Integrated Smart Sensors

Transcription

1 CO900H Integrated Smart Sensors Rotec Seminar 2018 PUBLIC

2 Smart Sensors for Smart Machines enabling The Connected Enterprise PUBLIC & Scenarios

3 Sensors Are the Eyes and Ears of your Machine Easy to get access to all of your sensors PUBLIC

4 Which Sensor is the most critical? BGS Photo Diffuse Photo Pressure Sensor Temperature Sensor Flow Sensor Color Mark Sensor Level Sensor What is the actual sensor status they are operate right now! How can we identify if a sensor is working on the edge? Conventional sensors do not offer any diagnostic data nor parameter data to be exchanged with a controller Contrast Sensor Distance Sensor Position Sensor High Speed Sensor Inductive Sensor Capacitive Sensor Ultrasonic Sensor Label Sensor Valve Sensor Motion Sensor Loop Sensor Light Array Sensor Fiber Optic Muting Sensor

5 Sensors The Eyes & Ears of the Factory! PUBLIC Cost of Sensors Multiple sensing technologies to set up and maintain Re-Teaching for every production change over Analog signal converting Replacement of damaged sensors Installation and wiring Machine commissioning Failure analyze Many sensor variants Why Sensors fail Margin getting low due to dust Mechanical damages during production Wrong setup or unintended teach Cable break Swapped sensor cable Material or target change during a production change over Contamination Component failure Short circuit Cost of downtime Loss of production Manufacturing scrappage Establishing cause of failure (Mechanical/Electrical) Sensor replacement costs Safety issues Impact on other equipment Increase productivity Reducing unplanned downtime improves productivity Be in control of your production process Make fact based decisions with advanced diagnostic information Faster production change over due to multiple sensor profiles Faster device change over due to auto device configuration Integrated Smart Sensor Solution provides min. 5-10% production increase Maintenance options Advanced diagnostic information Preventative not reactive maintenance Planned downtime possible Be in control of your plant Reduced maintenance costs

6 The impact of a product change over? products per change over Production loss 500 ppm 5 sensors per machine 5 min setup per sensor to products 2-3 change overs per shift Production loss to products 3 shift production PUBLIC Integrated Smart Sensor Solution provides min. 5-10% production increase

7 The impact of a sensor replacement? The impact of an unexpected sensor replacement Required time to fix it in min Throughput / Products (500/min) Identify a defect sensor Identify sensor location Dismanteling sensor Getting new sensor Installing new sensor Setup new sensor Total PUBLIC Integrated Smart Sensor Solution provides min. 5-10% production increase

8 Smart Sensors Enabling Smart Machines for the Connected Enterprise PUBLIC 8 Sensor - Premier Integration into Studio 5000 One single development environment to configure and program sensors Add-On-Profiles for simple machine development, use and maintenance The integration of Allen-Bradley Integrated Smart Sensor Solution into the Logix control platform helps reduce your programming time, ease startup and commissioning, and streamline diagnostics. By providing consolidated controller programming and device system configuration, operation and maintenance in a single software environment Studio 5000 Logix Designer Premier Integration helps reduce complication and errors. Mobility enabled, getting all relevant sensor data at the fingertip when you need it

9 Smart Sensors Overview

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11 Operations Information Operations Information with Mobility Comprehensive real time data on production Diagnostic data on sensor health and communication status Device profile data including set point and threshold data Monitoring and trending data on signal strength, contrast, gain

12 Smart Commissioning Smart Commissioning with Smart Sensors and Mobility Actionable data to help maximise overall equipment effectiveness and mean time between failure Optimise preventative maintenance and troubleshooting Reducing issue resolution during commissioning by up to 90% Reduce changeover time for each sensor from minutes to seconds Multiple profiles facilitate flexible manufacturing

13 Sensor Replacement Sensor replacement with Automatic device Configuration Sensor heartbeat information optimizes operational reliability Easily locate defects even in the largest machine Automatic Device Configuration (ADC) minimizes downtime Application Specific naming (ASN) pinpoints device needing attention

