Spartan Controls Manual For Amot 8630B Hawk-I
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1 Spartan Controls Ltd Street S.E., Calgary, Alberta T2A 7V2 Spartan Controls Manual For Amot 8630B Hawk-I B Revision 1
2 Table Of Contents Hawk-I Configure Mode page 1 Hawk-I Configure Mode Screens.. page 3 Hawk-I View Mode.. page 11 Hawk-I View Mode Screens. page 12 Hawk-I Display Scroll... page 20 Hawk-I Test Mode.. page 21 Hawk-I Shutdown and Alarm Messages page 24 Hawk-I Password.. page 28 Hawk-I Modbus Communications. page 30 Calibration of T/C.. page 32 Calibration of WIKA Transmitters page 33
3 Hawk-I Configure Mode The following flow-charts show the general layout of the Configure Mode Menus, and the keystrokes that are required to navigate within the menus. Each block shown describes one screen as it would be seen on the HawkI. These flowcharts do not describe the keystrokes required to navigate within a specific screen, or how to change values. The / keys are used to move within a screen the same as they are to move from screen to screen. For example, to change the configuration of a Timer the / keys would be used to get to the Timers heading. Pressing would take you to the Timer 1 Configuration Page : TMR: 1 VAL: 120 B TIMER The Instance number (1) will be flashing. The key will take you to the configuration of Timer 2. The key will take you to the configuration for the last Timer being used. To change the value of the timer press the key. Now the preset value for the timer will be flashing: TMR: 1 VAL: 120 B TIMER The / keys will now change the value of the timer. When the desired time has been entered the key can be pressed to change the description: TMR: 1 VAL: 120 B TIMER The description will be flashing. To change the description press the key. The first letter can now be changed with the / keys. To change the next/previous letter press the / key. When changes to the description are complete press. The entire description will be flashing again. Now the key can be pressed and the Timer instance will flash. Pressing the key within the menus will move the flashing cursor between the parameters in reverse order. When a change has been made to a parameter in Configure Mode you will be asked to confirm the change when: - exiting Configure Mode before confirming Page 1
4 - moving to the next Instance (from Timer 1 to Timer 2) - pressing to exit a menu before confirming - The following screen will appear: CONFIRM: ENTER CANCEL: RESET Pressing will confirm the changes that have been made. Pressing will cancel any changes that have been made. To change a Floating point number (such as Analog setpoints) the following keystrokes are required. With the number flashing press. Now the number will stop flashing and the / keys can be used to change the value. The / keys can be used to move the position of the decimal point. When the desired number has been entered press the key. The entire number will flash again. Again, the Change Confirmation screen will appear if you hit or go to the next instance. Any menu can be exited by pressing. If you are in one of the menus (DI:10 etc.) and you press it will take you back to the main menu heading (Digital Inputs). Pressing again will take you to the top of the menu list (Controllers). Page 2
5 Hawk-I Configure Mode Screens Arrow CONTROLLERS Arrow ANALOG USER IN HRS RUN/PWR DN FAULT LOGGING DIGITAL INPUTS ANALOG INPUTS DIGITAL OUTPUTS ANALOG OUTPUTS TIMERS TACHOMETER TIME OF DAY USER SWITCHES AVG GROUPS SPLIT RANGES USER SETPOINTS COMMUNICATIONS TEST MODE TIMER DIAGNOSTICS LOCK/UNLOCK Page 3
6 Hawk-I Configure Mode Screens PID: 2 etc Controllers PID: 1 Action: DIRECT Gain: XXXX.X Intgrl: XXXX.X Deriv: XXXX.X Filter: XXXX.X Deadband:XXX.X AUI: 2 etc Page 4 Analog User In AUI:1 XXXX.X RM:2 etc XX:XX Hrs Run/Pwr Dn RM: 1 XXX:XX Last Power On Date/Time Last Power Off Date/Time Fault Logging DI:1 SD OP AI:1 etc. XXXX DI:1 SD OP Date/Time AI:2 etc. XXXX Date/Time CONF1
