2013 Honeywell Users Group Asia Pacific. Jack Gregg Experion PKS Orion R2 The Journey Continues New Solutions in R430

Transcription

1 2013 Honeywell Users Group Asia Pacific 1 Jack Gregg Experion PKS Orion R2 The Journey Continues New Solutions in R430

2 Agenda Experion PKS Orion R2 Productivity Improvements Engineering Enhancements System Management Interoperability Additions Profibus PA Ethernet I/P Field Device Manager Foundation Fieldbus EDDL/DD Support Legacy upgrade solutions EHPM Experion Highway Bridge Expanded SCADA Solutions Visualization and engineering efficiencies 2

3 Experion PKS Orion R2 The Journey Continues Productivity Improvements

4 Productivity Improvements Engineering Enhancements

5 Engineering Enhancements Control Builder Chart Enhancements List View Enhancements Control Builder Add-ins Improved Bulk Build and Bulk Edit Experion integration with SmartPlant Instrumentation (SPI) by intools 5

6 Control Builder Chart Enhancements Improvements to chart editor Primary focus areas for improvement Chart layouts, grid functionality and block alignment Block and pin appearance Parameter connectors and wire routing Inserting space and moving blocks around charts Tree and list view enhancements 6

7 List View Enhancements Support for tag and component block level search Support for I/O channel block search Status of I/O (spare, assigned, unassigned) Launch the list view with last user defined query settings Support for wild card entries Control Builder is responsive while List view is populated List View columns can be filtered 7

8 Control Builder support for Add-ins Add application extensibility Allow functionality to be added / updated outside of Experion release cycle Add-in will be developed by Technology or Projects groups Add-in will integrate into menu / toolbar and access CB functions through robust and secure APIs New Bulk-Build & Bulk-Edit Add-in IO Assignment for existing CMs Bulk build using single row or multi row IO Assignment for PMIO, Series C I/O Channels & Fieldbus devices Function Block Replacement with connections Cloning with new set of strategies 8

9 Experion SPI Adapter Provides bidirectional data exchange between Experion and SmartPlant Instrumentation (INtools) I/O catalog allows designers to complete field hardware designs within SPI and then simply load I/O allocations to Experion Allows changes in design data to flow seamlessly into Experion driving productivity and schedule Site modifications for Experion loops can be efficiently published to SPI to complete as-built documentation 9 Engineering tools to dramatically simplify the configuration of UIO

10 Streamlined Project Workflow Field design to I/O terminals Late binding of field data As-Built documentation Configure strategies Virtual FAT Loop ready for commissioning Project Timeline 10

11 Productivity Improvements System Management

12 System Management Virtualization enhancements Installation Builder Patch Manager Documentation Secure Communications DSA Events Standalone OPC Redirection Manager 12

13 Virtualization Enhancements Template Support for R430, R410.2 and R400.3 Deploy Experion nodes from pre-installed virtual machine templates Takes installation down from hours to minutes Install package improvements VMware Tools will be automatically installed Unified physical and virtual backup strategy with Experion Backup and Restore (EBR) Virtualization is available day 1 of any future Experion releases 13

14 Experion Software Manager- Installation Builder VMs Feed vcenter details into Installation Builder Create network tree in Installation Builder Physical Machines Install OS with valid user credentials and configure network IP Addresses Deploy individual Experion Virtual nodes using Installation Builder, either as Clean nodes or From templates using the new virtual templating capabilities found in Orion R2 Create master definitions for each computer (Feed VM specific details for virtual machines) Deploy Experion from Installation Builder 14 Honeywell

15 Experion Software Manager Patch Manager Patch Manager System wide storage, deployment and monitoring of Experion patches Less time to manage patches Reduce chance of nodes missing critical patches Keep patching up to date 15

16 Secure Communications Configurable Secure Communications Cleartext, Authenticated, Encrypted Standard Medium High security levels Experion nodes securable Servers (ESV, ESVT), Console Stations (ESC, EST), C300s Secure connections C300-Windows and Windows-Windows C300s Servers C300s Console Stations Servers Servers Servers Console Stations High Medium C300 #001 SERVER CONSOLE C300 #002 C300 #003 INTRUDER Low Secured Unsecured 16