14 Product Changeover Product Changeover Multiple sensor profiles stored in the Logix controller Extensive range of Sensor parameters available Downtime minimized and machine throughput increased by 5%-10% Minimizes the scrapping of products

15 Smart Tracking and Tracing PUBLIC Radio Frequency Identification/RFID Increased production efficiency and supply chain visibility with detailed tracking of who, when, where and what was done to build products Barcode readers High performance item level tracking for increased efficiency and better supply chain visibility Integrated identification products Intuitive programming EtherNet/IP with Device Level Ring (DLR) assures redundant network Integrated in Studio5000 offering a single design and programming environment The modular, integrated FactoryTalk Production Centre software suite delivers comprehensive production management functionality

16 Smart Commissioning Actionable data to help maximize Overall Equipment Effectiveness (OEE) and Meat Time Between Failure (MTBF) Optimise preventative maintenance and troubleshooting Reduce issue resolution during commissioning by up to 90% Reduce changeover time for each sensor from minute to seconds Multiple profiles facilitate flexible manufacturing

17 Smart Time Stamping Actionable data to help maximize Overall Equipment Effectiveness (OEE) and Meat Time Between Failure (MTBF) Optimise preventative maintenance and troubleshooting Reduce issue resolution during commissioning by up to 90% Reduce changeover time for each sensor from minute to seconds Multiple profiles facilitate flexible manufacturing Access to all historical events on the sensors available through FactoryTalk Historian reports

18 Smart Sensors Enabling Smart Machines for the Connected Enterprise PUBLIC 18 Sensor - Premier Integration into Studio 5000 One single development environment to configure and program sensors Add-On-Profiles for simple machine development, use and maintenance The integration of Allen-Bradley Integrated Smart Sensor Solution into the Logix control platform helps reduce your programming time, ease startup and commissioning, and streamline diagnostics. By providing consolidated controller programming and device system configuration, operation and maintenance in a single software environment Studio 5000 Logix Designer Premier Integration helps reduce complication and errors. Mobility enabled, getting all relevant sensor data at the fingertip when you need it

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20 20 Smart Sensor Architecture IP20 Solution Studio rd party IODD File AOP Master Point IO AOP Sensor

21 Smart Sensor Architecture On Machine Solution Visualisation RSLogix5000 Software Configuration Logix Platform Switch Sensor Master Sensor Master RFID Master Code Reader Encoder

22 Device Integration - AOP

23 IO-Link Device Sensor registration tool for IODD files

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25 CO900H Smart Inductive Sensors PUBLIC

26 26 Smart 871C Miniature Inductive Sensors Triggered (Output status): provides indication when the target is detected Margin status: provides indication when the target is detected within or beyond 80% of the specified maximum operating range (i.e. the application may become unreliable/unstable) Timer functions: enables the manipulation of the sensor s output signal (i.e., On Delay, Off Delay etc.) Switching mode polarity allows the device output type (i.e., N.O. or N.C.) to be changed for use in standard IO mode Detection counter: tallies the number of switching operations Temperature function: identifies the actual internal temperature of the sensor and the maximum internal temperature recorded over its operating life as an indication of sensor/application health Select from 3mm,4mm and 5mm barrel diameter

27 27 871C Key Features IO-Link enabled Normally Open, PNP models Miniature housing for space-critical applications Smallest self-contained sensors on the market Extended sensing range Stainless Steel housing that stands up to tough applications Enhanced for switching frequencies up to 5000Hz Vacuum-potted electronics provide long-term reliability Multiple connection options

28 28 Smart 871TM Inductive Sensors Triggered (Output status): provides indication when the target is detected Margin status: provides indication when the target is detected beyond 80% of the specified operating range (i.e. the application may become unreliable/unstable) Timer functions: enable the manipulation of the sensor s output signal (i.e., Delay On, Stretch On etc.) Switching mode polarity: allows the device output type (i.e., N.O. or N.C.) to be changed for use in standard IO mode Select from M8, M12,M18 and M30 barrel diameter