7 Page 5 Digital Inputs DI:2 etc. Class A DI:1 Class A DI:2etcShutdown Normally Closed DI:1 Shutdown Normally Closed Analog Inputs AI:2 etc. Class A AI:1 Class A Type: J T/C LO AL: XXXXEN LO SH: XXXXEN 4mA VAL:XXX Units: C HI AL: XXXXEN HI SH: XXXXEN 20mA VAL:XXX Digital Outputs DO:2 etc. DO:1 AO:2 Analog Outputs AO:1 4mA:XXXX 20mA:XXXX CONF2
8 Page 6 Tmr:2etc.Val:XXX Timers Tmr:1 Val:XXX Tachometer Tac:1 PPR:XXX Overspd: XXXX Underspd: XXXX CTS: XXXX PPS: XXXX Time/Date: 2 etc. Time Of Day Time/Date: 1 Month Date Day E/D E/D E/D Hour:Minute E/D E/D SUI:2 etc. On/Off User Switches SUI:1 On/Off CONF3
9 Avg Groups GRP:1 Dev A Lo: XXXX Dev A Hi: XXXX Dev B Lo: XXXX Dev B Hi: XXXX SR:2 etc. Split Ranges SR:1 A:XXXX= 0% B:XXXX= 0% XXXX=100% XXXX=100% Page 7 Setpoint: 2 etc. User Setpoints Setpoint: 1 SP: XXXXX ACTION: Rising HYS: XXXXX Communications ADDR: 1 BAUD: 9600 ADDR+1: NO RTS: TX HI Test Mode Timer Test Mode Timer Seconds: XX CONF4
10 Diagnostics Key Test Exit: Hold Key: Digital Inputs Digital In Stat CCCCCCCCCCCCCCCC Relay: 1 Energize Relay Relay: 2 etc. Energize Relay Page 8 Digital Outputs Relay: 1 DeenergizeRelay AI:2 etc XXXXC Relay: 2 etc. DeenergizeRelay Analog Inputs AI:1 XXXXC Analog Outputs Analog Out: 1 0% Analog Out: 2 0% CONF5
11 RM:2 etc XX:XX Hrs Run / Pwr Dn RM: 1 XXX:XX Last Power On Date/Time Last Power Off Date/Time System Clock Date Time Page 9 Load Active Mem Save Active Mem Parameter To Exit Parameter To Exit Calibrate Inputs AI: T/C 1 etc. Calibrate Inputs AI: T/C 9-16 Calibrate Inputs Calibrate Inputs AI: T/C 1-8 Set 1st Cal Pt Cal Pt 1: XXX Set 2nd Cal Pt Cal Pt 2: XXX CONF6
12 Page 10 Firmware FirmwareVersion XXX XXX Sequence Sequence Date Date/Time Accesses D/L Count: XX Clr Calibration Confirm: Cancel: load Code Confirm: Cancel: Lock/Unlock Password: 0 New PSWD:XXX CONF7
13 Hawk-I View Mode The following flow-charts show the general layout of the View Mode Menus, and the keystrokes that are required to navigate within the menus. Each block shown describes one screen as it would be seen on the HawkI. Most of the parameters in View Mode are Read Only. Only the following parameters can be changed in View Mode: - Controllers - all parameters except Action - Analog User Inputs - Analog Input Alarm Setpoints - Tachometer - PPR (Pulses Per Revolution) - Time Of Day functions - User Switches - Average Groups - Split Ranges - User Setpoints - System Clock The same keystrokes used to change parameters in Configure Mode are used to change parameters in View Mode. When a change has been made to a parameter in View Mode you will be asked to confirm the change when: - exiting View Mode before confirming - moving to the next Instance (from Timer 1 to Timer 2) - pressing to exit a menu before confirming The following screen will appear: CONFIRM: ENTER CANCEL: RESET Pressing will confirm the changes that have been made. Pressing will cancel any changes that have been made. Any menu can be exited by pressing. If you are in one of the menus (DI:10 etc.) and you press it will take you back to the main menu heading (Digital Inputs). Pressing again will take you to the top of the menu list (Controllers). Page 11
14 Hawk-I View Mode Screens Arrow CONTROLLERS Arrow ANALOG USER IN UNHEALTY CHANS HRS RUN/PWR DN FAULT LOGGING DIGITAL INPUTS ANALOG INPUTS DIGITAL OUTPUTS ANALOG OUTPUTS TIMERS TACHOMETER TIME OF DAY USER SWITCHES AVG GROUPS SPLIT RANGES USER SETPOINTS RUN DIAGNOSTICS LOCK/UNLOCK TEST MODE Page 12
15 Hawk-I View Mode Screens PID: 2 etc Controllers PID: 1 Action: DIRECT Gain: XXXX.X Intgrl: XXXX.X Deriv: XXXX.X Filter: XXXX.X Deadband: XX.X AUI: 2 etc Page 13 Analog User In AUI:1 XXXX.X DI: 2 AL OP Unhealthy Chans DI: 1 AL OP RM:2 etc XX:XX Hrs Run/Pwr Dn RM: 1 XXX:XX Last Power On Date/Time Last Power Off Date/Time VIEW1
