send Current transformer Communication unit Capacitive voltage transformer Delayed autoreclosing Defense Advanced Research Projects Agency (The US developer of the TCP/IP protocol etc.) Dead bus dead line Dead bus live line Direct current Data flow control Discrete Fourier transform series 2.1 IEC

71 1MRK UEN - Section 10 Glossary DHCP DIP-switch DI DLLB Dynamic Host Configuration Protocol Small switch mounted on a printed circuit board Digital input Dead line live bus DNP Distributed Network Protocol as per IEEE Std DR DRAM DRH DSP DTT EHV network EIA EMC EMF EMI EnFP EPA ESD F-SMA FAN FCB FOX 20 FOX 512/515 FOX 6Plus FTP FUN Disturbance recorder Dynamic random access memory Disturbance report handler Digital signal processor Direct transfer trip scheme Extra high voltage network Electronic Industries Association Electromagnetic compatibility Electromotive force Electromagnetic interference End fault protection Enhanced performance architecture Electrostatic discharge Type of optical fibre connector Fault number Flow control bit; Frame count bit Modular 20 channel telecommunication system for speech, data and protection signals Access multiplexer Compact time-division multiplexer for the transmission of up to seven duplex channels of digital data over optical fibers File Transfer Protocol Function type G.703 Electrical and functional description for digital lines used by local telephone companies. Can be transported over balanced and unbalanced lines GCM GDE GI Communication interface module with carrier of GPS receiver module Graphical display editor within PCM600 General interrogation command 650 series 2.1 IEC 65

72 Section 10 1MRK UEN - Glossary GIS GOOSE GPS GSAL GSE HDLC protocol HFBR connector type HMI HSAR HV HVDC IDBS IEC Gas-insulated switchgear Generic object-oriented substation event Global positioning system Generic security application Generic substation event High-level data link control, protocol based on the HDLC standard Plastic fiber connector Human-machine interface High speed autoreclosing High-voltage High-voltage direct current Integrating deadband supervision International Electrical Committee IEC IEC Standard, Instrument transformers Part 6: Requirements for protective current transformers for transient performance IEC IEC IEC IEEE IEEE IEEE P IEEE 1686 IED I-GIS IOM Instance Communication standard for protection equipment. A serial master/slave protocol for point-to-point communication Substation automation communication standard Communication protocol standard Institute of Electrical and Electronics Engineers A network technology standard that provides 100 Mbits/s on twisted-pair or optical fiber cable PCI Mezzanine Card (PMC) standard for local bus modules. References the CMC (IEEE P1386, also known as Common Mezzanine Card) standard for the mechanics and the PCI specifications from the PCI SIG (Special Interest Group) for the electrical EMF (Electromotive force). Standard for Substation Intelligent Electronic Devices (IEDs) Cyber Security Capabilities Intelligent electronic device Intelligent gas-insulated switchgear Binary input/output module When several occurrences of the same function are available in the IED, they are referred to as instances of that function. One instance of a function is identical to another of the same kind but has a different number in the IED user interfaces. The word "instance" is sometimes defined as an series 2.1 IEC

73 1MRK UEN - Section 10 Glossary item of information that is representative of a type. In the same way an instance of a function in the IED is representative of a type of function. IP 1. Internet protocol. The network layer for the TCP/IP protocol suite widely used on Ethernet networks. IP is a connectionless, best-effort packet-switching protocol. It provides packet routing, fragmentation and reassembly through the data link layer. 2. Ingression protection, according to IEC IP 20 Ingression protection, according to IEC 60529, level 20 IP 40 Ingression protection, according to IEC 60529, level 40 IP 54 Ingression protection, according to IEC 60529, level 54 IRF Internal failure signal IRIG-B: InterRange Instrumentation Group Time code format B, standard 200 ITU LAN LIB 520 LCD LDCM LDD LED LNT LON MCB MCM MPM MVAL MVB NCC NOF NUM OCO cycle OCP OEM OLTC International Telecommunications Union Local area network High-voltage software module Liquid crystal display Line differential communication module Local detection device Light-emitting diode LON network tool Local operating network Miniature circuit breaker Mezzanine carrier module Main processing module Value of measurement Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Number of grid faults Numerical module Open-close-open cycle Overcurrent protection Optical Ethernet module On-load tap changer 650 series 2.1 IEC 67

