Retrofit kit for fixed scanner/handheld scanner SVP-2D / SVP-2D/H / SVP-3 / SVP-4

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1 Translation of the original manual Retrofit kit for fixed scanner/handheld scanner SVP-2D / SVP-2D/H / SVP-3 / SVP-4 Assembly and Operating Manual Superior Clamping and Gripping

2 Imprint Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: Edition: /04/2017 en SCHUNK GmbH & Co. KG All rights reserved. Dear customer, congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service. You are going to increase the process reliability of your production and achieve best machining results to the customer's complete satisfaction. SCHUNK products are inspiring. Our detailed assembly and operation manual will support you. Do you have further questions? You may contact us at any time even after purchase. Kindest Regards Yours SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr D Lauffen/Neckar Tel Fax info@de.schunk.com Retrofit kit for fixed scanner/handheld scanner en

3 Table of contents Table of contents 1 Variants Usage Retrofit kit for fixed scanner Scope of delivery Technical data Assembly Operation Retrofit kit for handheld scanner Scope of delivery Technical data Assembly Operation Translation of the original EU-Declaration of conformity Retrofit kit for fixed scanner/handheld scanner en 3

4 Variants 1 Fixed scanner ( 2, Page 5) Variants This operating manual applies to the following variations: Retrofit kit for fixed scanner for TRIBOS SVP-2D / SVP-2D/H (with software version 1.3) ID number: , Retrofit kit for fixed scanner for TRIBOS SVP-4 and SVP-2D / SVP-2D/H (SVP-2D / SVP-2D/H from software version 1.4) ID number: , Retrofit kit for fixed scanner for TRIBOS SVP-3 ID number: , Handheld scanner ( 3, Page 16) 1.1 Retrofit kit for handheld scanner for TRIBOS SVP-2D / SVP-2D/H / SVP-3 (SVP-2D / SVP-2D/H with software version 1.3) ID number: Retrofit kit for handheld scanner for TRIBOS SVP-4 and SVP-2D / SVP-2D/H (SVP-2D / SVP-2D/H from software version 1.4 ID number: Usage The retrofit kit may only be used for the following TRIBOS- Polygonal clamping systems: TRIBOS-Mini TRIBOS-RM TRIBOS-S For operation of the retrofit kit, only reducing inserts with labeled DMC codes may be used. The use of reducing insertw without DMC is prohibited. For the operation of the retrofit kit in conjunction with SVP-2D, it is recommended to have the parameter settings adjusted by a SCHUNK service technician ( P0: for german or P0: for english). This setting sets the target pressure to zero during pressure built-up. For operation or the retrofit kit in conjunction with SVP-4, it is recommended to set the parameter setting "clear pressure" (see Operating manual SVP-4) Retrofit kit for fixed scanner/handheld scanner en

5 Retrofit kit for fixed scanner Retrofit kit for fixed scanner Scope of delivery The scope of delivery includes For software version 1.3 additionally included Retrofit kit for fixed scanner/handheld scanner en 5

6 Retrofit kit for fixed scanner 2.2 Dataman 50S DC-DC converter Technical data Dimensions (mm) 23.5 x x 45.4 Housing protection class IP65 Lens Adjustable to 3 positions Lighting Built-in bright field with LED aligner (green target window) Object variants Adjustable to 3 positions (45/80/110 mm) Interface Serial RS-232 Power supply [VDC] +5 to +24 V Power consumption [W] 2.5 Weight [g] 76 Operating and storage humidity 0% to 95% non-condensing Operating temperature [ C] +15 to +40 Material Aluminum housing / polycarbonate housing Input voltage [V DC] 9 36 Output voltage [V DC] +5 Connection to interface RS-232 (up to software version 1.3) Retrofit kit for fixed scanner/handheld scanner en

7 Retrofit kit for fixed scanner interfacee RS232 SVP-2D / SVP-2D/H Software version 1.3 SVP-2D / SVP-2D/H Software version 1.4 SVP-4 SVP-3 Pin1: +24 V DC Pin2: TXD Pin3: RXD Pin5: GND Pin1: +5 V DC Pin2: TXD Pin3: RXD Pin5: GND Pin1: +5 V DC Pin2: TXD Pin3: RXD Pin5: GND Pin1: +12 V DC Pin2: TXD Pin3: RXD Pin5: GND 2.3 Fastening the fixed scanner to the pressure hull of the SVP Assembly 1 Fasten Dataman 50S to the bracket using the 2 provided M3 screws Retrofit kit for fixed scanner/handheld scanner en 7

Retrofit kit for fixed scanner Fixing the intermediate sleeve in the pressure hull 2 There are a magnet and two indexing pins at the bracket for mounting the

For this purpose, there are 4 bore holes at the SVP's pressure hull.