29 29 Key Features IO-Link enabled Normally Open, PNP models Available in 12 and 18mm diameter barrels Rugged stainless steel design to prevent damage to sensor Ideal for harsh or extremely demanding environments Resist abrasion and chemical wear Rated IP68/IP69K Withstand immersion in liquid and high pressure wash-down Long range sensing 2 3x standard sensing range Sensor can be placed further away from target - reducing the risk of the sensor being hit an damaged by the target Margin status Communicates when target is 80% of the maximum sensing range or further Status available in standard mode via LED or from controller tag in IO-Link mode

30 30 Smart 871FM Inductive Sensors Triggered (Output status): provides indication when the target is detected Margin status: provides indication when the target is detected within or beyond 80% of the specified maximum operating range (i.e. the application may become unreliable/unstable) Timer functions: enables the manipulation of the sensor s output signal (i.e., On Delay, Off Delay etc.) Switching mode polarity allows the device output type (i.e., N.O. or N.C.) to be changed for use in standard IO mode Detection counter: tallies the number of switching operations Temperature function: identifies the actual internal temperature of the sensor and the maximum internal temperature recorded over its operating life as an indication of sensor/application health Types Number of IO-Link models (6) Catalog # 5x5 Housing Dimension 4 871FM-M*NP5-* 8X8 Housing Dimension 2 871FM-M*NP8-*

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32 CO900H Smart Photoelectric Sensors PUBLIC

33 33 Smart 42EF RightSight Photo Sensors Triggered (Output status): provides indication when the target is detected Margin Low Alarm: provides indication when the target signal is very marginal and the sensor is about to fail Proximity Alarm: Indicates to the operator if there is a target in the background that may be in close proximity to the threshold Signal Strength: provides the raw signal strength value reflected by the target (diffuse) or the reflector (-Retro) Location Indication: helps customers distinguish sensors in applications where you may need to identify in a large machine Alignment Mode: aids operator ensure optimal alignment of the sensor in diffuse and polarized retroreflective applications Internal Temperature: provides the sensor s internal temperature which helps customers determine if the sensor is operating close to its minimum and maximum temperature Counter: when enabled this parameter counts the amount of times the target has been detected Timer: Indicates the amount of time the output was present or absent which can be used to determine the how fast your system is operating

34 34 42EF Key Features Embedded IO-Link communication protocol helps minimize downtime and increase productivity Two ultra-bright, 360º visible status LEDs provide clear indication during setup, operation and troubleshooting Visible red light source on Diffuse and Transmitted Beam models simplifies alignment Universal 18 mm threaded base and nose for enhanced flexibility and ease of mounting Linear sensing range adjustment on models with sensitivity knob Improved high frequency ballast immunity IP69K rated enclosure

35 35 Smart 42JT VisiSight Photo Sensors Triggered (Output status): provides indication when the target is detected Margin Low Alarm: provides indication when the target signal is marginal and the sensor is about to fail Uniquely identifiable serial number: helps ensure sensors are installed in proper locations during commissioning Remote Teach Operations: allows users to perform Static Teach, Precision Teach and Dynamic Teach Procedures Lock/Unlock Pushbutton: prevents unauthorized changes of parameters by locking the push button.

36 36 Key Features 42JT Embedded IO-Link communication protocol helps minimize downtime and increase productivity IO-Link functionality and unique Auto PNP/NPN output reduce stocking cost and simplify installation and maintenance Class 1 Eye Safe red laser and visible red LED models Teach pushbutton for sensitivity and LO/DO selection (can be locked out) Alignment indication in long range models Industry standard mounting holes plus unique dove-tail mounting option IP69K and ECOLAB rated enclosure

37 37 Smart 45CRM Color Mark Sensors Triggered (Output status): provides indication when the target is detected Teaching the sensor: can be accomplished with IO-Link via the Add-on-Profile or by using the teach button on the sensor Multiple profiles: can be setup and stored to support multiple machine configurations. Multiple profiles enable setting up the sensor one time and having the capability to change products instantly without manual intervention Location indication: helps the user to identify the location of the sensor on the machine by temporarily causing the LEDs to flash in a specific rhythm Locking: options are available to lock local settings when operating in IO-Link mode, and therefore any user changes will not change the settings of the sensor