16 Fault Logging DI:1 SD OP AI:1 etc. XXXX DI:1 SD OP Date/Time AI:1 etc. XXXX Date/Time Page 14 Digital Inputs DI:2 etc. Class A DI:1 Class A DI:2etcShutdown Normally Closed DI:1 Shutdown Normally Closed AI:2 etc. Class A Analog Inputs AI:1 Class A Type: J T/C LO AL: XXXXEN LO SH: XXXXEN 4mA: XXXX.X Units: C HI AL: XXXXEN HI SH: XXXXEN 20mA: XXXX.X VIEW2
17 DO:2 etc. Digital Outputs DO:1 AO:2 Page 15 Analog Outputs AO:1 Tmr:2etc.Val:XXX 4mA:XXXX 20mA:XXXX Timers Tmr:1 Val:XXX Tachometer Tac:1 PPR:XXX Overspd: XXXX Underspd: XXXX CTS: XXXX PPS: XXXX VIEW3
18 Time/Date: 2 etc. Time Of Day Time/Date: 1 Month Date Day E/D E/D E/D Hour:Minute E/D E/D SUI:2 etc. On/Off Page 16 User Switches SUI:1 On/Off Avg Groups GRP:1 Dev A Lo: XXXX Dev A Hi: XXXX Dev B Lo: XXXX Dev B Hi: XXXX SR:2 etc. Split Ranges SR:1 A:XXXX= 0% B:XXXX= 0% XXXX=100% XXXX=100% VIEW4
19 Setpoint: 2 etc. User Setpoints Setpoint: 1 SP: XXXXX HYS: XXXXX ACTION: Rising Run Diagnostics Digital Inputs Digital In Stat CCCCCCCCCCCCCCCC Page 17 Analog Inputs AI: 2 XXXXC AI: 1 XXXXC AO: % Analog Outputs AO: % Digital Outputs Digital Out Stat Cooo ooccoooo VIEW5
20 System Clock Date Time Communications ADDR: 1 BAUD: 9600 ADDR+1:NO RTS: TX HI Page 18 System Info Firmware R: 100 O: 0 FirmwareVersion XXX XXX Sequence Sequence Date Date/Time Accesses D/L Count: XX VIEW6
21 Page 19 Lock/Unlock Password: 0 New PSWD:XXX DI: 2 etc Test Mode Digital Inputs DI: 1 AI: 2 etc Analog Inputs AI: 1 Tachometer SP: 1 VIEW7
22 Hawk-I Display Scroll The HawkI has a built in function which will display the status of the inputs in the following order: AI 1-24 readings (AI 1-16 are Thermocouple channels/ai are 4-20 ma channels) AI 1 XXXXX DESCRIPTION RPM RPM: XXXX Note: RPM will not be displayed if the Pulses Per Revolution is set to 0. This display function is used throughout the start-up sequence. When a Sequence message is displayed (Crank Timer etc.) on one of the lines, the display scroll function will automatically shift the line with the input reading to the unused display line. When no sequence messages are using the display the display scroll will appear as follows: AI 1 XXXXX DESCRIPTION If a sequence message is written to line 1 the display will show: CRANK: AI 1 120s XXXXX If a sequence message is written to line 2 the display will show: AI 1 CRANK: XXXXX 120s If there are sequence messages on line 1 and 2 of the display there will be no display scroll information. The display scroll automatically loops through the input displays. Pressing the key will stop the scroll on it s current display. Pressing the key will resume the automatic scroll. Pressing the key will cause the scroll to move forward through it s displays. Pressing the key will cause the scroll to move backwards through it s displays. Page 20
23 Hawk-I Test Mode The Hawk-I Test Mode allows any input to be tested without causing a shutdown or alarm. Only one input can be put in Test at a time. The length of the Test Mode is set by the Test Mode Timer in Configure Mode (Test Mode Timer is not within the Timers menu. It is a separate menu area). The Test Mode is most easily accessed as follows: 1. Press to access the VIEW MENU. VIEW MENU CONTROLLERS 2. Press the key once to display VIEW MENU/TEST MODE. VIEW MENU TEST MODE 3. Press. 4. Use the / keys to select DIGITAL INPUTS, ANALOG INPUTS, or TACHOMETER. TEST MODE DIGITAL INPUTS TEST MODE ANALOG INPUTS TEST MODE TACHOMETER 5. Press. 6. If you selected DIGITAL INPUTS or ANALOG INPUTS use the / keys to select which input you want to Test. 7. Press. If you have you have selected a digital input (i.e. DI 1) you will see the following screen: Page 21