NOTE In its delivered state, the intermediate sleeve can rotate freely inside the pressure hull.

8 Retrofit kit for fixed scanner Fixing the intermediate sleeve in the pressure hull 2 There are a magnet and two indexing pins at the bracket for mounting the fixed scanner to the SVP's pressure hull. Alternatively, the fixed scanner can be mounted on the left or right side of the pressure hull. For this purpose, there are 4 bore holes at the SVP's pressure hull. To attach the holder to the pressure hull, insert the indexing pins into the holes in the pressure hull. 3 Remove the protective film from the scanner. NOTE In its delivered state, the intermediate sleeve can rotate freely inside the pressure hull. If the fixed scanner is used, the intermediate sleeve must be fixed in the pressure hull. 1 Rotate the intermediate sleeve until the the notch is offset by approx. 15 below the Dataman 50S. 2 Tighten the M5 set screws at the clamp to secure the intermediate sleeve inside pressure hull Retrofit kit for fixed scanner/handheld scanner en

Retrofit kit for fixed scanner 3 Only for software version 1.3: Replace the retaining ring with circlip piers (type Knipex 44 21 J41, not included in the delivery).

1 Remove the protective film of the adhesive layer and fasten the 3 brackets to the bracket of the pressure body. 2 Fasten the magnetic bracket to the housing.

9 Retrofit kit for fixed scanner 3 Only for software version 1.3: Replace the retaining ring with circlip piers (type Knipex J41, not included in the delivery). Make sure the locking ring snaps into place! Fastening the cable The retrofit kit contains 3 brackets with an adhesive layer and 1 magnetic bracket for fastening the cable. 1 Remove the protective film of the adhesive layer and fasten the 3 brackets to the bracket of the pressure body. 2 Fasten the magnetic bracket to the housing. 3 Connect the scanner cable to the brackets. 4 DANGER! Danger of electrical voltage inside the housing! Before removing the back panel, disconnect clamping device SVP from power supply. Unscrew the screws from the back wall and remove the back wall Retrofit kit for fixed scanner/handheld scanner en 9

Retrofit kit for fixed scanner 5 Insert the cable of the Dataman 50S and

6 Turn the sleeves 90 to the left so that the opening of the sleeves is

7 Install the distance bolts on the 15 pin Sub-D connector ot the

8 Connect the 15-pin Sub D connnectors of the Dataman 50S and the 9

10 Retrofit kit for fixed scanner 5 Insert the cable of the Dataman 50S and the connecting cable from above into the two sleeves. 6 Turn the sleeves 90 to the left so that the opening of the sleeves is not up. 7 Install the distance bolts on the 15 pin Sub-D connector ot the connection cable. 8 Connect the 15-pin Sub D connnectors of the Dataman 50S and the connection cable. 9 Reinstall the back panel an fit the sealing plugs into the back panel (only for software version 1.3). Observe the position of the grooves in the back panel Retrofit kit for fixed scanner/handheld scanner en

Retrofit kit for fixed scanner Electrical connection 10 Mount the housing base (only for software version 1.3). The RS-232 interface is located on the right side of the housing.

11 Retrofit kit for fixed scanner Electrical connection 10 Mount the housing base (only for software version 1.3). The RS-232 interface is located on the right side of the housing. NOTE The Pin1 assignment of the RS-232 interface differs depending on the model and software version ( 2.2, Page 6) Retrofit kit for fixed scanner/handheld scanner en 11

12 Retrofit kit for fixed scanner 1 For the SVP-2D / SVP-2D/H with software version 1.3 the connection cable may not be connected directly to the RS-232 interface. In this case, a DC-DC converter must additionally be connected to the RS-232 interface. 2 Connect the connection cable, or if required the DC-DC converter, to the RS-232 interface. NOTICE Improper use of the DC-DC converter leads to damage of the scanner! The DC-DC converter may only be used for TRIBOS SVP3 / SVP- 2D / SVP-2D/H with software version 1.3. If a TRIBOS SVP-2D / SVP-2D/H with software version 1.4 and SVP-4 is used, connect the connection cable directly to the RS- 232 interface. TRIBOS SVP3 / SVP-2D / SVP-2D/H with software version 1.3 cannot be updated to software version 1.4 or newer versions. The software version is displayed when the device is siwtched on Retrofit kit for fixed scanner/handheld scanner en

code on the reducing ring. The DataMatrix code is printed on the small and large ring of the reducing insert.