38 38 Key Features 45CRM IO-Link enabled Competitively Priced High Speed 40 µs response 2 PNP/NPN (Push-Pull) complementary outputs Minimizes confusion in sensor selection Pin 4 can be used in SIO mode or IO-Link mode Pin 2 can only be used in SIO mode Small Size 49 mm x 42 mm 90 Rotatable M12 connector Ease of Setup Simple rotary switch for one or two step teach Three setup methods: dynamic teach, static teach, and IO-Link configurable

39 Copyright 2015 Rockwell Automation, 39 Inc. All Rights Reserved. Smart 45LMS Laser Distance Sensors Triggered (Output status): provides indication when the target is detected Teaching the sensor: can be accomplished with IO-Link via the Add-on-Profile or by using the teach button on the sensor Multiple profiles: can be setup and stored to support multiple machine configurations. Multiple profiles enable setting up the sensor one time and having the capability to change products instantly without manual intervention Location indication: helps the user to identify the location of the sensor on the machine by temporarily causing the LEDs to flash in a specific rhythm Locking: options are available to lock local settings when operating in IO-Link mode, and therefore any user changes will not change the settings of the sensor

40 40 Key Features 45LMS Embedded IO-Link communication protocol helps minimize downtime and increase productivity Eye Safe Class 1 or Class 2 laser (by model) One discrete output (1xNPN/PNP) & one analog output (1x4 20mA) Fast response time of 10ms Accuracy of ± 25mm IP67 Enclosure ºC (-4 140ºF) Self contained sensor

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42 CO900H Smart Ultrasonic Sensors PUBLIC

43 Price Smart 873P Ultrasonic Sensors Coming soon on IO-Link! 873P Analog & Discrete 873P Analog & Discrete Long Range 873M Compact Analog & Discrete Range 800 mm mm mm

44 44 Key Features 873P Up to 6 Meter sensing range Six meter sensing for applications requiring long distance sensing of target Small Profile Sensor can fit in tighter spaces with reduced head size compared to competition Pushbutton allows for full functionality in teaching sensor Faster teach-in means shorter time to commission machine / application Teach button lockout No unwanted teaching of sensor by unauthorized user Discrete, Dual Discrete, Analog outputs available

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46 CO900H 1734 Point IO-link Master PUBLIC

47 POINT IO-LINK Master The IOL IO-Link Master module enables connection of up to 4 IO-Link devices Parameterization of IO-Link devices is handled via Add-on Profile (Rockwell Automation and Encompass Partners only) I/O wiring topologies between existing POINT terminal and IO-Link devices are maintained Supported by all POINT Series B Ethernet adapters (FW and above) Minimum RSLogix 5000 V20 and above

48 48 Key Features of the 1734 POINT IO-Link Master Add-On-Profile (AOP) Seamless configuration in Studio 5000 and integration into Logix controller Auto Device Configuration (ADC) Support on EtherNet/IP IO-Link Master module configurations are automatically downloaded to Master and Devices during replacement without software tool Replacement and Insertion Under Power (RIUP) Hot swap of IO-Link Master module without power interruption to other modules and devices Widest Standard Operating Temperature range in entire DIO offering -20 degc to +55 degc

49 Premier Integration with IO-Link Devices from Rockwell Automation and Encompass Partners PUBLIC 49 Add-on-Profile (AOP) AOP is used to configure the IO-Link Master module as well as the connected IO-Link devices Auto Device Configuration (ADC) The configuration is saved in the controller and Auto Device Configuration (ADC) is supported for IO-Link Master and device during replacement

50 CO900H 1732E IP67 IO-link Master PUBLIC

51 51 IO-Link IP67 ArmorBlock 1732E-8IOLM12R Architecture and Wiring Diagram 1732E-8IOLM12R 42JT Photoelectri c Sensor CompactLogix Controller 45LMS Laser Measureme nt Sensor Patchcords 889D-F4ACDM-2 DC Micro Y-Cable 879D-F3ABD4M-1 42JT Photoelectri c Sensor 1732E-8IOLM12R Sensor Auxiliary Power 45CLR Color Sensor 20m Max IO-link Sensor to IO-Link Master DC Micro Splitter 879D-F4DM 836P Pressure Sensor 871TM Inductive Prox. Sensor Standard 4-Pin Wiring Diagram 2 to 4 3 to 3 1 to 4 to to 3 1 to 1 Sensor 2 NEW Event Timestamp Input Timestamp ADC Correlation Multiple Profiles Descriptive Tags Sensor Health Real-time Diagnostics Application Specific Names