24 DI: 1 CL T DESCRIPTION The CL indicates that the channel is closed. If the channel is open it will display OP. The flashing T in the top right corner indicates that Test Mode is active. During the final 30 seconds of the Test Mode Timer the T will flash at twice the normal rate. From this screen pressing the key will end the Test. If the input is forced to the unhealthy state (when channel s class is enabled) the display will show a shutdown message. This shutdown is for display only, and will not actually shut down the unit. DI: 1 SD OP DESCRIPTION T The top line of the display will flash until the key is pressed. If the input is healthy when is pressed the normal Test display will return. If the input is still unhealthy when is pressed the top line will stop flashing (the T will continue to flash). This screen will remain until the input returns to the healthy state. If the Test Mode Timer expires and the input is still unhealthy it will cause the unit to shutdown. The Test Timer can be reset at any time during the test by pressing the key. If you have selected an analog input (i.e. AI 1) the test displays will appear as follows : AI:1 XXXX T DESCRIPTION AI:1 SD XXXX DESCRIPTION T NOTE: XXXX = present reading/units As with the Digital Inputs, the channel in Test will not cause a shutdown unless it is in an unhealthy state when the Test Mode Timer expires. If you have selected Tachometer the test display appears as follows: SPEED: XXX RPM T DESCRIPTION Page 22
25 NOTE: XXX = present RPM reading When the Tachometer is in Test the OVERSPEED parameter (located in the Tachometer Menu) is reduced by 10%. If the speed exceeds this new OVERSPEED setting it will cause the unit to shutdown. When an input is put in Test it will have no effect on the Sequence/Analog logic. If an input is used in the Ladder Logic Sequence or Analog Logic Page all contacts/values associated with that input will be maintained at the state last read before entering Test Mode. Page 23
26 Hawk-I Shutdown and Alarm Messages The Hawk-I displays a specific message when a fault occurs. There are 8 types of faults that the Hawk-I will annunciate: 1. Digital Input Alarm 2. Digital Input Shutdown 3. Analog Input Alarm 4. Analog Input Shutdown 5. Analog Input Sensor Failure Alarm 6. Analog Input Sensor Failure Shutdown 7. General Purpose Alarm 8. General Purpose Shutdown A sensor failure occurs when the Hawk-I detects an Analog Input reading that is beyond the acceptable range. A thermocouple channel (AI 1-16) will sensor fail if the thermocouple is open or grounded. A 4-20 ma loop channel (AI 17-24) will sensor fail if the reading is below 3.82 ma or above ma. A sensor failure will cause a shutdown if the Analog Input has any shutdown setpoints enabled and the class is anything other than NONE. If there are no shutdown setpoints enabled, or the class is NONE, a sensor failure will only cause an alarm. General Purpose Shutdowns/Alarms are used internally in the Hawk-I ladder logic program. They are used when the programmer wants to cause a shutdown or alarm if a certain set of conditions exist. Some common User Shutdowns/Alarms are: Failed To Start Permissive Fault Overspeed Underspeed Mag Pick-up Fault Digital Input Alarm DI: 1 AL OP ENG OIL LEVEL When a Digital Input Alarm occurs line 1 of the display will show the DI number (1-16), AL for Alarm, and OP/CL to indicate whether the input is presently open or closed. Line 2 of the display will show the description for the Digital Input. Line 1 of the display will flash until the key is pressed. At this time the fault display will clear. If the alarm condition still exists it will be present in the Unhealthy Channels menu. Digital Input Shutdown Page 24