74 Section 10 1MRK UEN - Glossary OTEV OV Overreach PCI PCM PCM600 PC-MIP PMC POR POTT Process bus PSM PST PT ratio PUTT RASC RCA RISC RMS value RS422 RS485 RTC RTU SA SBO SC SCL SCS SCADA Disturbance data recording initiated by other event than start/pick-up Overvoltage A term used to describe how the relay behaves during a fault condition. For example, a distance relay is overreaching when the impedance presented to it is smaller than the apparent impedance to the fault applied to the balance point, that is, the set reach. The relay sees the fault but perhaps it should not have seen it. Peripheral component interconnect, a local data bus Pulse code modulation Protection and control IED manager Mezzanine card standard PCI Mezzanine card Permissive overreach Permissive overreach transfer trip Bus or LAN used at the process level, that is, in near proximity to the measured and/or controlled components Power supply module Parameter setting tool within PCM600 Potential transformer or voltage transformer ratio Permissive underreach transfer trip Synchrocheck relay, COMBIFLEX Relay characteristic angle Reduced instruction set computer Root mean square value A balanced serial interface for the transmission of digital data in point-to-point connections Serial link according to EIA standard RS485 Real-time clock Remote terminal unit Substation Automation Select-before-operate Switch or push button to close Short circuit location Station control system Supervision, control and data acquisition series 2.1 IEC

75 1MRK UEN - Section 10 Glossary SCT System configuration tool according to standard IEC SDU SLM SMA connector SMT SMS SNTP SOF SPA SRY ST Starpoint SVC TC TCS TCP TCP/IP TEF TLS TM TNC connector TP TPZ, TPY, TPX, TPS Service data unit Serial communication module. Subminiature version A, A threaded connector with constant impedance. Signal matrix tool within PCM600 Station monitoring system Simple network time protocol is used to synchronize computer clocks on local area networks. This reduces the requirement to have accurate hardware clocks in every embedded system in a network. Each embedded node can instead synchronize with a remote clock, providing the required accuracy. Status of fault Strömberg Protection Acquisition (SPA), a serial master/ slave protocol for point-to-point and ring communication. Switch for CB ready condition Switch or push button to trip Neutral point of transformer or generator Static VAr compensation Trip coil Trip circuit supervision Transmission control protocol. The most common transport layer protocol used on Ethernet and the Internet. Transmission control protocol over Internet Protocol. The de facto standard Ethernet protocols incorporated into 4.2BSD Unix. TCP/IP was developed by DARPA for Internet working and encompasses both network layer and transport layer protocols. While TCP and IP specify two protocols at specific protocol layers, TCP/IP is often used to refer to the entire US Department of Defense protocol suite based upon these, including Telnet, FTP, UDP and RDP. Time delayed earth-fault protection function Transport Layer Security Transmit (disturbance data) Threaded Neill-Concelman, a threaded constant impedance version of a BNC connector Trip (recorded fault) Current transformer class according to IEC 650 series 2.1 IEC 69

76 Section 10 1MRK UEN - Glossary TRM TYP UMT Underreach UTC UV WEI VT 3I O 3U O Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Type identification User management tool A term used to describe how the relay behaves during a fault condition. For example, a distance relay is underreaching when the impedance presented to it is greater than the apparent impedance to the fault applied to the balance point, that is, the set reach. The relay does not see the fault but perhaps it should have seen it. See also Overreach. Coordinated Universal Time. A coordinated time scale, maintained by the Bureau International des Poids et Mesures (BIPM), which forms the basis of a coordinated dissemination of standard frequencies and time signals. UTC is derived from International Atomic Time (TAI) by the addition of a whole number of "leap seconds" to synchronize it with Universal Time 1 (UT1), thus allowing for the eccentricity of the Earth's orbit, the rotational axis tilt (23.5 degrees), but still showing the Earth's irregular rotation, on which UT1 is based. The Coordinated Universal Time is expressed using a 24-hour clock, and uses the Gregorian calendar. It is used for aeroplane and ship navigation, where it is also sometimes known by the military name, "Zulu time." "Zulu" in the phonetic alphabet stands for "Z", which stands for longitude zero. Undervoltage Weak end infeed logic Voltage transformer Three times zero-sequence current.often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage series 2.1 IEC

77 71

78 Contact us For more information please contact: ABB AB Substation Automation Products SE Västerås, Sweden Phone +46 (0) Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. ABB AB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained herein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in part is forbidden without prior written consent of ABB AB. 1MRK UEN Copyright 2016 ABB. All rights reserved. Scan this QR code to visit our website

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