52 ArmorBlock IO-Link Master 1732E-8IOLM12R Enables connection of up to 8 IO-Link devices on four M12 connectors Support any combination of up to 8 IO-Link sensors, 8 Digital inputs, 8 Digital outputs Type A IO-Link connectors Supports up to 250 ma per sensor Input timestamping on IO-Link mode and Digital Input mode for any COS transitions of input data for IO-Link process and discrete input data IO-Link Master and IO-Link device events timestamping Parameterization of IO-Link devices is handled via Add-on Profile

53 IO-Link IP67 ArmorBlock - Input (Process Data) Timestamping - Continued EtherNet I/P 42JT Timestamp updated for Triggered 42JT Timestamp updated for Margin 1732E-8IOLM12R Triggere d 42JT Photoelectric Sensor Generic Device Ch 2 Ch 4 C h0 Ch 6 45CRM Color Sensor 42EF Photoelectric Sensor On-Machine Solution Capturing Triggered bit (output from sensor): OFF-ON transitions with Timestamp ON-OFF transitions with Timestamp Capturing LowMarginAlarm bit (Margin from sensor): OFF-ON transitions with Timestamp ON-OFF transitions with Timestamp

54 IO-Link IP67 ArmorBlock - Event Timestamping EtherNet I/P Actuate Dynamic Teach 45CRM Parameter Change Event actuated since dynamic teach was enabled 1732E-8IOLM12R 45CRM Parameter Change Event added into the IO-Link Master event history 42JT Photoelectric Sensor Generic Device Ch 2 Ch 4 C h0 Ch 6 45CRM Color Sensor 42EF Photoelectric Sensor On-Machine Solution Parameter Change Event 1) User can validate the sensor parameter values were modified during a line change 2) Can be linked to verify if production yield changes as a result of set point changes

55 Input Data Timestamping 1732E-8IOLM12R supports any change-of-state (COS) transitions of input data for IO-Link process and discrete input data Complies with CIP Sync specification to the block and not down to the sensors communication Each channel (total of 8) has its unique time stamp value Ideal for the Output (Triggered) state of the sensor Triggered bit Track time ON, time OFF, Duty cycle Identify when a low margin and/or proximity alarm occurs LowMargin, MarginGood Monitor when lens became dirty or target moving away from Prox Plan your maintenance on machine

56 Event Data Timestamping Each channel (total of 8) has its unique time stamp value All IO-Link Master device events will be timestamped Sensor disconnected/connected Short circuits Over/under temperature alarms on sensors Monitor when supply voltages out of spec Proximity sensor circuit failure (LC Oscillator) Overall parameter changes 45CRM sends an event to the controller if any parameter has been successfully changed

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58 CO900H Smart Process Sensors Pressure, Temperature, Flow, Level PUBLIC

59 59 Smart 836P Solid State Pressure Sensors Pressure Ranges : ,000 psi Available in Gauge, Absolute and Vacuum pressure measurement types Compact Housing: 316L SS Sensing Element : 316L SS Process Connections : ¼ NPT (Male/Female) G ¼ BSPP ( Male / Female) G ½ B SAE 7/16-20 UNF Male Outputs :2 x PNP, 1 PNP mA Easy-readable and robust display Intuitive + Fast setup IP67 rated enclosure

60 Key Features 836P Triggered1:provides indication when the target is detected in the process data Triggered2: provides indication when the target signal is marginal and the sensor is about to fail in the process data Pressure: provides indication when the target signal is marginal and the sensor is about to fail in the process data Sensor Configuration: Enables the operator to optimize the sensor settings for the application Uniquely identifiable serial number: helps ensure sensors are installed in proper locations during commissioning Lock/Unlock Pushbutton: prevents unauthorized changes of parameters by locking the push button.

