Experion PKS Orion - The Next Frontier What is in the next release of Experion PKS? Jack Gregg, Honeywell Document control number
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1 Honeywell Users Group Europe, Middle East and Africa Experion PKS Orion - The Next Frontier What is in the next release of Experion PKS? Jack Gregg, Honeywell
2 Agenda The Orion Series - Objective A review of the strategic roadmap Experion PKS Orion Enhancement Release Experion PKS R431 Productivity Advancements Experion Orion Console LEAP Late Binding developments Universal Remote Modular Cabinet The Universal Isolator Industry Standards OneWireless C300 with IEC Profibus DPV1 and DPV2 FMC 722 Protocol with ACE Continuous Evolution EHPM advancements Experion Hiway Bridge goes on process Introducing the Enhanced T-Node Optimized OPM with Virtualization 2
3 The Orion Series Objective Establish Experion PKS as State of the Art Integrated Control and Safety System, ICSS Established Technology Leadership Universal Channel Technology Virtualization and Cloud Engineering Late Binding Creative Thought Leadership LEAP Experion Orion Console Collaboration Station Cyber Security Solutions The Honeywell User Experience The Evolution Continues Protecting intellectual investments in Honeywell legacy systems The High Performance Process Manager joins Experion controller family The Experion Hiway Bridge moves the 40 year old controller to C300 TPS gets Virtualized Optimized On Process Migration with Virtualization 3
4 Experion PKS R431 An Orion Enhancement Release 4
5 Experion PKS R431 Productivity Enhancements 5
6 Experion Orion Console Design based on human factors analysis of operator needs Large 4K ultra-hi def monitors provide contiguous screens supporting flexible display layouts Ambient indicator aligned with audible annunciation 6
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15 Late Binding Central Control Room Control Configuration Virtual Engineering Platform Configuration FAT No physical channel assignments required SIMC300 Alarm Configuration HMI Configuration SIMACE Universal Cabinet 17
16 Late Binding - Future Central Control Room Control Configuration Virtual Engineering Platform Configuration FAT No physical channel assignments required SIMC300 Alarm Configuration HMI Configuration SIMACE Tagname 1 Tagname 2 Tagname 3 Tagname 4 Tagname n FI101 Detect Interrogate Configure Enable Document xxxxxxxxxxfi101xxxxxxxxxxxxxxxxxx 32 character tagname for HART 6/7 Universal Cabinet 18
17 Design Independence with Universal IO With traditional marshalling, each loop can have over 15 terminations between device and IO Module 15+ opportunities to make a mistake with each signal! Universal Channel Technology is soft configurable for IO type You can t make a mistake! Universal Field IO Standard Junction Cabinet Box Junction box LER or RIE Marshalling Cabinet Controller and IO Cabinet Multi Core Cables 19 19
18 Universal Remote Modular Cabinet Fiber Optic Media Convertors Fiber Optic Termination Universal I/O Modules Universal Isolators by P&F Redundant Power Supply Field Power and Terminations Roxtec Transit Frames 20
19 The Universal Isolator Introducing the P&F Universal Isolator Compliments Universal Channel Technology Works for both process and safety IO Universal Isolator with Adaptive Signal Technology Capable to have 24VDC AI, AO, DI and DO connected IO Universal Isolator Cabinets 16 Isolator with 16 pair prefabricated cable 32 Isolator with two 16 prefabricated system cables. 64 Isolator with four 16 pair prefabricated cable Environmental Specifications -40C to +70C, same as Universal IO Marine and HazLoc, same as Universal IO 21
20 Experion PKS R431 Industry Standards 22
21 OneWireless Network R220/R230 Wall-to-wall Redundancy Improves overall data availability Eliminates single point of failure Duo cast from transmitters to access points Multiple paths between ISA100 Wireless devices Redundant WDM FTE for Experion users System Manager Improvements More rugged and reliable network Tx power of radios can now be changed from control room Certified installer required Usability Improvements Reports Improved Maps and Map overlays Dedicated VLAN for sensor traffic 23
22 IEC61850 Topology Diagram Redundant Experion Control Server DSA HMI Redundant Experion IEC61850 Client Server C300-50ms FTE Network IIM NTP Time Master MMS & RCB Alarms, Events, Supervisory Control, and HMI IED Tools FW IEC61850 Network I/O I/O MMS, RCB, GCB Measurement & Control IED IED IED IED 24
23 Profibus Topology FDM Redundant Experion Control Server HMI Future DP: Time-Sync & Time Stamped Alarms and Events, Read/Write DPV1 data PGM C300 HART: Device & Dynamic variables, Command 48 Alarms, HART std diagnostic alarms and other HART variables STAHL Turck EXCOM Other Third party comp. HART Devices CEAG Siemens PROC Siemens PROV Simatic S7 400 PLC HART Devices Danfoss VLT2800 Drive ABB ACS 800 Drive 25
24 FMC 722 Control Integration Diagnostic Data FMC widely used subsea vendor Experion Server CDA Quick Builder / OPC integrator FMC Server Direct FMC 722 TPU Protocol Peer control to C300 C300 C300 OPC DA Tofino Firewall FMC722 over TCP FMC TPU Topsides Reduced points of failure No mapping across OPC or Modbus Process data R410 SEM 001 SEM nnn Subsea Simplifies operation and maintenance Standardized library of shapes and Experion Server CDA CDA ACE-2 ACE-1 Non process data faceplates Optional replacement of FMC Data Collector C300 C300 Process data Tofino Firewall FMC722 over TCP FMC TPU Server with ACE to further simplify footprint. Also Reduces comms load from C300 R431 SEM 001 SEM nnn Subsea 26
25 FDM R450 FDM R450 Compatible with Experion R430 Also works with R430, R410, and R400 DE Protocol Support Support DE Protocol devices on TPS networks PVST Planner (HART) Major customer cost mitigation for compliance and safety Automatically schedule and run PVST tests Start with support for most popular devices Designed so others can be added release independent 27
26 Experion PKS R431 Continuous Evolution 28
27 TDC/ TPS Evolution to Experion Global User Station History Module Application Module Local Control Network Network Interface Module Hiway EHB Gateway Universal Control Network EHPM Basic Controller Basic Hiway Logic Manager Safety Manager 29
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33 The Enhanced TPS Node ETN Gateway Experion Orion Console Thin Client Virtual Experion TPS Nodes Experion Station - TPS LCN Data Access Experion Server -TPS ACE-T E-APP LCN Level 2 Switch Fault Tolerant Ethernet LCN Nodes History Module Application Module NIM Hiway Gateway EHPM Control Firewall C300-UHIO ELMM C300 C300 Safety Manager 35
34 Optimized On Process Migration Experion OPM Process (hardware refresh) Experion Support and Maintenance (ESM) Experion Virtual Infrastructure Optimized OPM with Virtualization Experion Backup and Recovery (EBR) 36
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