27 DI: 1 SD OP ENG OIL LEVEL When a Digital Input Shutdown occurs line 1 of the display will show the DI number (1-16), SD for Shutdown, and OP/CL to indicate whether the input is presently open or closed. Line 2 of the display will show the description for the Digital Input. Line 1 of the display will flash until the key is pressed. If the channel is healthy at this time the fault display will clear. If the shutdown condition still exists when is pressed line 1 of the display will stop flashing, but the message will remain. The shutdown message will now automatically clear when the fault clears. Analog Input Alarm AI: 1 AL XXX.XX COMP OIL TEMP When an Analog Input Alarm occurs line 1 of the display will show the AI number (1-24), AL for Alarm, and the current input reading. Line 2 of the display will show the description for the Analog Input. Line 1 of the display will flash until the key is pressed. At this time the fault display will clear. If the alarm condition still exists it will be present in the Unhealthy Channels menu. Analog Input Shutdown AI: 1 SD XXX.XX COMP OIL TEMP When an Analog Input Shutdown occurs line 1 of the display will show the AI number (1-24), SD for Shutdown, and the current input reading. Line 2 of the display will show the description for the Analog Input. Line 1 of the display will flash until the key is pressed. If the channel is healthy at this time the fault display will clear. If the shutdown condition still exists when is pressed line 1 of the display will stop flashing, but the message will remain. The shutdown message will now automatically clear when the fault clears. Page 25
28 Analog Input Sensor Failure Alarm AI: 1 AL S.FAIL COMP OIL TEMP When an Analog Input Sensor Failure Alarm occurs line 1 of the display will show the AI number (1-24), AL for Alarm, and S.FAIL for sensor failure. Line 2 of the display will show the description for the Analog Input. Line 1 of the display will flash until the key is pressed. At this time the fault display will clear. If the alarm condition still exists it will be present in the Unhealthy Channels menu. Analog Input Sensor Failure Shutdown AI: 1 SD S.FAIL COMP OIL TEMP When an Analog Input Sensor Failure Shutdown occurs line 1 of the display will show the AI number (1-24), SD for Shutdown, and S.Fail for sensor failure. Line 2 of the display will show the description for the Analog Input. Line 1 of the display will flash until the key is pressed. If the channel is healthy at this time the fault display will clear. If the sensor failure condition still exists when is pressed line 1 of the display will stop flashing, but the message will remain. The shutdown message will now automatically clear when the fault clears. General Purpose Alarm GP: 1 AL Permissive Fault When a General Purpose Alarm occurs line 1 of the display will show the GP number and AL for Alarm. Line 2 of the display will show the description for the User Alarm. Line 1 of the display will flash until the key is pressed. At this time the fault display will clear. Page 26
29 General Purpose Shutdown GP: 1 SD Permissive Fault When a General Purpose Shutdown occurs line 1 of the display will show the GP number and SD for Shutdown. Line 2 of the display will show the description for the User Shutdown. Line 1 of the display will flash until the key is pressed. If the shutdown condition has cleared at this time the fault display will clear. If the shutdown condition still exists when is pressed line 1 of the display will stop flashing, but the message will remain. The shutdown message will now automatically clear when the fault clears. Page 27
30 Hawk-I Password The Hawk-I has a password function that can be used to block any parameter changes with the keypad. Setting the password to 0 will allow access to all parameters in View Mode and Configure Mode without having to enter a password. ing a New Password The password functions are in the Lock/Unlock menu. To enter a new password in View Mode (Password changes can also be made in Configure Mode) use the following keystrokes: 1. Press to access the VIEW MENU. VIEW MENU CONTROLLERS 2. Press the key to display VIEW MENU - LOCK/UNLOCK. VIEW MENU LOCK/UNLOCK 3. Press. 4. The password screen will be displayed. The 0 next to PASSWORD will be flashing. PASSWORD: 0 NEW PSWD: *** 5. Use the / keys to enter the current password (password will be 0 if this is the first time a new password has been entered). 6. Press the key. The *** beside NEW PSWD will automatically change to match the PASSWORD. Now the NEW PSWD can be entered with the / keys. If the wrong PASSWORD is entered, pressing the key will not allow access to the NEW PSWD field. If this happens press the key. The PASSWORD will flash again allowing the user another attempt. 7. Press. The confirmation screen will appear. CONFIRM: ENTER CANCEL: RESET Page 28