61 836P Solid State Pressure Non Display Transducer Overview non IO-Link PUBLIC mm (apprx.) Pressure Ranges : (-30 inhg) 10,000 psi Available in Gauge, Absolute and Vacuum pressure measurement types Enclosure Housing 316L SS Wetted Parts: 316L Stainless Steel Process Connections : ¼ NPT (Male/Female) G ¼ BSPP ( Male / Female) G ½ B SAE 7/16-20 UNF Male Electrical Outputs : 4 20mA IP67 rated enclosure

62 Smart 837T- Temperature Sensors T-D* & 837T-N* 837RTD Available in Display,Non-Display version and Resistance thermometers. Probe Lengths from mm Multiple Process Connections Measuring Element: Pt1000 Stainless Steel housing Measuring Range: C ( F) Outputs : Dual PNP, 1 + PNP + Analog, Analog Display model on IO-Link Enclosure Rating : IP65 and IP67 Cost effective

63 Key Features 837T Triggered1:provides indication when the target is detected in the process data Triggered2: provides indication when the target signal is marginal and the sensor is about to fail in the process data Temperature: provides indication when the target signal is marginal and the sensor is about to fail in the process data Sensor Configuration: Enables the operator to optimize the sensor settings for the application Uniquely identifiable serial number: helps ensure sensors are installed in proper locations during commissioning Lock/Unlock Pushbutton: prevents unauthorized changes of parameters by locking the push button.

64 152 mm 837T- Non-Display Temperature Transducer Non IO-Link 38.1 mm 10 30V DC Compact Design High vibration resistance and fast response time Measuring Ranges: C( F) Probe Lengths : mm (1 15 in.) Measuring Element: Pt1000 Housing: Stainless Steel Process Connections : ¼ NPT (Male) G ¼ BSPP ( Male) Electrical Outputs: Analog 4 20mA Electrical Connection: 4 pin Micro M12 Ingress Protection: IP67 and IP 69 rated

65 15 mm 837RTD Resistance Thermometer Non IO-Link Process Connection Lengths Compact Design High vibration resistance Measuring Ranges: C ( F) Probe Lengths: mm ( in.) Measuring Element: Pt1000 Housing: Stainless Steel Process Connections: ¼ NPT (Male) G ¼ BSPP (Male) Electrical Connection: 4 pin Micro M12 Ingress Protection: IP66 rated

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67 CO900H RFID 13,56MHz Series on Ethernet/IP PUBLIC

68 Smart Track & Trace Solutions Enabling Smart Manufacturing for the Connected Enterprise PUBLIC 68 Sensor - Premier Integration into Studio 5000 One single development environment to configure and program sensors Add-On-Profiles for simple and easy machine development and maintenance The integration of Allen-Bradley Integrated RFID and Code Reader Solution into the Logix control platform helps reduce your programming time, ease startup and commissioning, and streamlined diagnostics. By providing consolidated controller programming and device system configuration, operation and maintenance in a single software environment Studio 5000 Logix Designer Premier Integration helps reduce machine development time. Tool Changes Tracking Asset Tracking Press / Stamping Body Shop Raw Material Tracking Paint Shop Assembly Tracking Assembly Item Level Tracking Suppliers Mobility enabled, getting all relevant Track & Trace data at the fingertip when you need it Supply Powertrain Chain Tracking

69 RFID Portfolio 13,56MHz ICODE 1769 CompactLogix Interface Transceivers Tags Mobile RSLogix 5000 Software Configuration (AOP) PanelView Plus Ethernet Switch Another Ethernet device Up to 100m cable length General I/O ISO / ISO M1 Open Standard, Anti-Collision up to 4 tags simultaneously Ethernet/IP w DLR Power Pass through

70 RFID Tag Overview ICODE ISO compliant Multiple physical and memory sizes available Passive tags (no battery) 64 to 8K Bytes tags

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72 CO900H 48CR Coder Reader Camera PUBLIC

73 73 48CR Code Reader w Ethernet/IP 48CR is a small, high-performance 1D/2D Code Reader capable of solving simple label decodes and difficult low contrast DPM decodes