02 SVP-2D / SVP-2D/H / SVP-4 / SVP-3 en 13 After being connected to AC current for 20 seconds, the scanner switches to

13 Retrofit kit for fixed scanner 2.4 Operation Note about Data- Matrix code To perform a clamping procedure, the fixed scanner must be able to read the DataMatrix code on the reducing ring. The DataMatrix code is printed on the small and large ring of the reducing insert. In this way, the reducing insert can be inserted into the intermediate sleeve from the left or right. Power up SVP-2D / SVP-2D/H / SVP-4 / SVP-3 en 13 After being connected to AC current for 20 seconds, the scanner switches to operational mode (green and red LEDs go out, yellow LED lights up). Red light illumination is now active. The green target window is now visible. The scanner is now ready for operation. Reading distance mm Retrofit kit for fixed scanner/handheld scanner en 13

Retrofit kit for fixed scanner Scanner mode NOTE Always draing the system pressure bevor switching (lock / unlock) and before switch off of the device.

14 Retrofit kit for fixed scanner Scanner mode NOTE Always draing the system pressure bevor switching (lock / unlock) and before switch off of the device. If the SVP is swtched off and on again in the blocking state, the blocking state is retained. If the SVP is swtched off and on again in the relaxed state, the relaxed state is retained. If the system pressure of the SVP-2D, SVP-2D/H is not reduced to zero press key P and OK. As of software version SV 1.6 the operating mode ca be switched between scanning mode and manual operation. To do so, press the OK button for 3 seconds. The scanner switches to scanner mode via DataMatrix code: These DataMatrix codes are printed on a label that comes with the retrofit kit. The appropriate DataMatrix code must be held under the scanner to switch the mode. The DataMatrix code "Lock 000E" blocks manual operation. In this case, an entry can only be made via the scanner. When the "Unlock 000A" DataMatrix code is used, only manual operation is active. The code can no longer be scanned Retrofit kit for fixed scanner/handheld scanner en

15 Retrofit kit for fixed scanner Software version 1.3 The maximum pressure specified on the tool holder must not be exceeded when using the fixed scanner. Locking manual operation via DataMatrix code P+- option for fine-tuning pressure once target pressure is reached Software version 1.4 Software version 1.6 Locking manual operation via DataMatrix code P+- option for fine-tuning pressure once target pressure is reached Device switched on via OK button (On) and P button (press and hold 3 seconds, Off) Switch between the operating states scan operation and manual operation. To do this, hold down the OK button for 3 seconds Retrofit kit for fixed scanner/handheld scanner en 15

Retrofit kit for handheld scanner 3 3.1 Retrofit kit for handheld scanner Scope of delivery The scope of delivery includes 3.

field interface seriel RS-232 Power supply [VDC] +5 power consumption [W] 2,2 weight [g] 130 operating- and storage humidity 5% to

16 Retrofit kit for handheld scanner Retrofit kit for handheld scanner Scope of delivery The scope of delivery includes 3.2 CR6000 handheld scanner Technical data Dimensions [mm] 151 x 93 x 35 ip class hosing IP64 Lightning Diffuse bright field, dark field interface seriel RS-232 Power supply [VDC] +5 power consumption [W] 2,2 weight [g] 130 operating- and storage humidity 5% to 95% non-condensing operating temperature [ C] +15 to +40 material Polycarbonat housing Retrofit kit for fixed scanner/handheld scanner en

17 Retrofit kit for handheld scanner DC-DC converter Input voltage [V DC] 9 36 Output voltage [V DC] +5 Connection to interface RS-232 (up to software version 1.3) interfacee RS232 SVP-2D / SVP-2D/H Software version 1.3 SVP-2D / SVP-2D/H Software version 1.4 SVP-4 SVP-3 Pin1: +24 V DC Pin2: TXD Pin3: RXD Pin5: GND Pin1: +5 V DC Pin2: TXD Pin3: RXD Pin5: GND Pin1: +5 V DC Pin2: TXD Pin3: RXD Pin5: GND Pin1: +12 V DC Pin2: TXD Pin3: RXD Pin5: GND Retrofit kit for fixed scanner/handheld scanner en 17