31 8. Press to confirm that you want to accept the password change. Press to cancel the password change. ing The Password To Make Parameter Changes If there is a password (other than 0 ) it must be entered in View Mode or Configure Mode before any parameter changes can be made. To enter the password in View Mode in order to make a parameter change use the following keystrokes (the same keystrokes are required in Configure Mode): 1. Press to access the VIEW MENU. VIEW MENU CONTROLLERS 2. Press the key to display VIEW MENU - LOCK/UNLOCK. VIEW MENU LOCK/UNLOCK 3. Press. 4. The password screen will be displayed. The 0 next to PASSWORD will be flashing. PASSWORD: 0 NEW PWD: *** 5. Use the / keys to enter the current password. 6. Press the key once. The View Menu parameters can now be changed. If the password is active (not 0) it must be entered every time View Mode or Configure Mode are accessed. The Master Password If you forget the password there is a master password that will allow access. The master password is entered in the Windows program, and is downloaded with the sequence. Contact the programmer if the master password is required. Page 29
32 Hawk-I Modbus Communications 8/10/98 Function Code 3 Registers (all16 bit registers) Register Contents Spare Spare Common Alarm First out Alarm (source and Type Number) Common Shutdown First out Shutdown (source and Type Number) Tachometer 1 Tach1 (RPM) Tachometer 2 (Unused) Digital Inputs 1-16 Packed Digital Input Status 0=open 1=closed Digital Inputs (Unused) Relay Output Status 1-12 Packed Relay Output Status 0=open 1=closed Spare MODBUS Packed Logical Coils MODBUS Packed Logical Coils Runtime Hours Runtime Minutes Spare Spare Spare Spare Thermocouple Analog Input 1 IEEE Floating Point (2 registers) Thermocouple Analog Input 2 " " " " Thermocouple Analog Input 3 " " " " Thermocouple Analog Input 4 " " " " Thermocouple Analog Input 5 " " " " Thermocouple Analog Input 6 " " " " Thermocouple Analog Input 7 " " " " Thermocouple Analog Input 8 " " " " Thermocouple Analog Input 9 " " " " Thermocouple Analog Input 10 " " " " Thermocouple Analog Input 11 " " " " Thermocouple Analog Input 12 " " " " Thermocouple Analog Input 13 " " " " Thermocouple Analog Input 14 " " " " Thermocouple Analog Input 15 " " " " Thermocouple Analog Input 16 " " " " Page 30
33 mA Analog Input 17 IEEE Floating Point (2 registers) mA Analog Input 18 " " " " mA Analog Input 19 " " " " mA Analog Input 20 " " " " mA Analog Input 21 " " " " mA Analog Input 22 " " " " mA Analog Input 23 " " " " mA Analog Input 24 " " " " mA Analog Output 1 (percent) HEX 0=0% FFFF=100% mA Analog Output 2 (percent) HEX 0=0% FFFF=100% Analog User Output Register 1 IEEE Floating Point (2 registers) Analog User Output Register 2 " " " " Analog User Output Register 3 " " " " Analog User Output Register 4 " " " " In the Quick Data Table certain registers do not update when the Hawk-I is in Configure Mode. To obtain valid readings, the Hawk-I should be in Run Mode. Registers 40002/40003 Common Alarm/Shutdown Byte 1 = Input Type (Hex) 1 = DI 4 = AI 13=General Purpose Shutdown/Alarm Byte 2 = Input Number (Hex Value) DI 1-16 or AI 1-24 or General Purpose Shutdown/Alarm Number i.e. Register = = DI = AI = General Purpose Shutdown 1 Register Digital Inputs Bit 0 = DI 1 Register Relay Output Status Bit 0 = Relay 1 Display Text The display characters are stored in ASCII format starting at register 220. Each register contains 2 characters, and there are 20 characters reserved for each line of the display (the standard Hawk-I display contains 16 characters per line). The characters for the second line of display start at register 230. Page 31