17 Distributed System Architecture (DSA) - Events Events will be available system wide The System Event summary, SOE summary and Trends with events will show all clusters in a system Troubleshoot from local and remote clusters Consistent behavior on local and remote clusters Events consistent with Alarms and data across DSA Central Control Room 17

18 Standalone OPC Redirection Manager (RDM) Standalone RDM A standalone version of RDM, that has all the benefits of RDM redundancy, without any Experion software dependencies Create new RDM instances from within the config utility Launched from the Start Menu RDM can be monitored from the same utility 18

19 Additional Enhancements Improved Experion Documentation PDF based Experion Documentation including SCNs and Specifications Patch updates from support website Flexible deployment no operating system dependency Improved search including keywords Configurable System Alarm Priorities Tool to change the priority for Experion system alarms Journal non-critical alarms to reduce the impact on operations Use Appropriate priority for equipment criticality Experion Link Flexible Collection Rate History transfer Experion to PHD at configurable collection rate Reduce PHD storage requirements Minimize network load 19

20 Additional Enhancements - Control & I/O Series C I/O Development RTD/TC Support Integrated onto IOTA 16 channel solution Universal I/O Digital Enhancements Digital Output Fan-out Allow Up to 4 Outputs Up to 2A DO Power Digital Input Accumulator Count from DC to 10KHZ 20

21 Additional Enhancements - Universal IO - RMC Remote Modular Cabinet Standardize on a Common Cabinet Remote Locations IP66, NEMA 4,4x No External Heating / Cooling required Extreme temperatures, -40C to 70C Certification Options Marine Certifications Hazloc Certifications Universal Cabinet Lock and configure 21

22 Experion PKS Orion R2 Interoperability Additions

23 Interoperability Two parallel protocols Same use cases, device types, applications, capacities and requirements DPV0, DPV1, DPV2 over.. ProfiNet PROFIBUS DP Asi PROFIBUS PA... PA Profile Preferred by: Europe, Middle East, Africa high interest in Asia Pacific Siemens based PLCs are typical North America (per parent company preference CIP over.. ControlNet DeviceNet CompoNet Ethernet I/P....C300 integration Preferred by: North America Rockwell based PLCs are typical Asia Pacific (per parent company) Europe, Middle East, Africa low acceptance 23

24 Experion PKS Orion R2- Profibus PA In Orion R2 we will support the Profibus PA device profile as a new standard DSB block type This profile was created thru the cooperation of PI and device vendors and defines the behavior and data representation for PA devices connected to Profibus The profile is broadly supported by device vendors and PA devices Having this block type will.. Reduced engineering time and effort to integrate PA devices Allow for device focused information and status reporting Allow for device oriented standard displays Enable easy and effective device commissioning Improve operator and maintenance activities and tasks related to PA devices 24

25 EtherNet I/P Provides native Ethernet I/P connectivity with the C300 Easily Interface any EIP compliant device Drives, I/O, MCCs, etc. Configuration from Control Builder Eliminate re-engineering & mapping when reading/writing ControlLogix Tags by providing: Support for creation and use of communication blocks with matching structures for UDTs in Control Logix C300 Star & Linear Bus Ring 25

26 Experion PKS Orion R2 The Journey Continues Field Device Manager

27 FDM R440 FDM R440 Aligns with Experion R430 Works with R430, R410, and R400 Foundation Fieldbus EDDL/DD Completes support for FF (previously only DTM support) FDM FF features consistent with those for HART devices OneWireless/ISA a Full NATIVE support of OneWireless /ISA100 Supports HART over OWA uses new HART IP capability in WDM HART Device Support for RTUs FDM uses HART IP for access over long-distance networks SCADA-like low bandwidth handling 27

28 FDM R450 FDM R450 Compatible with Experion R430 Also works with R430, R410, and R400 DE Protocol Support Support DE Protocol devices on TPS networks PVST Planner (HART) Major customer cost mitigation for compliance and safety Automatically schedule and run PVST tests Start with support for most popular devices Designed so others can be added release independent 28

29 Experion PKS Orion R2 The Journey Continues Legacy upgrade solutions

30 State 0: Initial State Today s Experion-TPS System ESVT Station ACE-T LCN FTE AM NIM HG HM HPM CB,EC,PIU LM Series C Safety Manager 30 Start today with Experion TPS Systems with UCN & Hiway

