Exploring Full Benefits of a Foundation Fieldbus Control System

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1 Exploring Full Benefits of a Foundation Fieldbus Control System FFEUC Middle East Multaqa 2007 Bahrain Alexandre Peixoto System302 Business Development Manager 1

2 Overview Interoperability Flexible Function Block High Speed Ethernet Integration Diagnostics 2

3 Overview Interoperability 3

4 Overview Interoperability Integration of conventional I/O Integration comprehends H1, HSE & OPC Manufacturer A Manufacturer B Manufacturer C 4

5 Overview Function Blocks Standard Enhanced Manufacturer Specific Flexible Function Block 5

6 Overview Flexible Function Block Discrete control was always a separate task for Fieldbus Control Systems Fixed O.D. Variable O.D. 6

7 Overview High Speed Ethernet 4-20 ma 7

8 Overview Diagnostics Downloading function blocks into devices DEVICE S MEMORY DEVICE S LIBRARY INSTANTIATION 8

9 Overview Diagnostics OPERATION MAINTENANCE ALARM PT-101 Cabling savings are ONLY ONE benefit of Foundation Fieldbus ALARM 9

10 The Plant 10

11 The Plant Plant name: Banatski Dvor Underground Gas Storage Location: Banatski Dvor, north of Serbia Injection, Extraction & Production 11

12 The Plant Shale Sandstone Limestone Shale Impermeable Cap Rock Sandstone Gas Gas/Water Contact Impermeable Base Rock Impermeable base rock Water Water 12

13 The Plant Capacity: 300 Million m³ per year Operating conditions: 74 C EXTRACTION PHASE INJECTION PHASE months 13

14 Architecture 7 x gas wells (RO-Bd-xxx) 2 x centralized enclosures (RO-PSG1/2) 2 x local enclosures (RO-EE & RO-01) I/O Summary Analogue Inputs (4-20mA): 28 Discrete Inputs: 345 Discrete Outputs: 88 Foundation Fieldbus: 46 Device couplers for all segments 14

15 Architecture Gas Wells Remote cabinets to control injection/extraction of gas locally Automatic remote control or manual local override I/O type Used Spare 4-20mA + HART (AI) VDC (DI) 29 3 Relay (DO)

16 Architecture Centralized Enclosures Central operation of remote wells Includes local I/O with FF signals I/O type Used Spare 4-20mA + HART (AI) VDC (DI) Relay (DO) 3 13 Foundation Fieldbus * * Considering 10 devices per H1 segment 16

17 Architecture Local Enclosures Network connections Integration to 3 rd party PLC & ESD I/O type Used Spare 4-20mA (AI) VDC (DI) Relay (DO) 8 24 Serial Links ESD I/O 4 signals 34 signals 17

18 Horizontal Communication Operation Operation Operation Operation Operation Engineering RO-01 RO-EE RO-PSG2 RO-PSG1 RO-Bd-014 RO-Bd-017 RO-Bd-101 RO-Bd-102 RO-Bd-113 RO-Bd-114 RO-Bd

19 Horizontal Communication Foundation High Speed Ethernet 14 nodes More than 100 links Modbus ESD PLC Existing PLC (compressor) OPC 3 rd party HMI integration 19

20 System Operation 20

21 System Operation 21

22 System Operation 22

23 System Operation 23

24 System Operation 24

25 System Operation 25

26 System Operation 26

27 Online Maintenance Asset Management Includes HART and Foundation Fieldbus Multiple client access via web browser FF DD s HART Calibration Methods 27

28 System Evolution The present June/2007 Commissioning and start up Installation of Asset Management for all transmitters System under operation 28

29 System Evolution the future! Expansion for production phase ESD package expansion Additional enclosure (RO-BH) Usage of existing spare for additional I/O 29

30 Summary Flexible Function Block Conventional I/O + logic High Speed Ethernet various CPU s working as one Multiple protocol environment HART, Modbus, Foundation Fieldbus Interoperability 100% third party vendors Asset Management 30

31 FF Nuclear Application Oconee Nuclear Station USA project Interoperability 100% control in the field Pneumatic to FF migration First large scale FF nuclear application 31

32 QUESTIONS? 32

Front End Engineering and Design (FEED)

Front End Engineering and Design (FEED) Freedom to Choose. Power to Integrate. Yeo Hwee Khoen Honeywell On behalf of Fieldbus Foundation 1 Freedom to Choose. Power to Integrate. FEED Benefits Applying