74 74 48CR Specifications Specification Material Environmental rating Communication Power Consumption Opto Isolated Digital I/O Illumination Aluminum Enclosure IP65/IP67 EtherNet/IP 5-30 V 2 inputs, 2 outputs 16 LEDs AOP mm (1.75 ) mm (1.75 ) 25.4 mm (1.00 )

75 75 48CR Features High-End Decoding Algorithms Best-in-class decoding of 1D/2D/DPM codes Any code, surface and speed out of box Optimize Mode Information is stored on the target symbol, allowing it to be processed more quickly and consistently Damaged Mode Ability to decode even when physical damage is present High-density and out-of-focus codes Train Mode High speed and readability rates

76 76 48CR Configuration Software PC based setup via web browser Simple and straightforward setup requiring minimal steps AOP for Studio 5000 Software Code Reader Configuration

77 77 48CR Product Lineup

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79 CO900H Ethernet Encoders 842E Series PUBLIC

80 EtherNet/IP Encoder - Features PUBLIC EtherNet/IP Interface Embedded switch DLR (Device Level Ring)* High Resolution Absolute Encoder 18 bit single turn 30 bit multi turn DEC switches for IP addressing Endless Shaft Functionality Flash upgradeable firmware M12 connectors and IP67 packaging Solid and hollow shaft options Status indication LED s RSLogix 5000 Add-On-Profile CE and UL certification Hollow shaft EtherNet port 2 Solid shaft Power supply Status LED s EtherNet port 1 IP Addressing switches

81 81 Ethernet Encoder Positioning Which version meets your application? Constant Velocity 842E-* Position Master 842E-CM-* AOP in Logix Designer IO Updates at the RPI Standard EtherNet/IP Only Use with PowerFlex drives AOP with link to Logix Motion Group Data updates at the Coarse Update Rate (4ms) CIP Sync and CIP Motion Built in diagnostics Use with Kinetix Drives

82 Ethernet CIP Motion Encoders Drive Compatibility Kinetix 350/TLY Kinetix 5500 / VPL Kinetix6500 or PFlex755/MPL Note: PF755 uses encoders as dual axis fb. Cost effective servo drive No aux feedback support Solution: 842E-CM High performance Smallest cabinet space required No aux feedback support Solution: 842E-CM Top performance Aux Feedback port built into drive Supports TTL/Sin-Cos and CIP motion encoder These applications do not support dual loop PUBLIC Note: Single turn encoder will fit most motion applications

83 842E-CM Absolute Encoder Features and Benefits EtherNet/IP Interface with IEEE 1588 (CIP Sync & CIP Motion technologies) High Resolution 18 bit single-turn, 30 bit multi-turn. Provides a feedback only solution for Kinetix 350 and Kinetix 5500 drives Premier Integration with Link to Logix Motion Group Coarse Update Rate (RPI) of 4ms Support of Ethernet topologies star, linear, ring configurations Easy IP Addressing Rotary switches IP67 Protection Class Robust packaging with easy to install Servo mount Easy Connectivity Eliminates the need for point-to-point wiring Various Shaft sizes and options Hollow shaft and solid shaft options in various diameters Copyright 2012 Rockwell Automation, Inc. All rights reserved. 83

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85 CO900H Ethernet Media PUBLIC

86 Portfolio - Ethernet Media Cat 5e & 6 RJ45 Connectivity IP20 M12 Field Connectivity IP67 K550 0 PUBLIC Norm al Lt Industrial Industri al MICE 1 MICE 2 MICE 3 Rockwell

87 1585 Product Portfolio Gigabit Media Ideal for high-speed data transfer in industrial applications Cat 6 industrial gigabit patchcords RJ45: Straight Male to Straight Male Shielded Right Angle and Left Angle Males TPE,PUR,PVC Cables IP20 M12 X-CODE (up to 40m) 360 Shield Coverage for Optimum Signal Performance Straight Male to Straight Male Straight Male to RJ45 PUR Cable IP67 Harsh Applications M12 X-CODE RJ45 IDC/Bulkheads IDC Connector M12 X-CODE to RJ45 Receptacle M12 IDC X-CODE M12 X-CODE to RJ45

88 Questions.?