34 Calibration Of Thermocouples 1. Remove T/C from AI 1 and install calibrator leads in it's place. Observe correct polarity. 2. Select Configure Mode using the switch on the rear of the HAWK-I. 3. Pressing the <UP> arrow key twice brings you to the DIAGNOSTICS section. 4. Press the <ENTER> key, screen will display KEY TEST. 5. Scroll with the <DOWN> arrow key to reach the CALIBRATE INPUTS screen. 6. Press the <ENTER> key. The screen will display Calibrate Inputs AI: T/C Press the RIGHT arrow key once. 8. Display will read Set 1st Cal Pt / Cal Pt 1: Press <ENTER> key once and you will see the decimal place flashing degrees from your calibrator. 11. Press the <ENTER> key once more and you will see the display flash. 12. Let the display flash a few times to give the calibrator time to send it's signal. 13. Press the <RIGHT> arrow key once. 14. The display now reads Set 2nd Cal Pt / Cal Pt 2: Press <ENTER> key once and you will see the decimal place flashing. 16. Using the <UP> arrow key set the value displayed to degrees from your calibrator. 18. Press the <ENTER> key once more and you will see the display flash. 19. Let the display flash a few times to give the calibrator time to send it's signal. 20. Now press the RIGHT arrow key once. 21. The display will read CALIBRATION SUCCEEDED. 22. Set calibrator back to 0 degrees. 23. Install the T/C back at AI 1 and remove the T/C at AI Install the calibrator at AI 9, paying attention to proper polarity. 25. Press the <RESET> key until the display reads Calibrate Inputs AI: T/C Press the <UP> arrow key once and the display will read Calibrate Inputs AI: T/C Repeat steps 7 to Press the <RESET> key until you get back to the CONTROLLERS screen. 29. Remove the HAWK-I from Configure Mode and reconnect the T/C to AI Press the <RESET> key to clear any alarms. NOTE: A ladder diagram of the Configure Mode screens is shown in this manual. If calibrations are not successful the message Calibration Failed will be displayed. If this occurs repeatedly go to the Diagnostics/Analog Inputs menu. Use the UP/DOWN keys to select the channel that the calibrator is connected to. various values into the calibrator and confirm that the Hawk-I reading responds as expected. If the Hawk-I does not display valid readings check the calibrator connections. To test the input without a calibrator install a jumper wire across the T/C input. The channel should read the panel ambient temperature. NOTE: After a program download the Hawk-I should be switched out of Configure Mode once before a T/C calibration is performed. Page 32
35 Calibration of WIKA Transmitters NOTE: The majority of sensors will be well within acceptable tolerances without calibration. The transmitter range should be considered when judging the accuracy of a reading. For example, if an error of 25 kpa is seen on a kPa transmitter the error would be 1.25% of full scale. The same 25 kpa error on a 0-10,000kPa transmitter would only be 0.25% of full scale. 1. Remove the cap from the transmitter. 2. Pop the socket out of the cap to access the wires. 3. Pull the pin connector head out of the transmitter housing. 4. Now re-attach the socket to the pin connector. 5. Install a current meter in series with the output of the transmitter (pin 2). 6. With no pressure applied to the transmitter the meter should read 4 ma and the Hawk-I should read 0 kpa. 7. Adjust the ZERO on the transmitter if not within acceptable tolerances. 8. Apply full scale pressure if possible. Meter should read 20 ma. 9. Adjust SPAN as necessary. The Hawk-I will sensor fail if the input is above 20.3 ma or below 3.8 ma. Page 33
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