18 Retrofit kit for handheld scanner 3.3 Assembly Electrical connection The RS-232 interface is located on the right side of the housing. NOTE The Pin1 assignment of the RS-232 interface differs depending on the model and software version ( 2.2, Page 6). 1 For the SVP-2D / SVP-2D/H with software version 1.3 the connection cable may not be connected directly to the RS-232 interface. In this case, a DC-DC converter must additionally be connected to the RS-232 interface. 2 Connect the connection cable, or if required the DC-DC converter, to the RS-232 interface Retrofit kit for fixed scanner/handheld scanner en

4 and SVP-4 is used, connect the connection cable directly to the RS- 232 interface. TRIBOS SVP3 / SVP-2D / SVP-2D/H with software version 1.

19 NOTICE Retrofit kit for handheld scanner Improper use of the DC-DC converter leads to damage of the scanner! The DC-DC converter may only be used for TRIBOS SVP3 / SVP- 2D / SVP-2D/H with software version 1.3. If a TRIBOS SVP-2D / SVP-2D/H with software version 1.4 and SVP-4 is used, connect the connection cable directly to the RS- 232 interface. TRIBOS SVP3 / SVP-2D / SVP-2D/H with software version 1.3 cannot be updated to software version 1.4 or newer versions. The software version is displayed when the device is siwtched on Retrofit kit for fixed scanner/handheld scanner en 19

Retrofit kit for handheld scanner 3.4 Operation NOTE From software version SV1.

are shown in the TRIBOS pressure table on the device.

20 Retrofit kit for handheld scanner 3.4 Operation NOTE From software version SV1.4 the handheld scanner CR6000 can be operated directly at the SVP-3 / SVP-2D / SVP-2D/H without DC-DC adapter. Switching to scanner operation is done via the DataMatrix-Code: Lock code Unlock code The DataMatrix-Codes are shown in the TRIBOS pressure table on the device. For the switching process, the corresponding DataMatrix-Code must be scanned. The manual operation is locked via the lock code. Now, entries can only be made via the scanner. If the unlock code is used, only the manual operation is active Retrofit kit for fixed scanner/handheld scanner en

Retrofit kit for handheld scanner Software version 1.3 Locking manual operation via DataMatrix code P+- option for fine-tuning pressure once target pressure is reached Software version 1.

21 Retrofit kit for handheld scanner Software version 1.3 Locking manual operation via DataMatrix code P+- option for fine-tuning pressure once target pressure is reached Software version 1.4 Software version 1.6 Locking manual operation via DataMatrix code P+- option for fine-tuning pressure once target pressure is reached Device switched on via OK button (On) and P button (press and hold 3 seconds, Off) Switch between the operating states scan operation and manual operation. To do this, hold down the OK button for 3 seconds Retrofit kit for fixed scanner/handheld scanner en 21

22 Retrofit kit for handheld scanner TRIBOS pressure table Generally the following applies: Observe the TRIBOS pressure table Retrofit kit for fixed scanner/handheld scanner en

23 Translation of the original EU-Declaration of conformity 4 Translation of the original EU-Declaration of conformity Manufacturer/ Distributor SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr D Lauffen/Neckar Product designation: Retrofit kit for fixed scanner/handheld scanner SVP-2D / SVP- 2D/H / SVP-4 / SVP-3 ID number , , , , , , , We hereby declare under our sole responsibility, that this product is in conformity with the follwing directive at the time of declaration. The declaration is rendered invalid if modifications are made to the product. EMC Directive 2014/30/EU Directive of the European Parliament and the Council of February 26, 2014 on the harmonization of the laws of the Member States relating to electromagnetic compatibility Applied harmonized standards, especially: EN 55022:2010 EN 55024:2010 EN :2014 EN :2013 EN :2013 EN :2005 EN :2011 Signed for and on behalf of: SCHUNK GmbH & Co. KG Lauffen/Neckar, December 2016 p.p. Thomas Retzbach Head of Development Clamping Technology Retrofit kit for fixed scanner/handheld scanner en 23

24 Translation of the original EU-Declaration of conformity SVP-2D / SVP-2D/H / SVP-3 / SVP-4 en

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