31 State 1: EHPM, ESMS & EHB Introduction (2016) ESVT Station ACE-T LCN FTE AM ENIM EHB HM EHPM Series C Series C Series C Safety Manager 31 One-Time Level-1 Migration of Hiway to C300; LM to C300; HPM to EHPM; FSC to SMS

32 State 2: Enhanced T-Node (2018) ETN Cabinet Station Virtualized Experion LCN FTE AM ENIM EHB HM EHPM Series C Series C Series C Safety Manager 32 Apply Virtualization Technology Across Experion-T-Nodes

33 Experion PKS Orion R2 The Journey Continues Experion SCADA

34 Engineering Repeated Equipment Building repeated points, channels and controllers for each item. Costly to engineer for large numbers of repeated similar equipment Difficult to re-use and share best practice 34 Cost and complexity of engineering repeated equipment

35 Displays for repeated equipment Lack of standard navigation Custom displays Poor designs High variation No standard presentation hard to use, costly to maintain increased cost low customer perception hard to support weak product identity 35 Cost to Build & Maintain Custom Displays

36 Equipment Templates and Auto-generated Displays Radically simplified engineering Superior operator experience And it looks great Equipment can be configured with minimal engineering effort Displays generated automatically Makes engineering possible by people with less training Standard Equipment display that focus operators attention on what s important Efficiently manage thousands of assets Optimized operations for Oil & Gas domain Built in operational applications High end visual design State of the art user interaction such as pan & zoom displays Simple and effective dashboard style presentation 36 Radically simplified engineering and operational efficiency for repeated assets

37 Solution: Equipment Templates Points Algorithms Displays Trends Relationships Key Parameters 37

38 Repeated Equipment Engineering Workflow TASK Customize equipment for site Design equipment Build displays & linkages BEFORE 20 HOURS AFTER 4 HOURS TASK Tailor system template Test Customize equipment for site Add new equipment (eg a well) TASK Bulk edit instances Update displays & overviews Edit calculations Test displays & points correct errors PER NEW EQUIPMENT TYPE 2-6 HOURS 10 MINS PER NEW EQUIPMENT INSTANCE Add new equipment (eg a well) TASK Create instances of template Load templates 38 Significantly simplified engineering workflow; Auto generated operator displays

39 HMI Solution: Out of the box operation Filtering provides task based views of equipment. Filter by Asset Equipment from all DSA servers in the system Auto-generated tables of equipment showing key parameters 39 HMI Generated from the Equipment Template

40 Best Practice Displays Alarm aggregation Displays, Trends & Relationships Key Parameters in Banner 40 HMI Generated from the Equipment Template

41 Operations Workflow Well Head example Operator navigates to every individual well field Operator reviews KPIs to make exception list Operator navigates to each well in the exception list in turn BEFORE UP TO 60 MINS/ 100 wells AFTER LESS THAN 2 MINS All wells Operator views exceptions and takes action 41 Built in Exception Based Monitoring

42 Pan and Zoom Displays Thumbnail with viewport & active alarms Pan & zoom using natural interaction techniques Thumbnail popup HyperZoom 42 Efficient Navigation of Large Displays

43 Pan & Zoom for Geographically Dispersed Equipment 43 Efficient Navigation & Display Authoring

44 Pan & Zoom: Possible Use Cases Geographically dispersed equipment Fire and Gas Displays Detectors overlayed on plant layout ESD / Cause and Effect displays Logic too big for one display Equipment details in process displays e.g. Pump status, vibration Monitoring. Sequence displays Task based displays And... 44

45 Experion SCADA Platform Enhancements Experion Server Historian (PHD) Applications Linepack Flow Calculations Leak Detection Compressor Wheel Map Gas Quality Point Processing Real Time Database Real time data Alarms/Events History CFX / CSV Gas Measurement System (Flow Cal) export New SCADA Interface Plug-ins Enron Modbus (R430) Others by project demand, eg: ABB TotalFlow Bristol BSAP SCADA Interface EFM Repository Transaction records Audit Events Configuration Radio, Satellite, etc. 5,000 RTUs per server Dynamic Scanning Radio, Satellite, etc. PLC/RTU Electronic Flow Meters 45

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